Section 06000.pdf

INTERIOR ARCHITECTURAL WOODWORK 06402 - 1

SECTION 06100 - ROUGH CARPENTRY

PART 1 - GENERAL

RELATED DOCUMENTS

Drawings and general provisions of Contract, including General and Division 1 Specification Sections, apply to work of this Section.

SUMMARY

This Section includes the following:

Miscellaneous curbs.

Wood grounds, nailers and blocking.

Plywood panels.

DEFINITIONS

Rough carpentry includes carpentry work not specified as part of other Sections and which is generally not exposed, except as otherwise indicated.

SUBMITTALS

Wood Treatment Data: Submit chemical treatment manufacturer's instructions for handling, storing, installation and finishing of treated material.

Preservative Treatment: For each type specified, include certification by treating plant stating type of preservative solution and pressure process used, net amount of preservative retained and conformance with applicable standards.

For water-borne treatment include statement that moisture content of treated materials was reduced to levels indicated prior to shipment to project site.

For fire-retardant-treatment include certification by treating plant that treated material complies with specified standards and other requirements.

PRODUCT HANDLING

Delivery and Storage: Keep materials under cover and dry. Protect against exposure to weather and contact with damp or wet surfaces. Stack lumber as well as plywood and other panels; provide for air circulation within and around stacks and under temporary coverings including polyethylene and similar

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materials.

PROJECT CONDITIONS

Coordination: Fit carpentry work to other work; scribe and cope as required for accurate fit. Correlate location of furring, nailers, blocking, grounds and similar supports to allow attachment of other work.

PART 2 - PRODUCTS

LUMBER, GENERAL

Lumber Standards: Manufacture lumber to comply with PS 20 "American Softwood Lumber Standard" and with applicable grading rules of inspection agencies certified by American Lumber Standards Committee's (ALSC) Board of Review.

Grade Stamps: Factory-mark each piece of lumber with grade stamp of inspection agency evidencing compliance with grading rule requirements and identifying grading agency, grade, species, moisture content at time of surfacing and mill.

Nominal sizes are indicated, except as shown by detail dimensions. Provide actual sizes as required by PS 20, for moisture content specified for each use.

Provide dressed lumber, S4S, unless otherwise indicated.

Provide kiln-dried lumber with 15 percent (15%) maximum moisture content at time of dressing and shipment for sizes 2" or less in nominal thickness, unless otherwise indicated.

DIMENSION LUMBER

For light framing provide the following grade and species:

Construction grade, fir or yellow pine.

BOARDS

Exposed Boards: Where boards will be exposed in the finished work, provide the following:

Moisture content: 15 percent maximum, "MC-15"

Where transparent or natural finish or no finish is indicated, provide Redwood, Select Heart Grade

(RIS).

Where painted finish is indicated, provide No. 1 Boards per SPIB rules, Select Merchantable Boards per WCLIB rules, or No. 2 Common Boards & Better per WWPA rules.

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Concealed Boards: Where boards will be concealed by other work, provide lumber of 15 percent maximum moisture content and of following species and grade:

Redwood Construction Common per RIS rules, Southern Pine No. 2 Boards per SPIB rules, or any species graded Construction Boards per WCLIB or WWPA rules.

Board Sizes: Provide sizes indicated and as required.

MISCELLANEOUS LUMBER

Provide wood for support or attachment of other work including curbs, support bases, bucks, nailers, blocking, furring, grounds, stripping and similar members. Provide lumber of sizes indicated, worked into shapes shown, and as follows:

Provide same grade and species as dimension lumber.

CONSTRUCTION PANELS

Construction Panel Standards: Comply with PS 1 "U.S. Product Standard for Construction and Industrial Plywood" for plywood panels and, for products not manufactured under PS 1 provisions, with American Plywood Association (APA) "Performance Standard and Policies for Structural-Use Panels."

Trademark: Factory-mark each construction panel with APA trademark evidencing compliance with grade requirements.

Miscellaneous Exposed Plywood: A-C, Group 1, Exterior, not less than 3/4-inch nominal.

Miscellaneous Concealed Plywood: C-C Plugged Exterior, not less than 3/4 inch nominal.

Provide preservative treated plywood at roof edges and parapets.

Plywood Backing Panels: For mounting electrical or telephone equipment, provide fire-retardant treated plywood panels with grade designation, APA C-D PLUGGED EXPOSURE 1, in thickness indicated, or, if not otherwise indicated, not less than 15/32".

MISCELLANEOUS MATERIALS

Fasteners and Anchorages: Provide size, type, material and finish as indicated and as recommended by applicable standards, complying with applicable Federal Specifications for nails, staples, screws, bolts, nuts, washers and anchoring devices. Provide gears and framing anchors of the size and type recommended by the manufacturer for each use including recommended nails.

Where rough carpentry work is exposed to weather, in ground contact, or in area of high relative

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humidity, provide fasteners and anchorages with a hot-dip zinc coating (ASTM A 153).

PRESERVATIVE WOOD TREATMENT BY PRESSURE PROCESS

General: Where lumber or plywood is indicated as "Trt-Wd" or "Treated," or is specified herein to be treated, comply with applicable requirements of AWPA Standards C2 (Lumber) and C9 (Plywood) and of AWPB Standards listed below. Mark each treated item with the AWPB Quality Mark Requirements.

Pressure-treat with water-borne preservatives to comply with AWPB LP-2 with a minimum retention of 0.25 pcf. After treatment, kiln-dry lumber and plywood to a maximum moisture content, respectively, of 19 percent (19%) and 15 percent (15%). Treat indicated items and the following:

Wood cants, nailers, curbs, equipment support bases, blocking, stripping, and similar members in connection with roofing, flashing, and gravel stop, wood bucks at window jambs and similar locations in exterior walls, and wood members in contact with concrete.

Complete fabrication of treated items prior to treatment, where possible. If cut after treatment, coat cut surfaces with heavy brush coat of same chemical used for treatment and to comply with AWPA M4. Inspect each piece of lumber or plywood after drying and discard damaged or defective pieces.

FIRE-RETARDANT TREATMENT BY PRESSURE PROCESS

General: Where fire-retardant-treated wood is indicated, pressure impregnate lumber and plywood with fire-retardant chemicals to comply with AWPA C20 and C27, respectively, for treatment type indicated;

identify "fire-retardant-treated wood" with appropriate classification marking of Underwriters Laboratories, Inc., U.S. Testing, Timber Products Inspection, Inc., or other testing and inspecting agency acceptable to authorities having jurisdiction.

Interior Type A: For interior locations use fire-retardant chemical formulation that produces treated lumber and plywood with the following properties under conditions present after installation:

No reduction takes place in bending strength, stiffness, and fastener holding capacities below values published by manufacturer of chemical formulation that are based on tests by a qualified independent testing laboratory of treated wood products identical to those indicated for this Project under elevated temperature and humidity conditions simulating installed conditions.

No other form of degradation occurs due to acid hydrolysis or other causes related to manufacture and treatment.

No corrosion of metal fasteners results from their contact with treated wood.

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Inspect each piece of treated lumber or plywood after drying and discard damaged or defective pieces.

All lumber and plywood used on the interior of the building for nailers, blocking, and furring of any nature shall be fire-retardant treated.

Products: Subject to compliance with requirements, provide one of the following:

Interior Type A Fire-Retardant-Treated Wood:

"Dricon," Hickson Corporation.

"Pyro-Guard," Hoover Treated Wood Products.

"Flameproof LHC-HTT," Osmose Wood Preserving Co., Inc.

PART 3 - EXECUTION

INSTALLATION, GENERAL

Discard units of material with defects which might impair quality of work, and units which are too small to use in fabricating work with minimum joints or optimum joint arrangement.

Set carpentry work to required levels and lines, with members plumb and true to line and cut and fitted.

Fit rough carpentry to other construction; scribe and cope as required for accurate fit.

Securely attach carpentry work to substrate by anchoring and fastening as shown and as required by recognized standards.

Countersink nail heads on exposed carpentry work and fill holes.

Use finishing nails for finish work. Select fasteners of size that will not penetrate members where opposite side will be exposed to view or will receive finish materials. Make tight connections between members.

Install fasteners without splitting of wood; predrill as required.

WOOD GROUNDS, NAILERS, BLOCKING AND SLEEPERS

Provide wherever shown and where required for screeding or attachment of other work. Form to shapes as shown and cut as required for true line and level of work to be attached. Coordinate location with other work involved.

Attach to substrates as required to support applied loading. Countersink bolts and nuts flush with surfaces, unless otherwise indicated.

Comply with recommendations of National Forest Products Association (N.F.P.A.).

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Anchor and nail as indicated and to comply with "National Design Specifications for Wood Construction" published by N.F.P.A.

END OF SECTION 06100

SECTION 06402 - INTERIOR ARCHITECTURAL WOODWORK

PART 1 - GENERAL

RELATED DOCUMENTS

Drawings and general provisions of Contract, including General and Division 1 Specification Sections, apply to this Section.

SUMMARY

This section includes the following:

Laminate clad cabinets (plastic-covered casework).

Cabinet tops (countertops) and interior window sills.

Solid surfacing material for countertops and sinks.

Related Sections: The following sections contain requirements that relate to this section:

Division 6 Section "Rough Carpentry" for furring, blocking, and other carpentry work that is not exposed to view.

SUBMITTALS

General: Submit the following in accordance with Conditions of Contract and Division 1 Specification Sections.

Product data for each type of product and process specified in this section and incorporated into items of architectural woodwork during fabrication, finishing, and installation.

Shop drawings showing location of each item, dimensioned plans and elevations, large-scale details, attachment devices, and other components.

Samples for initial selection purposes of the following in form of manufacturer's color charts consisting of actual units or sections of units showing full range of colors, textures, and patterns available for each type of material indicated.

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Plastic laminate.

Solid surfacing materials.

Samples for verification purposes of the following:

Laminate clad panel products, 8-1/2 inches by 11 inches for each type, color, pattern, and surface finish, with separate samples of unfaced panel product used for core.

Solid surfacing materials, 6 inches square.

Product certificates signed by woodwork manufacturer certifying that products comply with specified requirements.

QUALITY ASSURANCE

Manufacturer Qualifications: Firm experienced in successfully producing architectural woodwork similar to that indicated for this Project, with sufficient production capacity to produce required units without causing delay in the Work.

Single-Source Manufacturing and Installation Responsibility: Engage a qualified Manufacturer to assume undivided responsibility for woodwork specified in this section, including fabrication, finishing, and installation.

AWI Quality Standard: Comply with applicable requirements of "Architectural Woodwork Quality Standards" published by the Architectural Woodwork Institute (AWI) except as otherwise indicated.

Hardware Coordination: Distribute copies of approved schedule for cabinet hardware specified in Division 8 Section "Finish Hardware" to manufacturer of architectural woodwork; coordinate cabinet shop drawings and fabrication with hardware requirements.

DELIVERY, STORAGE, AND HANDLING

Protect woodwork during transit, delivery, storage, and handling to prevent damage, soilage, and deterioration.

Do not deliver woodwork until painting, wet work, grinding, and similar operations that could damage, soil, or deteriorate woodwork have been completed in installation areas. If woodwork must be stored in other than installation areas, store only in areas whose environmental conditions meet requirements specified in "Project Conditions."

PROJECT CONDITIONS

Environmental Conditions: Obtain and comply with Woodwork Manufacturer's and Installer's coordinated advice for optimum temperature and humidity conditions for woodwork during its storage and installation.

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Do not install woodwork until these conditions have been attained and stabilized so that woodwork is within plus or minus 1.0 percent of optimum moisture content from date of installation through remainder of construction period.

Field Measurements: Where woodwork is indicated to be fitted to other construction, check actual dimensions of other construction by accurate field measurements before manufacturing woodwork; show recorded measurements on final shop drawings. Coordinate manufacturing schedule with construction progress to avoid delay of Work.

PART 2 - PRODUCTS

HIGH PRESSURE DECORATIVE LAMINATE MANUFACTURERS

Manufacturer: Subject to compliance with requirements, provide high pressure decorative laminates of one of the following:

Formica Corp.

Nevamar Corp.

Ralph Wilson Plastics Co. (Wilsonart)

MATERIALS

General: Provide materials that comply with requirements of the AWI woodworking standard for each type of woodwork and quality grade indicated and, where the following products are part of woodwork, with requirements of the referenced product standards, that apply to product characteristics indicated:

Hardboard: ANSI/AHA A135.4

High Pressure Laminate: NEMA LD 3.

Medium Density Fiberboard: ANSI A208.2.

Particleboard: ANSI A208.1.

Softwood Plywood: PS 1.

Formaldehyde Emission Levels: Comply with formaldehyde emission requirements of each voluntary standard referenced below:

Particleboard: NPA 8.

Medium Density Fiberboard: NPA 9.

Hardwood Plywood: HPMA FE.

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Solid Surfacing Material: Homogeneous solid sheets of filled plastic resin complying with the material and performance requirements of ANSI Z124.3, Type 5 or Type 6, without a precoated finish.

Products: Subject to compliance with requirements, provide one of the following:

Corian; DuPont Polymers.

Surell; Formica Corp.

Fountainhead; Nevamar Corp.

Gibraltar; Ralph Wilson Plastics Co.

FABRICATION, GENERAL

Wood Moisture Content: Comply with requirements of referenced quality standard for moisture content of lumber in relation to relative humidity conditions existing during time of fabrication and in installation areas.

Fabricate woodwork to dimensions, profiles, and details indicated. Ease edges to radius indicated for the following:

Corners of cabinets and edges of solid wood (lumber) members less than 1 inch in nominal thickness: 1/16 inch.

Edges of rails and similar members more than 1 inch in nominal thickness: 1/8 inch.

Complete fabrication, including assembly, finishing, and hardware application, before shipment to project site to maximum extent possible. Disassemble components only as necessary for shipment and installation. Where necessary for fitting at site, provide ample allowance for scribing, trimming, and fitting.

Factory-cut openings, to maximum extent possible, to receive hardware, appliances, plumbing fixtures, electrical work, and similar items. Locate openings accurately and use templates or roughing-in diagrams to produce accurately sized and shaped openings. Smooth edges of cutouts and, where located in countertops and similar exposures, seal edges of cutouts with a water-resistant coating.

LAMINATE CLAD CABINETS (PLASTIC-COVERED CASEWORK)

Quality Standard: Comply with AWI Section 400 and its Division 400B "Laminate Clad Cabinets."

Grade: Custom.

Laminate Cladding: High pressure decorative laminate complying with the following requirements:

Colors, Patterns, and Finishes: Provide materials and products that result in colors and textures of

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exposed laminate surfaces complying with the following requirements:

Provide selections made by Contracting Officer from laminate manufacturer's full range of colors and finishes in the following categories:

Solid Colors.

Patterns.

Laminate Grade for Exposed Surfaces: Provide laminate cladding complying with the following requirements for type of surface and grade.

Horizontal Surfaces Other Than Tops: GP-50 (0.050-inch nominal thickness).

Postformed Surfaces: PF-42 (0.042-inch nominal thickness).

Vertical Surfaces: GP-28 (0.028-inch nominal thickness).

Edges: PVC tape, 3 mm minimum thickness matching laminate in color, pattern and finish.

Semiexposed Surfaces: Provide surface materials indicated below:

Woodwork manufacturer's standard low pressure laminate.

CABINET HARDWARE AND ACCESSORY MATERIALS

General: Provide cabinet hardware and accessory materials associated with architectural cabinets, except for items specified in Division 8 Section "Finish Hardware."

Cabinet Hardware Schedule: Refer to schedule at end of this section for cabinet hardware required for architectural cabinets.

Hardware Standard: Comply with ANSI/BHMA A156.9 "American National Standard for Cabinet Hardware" for items indicated by reference to BHMA numbers or referenced to this standard.

Exposed Hardware Finishes: For exposed hardware, provide finish that complies with ANSI/BHMA A156.18 for BHMA code number indicated.

Satin Chromium Plated, Brass or Bronze Base: BHMA 626.

For concealed hardware provide manufacturer's standard finish that complies with product class requirements of ANSI/BHMA A156.9.

ARCHITECTURAL CABINET TOPS (COUNTERTOPS) AND INTERIOR WINDOW SILLS

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Quality Standard: Comply with AWI Section 400 and its Division 400C.

Type of Top: High pressure decorative laminate complying with the following:

Grade: Custom.

Laminate Cladding for Horizontal Surface: High pressure decorative laminate as follows:

Colors, Patterns, and Finishes: Provide materials and products that result in colors and textures of exposed laminate surfaces complying with the following requirements:

Provide selections made by Contracting Officer from manufacturer's full range of colors and finishes in the following categories:

Solid colors.

Patterns.

Grade: GP-50 (0.050-inch nominal thickness), except use PF-42 where required for post forming.

Edge Treatment: Same as laminate cladding on horizontal surfaces.

SOLID SURFACING MATERIAL COUNTERTOPS

Fabrication: Fabricate tops in one piece with shop-applied endsplashes, backsplashes, aprons, and edges, unless otherwise indicated. Comply with solid surfacing material manufacturer's recommendations for adhesives, sealers, fabrication, support and finishing.

Install undermount integral sink bowls in countertops in the shop. Minimum size shall be 16" x 13½" x 5½ deep.

Drill holes in countertops for plumbing fittings in the shop.

Intermediate Braces: As required for support and to match top.

Solid Surfacing Material Thickness: 3/4 inch.

Edge Treatment: Angled no-drip edge.

Color, Patterns, and Finishes: Provide materials and products that result in colors of solid surface material complying with the following requirements:

Provide Architect's selections from manufacturer's full range of colors and finishes.

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FASTENERS AND ANCHORS

Screws: Select material, type, size and finish required for each use. Comply with FS FF-S-111 for applicable requirements.

For metal framing supports, provide screws as recommended by metal framing manufacturer.

Nails: Select material, type, size, and finish required for each use. Comply with FS FF-N-105 for applicable requirements.

Anchors: Select material, type, size, and finish required by each substrate for secure anchorage. Provide nonferrous metal or hot-dip galvanized anchors and inserts on inside face of exterior walls and elsewhere as required for corrosion resistance. Provide toothed steel or lead expansion bolt devices for drilled-in-place anchors. Furnish inserts and anchors, as required, to be set into concrete or masonry work for subsequent woodwork anchorage.

PART 3 - EXECUTION

PREPARATION

Condition woodwork to average prevailing humidity conditions in installation areas before installing.

Deliver inserts and similar anchoring devices to be built into substrates well in advance of time substrates are to be built.

Before installing architectural woodwork, examine shop-fabricated work for completion and complete work as required, including back priming and removal of packing.

INSTALLATION

Quality Standard: Install woodwork to comply with AWI Section 1700 for same grade specified in Part 2 of this section for type of woodwork involved.

Install woodwork plumb, level, true, and straight with no distortions. Shim as required with concealed shims. Install to a tolerance of 1/8 inch in 8'0" for plumb and level (including tops) and with no variations in flushness of adjoining surfaces.

Scribe and cut woodwork to fit adjoining work and refinish cut surfaces or repair damaged finish at cuts.

Where trim is not shown, but reasonably implied or required, it shall conform to trim shown or detailed.

All surfaces shall be checked prior to installation. Unsuitable or defective wood shall be replaced and all surfaces corrected before proceeding.

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Anchor woodwork to anchors or blocking built in or directly attached to substrates. Secure to grounds, stripping and blocking with countersunk, concealed fasteners and blind nailing as required for a complete installation. Except where prefinished matching fastener heads are required, use find finishing nails for exposed nailing, countersunk and filled flush with woodwork and matching final finish where transparent finish is indicated.

Cabinets: Install without distortion so that doors and drawers fit openings properly and are accurately aligned. Adjust hardware to center doors and drawers in openings and to provide unencumbered operation.

Complete the installation of hardware and accessory items as indicated.

Tops: Anchor securely to base units and other support systems as indicated.

ADJUSTMENT AND CLEANING

Repair damaged and defective woodwork where possible to eliminate defects functionally and visually;

where not possible to repair, replace woodwork. Adjust joinery for uniform appearance.

Clean, lubricate and adjust hardware.

Clean woodwork on exposed and semiexposed surfaces. Touch up factory-applied finishes to restore damaged or soiled areas.

PROTECTION

Provide final protection and maintain conditions, in a manner acceptable to manufacturer and Installer, that ensures that woodwork is being without damage or deterioration at time of Substantial Completion.

HARDWARE SCHEDULE:

CLOSET AND UTILITY SHELVING HARDWARE:

Adjustable Shelf Standards and Related Supports: Provide standards and supports of type indicated which comply with ANSI/BHMA A156.9.

Horizontal Slotted Type: Surface or mortise mounted, 5/8" wide x 3/16" high x length indicated, BHMA No. B84071, nickel-plated steel. (Equal to "Knape & Vogt" #255 NP).

Support Type: Closed shelf rest, BHMA No. B84081, nickel-plated steel. (Equal to "Knape & Vogt" #256 NP, except use Knape & Vogt #256R at glass shelving.)

Vertical Slotted Type: Vertical slots spaced 2" on Center, 7/8" wide x 11/16" high x length indicated, BHMA No. B84102, Anochrome finish steel. Equal to “Knape & Vogt” #87 ANO).

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Shelf Brackets: Size required to support shelving widths indicated, BHMA No. B84112., Anochrome finish steel. (Equal to “Knape &Vogt” #187 and with “Knape &Vogt” #211 shelf rests).

CABINET HARDWARE:

Drawers (Each to have):

1 pr. Drawer Slides 6020 x length as required (GRASS) 1 Pull 4484-US26D (STANLEY)

3/4" Thick Doors (Each to have):

1 pr. Hinges 3606 with necessary mounting plates for 95 degree opening angle (GRASS)

(Note: Provide 1-1/2 pair at doors 40" high or more.)

1 Pull 4484 - US26D (STANLEY)

Miscellaneous Items:

Cabinet Locks 15891 x 26D - cam as required (CORBIN). See drawings for locations.

Elbow Catch - 2 x MB26D (IVES). Furnish one with each pair of cabinet doors with one door leaf having a cabinet lock.

END OF SECTION 06402