B09_Amd_4_Thermacore-door-systems-brochure_0004.pdf

THERMACORE

DOOR SYSTEMS

INSULATED SECTIONAL DOORS

592/599

INDUSTRY LEADING

COMMERCIAL & INDUSTRIAL SOLUTIONS

THE BEST TECHNOLOGY.

HIGH THERMAL EFFICIENCY.

DURABLE.

THERMACORE DOOR SYSTEM MODELS 592/599 INSULATED SECTIONAL DOORS

Cover image: Model 592, Aluminum Sash Section with DSB Glazing windows, custom paint finish

Image above: Model 599, Double Thermal Acrylic windows, white paint finish

Standard features at a glance

Thermal efficiency R-value* U-value Thermal break Air infiltration

17.50 (3.09 K m²/W) .057 (.324 W/K m²)

PVC

at 15 mph (24 kmph):

.08 cfm/ft² (1.46 m³/hr/m²)

Construction Panel thickness Max height Max width Exterior steel Exterior surface

Standard springs STC rating

2" (51 mm) 32'1" (9779 mm) 40'2" (12243 mm) .015" (.38 mm) Model 592: Ribbed, textured Model 599: Flush, textured 10,000 cycle Class 26

Color options Interior colors Exterior colors

White Model 592: White, Tan, Gray, Brown, Model 599: White

Limited warranty 10-year delamination 1-year door 3-year/20,000 cycle door and operator system (material and workmanship)

Options

• Thermal glazing

• Wind load options

• Four-section pass door

• High-usage components

• 592 only: Trinar finish option available in white, brown, and beige (20-year limited warranty)

• Electric operator

• Chain hoist

• Posi-Tension® drums

• Stop bottom fixture

• Bottom sensing edge

• Header and jamb seal

• Aluminum sash section available to 24'2" (7366 mm) wide

• Exhaust ports

*R-value: R-value is a measure of thermal efficiency. The higher the R-value the greater the insulating properties of the door. Overhead Door Corporation uses a calculated door section R-value for our insulated doors.

INSULATED SECTIONAL DOORS

3www.overheaddoor.com

THERMACORE DOOR SYSTEM MODELS 592/599

The most thermally efficient door system

Options

• Thermal glazing

• Wind load options

• Four-section pass door

• High-usage components

• 592 only: Trinar finish option available in white, brown, and beige (20-year limited warranty)

• Electric operator

• Chain hoist

• Posi-Tension® drums

• Stop bottom fixture

• Bottom sensing edge

• Header and jamb seal

• Aluminum sash section available to 24'2" (7366 mm) wide

• Exhaust ports

With a 17.50 R-value (3.09 W/Msq) and .057 U-value (.324 Msq/W), the Thermacore® Models 592/599 are the energy-efficient door of choice for commercial use. The 592/599 also incorporate a thermal break and joint seal to prevent thermal transfer between exterior and interior door panel skins. The door is designed for the most demanding situations, including high-cycle, wind load and thermal applications.Built with the best technology in the business.

Insulated DSB (24” w by 7” h)Double Thermal Acrylic (25” w by 12” h) Aluminum Sash Section with DSB glazing

Clear Long* (44” w by 15” h) *Not available on doors wider than 20’2”.

Glazing options

Panel options

Color options

Actual colors may vary slightly from these shown due to fluctuations in staining or the printing process.

Ask your Overhead Door™ Distributor for color samples.

Model 592 Ribbed, textured panel

Model 599 Flush, textured panel

WhiteWhite Industrial Brown

Gray Tan

Optional: Trinar White, Trinar Beige and Trinar Brown.

Model 592, Double Thermal Acrylic windows, White paint finish, pass door

Model 592 Model 599

©2018 Overhead Door Corporation. Overhead Door is a trademark and Thermacore and the Red Ribbon logo are registered trademarks of Overhead Door Corporation. All other trademarks are property of their rightful owners. Consistent with our policy of continuing product improvement, we reserve the right to change product specifications without notice or obligation. C900-094

Model 599, Air Force Academy, Colorado Springs.

2501 S. State Hwy. 121 Bus., Suite 200, Lewisville, TX 75067 1-800-929-DOOR • sales@overheaddoor.com overheaddoor.com

INDUSTRY LEADING

COMMERCIAL & INDUSTRIAL SOLUTIONS

Architect's Corner A resource for architects, containing comprehensive technical and resource materials to support your project, including drawings and specifications for commercial doors.

www.overheaddoor.com

The original, innovative choice for unequaled quality and service.

Overhead Door Corporation pioneered the upward-acting door industry, inventing the first upward-acting door in 1921 and the first electric door operator in 1926. Today, we continue to be the industry leader through the strength of our product innovation, superior craftsmanship and outstanding customer support, underscoring a legacy of quality, expertise and integrity. That’s why design and construction professionals specify Overhead Door™ products more often than any other brand. Our family of over 400 Overhead Door™ Distributors across the U.S. and Canada not only share our name and logo, but also our commitment to excellence.

9'-4"

8'-10"

8'-8"

R-val 17.5

Tempered Glass lites

24"

21"

21"

24"

21"

1" section heights

Atomic City

Beth Cook

White Finish bcook Rectangle bcook Line bcook Cloud

INDUSTRY LEADING

COMMERCIAL & INDUSTRIAL SOLUTIONS

THERMACORE® DOOR SYSTEMS

PRODUCT LINE

M O

D E

LS

591/592/593/594/596/598/599/850

Cover image:

Model 592, Ribbed panel, custom paint, finish 25"x12" oval lites

Image above:

Model 591, Ribbed panel, gray paint finish, 25"x12" oval lites

Constructed for superior performance

• Continuous foamed in place polyurethane insulation and roll-formed, hot-dipped galvanized steel construction provides superior thermal efficiency, exceptional strength-to-weight ratio and proven durability

• Dual thermal break and joint seal between internal and external skins minimize air infiltration and provides the highest door system thermal efficiency in the industry

• Specially designed track and heavy-duty fixtures ensure a tight and reliable fit

• Two coats of baked-on polyester paint provide a durable finish

• Unique design allows on-site door customization for quick and precise installation, replacement or repairs

High-usage components for special applications promotes long life and low maintenance

• Heavy-duty, precision ground headplate bearings for enhanced counterbalance performance

• Oil-tempered, heavy-duty helical wound, torsion springs, available in up to 100,000 cycles for extra long life

• Solid steel counterbalance shaft reduces fatigue and deflection

• Double end stiles and end hinges lessen loads on door-section

• Heavy-duty 3" (76 mm) hot-dipped galvanized steel track and 10 ball-bearing, long-stem rollers

• Additional center hinges reduce overall door section hinge loads

• Bottom sensing edge stops/reverses door upon contact with an obstruction

Built to last

• 10-year* limited warranty against panel delamination of foam and steel skins

• 1-year limited warranty on door

• 3-year/20,000 cycle limited warranty on door and operator system

General features and benefits

THERMACORE® DOOR SYSTEMS INSULATED SECTIONAL DOORS

*8-year warranty on model 598

• Solid steel counterbalance shaft reduces fatigue and deflection

• Double end stiles and end hinges lessen loads on door-section

• Heavy-duty 3" (76 mm) hot-dipped galvanized steel track and 10 ball-bearing, long-stem rollers

• Additional center hinges reduce overall door section hinge loads

• Bottom sensing edge stops/reverses door upon contact with an obstruction

Built to last

• 10-year* limited warranty against panel delamination of foam and steel skins

• 1-year limited warranty on door

• 3-year/20,000 cycle limited warranty on door and operator system

3www.overheaddoor.com

CFC-Free Polyurethane Core

Hinge

Integral Steel Hinge Mounting Strip

Hot -Dipped Galvanized Roll-Formed Steel

Intermediate

EPDM

Rubber Seal

Hot Melt

CFC-Free Polyurethane Core

Hinge PVC

Integral Steel Hinge Mounting Strip

Sect A-A Sect. Doors - Thermacore Panel Detail

S0002XXX

detasil

Section A-A

Hot -Dipped Galvanized Roll-Formed Steel

Integral Steel Hinge Mounting Strip

OCST591 Sec A-A

CFC-Free Polyurethane Core

Hinge

Hot -Dipped Galvanized Roll-Formed Steel

PVC

Section A-A

CFC-Free Polyurethane Core

Hinge Hot Melt

Integral Steel Hinge Mounting Strip

Sect A-A Sect. Doors - Thermacore Panel Detail

S0092XXX

Series 598

Section A-A

Hot -Dipped Galvanized Roll-Formed Steel

MODELS 591/592/593/594/596/598/599/850

*Flush panel only

Model 850 Model 596 Models 591 / 592 / 599*

Model 593 Model 594 Model 598

Model 850 Models 596 / 599 Models 591 / 592

Models 593 / 594 Model 598

SECTION PROFILES

JOINT PROFILES

Ribbed panel

Flush panel

Panel and glazing options for models 591 / 592 / 593 / 598

Panel and glazing options for model 594

Panel and glazing options for models 596 / 599

Microgroove, texture

Panel and glazing options for model 850

Insulated DSB (24” w by 7” h)

Double Thermal Acrylic (25” w by 12” h)

Aluminum Sash Section with DSB glazing*

Clear Long** (44” w by 15” h)

* Not available on Model 598 **Not available on doors wider than 20’2”. Not available on Model 591.

Insulated DSB (20.75” w by 15” h)

Aluminum Sash Section with DSB glazing

Insulated DSB (24” w by 7” h)

Double Thermal Acrylic (25” w by 12” h)

Aluminum Sash Section with DSB glazing

Clear Long* (44” w by 15” h) *Not available on doors wider than 20’2”.

Contact your local Overhead Door™ Distributor or visit our Architects Corner at www.overheaddoor.com/architects-corner for specific glazing detail.

Large Lites (25" w by 13" h)*

Both lites available with insulated glass, insulated tempered glass or multi-wall polycarbonate clear glazing (brown, white or clear ). Black frame is standard.

*Color matched frames are available.

Raised panel

Insulated (24" w by 6" h)

General specifications for THERMACORE® DOOR SYSTEMS

Advanced Performance

Extra heavy duty

Heavy duty Medium duty Light duty

Model 850 596 599 592 591 593 594 598

Nominal thickness 3" (76.2 mm) 2" (51 mm) 2" (51 mm) 2" (51 mm) 1 5/8" (51 mm) 1 3/8" (51 mm) 1 3/8" (51 mm) 1" (25 mm)

R-value1 (K m²/W) 26 (4.58) 17.40 (3.06) 17.50 (3.09) 17.50 (3.09) 14.86 (2.63) 12.76 (2.26) 12.76 (2.26) 9.31 (1.64)

U-value2 (W/K m² ) .038 (.220) .057 (.327) .057 (.327) .057 (.327) .067 (.380) .078 (.443) .078 (.443) .107 (.608)

Air infiltration at 25 mph (at 40 kmp/h)

.21 cfm/ft² (3.83 m³/hr/m²)

.13 cfm/ft² (2.37 m³/hr/m²)

.13 cfm/ft² (2.37 m³/hr/m²)

.13 cfm/ft² (2.37 m³/hr/m²)

.08 cfm/ft² (1.46 m³/hr/m²)

.15 cfm/ft² (2.74 m³/hr/m²)

.15 cfm/ft² (2.74 m³/hr/m²)

.46 cfm/ft² (8.40 m³/hr/m²)

Thermal break Dual thermal brake & joint seal

PVC PVC PVC PVC Hot melt Hot melt Hot melt

STC4 rating class 22 class 26 N/A class 26 N/A N/A N/A N/A

Exterior steel .015" (.38 mm)

20-ga galvanized (.91 mm)

.015" (.38 mm)

.015" (.38 mm)

.015" (.38 mm)

.015" (.38 mm)

.012" (.30 mm)

.012" (.30 mm)

Exterior surface microgroove, texture flush flush ribbed ribbed ribbed raised panel ribbed

Standard end stiles 18-gauge 16-gauge 16-gauge 16-gauge 16-gauge 20-gauge 20-gauge 20-gauge

Standard max. width3 40'2" (12,243 mm)

36'2" (11,024 mm)

40'2" (12,243 mm)

40'2" (12,243 mm)

35'2" (10,719 mm)

20'2" (6,147 mm)

20'2" (6,147 mm)

16'2" (4,928 mm)

Standard max. height3 24'1" (7,341 mm)

24'1" (7,341 mm)

32'1" (9,779 mm)

32'1" (9,779 mm)

24'1" (7,341 mm)

16'1" (4,902 mm)

16'1" (4,902 mm)

14'1" (4,293 mm)

Exterior color White, Tan, Almond, Industrial Brown

White, Tan, Gray, Industrial Brown White

White, Tan, Gray, Industrial Brown

White, Tan, Gray, Industrial Brown

White, Tan, Gray, Industrial Brown

White, Almond, Sandstone, Hunter Green, Chestnut Brown, Terra Bronze, Desert Tan

White

Optional colors Trinar White Trinar Brown Trinar Beige

Trinar White Trinar Brown Trinar Beige

Trinar White Trinar Brown Trinar Beige

Trinar White Trinar Brown Trinar Beige

Available options for THERMACORE® DOOR SYSTEMS

Electric operator • • • • • • • •

Chain hoist • • • • • • • •

Thermal glazing • • • • • • • •

Four-section pass door • • • •

High-usage components • • .• • • • •

Posi-tension drums • • • • • • •

Safety bottom fixture • • • • • • •

Bottom sensing edge • • • • • • • •

EPDM5 rubber header seal

Aluminum full view sash section • • • • • •

Tumbler keyed lock • • • • • • •

Exhaust ports • • • • • • • •

MODELS 591/592/593/594/596/598/599/850

1 Overhead Door Corporation uses a calculated door section R-value for our insulated doors.

3 Maximum door size is dependent on weight. Doors are not available to the maximum height at the maximum width.

5 Ethylene propylene diene monomer rubber. Used in the automotive industry for its superior durability and wearability.

2 U-value is a measure of the flow of heat through an insulating or building material; the lower the U-value, the better the insulating ability. U-value is the inverse of R-value.

4 Sound Transmission Class (STC): how well the door reduces airborne sound. The higher the number the better sound reduction.

ADVANCE PERFORMANCE THERMACORE® DOORS MODEL 850

MODEL 850

For applications where climate control, durability and ease of maintenance are primary concerns

Large thermal lites (25" w x 13" h); black frame standard; optional color matched frame available

Glass: insulated tempered, multi-wall polycarbonate in clear, bronze, or white

High-cycle springs

High-usage components

Electric operator

Chain hoist

Cable failure device

Exhaust ports

Standard features at a glance

Panel thickness 3" (76.2 mm)

Standard maximum width5 40’2” (12,253 mm)

Standard maximum height5 24’1” (7,341 mm)

Exterior steel .015" (.38 mm)

Exterior surface Microgroove, textured

R-value1 26 (4.58 K m²/W)

U-value2 .038 (.22 W/K m²)

Installed U-factor3 .14 Btu/hr * ft² * Fº (.80 W/m²)

STC rating4 Class 22

Air infiltration:

at 25 mph (40 kmph) .21 cfm/ft² (5.95 m³/hr/m²)

IECC® Meets requirements for U-factor and air infiltration

Thermal break 1-3/4" wide PVC thermal break;

PVC thermal break on end stiles

Standard springs 10,000 cycle

Joint profile Dual barrier tongue-in-groove meeting rail consists of the industry’s first dual tongue and groove joint profile (patents pending)

Perimeter protection Header seal Bottom weather seal; rigid PVC retainer with dual-durometer PVC bulb seal Enhanced thermal performance jamb seal (option) EPDM outer bulb seal recommended for more extreme environments (option)

Continuous hinge strip Two continuous steel strips at top and bottom of section for hinge attachment

Exterior color White, Brown, Almond, Taupe

Interior color White

Limited warranty 10-year delamination 1-year material and workmanship 3-year/20,000 cycle door and operator system (material and workmanship)

Options

For drawings and specifications please visit our website, www.overheaddoor.com/architects-corner.

Exterior color options

1 R-value is a measure of thermal efficiency. The higher the R-value the greater the insulating properties of the door. Overhead Door Corporation uses a calculated door curtain R-value for our insulated doors.

2 U-value is a measure of the flow of heat through an insulating or building material; the lower the U-value, the better the insulating ability. U-value is the inverse of R-value.

3 A tested value of actual energy loss - whether heat or cold-of an installed door, wall, or window assembly. The lower the number the lower the energy loss and therefore the better the thermal performance. For best U-factor, choose finish and color with high solar reflectance (bright colors).

4 Sound Transmission Class (STC): how well the door reduces airborne sound. The higher the number the better sound reduction.

5 Maximum door size is dependent on weight. Doors are not available to the maximum height at the maximum width.

White AlmondBrown Taupe

MODEL 850

MODELS 596

For extra-heavy-duty applications where thermal efficiency and sound suppression are desirable

MODELS 596 EXTRA-HEAVY-DUTY THERMACORE® DOORS

7overheaddoor.com

Standard features at a glance

Panel thickness 2" (51 mm)

Standard maximum width4 36’2” (11,024 mm)

Standard maximum height4 24’1” (7,341 mm)

Exterior steel 20-gauge galvanized

Exterior surface Flush, textured

R-value1 17.40 (3.06 K m²/W)

U-value2 .057 (.327 W/K m² )

STC Rating3 Class 26

Thermal break PVC

Air infiltration:

at 25 mph (40 kmph) .13 cfm/ft² (2.37 m³/hr/m²)

IECC® Meets requirements for U-factor and air infiltration

Standard springs 10,000 cycle

Exterior color White, Gray, Industrial Brown, Tan

Interior color White

Limited warranty 10-year delamination 1-year door 3-year/20,000 cycle door and operator system

Thermal glazing

Aluminum sash section available to 24’2” (7,366 mm) wide

Four-section pass door

High-usage components

Wind load options

Electric operator

Chain hoist

Posi-Tension® drums

Safety bottom fixtures

Bottom-sensing edge

Flexible jamb, header seal

Exhaust ports

Options

Exterior color options

For drawings and specifications please visit our website, www.overheaddoor.com/architects-corner.

Large thermal lites (25" w x 13" h); black frame standard; optional color matched frame available

Glass: insulated tempered, multi-wall polycarbonate in clear, bronze, or white

High-cycle springs

High-usage components

Electric operator

Chain hoist

Cable failure device

Exhaust ports

White Gray TanIndustrial Brown

1 R-value is a measure of thermal efficiency. The higher the R-value the greater the insulating properties of the door. Overhead Door Corporation uses a calculated door curtain R-value for our insulated doors.

2 U-value is a measure of the flow of heat through an insulating or building material; the lower the U-value, the better the insulating ability. U-value is the inverse of R-value.

3 Sound Transmission Class (STC): how well the door reduces airborne sound. The higher the number the better sound reduction.

4 Maximum door size is dependent on weight. Doors are not available to the maximum height

HEAVY-DUTY THERMACORE® DOORS MODELS 592/599

MODELS 592/599

For applications that demand high level of thermal efficiency and wind resistance

Thermal glazing

Aluminum sash section available to 24’2” (7,366 mm) wide

High-usage components

Wind load options

Four-section pass door

Chain hoist

Posi-Tension® drums

Safety bottom fixtures

Bottom-sensing edge

Flexible jamb, header seal

Exhaust ports

Electric operator

Standard features at a glance

Panel thickness 2" (51 mm)

Standard maximum width3 40’2” (12,243 mm)

Standard maximum height3 32’1” (9,779 mm)

Exterior steel .015" (.38 mm) galv.

Exterior surface Model 592–Ribbed, textured

Model 599–Flush, textured

R-value1 17.50 (3.09 K m²/W)

U-value2 .057 (.324 W/K m²)

Air infiltration:

at 25 mph (40 kmph) .13 cfm/ft² (2.37 m³/hr/m²)

IECC® Meets requirements for U-factor and air infiltration

Thermal break PVC

Standard springs 10,000 cycle

Exterior color Model 592: White, Tan, Gray, Industrial Brown, plus optional Trinar colors: White, Brown and Beige

Model 599: White only

Interior color White

Limited warranty 10-year delamination 1-year door 3-year/20,000 cycle door and operator system

Options

For drawings and specifications please visit our website, www.overheaddoor.com/architects-corner.

Optional: Trinar White, Trinar Beige and Trinar Brown

Exterior color options for Model 592 Exterior color options for Model 599

White Gray TanIndustrial Brown

White

1 R-value is a measure of thermal efficiency. The higher the R-value the greater the insulating properties of the door. Overhead Door Corporation uses a calculated door section R-value for our insulated doors.

2 U-value is a measure of the flow of heat through an insulating or building material; the lower the U-value, the better the insulating ability. U-value is the inverse of R-value.

3 Maximum door size is dependent on weight. Doors are not available to the maximum height

Thermal glazing

Aluminum sash section available to 24’2” (7,366 mm) wide

High-usage components

Wind load options

Four-section pass door

Chain hoist

Posi-Tension® drums

Safety bottom fixtures

Bottom-sensing edge

Flexible jamb, header seal

Exhaust ports

Electric operator

MODEL 591

For heavy-duty applications that require high thermal efficiency and durability

MODEL 591 HEAVY-DUTY THERMACORE® DOORS

Thermal glazing

Aluminum sash section available to 24’2” (7,366 mm) wide

Four-section pass door

High-usage components

Wind load options

Electric operator

Chain hoist

Posi-Tension® drums

Safety bottom fixtures

Bottom-sensing edge

Flexible jamb, header seal

Exhaust ports

Standard features at a glance

Panel thickness 1 5/8" (41 mm)

Standard maximum width3 35’2” (10,719 mm)

Standard maximum height3 24’1” (7,341 mm)

Exterior steel .015" (.38 mm) galvanized

Exterior surface Ribbed, textured

R-value1 14.86 (2.63 K m²/W)

U-value2 .067 (.380 W/K m²)

Thermal break PVC

Air infiltration:

at 25 mph (40 kmph) .08 cfm/ft² (1.46 m³/hr/m²)

IECC® Meets requirements for U-factor and air infiltration

Standard springs 10,000 cycle

Exterior color White, Tan, Gray, Industrial Brown plus optional Trinar colors: White, Brown and Beige

Interior color White

Limited warranty 10-year delamination 1-year door 3-year/20,000 cycle door and operator system

Exterior color options

For drawings and specifications please visit our website, www.overheaddoor.com/architects-corner.

Optional: Trinar White, Trinar Beige and Trinar Brown

White Gray TanIndustrial Brown overheaddoor.com

Options

1 R-value is a measure of thermal efficiency. The higher the R-value the greater the insulating properties of the door. Overhead Door Corporation uses a calculated door section R-value for our insulated doors.

2 U-value is a measure of the flow of heat through an insulating or building material; the lower the U-value, the better the insulating ability. U-value is the inverse of R-value.

MEDIUM-DUTY THERMACORE® DOORS MODELS 593/594

MODELS 593/594

Offers excellent thermal efficiency to fit a broad range of medium-duty applications

Standard features at a glance

Panel thickness 1 3/8" (35 mm)

Standard maximum width3 20’2” (6,147 mm) 16’1” (4,902 mm)

Standard maximum height3 24’1” (7,341 mm)

Exterior steel Model 593: .015" (.38 mm) galv.

Model 594: .012" (.3 mm) galv.

Exterior surface Model 593–Ribbed, textured Model 594–Raised-panel, textured

R-value1 12.76 (2.26 K m²/W)

U-value2 .078 (.443 W/K m²)

Air infiltration:

at 25 mph (40 kmph) .15 cfm/ft² (2.7 m³/hr/m²)

IECC® Meets requirements for U-factor

Thermal break Hot melt

Standard springs 10,000 cycle

Interior color White

Limited warranty 10-year delamination 1-year door 3-year/20,000 cycle door and operator system

Options

Thermal glazing

Aluminum sash section available

High-usage components*

Wind load options

Chain hoist

Posi-Tension® drums

Safety bottom fixtures

Bottom-sensing edge

Flexible jamb, header seal

Exhaust ports

For drawings and specifications please visit our website, www.overheaddoor.com/architects-corner.

Optional: Trinar White, Trinar Beige and Trinar Brown Optional: Trinar White, Trinar Beige and Trinar Brown

Exterior color options for Model 593 Exterior color options for Model 594

White Gray TanIndustrial Brown

White Almond Sandstone Hunter Green

Brown Terra Bronze

1 R-value is a measure of thermal efficiency. The higher the R-value the greater the insulating properties of the door. Overhead Door Corporation uses a calculated door section R-value for our vinsulated doors.

2 U-value is a measure of the flow of heat through an insulating or building material; the lower the U-value, the better the insulating ability. U-value is the inverse of R-value.

3 Maximum door size is dependent on weight. Doors are not available to the maximum height at the maximum width.

Desert Tan

Thermal glazing

Aluminum sash section available

High-usage components*

Wind load options

Chain hoist

Posi-Tension® drums

Safety bottom fixtures

Bottom-sensing edge

Flexible jamb, header seal

Exhaust ports

MODEL 598

An economical choice for lighter-duty applications where thermal protection is important

OptionsStandard features at a glance

Panel thickness 1" (25.4 mm)

Standard maximum width3 16’2” (4,928 mm)

Standard maximum height3 14’1” (4,293 mm)

Exterior steel .012" (.3 mm) galvanized

Exterior surface Ribbed, textured

R-value1 9.31 (1.64 K m²/W)

U-value2 .107 (.608 W/K m²)

Air infiltration:

at 25 mph (40 kmph) .15 cfm/ft² (2.7 m³/hr/m²)

Thermal break Hot melt

Standard springs 10,000 cycle

Exterior color White

Interior color White

Limited warranty 8-year delamination 1-year door 3-year/20,000 cycle door and operator system

Thermal glazing

High cycle springs

Wind load options

Electric operator

Chain hoist

Posi-Tension® drums

Safety bottom fixture

Flexible jamb, header seal

MODEL 598 LIGHT-DUTY THERMACORE® DOORS

11overheaddoor.com

Exterior color options

White

For drawings and specifications please visit our website, www.overheaddoor.com/architects-corner.

1 R-value is a measure of thermal efficiency. The higher the R-value the greater the insulating properties of the door. Overhead Door Corporation uses a calculated door section R-value for our insulated doors.

2 U-value is a measure of the flow of heat through an insulating or building material; the lower the U-value, the better the insulating ability. U-value is the inverse of R-value.

Track detail

2” (51 mm) Track [15” (381 mm) radius]

Door height Centerline of shaft Minimum headroom

Thru 12’0” (3,658 mm) O.H. + L.C. + 5 5/8” (143 mm) L.C.+ 8 3/4” (222 mm)

Thru 16’0” (4,877 mm) O.H. + L.C. + 5 5/8” (143 mm) L.C.+ 11 1/4” (286 mm)

3” (76 mm) Track [15” (381 mm) radius] Single shaft

Thru 22’0” (6,706 mm) O.H. + L.C. + 6 5/8” (168 mm) L.C.+ 11 1/2” (292 mm)

Thru 32’0” (9,754 mm) O.H. + L.C. + 6 5/8” (168 mm) L.C.+ 12 1/4” (311 mm)

Lift clearance track Standard

Any of the following track configurations can be selected for all Thermacore® models.

O.H.=Opening height L.C.=Lift clearance D.H.=Door height

Standard lift track

Low headroom track Springs to front Low headroom track Springs to rear

Full vertical track

2” (51 mm) Track [15” (381 mm) radius]

Door height Centerline of shaft Minimum headroom

Thru 12’0” (3,658 mm) O.H. + 11 5/8” (295 mm) 14 1/4” (362 mm)

Thru 16’0” (4,877 mm) O.H. + 12 5/8” (321 mm) 20 1/2” (521 mm)

3” (76 mm) Track [15” (381 mm) radius] Single shaft

Thru 18’0” (5,486 mm) O.H. + 14 5/8” (372 mm) 18” (457 mm)

Thru 32’0” (9,754 mm) O.H. + 16 7/8” (429 mm) 21 1/2” (546 mm)

2” (51 mm) Track [15” (381 mm) radius]

Door height Centerline of shaft Minimum headroom

Thru 12’0” (3,658 mm) D.H. + 8” (203 mm) 11 3/4” (299 mm)

Thru 16’0” (4,877 mm) D.H. + 8” (203 mm) 12 1/2” (318 mm)

3” (76 mm) Track [15” (381 mm) radius]

Thru 12’0” (3,658 mm) D.H. + 9” (229 mm) 13” (330 mm)

Thru 32’0” (5,486 mm) D.H. + 9” (229 mm) 13 3/4” (349 mm)

2” (51 mm) Track

Door height Centerline of shaft Minimum headroom

Thru 11’0” (3,353 mm) O.H. + O.H. + 3/8” (10 mm) O.H. + 10 1/4” (260 mm)

Thru 16’0” (4,877 mm) O.H. + O.H. + 3/8” (10 mm) O.H. + 10 1/4” (260 mm)

3” (76 mm) Track

Thru 18’0” (5,486 mm) O.H. + O.H. + 3/8” (10 mm) O.H. + 10 1/4” (260 mm)

2” (51 mm) Track [15” (381 mm) radius]

Door height Centerline of shaft Minimum headroom

Thru 12’0” (3,658 mm) O.H. + 2” (51 mm) 7 1/2” (191 mm)

Thru 16’0” (4,866 mm) O.H. 2” (51 mm) 8” (203 mm)

3” (76 mm) Track [15” (381 mm) radius]

Thru 18’0” (5,486 mm) O.H. 6 3/4” (171 mm) 9 3/4” (248 mm) overheaddoor.com

Framing and pad detail

Framing and pad details for common installation of Thermacore® in steel, wood, concrete and masonry jambs are provided here. If you require additional information or have special project requirements, visit our Architects Corner at www.overheaddoor.com/architects-corner or consult with our Applications Engineering Group or your local Overhead Door™ distributor.

Minimum required sideroom

Track type 2” Track (51 mm) 3” Track (76 mm)

Standard lift 5” (127 mm) 7” (178 mm)

Low headroom 8” (203 mm) 9” (229 mm)

Lift clearance 5” (127 mm) 7” (178 mm)

Full vertical 5” (127 mm) 7” (178 mm)

Minimum required sideroom

Track type 2” Track (51 mm) 3” Track (76 mm)

Standard lift 5” (127 mm) 7” (178 mm)

Low headroom 9” (229 mm) 10” (254 mm)

Lift clearance 5” (127 mm) 7” (178 mm)

Full vertical 5” (127 mm) 7” (178 mm)

Minimum required sideroom

Track type 2” Track (51 mm) 3” Track (76 mm)

Standard lift 5” (127 mm) 7” (178 mm)

Low headroom 9” (229 mm) 10” (254 mm)

Lift clearance 5” (127 mm) 7” (178 mm)

Full vertical 5” (127 mm) 7” (178 mm)

MODELS 591/592/593/594/596/598/599/850

Steel jambs Wood jambs Concrete/masonry jambs

2" (51 mm) track 2” (51 mm) track 2” (51 mm) track

3” (76 mm) track 3” (76 mm) track 3” (76 mm) track

Operator control options

• Push-button, key or combination stations;

surface-or flush-mounted for interior and/or exterior locations

• Vehicle detectors, key card reader, photocell and door timer controls

• Treadle or pull switch stations

• Telephone entry and coded keyboard stations

• Universal programmable door timer

• Commercial light package

• Radio control systems (24 VAC or 120 VAC)

• Explosion and dust ignition-proof systems

Electric operator selection guide

H or se p ow er

N ew to ns

M ax

. h ei g ht o f d oo r

M ax

. w ei g ht o f d oo r

Su p er B el t™

Po ly b el t

W or m g ea r

A d ju st ab le cl ut ch

To ta lly e nc lo se d

C on ti nu ou s d ut y

E xp lo si on p ro of

M ou nt in g t yp e

RHX

1/2 HP,

3/4 HP

1 HP,

3 HP

24’* (7,315 mm)

3,696 lbs

(1,676 kg)

T, S, C

RSX

1/2 HP,

3/4 HP

1 HP

24’ (7,315 mm)

(7,35 kg)

T, S, C

RMX

1/2 HP 14’

(4,267 mm)

(281 kg)

T, S

Mounting options:

T=Trolley S=Side mount C= Center mount

* RHX hoist operators may be used on doors taller than 24'. An optional extended limit kit may be required depending on the application.

Safety recommendations

We strongly recommend the use of a primary safety device as defined by UL325 2010. A primary safety device can be approved monitored photo-eyes or an approved monitored sensing edge. If a primary safety device is not installed, a constant contact control switch must be used to close the door. Contact your Overhead Door™ Distributor for more information.

Electric operators

Model RHX®

Model RHX® is a heavy duty commercial operator designed to operate doors up to 24' (7,315 mm) in height and 3,696 pounds (1,676 kg). Available as either a trolley, sidemount or centermount.

We offer a broad line of electric operators to suit new construction and retrofit applications, as well as unusual or special requirements. In order to improve safety and enhance door and motor life, industry quality assurance guidelines recommend the choice of a single manufacturer for both door and operator applications.

We are one of the only national manufacturers to offer a full line of commercial and industrial doors and operators specifically designed for integral applications.

Model RMX®

Model RMX® is our newest, most advanced medium-duty operator. It is designed for quicker installation and hassle-free operation and operates doors up to 14' (4,267 mm) in height and 620 pounds (282 kg). It is available as a trolley-type or side-mounted unit.

Model RSX®

Model RSX® is a standard duty commercial operator designed to operate doors up to 24' (7,315 mm) in height and 1,620 pounds (735 kg).

It offers unique features like LimitLock®, SuperBelt™ and 16 digit menu setup.

MODELS 591/592/593/594/596/598/599/850

Mounting details

Trolley-type (Drawbar)

RMX®, RSX®,RHX®

Trolley-type (Drawbar) operators feature a power unit mounted between, above and to the rear of the horizontal tracks. The drawbar drive provides positive control of the door at all times, making this operator the preferred choice whenever possible. Maximum door width is 20' per drawbar.

Door width over 20' requires dual drawbar installation. Available on Models RMX®, RSX® and RHX®.

Side mount type (Jackshaft)

RMX®, RSX®, RHX®

Side-mounted (Jackshaft) RMX®, RSX®, and RHX® operators feature a power unit mounted on the inside front wall and connected to the crosshead shaft, with an adjustable coupling or drive chain and sprockets.

Center mount type/Jackshaft

RSX®, RHX®

Center-mounted (Jackshaft) operators feature a power unit on the front wall above the door opening. No additional backroom is required. Available on models RSX® and RHX®.

Minimum headroom requirements

RMX

Track requirements +4 1/2” (114 mm)

RSX

Track requirements +5” (127 mm)

RHX

Track requirements +5” (127 mm)

Depth requirements - “A” dimension (backroom)

RMX

Door height +4’ 0” (1,219 mm)

RSX

Door height +4’ 0” (1,219 mm)

RHX

Door height +4’ 10” (1,473 mm)

“A” dimension - minimum (sideroom)

2” track (51 mm) 3” track (76 mm)

RMX® 18 1/2” (470 mm) 19 1/2” (495 mm)

RSX® 21” (533 mm) 22” (559 mm)

RHX® 21” (533 mm) 22” (559 mm)

Minimum headroom requirements

RSX® Track requirements +14” (356 mm)

RHX® Track requirements +23 5/8” (600 mm)

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INDUSTRY LEADING

COMMERCIAL & INDUSTRIAL SOLUTIONS

2501 S. State Hwy. 121 Bus., Suite 200, Lewisville, TX 75067 1-800-929-DOOR • sales@overheaddoor.com overheaddoor.com

©2021 Overhead Door Corporation. Overhead Door is a trademark and Thermacore and the Red Ribbon logo are registered trademarks of Overhead Door Corporation.

All other trademarks are property of their rightful owners. Consistent with our policy of continuing product improvement, we reserve the right to change product specifications without notice or obligation. C900-037 10/21

Model 850, Flush panel

Architect's Corner A resource for architects, containing comprehensive technical and resource materials to support your project, including drawings and specifications for commercial doors.

overheaddoor.com

The original, innovative choice for unequalled quality and service.

Overhead Door Corporation pioneered the sectional garage door industry, inventing the first sectional garage door in 1921 and the first electric door operator in 1926. Today, we continue to be the industry leader through the strength of our product innovation, superior craftsmanship and outstanding customer support, underscoring a legacy of quality, expertise and integrity. That’s why design and construction professionals specify Overhead Door™ products more often than any other brand. Our family of over 400 Overhead Door™ Distributors across the U.S. and Canada not only share our name and logo, but also our commitment to excellence.