Attachment 19 New and Revised Specification Sections_0005.pdf

SECTION 09 67 00 - FLUID-APPLIED FLOORING

OLYM - 228422 09 67 00- 1

FLUID-APPLIED FLOORING

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Fluid-applied flooring over concrete slab-on-grade.

1.02 SUBMITTALS

A. Product Data: Provide data on specified products, describing physical and performance characteristics; sizes, patterns and colors available.

B. Manufacturer's Installation Instructions: Indicate special procedures.

C. Maintenance Data: Include maintenance procedures, recommended maintenance materials, procedures for stain removal, repairing surface, and suggested schedule for cleaning.

D. Physical Samples: Provide (4) physical product samples from manufacturer standard color range as selected by Contracting Officer for review and final color selection.

E. Maintenance Materials: Furnish the following for Contracting Officer's use in maintenance of project.

1. See Section 01 67 00 - Product Requirements, for additional provisions.

2. Extra Topcoat Materials: 2 gallons.

1.03 DELIVERY, STORAGE, AND HANDLING

A. Store resin materials in a dry, secure area.

1.04 FIELD CONDITIONS

A. Store materials in area of installation for minimum period of 24 hours prior to installation.

B. Maintain ambient temperature required by manufacturer 72 hours prior to, during, and 24 hours after installation of materials.

PART 2 PRODUCTS

2.01 FLUID-APPLIED FLOORING SYSTEMS

A. Fluid-Applied Flooring: Epoxy, with aggregate.

1. Aggregate: Silica sand.

2. System Thickness: 1/4” (250 mils), nominal, when dry.

3. Texture: Slip resistant.

4. Sheen: High gloss.

Section 09 67 00, Revision 1 provided with Amendment #5. Changed 2.01A2 from 30 mils to 1/4" (250 mils).

Swelch Highlight

OLYM - 228422 09 67 00- 2

FLUID-APPLIED FLOORING

5. Physical Property

a. Hardness (Shore D): ASTM D-2240: 75-80

b. Compressive Strength: ASTM D-695/ASTM C-579: 17,500 psi/12,500 psi

c. Tensile Strength: ASTM D-638/ASTM C-307: 4,000 psi/ 2,600 psi

d. Tensile Elongation: ASTM D-638: 7.50%

e. Flexural Strength: ASTM D-790/ASTM C-580: 6,250 psi/ 4,500 psi

f. Flexural Modulus of Elasticity: ASTM D-790: 6.2 x 105

g. Coefficient of Linear Expansion: ASTM D-696: 2 x 10-5

h. Bond Strength to Concrete: ASTM D-4541: 400 psi substrate fails

i. Indentation: ML D-3134: .025 MAX

j. Impact Resistance: ML D-3134: Pass

k. Water Absorption; ASTM D-570: 0.04%

l. Heat Resistance Limitation: 140°F - 200°F

m. Flammability: ASTM D-635: Self Extinguishing

n. Flame Spread/NFPA 101: ASTM E-84; Class B

o. Abrasion Resistance CS-17 Wheel, 1000g load, 1000 cycles: ASTM D-4060: 10 mg loss

p. Static Coefficient of Friction: ASTM D-2047: >0.6

q. Dynamic Coefficient of Friction - Wet#: ANSI/NFSI B101.1: >0.42

r. VOC Content: 8 g/L

6. Color: As selected by Contracting Officer from manufacturer’s full color range.

7. Products: Basis of Design:

a. Dur-a-Flex Shop Floor

b. Substitutions: See Section 01 67 00 - Product Requirements.

2.02 ACCESSORIES

A. Primer: Type recommended by fluid-applied flooring manufacturer.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verify that subfloor surfaces are dust-free and free of substances that could impair bonding of materials to subfloor surfaces.

OLYM - 228422 09 67 00- 3

FLUID-APPLIED FLOORING

3.02 PREPARATION

A. Remove subfloor ridges, bumps and protruding floor elements. Fill low spots, cracks, joints, holes, and other defects with subfloor filler to provide the following maximum slope tolerance:

1. 1 inch in 48 inches.

B. Vacuum clean substrate.

C. Apply primer to surfaces required by flooring manufacturer.

3.03 INSTALLATION - FLOORING

A. Apply in accordance with manufacturer's instructions.

B. Apply each coat to minimum thickness indicated.

C. Finish to smooth level surface.

3.04 PROTECTION

A. Prohibit traffic on floor finish for 48 hours after installation.

B. Barricade area to protect flooring until fully cured.

END OF SECTION

OLYM – 228422 22 11 01 - 1

FLUID RACK SYSTEM

SECTION 22 11 01 – FLUID RACK SYSTEM

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections apply to this Section.

B. The current edition of all codes and standards referenced herein shall be used unless otherwise indicated on drawings.

1.02 SUMMARY

A. This Section includes a self-contained fluid rack oil handling system consisting of a pre-manufactured rack assembly oil tank storage system, fluid distribution pumps, interconnecting hoses, distribution piping system and point of use hose reel assembly.

B. The system shall be a deferred submittal design by the fluid rack vendor and installed by a licensed and insured Contractor that has been factory certified by the equipment manufacturer to install all system components.

1.03 ACTION SUBMITTALS

A. Product Data: Provide manufacturer’s literature and data sheets. Include record building dimensions, note vehicle type; shipping and operating weights; required clearances and access;

performance data including rated flow capacity, including initial and final pressure drop at rated airflow; fire classification; furnished specialties; and accessories for each model indicated.

Provide fan curves with specified operating point clearly plotted. Submit fan sound level data for fan specified.

B. Shop Drawings: Include plans, elevations, sections, and details to illustrate component assemblies and attachments.

1. Show assembly, equipment position, dimensions, materials, methods of assembly of components, and also location and size of field connections.

2. Include setting drawings, templates, and requirements for installing anchor bolts and anchorages.

1.04 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Data: Outline the procedures required for system installation, start up, operation and shut down. The instructions shall include the manufacturer’s name, telephone number, model number, service manual number, parts list, and brief description of all equipment and the basic operating features. The maintenance instructions shall list routine maintenance procedures and troubleshooting guide.

New section provided with Amendment #5.

OLYM – 228422 22 11 01 - 2

1.05 QUALITY ASSURANCE

A. Comply with NFPA 54, OSHA, and all other applicable codes.

1.06 COORDINATION

A. Coordinate size and location of equipment with other trades to verify adequate clearances for installation, maintenance and replacement.

B. Coordinate size, location, and connection details with roof curbs, equipment supports, and roof penetrations specified in Division 07 Section “Roof Accessories”.

1.07 DELIVERY, STORAGE AND HANDLING

A. Equipment shall be stored and handled according to the manufacturer’s recommendations.

1.08 WARRANTY

A. The Contractor shall guarantee all materials, equipment and workmanship for a period of three years from date of final acceptance of the complete job, against original defects of material and workmanship, or excessive war or deterioration.

B. This warranty shall not include labor.

PART 2 - PRODUCTS

2.01 FLUID RACK SYSTEM

A. Rack storage containers shall be 65-gallon rectangular containers of TGIC Polyester Powder Coated Mild Steel. The 65 Gallon Container Dimensions are 22” Wide X 22” High X 36” Long. The Containers shall have 16 Gauge Heads and 18 Gauge Bodies.

B. Sight Gauges shall be Guarded Glass with Internal Ball Check Elbows.

C. Product Lines shall be Flexible Steel Hose with 1” or 1 ½” I.D.

D. Valve Arrangements shall be Mild Steel Pipe Fittings and Brass Check Valves. Quick disconnects shall be male type with polypropylene dust caps.

E. Provide on rack air operated pump assembly for transferring fluid from supplier containers to the individual rack storage tanks.

F. Provide 4 air operated pump assemblies and associated piping between the fluid rack and the hose reels shown on the documents. Arrange piping so that each pump and hose reel drop can provide a different type fluid.

G. Provide 15 Minute Spring Wound Timers for single phase voltage and U.L. and C.S.A. Listed.

H. Fluid pump shall be a 6 Gallon Per Minute Free Flow Gear Pump constructed of Cast Iron with Relief Valve Bypass, Buna-n Lip Seal, Ryton Gears, Stainless Steel Shafts and Graphite Bushings.

I. Dispensers shall be self-closing, lockable faucets constructed of die cast zinc with celcon seals.

OLYM – 228422 22 11 01 - 3

J. Rack drip pans shall be TGIC polyester powder coated 18 gauge steel with 12 gauge mounting Brackets and ¾” NPT drain. Provide 2” X 2” X 5 gauge wire mesh rests in each drip pan for support of cans or pails.

K. Upright support frame assembly shall be TGIC polyester powder coated, structural steel assembly rated at 20, 300# each. Rack sections shall be adjustable on 2” Centers.

L. Crossbeams are TGIC Polyester Powder Coated and rated as follows:

1. 46 ¾” – 8,500# per pair

2. 70” – 5,595# per pair

3. 94” – 4,085# per pair

M. All containment pans shall be TGIC polyester powder coated and bolt together with overflow pipe fittings. Containment pans shall be manufactured from 14 gauge mild steel with 3” 4.1# per foot support channels on their bottoms. 3 Gauge Galvanized Grating to be included with each containment pan section.

N. The suction hose assembly shall be constructed of reinforced PVC with rigid PVC suction tube and dust cover.

O. The discharge hose assembly is constructed of clear PVC with polyethylene quick disconnects.

P. Each 65 Gallon Container shall have a ball valve located at the outlet to shut off product flow if necessary.

Q. Basis of Design:

1. IFH Group, system model HDQ 24-210135

2. Substitutions: See Section 01 67 00 – Product Requirements

2.01 PNEUMATIC PISTON OIL PUMPS

A. Industrial high pressure, medium volume oil transfer pump for use with petroleum and synthetic based oils.

B. Air inlet size of 3/8”, female NPT.

C. Minimum of 30 cycles per gallon.

D. Fluid inlet size of 1-1/2”, female NPT.

E. Fluid outlet size of ½”, female NPT

F. Ratings as follows:

1. Maximum Air Consumption (SCFM): 25

2. Maximum Air Inlet Pressure (psi): 180

3. Maximum Continuous Cycle Rate (CPM): 70

4. Maximum Working Pressure (psi): 900

G. Basis of Design:

1. Graco Fire-Ball 300 Series 5:1 Universal Oil Pump

2. Substitutions: See Section 01 67 00 – Product Requirements

OLYM – 228422 22 11 01 - 4

PART 3 - EXECUTION

3.01 INSTALLATION

A. Install rack assembly level and plumb.

B. Disassemble and reassemble units, if required for installation, according to manufacturer's written instructions.

C. Lift and support units with manufacturer's designated lifting or supporting points.

D. Restrain unit seismically per manufacturers recommendations.

E. Welding and brazing shall conform to ASME-17.

3.02 FIELD QUALITY CONTROL

A. Manufacturer's Field Service: Engage a factory-authorized service representative/technician to inspect field-assembled components and to perform final system startup. Report results in writing.

OLYM – 228422 22 11 02 - 1

FUEL DISPENSING SYSTEM

SECTION 22 11 02 – FUEL DISPENSING SYSTEM

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections apply to this Section.

B. The current edition of all codes and standards referenced herein shall be used unless otherwise indicated on drawings.

1.02 SUMMARY

A. This Section includes aboveground fuel storage tanks, pumps, piping systems, fuel dispensing systems and fuel tank level/leak detection monitoring systems.

B. The system shall be a deferred submittal design by the fuel system rack vendor and installed by a licensed and insured Contractor that has been factory certified by the equipment manufacturer to install all system components.

1.03 ACTION SUBMITTALS

A. Product Data: Provide manufacturer’s literature and data sheets. Include record building dimensions, note vehicle type; shipping and operating weights; required clearances and access;

performance data including rated flow capacity, including initial and final pressure drop at rated airflow; fire classification; furnished specialties; and accessories for each model indicated.

Provide fan curves with specified operating point clearly plotted. Submit fan sound level data for fan specified.

B. Shop Drawings: Include plans, elevations, sections, and details to illustrate component assemblies and attachments.

1. Show assembly, equipment position, dimensions, materials, methods of assembly of components, and also location and size of field connections.

2. Include setting drawings, templates, and requirements for installing anchor bolts and anchorages.

1.04 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Data: Outline the procedures required for system installation, start up, operation and shut down. The instructions shall include the manufacturer’s name, telephone number, model number, service manual number, parts list, and brief description of all equipment and the basic operating features. The maintenance instructions shall list routine maintenance procedures and troubleshooting guide.

New section provided with Amendment #5.

OLYM – 228422 22 11 02 - 2

1.05 QUALITY ASSURANCE

A. Comply with NFPA 30, 30A, 54, 56, 70, 88B, 326 and 780 OSHA, and all other applicable codes.

1.06 COORDINATION

A. Coordinate size and location of equipment with other trades to verify adequate clearances for installation, maintenance and replacement.

B. Coordinate size, location, and connection details with roof curbs, equipment supports, and roof penetrations specified in Division 07 Section “Roof Accessories”.

1.07 DELIVERY, STORAGE AND HANDLING

A. Equipment shall be stored and handled according to the manufacturer’s recommendations.

1.08 WARRANTY

A. The Contractor shall guarantee all materials, equipment and workmanship for a period of three years from date of final acceptance of the complete job, against original defects of material and workmanship, or excessive war or deterioration.

B. This warranty shall not include labor.

PART 2 - PRODUCTS

2.01 ABOVE-GROUND STORAGE TANKS

A. The Insulated Secondary Containment Aboveground Storage Tank Systems for Flammable and Combustible Liquids, Protected Type: Vehicle Impact Protected, and Projectile Resistant shall be tested to and listed for the following:

1. UL - 142, aboveground steel tanks for flammable and combustible liquids.

2. UL - 2085, two-hour furnace fire test and two hour simulated pool fire test for insulated and protected tanks.

3. UL - 2085 and UFC Test Standard (Article 79 or APPENDIX #A-II-F-1), for both Vehicle

Impact Protection and Projectile Resistance.

4. UL - 2085, Protected aboveground tanks for flammable and combustible liquids.

5. UL - 2085, Non-Metallic Secondary Containment protected tanks for flammable and combustible liquids with secondary containment Emergency Venting by "Form of Construction".

6. CAN/ULC - S601 (ORD - 142.18), Standard for shop fabricated steel aboveground horizontal tanks for flammable and combustible liquids.

7. CAN/ULC - S655 (ORD - C 142.16), Standard for protected aboveground tank assemblies for flammable and combustible liquids

OLYM – 228422 22 11 02 - 3

8. CAN/ULC - (ORD - C 142.5), Standard for concrete encased aboveground tank assemblies for flammable and combustible liquids.

9. CAN/ULC - (ORD - C 142.16), the furnace burn requirements for two hour fire rating.

10. CAN/ULC - (ORD - C 142.25), the open (pool) fire testing for two-hour flammable liquid fire test.

11. CAN/ULC - (ORD - 142.23), for aboveground tanks for used oil.

12. The requirement for Uniform Fire Code (UFC) for two-hour (firewall) test.

13. To be tested and certified by the California Air Resources Board (CARB) for Balanced

Phase 1 and Phase 2 Vapor Recovery including methanol and ethanol.

14. High Explosive (HE) Blast Resistance: The tank system design shall be the subject of a

Blast Effects Analysis (BEA) for resistance under the following blast threat load scenarios:

a. a 50-pound HE man-portable improvised explosive device (MPIED) at the standoff distance of 5 feet;

b. a 500-pound HE vehicle-born improvised explosive device (VBIED) at the standoff distance of 20 feet; and

c. a vapor cloud explosion (VCE) with a load of 10 psi.

15. The BEA shall conclude that the tank system shall resist the explosion loads and remain intact, without failure of the primary tank. The engineering consultants performing the BEA shall be a nationally recognized firm with over 10 years experience offering comprehensive services related to blast and impact effects analysis, explosive safety design, vulnerability assessments and threat mitigation.

B. The primary steel tank shall be rectangular in shape and have continuous welds on all exterior seams, manufactured in accordance with UL listing requirements and UL Standard 142.

1. The primary steel tank shall be pressure tested at 5 psig for 24 to 48 hours.

2. The primary steel tanks shall have "emergency vent" system as per NFPA 30 Code requirements.

C. The protected and insulated AST systems shall have a thru-tank leak detector tube to allow for physical checkup and monitoring capability between the primary and the secondary containment.

D. The primary steel tank shall be pressurized at 5 psig during concrete encasement.

E. The outer surface of the primary steel tank shall be covered by a minimum of 1/4" thick (6.4

mm) Styrofoam insulation panels.

F. The secondary containment shall consist of a 30 Mil thick (0.76 mm) High-Density Polyethylene membrane enclosing the steel tank and insulation material.

G. The primary steel tank and the secondary containment shall be encased in six inches of monolithic reinforced concrete, with minimum design strength of 4,000 and 5,000 psi at 28 days depending on the tank size. The concrete design shall include the following for long-term durability: air entrainment, water reducing admixture, and steel reinforcement. Concrete encasements with seams will not be approved.

OLYM – 228422 22 11 02 - 4

H. The protected and insulated AST systems shall be of concrete exterior and a continuous and visually verifiable monolithic (seamless) pour on top, bottom, ends, and sides and contain no cold joints or heat sinks (heat transfer points). The AST must be shop fabricated and tested in accordance with the UL listings. Designs that use two layers of steel with insulation material between them will not be approved.

1. No steel or insulating material shall come in contact with the concrete or other corrosive material.

2. All openings shall be from the top only.

3. All exposed metal with the exception of stainless steel must be powder coated to inhibit corrosion.

I. The protected and insulated AST systems shall include a 7 or 15-gallon powder coated or stainless steel, UL listed spill containment, and shall include normally closed valve to release spilled product into the primary steel tank. Spill containment which route the spilled product into interstitial area will not be approved.

J. The protected and insulated AST systems shall have a coated concrete exterior to resist weather and reflect sunlight. Models with steel exteriors will not be approved.

K. The protected and insulated AST systems shall have a warranty of 30 years for systems 2,000 gallon capacity and larger and 20 years for systems 1,000 gallon capacity and smaller with optional 30-year warranty.

L. The protected and insulated AST systems design shall have been in use for a minimum of twenty (20) years. The manufacturer must stipulate no reportable AST containment system failure in 30,000 units produced.

M. The protected and insulated AST systems shall have two (2) bolts for connecting grounding conductors for lightning protection in accordance with NFPA 780.

2.02 FUEL SYSTEM COMPONENTS

A. The fuel dispensing system shall consist as a minimum of the following components. Products of equal construction and quality standards by alternate manufacturers shall be considered by the design team during the shop drawing phase. Contractor shall notify the design team of the desire to submit alternate products in accordance with the product substitution request sections of the specification.

1. Provide two each of the following components:

a. CVT-02000-CA - ConVault 2,000 Gallon UL 2085/UL752 Tank System

b. CVTA-BPS - Neoprene Bearing Pad Kit for 2000-6000 Gallon Tank

c. EP-F30-RF 2” Positive Shutoff Valve (125-6,000) for Remote Fill Application (NPT Top)

d. EP-RF2-SP Remote Fill Box Package (2” connection) - Special - Includes: 20 Gallon Remote Fill Box on Legs, 2” Ball Valve, 2” Check Valve, and 2” Camlock Connection with Dust Cap. Does Not Include Piping or Installation

OLYM – 228422 22 11 02 - 5

e. CVTA-PKGACC6G Basic Vent Package - 6 inch - with Pressure-Vaccum Vent

f. EP-RF-HP Hand Pump

g. EP-TG-M818 Clock Gauge - Morrison 818

h. CVTA-EQR1-CA Set of 4 Galvanized Seismic Restraints for 250-2000 Gallon Tanks.

2. Provide one each of the following components:

a. EP-RF3-VAPOR Remote Fill Adder for Stage I Vapor Recovery. Includes Vapor

Recovery Cap & Adapter and Vapor Return Line.

b. EP-TLS4C-2 Veeder-Root TLS4C Tank Gauging System for Two Tank includes Touch Screen Console, Magnetostrictive Gauging Probes, Overfill Alarms/Switches, Non-Discriminating Leak Sensor and Mounting/Float Kits, Cap/Adaptor Kit, Interstitial Sensor.

c. Manufacturers start-up and system testing.

d. EP-ATG-ENC NEMA 4X SS Enclosure with Thermostat & Heater for ATG (If 4c Panel is Being Installed Outdoors, Enclosure is Required)

e. DSC-100-1P Dispensing System Controller - Nema 4X Enclosure, Panel Mounted Emergency Stop Control, Motor Starter

f. DSC-ESTOP DSC-100 Upgrade - Stainless Steel Remote Emergency Stop

g. DSC-STRT DSC-100 Upgrade - Motor Starter for Multiple Pumps - Maximum 3 Per Panel PKGSMDISPTW-2DG Commercial Dispensing Package (Electronic) - Diesel & Gasoline - Pressure (Twin Hose, Twin Product) Includes 2- 3/4 HP Submersible Pumps, 2-Anti-Siphon Solenoid Valves, 2-Ball Valves, Dispenser Pan (SS), Twin Product (Gas/Diesel) Dispenser, 2-16' Hoses, Unleaded Nozzle, Diesel Nozzle, Swivels (2), Breakaways (2), Shear Valve & Mounting Kit.

Submersible Pumps shall be 208/230/1 Phase.

h. SVC-Engineering-NT SVC-Engineering - Stamped Calcs For EQR.

i. All freight and transportation for delivery to site or approved storage location for contractor.

PART 3 - EXECUTION

3.01 INSTALLATION

A. Install fuel dispensing assembly level and plumb.

B. Disassemble and reassemble units or components of systems, if required for installation, according to manufacturer's written instructions.

C. Lift and support units with manufacturer's designated lifting or supporting points.

D. Restrain unit seismically per manufacturers recommendations.

OLYM – 228422 22 11 02 - 6

E. Welding and brazing shall conform to ASME-17.

3.02 FIELD QUALITY CONTROL

A. Manufacturer's Field Service: Engage a factory-authorized service representative/technician to inspect field-assembled components and to perform final system startup. Report results in writing.

OLYM – 228422 22 15 19 - 1

GENERAL-SERVICE PACKAGED AIR COMPRESSORS AND RECEIVERS

SECTION 22 15 19 - GENERAL-SERVICE PACKAGED AIR COMPRESSORS AND RECEIVERS

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.02 SUMMARY

A. Section Includes:

1. Oil-flooded, rotary-screw air compressors.

2. Inlet-air filters.

3. Air-cooled, compressed-air aftercoolers.

4. Refrigerant compressed-air dryers.

1.03 DEFINITIONS

A. Actual Air: Air delivered from air compressors. Flow rate is delivered compressed air measured in acfm (actual L/s).

B. Standard Air: Free air at 68 deg F (20 deg C) and 1 atmosphere (29.92 in. Hg) before compression or expansion and measured in scfm (standard L/s).

1.04 ACTION SUBMITTALS

A. Product Data: For each type of product.

1. Include rated capacities, operating characteristics, electrical characteristics, and furnished specialties and accessories.

2. BAS Integration: Demonstrate compliance with requirements for integration with Building Automaton System.

a. Include wiring diagrams, clearly denoting factory and field wiring.

b. Data communications protocol certificate: certify that BAS interface complies with

ASHRAE 135.

c. List all input/output points available through BACnet integration

d. Include statement of all hardware and software required to implement interface with BAS and provided with equipment.

B. Shop Drawings:

1. Include diagrams for power, signal, and control wiring.

C. Delegated-Design Submittal: For compressed-air equipment mounting.

1. Detail fabrication and assembly of supports.

Section 22 15 19, Revision 1 provided with Amendment #5. Changes in Paragraph 2.04.

OLYM – 228422 22 15 19 - 2

2. Include design calculations for selecting vibration isolators and seismic restraints and for designing vibration isolation bases.

1.05 INFORMATIONAL SUBMITTALS

A. Seismic Qualification Certificates: For compressed-air equipment, accessories, and components, from manufacturer.

1. Basis for Certification: Indicate whether withstand certification is based on actual test of assembled components or on calculation.

2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate and describe mounting and anchorage provisions.

3. Detailed description of equipment anchorage devices on which the certification is based and their installation requirements.

1.06 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Data: For compressed-air equipment to include in emergency, operation, and maintenance manuals.

B. BAS Integration: Demonstrate coordination with DDC system.

1. Include as-built wiring diagrams.

2. Include statement from BAS Integrator indicating that the equipment controller has been integrated into the Building Automation System.

3. List all datapoints mapped through BAS and unique identifier of each point.

1.07 FIELD CONDITIONS

A. Interruption of Existing Compressed-Air Service: Do not interrupt service to facilities occupied by Owner or others unless permitted under the following conditions and then only after arranging to provide temporary service according to requirements indicated:

1. Notify Construction Manager and Owner no fewer than five Insert number days in advance of proposed interruption of compressed-air service.

2. Do not proceed with interruption of compressed-air service without Owner's written permission.

1.08 COORDINATION

A. Coordinate sizes and locations of concrete bases with actual equipment provided.

PART 2 - PRODUCTS

2.01 SYSTEM DESCRIPTION

A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.

OLYM – 228422 22 15 19 - 3

B. ASME Compliance: Fabricate and label receivers to comply with ASME Boiler and Pressure Vessel Code.

2.02 PERFORMANCE REQUIREMENTS

A. Delegated Design: Engage a qualified professional engineer, as defined in Section 01 40 00 "Quality Requirements," to design compressed-air equipment mounting.

B. Seismic Performance: Compressed-air equipment shall withstand the effects of earthquake motions determined according to ASCE/SEI 7.

1. The term "withstand" means "the unit will remain in place without separation of any parts from the device when subjected to the seismic forces specified and the unit will be fully operational after the seismic event."

2.03 GENERAL REQUIREMENTS FOR PACKAGED AIR COMPRESSORS AND RECEIVERS

A. General Description: Factory-assembled, -wired, -piped, and -tested; electric-motor-driven; air-cooled; continuous-duty air compressors and receivers that deliver air of quality equal to intake air.

B. Control Panels: Automatic control station with load control and protection functions. Comply with NEMA ICS 2 and UL 508.

1. Enclosure: NEMA ICS 6, Type 12 control panel unless otherwise indicated.

2. Motor Controllers: Full-voltage, combination magnetic type with undervoltage release feature and motor-circuit-protector-type disconnecting means and short-circuit protective device.

3. Control Voltage: 120-V ac or less, using integral control power transformer.

4. Motor Overload Protection: Overload relay in each phase.

5. Starting Devices: Hand-off-automatic selector switch in cover of control panel, plus pilot device for automatic control.

6. Automatic control switches to alternate lead-lag compressors for duplex air compressors.

7. Instrumentation: Include discharge-air pressure gage, air-filter maintenance indicator, hour meter, compressor discharge-air and coolant temperature gages, and control transformer.

8. Alarm Signal Device: For connection to alarm system to indicate when backup air compressor is operating.

C. Receivers: Steel tank constructed according to ASME Boiler and Pressure Vessel Code:

Section VIII, Division 1.

1. Pressure Rating: At least as high as highest discharge pressure of connected compressors, and bearing appropriate code symbols.

2. Interior Finish: Corrosion-resistant coating.

3. Accessories: Include safety valve, pressure gage, drain, and pressure-reducing valve.

D. Mounting Frame: Fabricate mounting and attachment to pressure vessel with reinforcement strong enough to resist packaged equipment movement during a seismic event when base is anchored to building structure.

OLYM – 228422 22 15 19 - 4

2.04 OIL-FLOODED, ROTARY-SCREW AIR COMPRESSORS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Kaeser Compressors, Inc.

2. Ingersoll-Rand

3. Quincy Compressor

B. Compressor(s): Oil-flooded, rotary-screw type with lubricated helical screws and lubricated gear box.

1. Coupling: Nonlubricated, flexible type.

2. Cooling/Lubrication System: Unit-mounted, air-cooled exchanger package prepiped to unit; with air pressure circulation system with coolant stop valve, full-flow coolant filter, and thermal bypass valve.

3. Air Filter: Dry type, with maintenance indicator and cleanable, replaceable filter element.

4. Air/Coolant Receiver and Separation System: 150-psig (1035-kPa) rated steel tank with

ASME safety valve, coolant-level gage, multistage air-coolant separator element, minimum pressure valve, blowdown valve, discharge check valve, coolant stop valve, full-flow coolant filter, and thermal bypass valve.

5. Capacity Control: Capacity modulation between zero and 100 percent air delivery, with operating pressures between 50- and 100-psig (345- and 690-kPa). Include necessary control to hold constant pressure. When air demand is zero, unload compressor by using pressure switch and blowdown valve.

C. Capacities and Characteristics: See Schedule on Drawings.

1. Receiver: ASME construction steel tank.

a. Arrangement: Vertical.

b. Capacity: See Schedule on Drawings.

c. Interior Finish: Epoxy coating.

d. Pressure Rating: 200-psig (1380-kPa) minimum.

e. Pressure Regulator Setting: as requested by owner.

f. Pressure Relief Valve Setting: as requested by owner.

g. Drain: Automatic valve.

2. Enclosure: Steel with sound-attenuating material lining.

2.05 INLET-AIR FILTERS

A. Description: Combination inlet-air filter-silencer, suitable for remote installation, for each air compressor.

1. Construction: Weatherproof housing for replaceable, dry-type filter element, with silencer tubes or other method of sound reduction.

2. Capacity: Match capacity of air compressor, with filter having collection efficiency of 99 percent retention of particles larger than 10 micrometers.

http://www.specagent.com/Lookup?ulid=2350 http://www.specagent.com/Lookup?uid=123457132583 http://www.specagent.com/Lookup?uid=123457132584 Swelch Highlight

OLYM – 228422 22 15 19 - 5

B. Description: Combination inlet-air filter-silencer, suitable for remote installation, for multiple air compressors.

1. Construction: Weatherproof housing for replaceable, dry-type filter element, with silencer tubes or other method of sound reduction.

2. Capacity: Match total capacity of connected air compressors, with filter having collection efficiency of 99 percent retention of particles larger than 10 micrometers.

2.06 AIR-COOLED, COMPRESSED-AIR AFTERCOOLERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Kaeser Compressors, Inc.

2. Ingersoll-Rand.

3. Quincy Compressor

B. Description: Electric-motor-driven, fan-operation, finned-tube unit; rated at 250-psig (1725-kPa) and leak tested at 350-psig (2415-kPa) minimum air pressure; in capacities indicated. Size units to cool compressed air in compressor-rated capacities to 10 deg F (6 deg C) above summertime maximum ambient temperature. Include moisture separator and automatic drain.

C. Capacities and Characteristics: See Schedule on Drawings

2.07 REFRIGERANT COMPRESSED-AIR DRYERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Kaeser Compressors, Inc.

2. Ingersoll-Rand

3. Quincy Compressor

B. Description: Noncycling, air-cooled, electric-motor-driven unit with steel enclosure and capability to deliver 35 deg F (2 deg C), 100-psig (690-kPa) air at dew point. Include automatic ejection of condensate from airstream, step-down transformers, disconnect switches, inlet and outlet pressure gages, thermometers, automatic controls, and filters.

C. Capacities and Characteristics: See Schedule on Drawings.

2.08 MOTORS

A. Comply with NEMA designation, temperature rating, service factor, and efficiency requirements for motors specified in Section 22 05 13 "Common Motor Requirements for Plumbing Equipment."

1. Enclosure: Open, dripproof.

2. Motor Sizes: Minimum size as indicated. If not indicated, large enough so driven load does not require motor to operate in service factor range above 1.0.

http://www.specagent.com/Lookup?ulid=2357 http://www.specagent.com/Lookup?uid=123457132600 http://www.specagent.com/Lookup?ulid=2359 http://www.specagent.com/Lookup?uid=123457132631

OLYM – 228422 22 15 19 - 6

PART 3 - EXECUTION

3.01 EQUIPMENT INSTALLATION

A. Equipment Mounting:

1. Install air compressors, aftercoolers, and air dryers on cast-in-place concrete equipment base(s). Comply with requirements for equipment bases and foundations specified in Section 03 30 00 "Cast-in-Place Concrete."

2. Comply with requirements for vibration isolation and seismic control devices specified in Section 22 05 48 "Vibration and Seismic Controls for Plumbing Piping and Equipment"

3. Comply with requirements for vibration isolation devices specified in Section 22 05 48.13 "Vibration Controls for Plumbing Piping and Equipment."

B. Install compressed-air equipment anchored to substrate.

C. Arrange equipment so controls and devices are accessible for servicing.

D. Maintain manufacturer's recommended clearances for service and maintenance.

E. Install the following devices on compressed-air equipment:

1. Thermometer, Pressure Gage, and Safety Valve: Install on each compressed-air receiver.

2. Pressure Regulators: Install downstream from air compressors and dryers.

3. Automatic Drain Valves: Install on aftercoolers, receivers, and dryers. Discharge condensate over nearest floor drain.

3.02 CONNECTIONS

A. Comply with requirements for piping specified in Section 22 15 13 "General-Service Compressed-Air Piping." Drawings indicate general arrangement of piping, fittings, and specialties.

B. Where installing piping adjacent to machine, allow space for service and maintenance.

3.03 IDENTIFICATION

A. Identify general-service air compressors and components. Comply with requirements for identification specified in Section 22 05 53 "Identification for Plumbing Piping and Equipment."

3.04 STARTUP SERVICE

A. Engage a factory-authorized service representative to perform startup service.

1. Complete installation and startup checks according to manufacturer's written instructions.

2. Check for lubricating oil in lubricated-type equipment.

3. Check belt drives for proper tension.

4. Verify that air-compressor inlet filters and piping are clear.

5. Check for equipment vibration-control supports and flexible pipe connectors, and verify that equipment is properly attached to substrate.

OLYM – 228422 22 15 19 - 7

6. Check safety valves for correct settings. Ensure that settings are higher than air-compressor discharge pressure, but not higher than rating of system components.

7. Check for proper seismic restraints.

8. Drain receiver tanks.

9. Operational Test: After electrical circuitry has been energized, start units to confirm proper motor rotation and unit operation.

10. Test and adjust controls and safeties.

3.05 DEMONSTRATION

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain air compressors and aftercoolers and air dryers.

OLYM – 228422 22 15 19 - 8

THIS PAGE INTENTIONALLY LEFT BLANK.