Arktite-200a-plugs-receptacles-connectors.pdf

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1P Arktite® Heavy Duty Circuit Breaking Plugs and Receptacles Industrial Heavy Duty Non-hazardous Areas

NEMA 4 Watertight

Applications:

Arktite circuit breaking plugs and receptacles are used:

• To supply power to portable electrically operated devices such as motor-generator sets, compressors, heating and cooling units, welders, conveyors, lighting systems and similar equipment

• Where temporary power is needed, such as at trailers, building units, heavy machinery and similar equipment

• Wherever electrical loads must be quickly disconnected from power source

• In a typical installation, where a large machine utilizes a number of electrical motor drives and for ease of adjustment, removal, maintenance and replacement, each motor is connected by portable cord and Arktite receptacles rather than permanently wired

• In areas where dust, dirt, moisture and corrosion are a problem

• Indoors and outdoors in non-hazardous areas of chemical plants, process industry facilities, meat packing plants, manufacturing plants and similar industrial locations

Features:

• Circuit breaking: plugs through 100 ampere rating may be disconnected under load; 150-400 ampere units are for service disconnect use only.

• Receptacles accept only plugs of the same amperage rating, style and number of poles, making it impossible to mismate, and provides for positive polarization.

• Extra wide electrical spacing allows for maximum safety.

• Insulator materials are the result of intensive testing. Selection has been made based on highest dielectric strength, maximum mechanical and impact resistance, lowest moisture absorption and highest arc tracking resistance.

• A variety of installations is possible due to the availability of several types of back boxes.

• Designed to withstand rough usage and the effects of adverse environments.

• Reversible interiors, 30, 60 and 100 ampere (except 30 and 60 ampere, 5-pole) Arktite plug and receptacle interiors are interchangeable using a screwdriver. This makes it possible to feed a normally de-energized receptacle from an energized plug with usual Arktite safety; no energized contacts are exposed.

* APJ and NPJ plugs only ** Excludes 200A and 400A APR Connectors

Certifications and Compliances:

• UL Standards: 1203*; 1682, 1686

• CSA Standard: C22.2 No. 182.1

• CE (LVD) 2006/95/EEC**

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1PArktite® Heavy Duty Circuit Breaking Plugs and Receptacles Industrial Heavy Duty Non-hazardous Areas

NEMA 4 Watertight

Split Pin Contact Design:

• Provides nearly 360° of contact at every insertion, ensuring protection against heat rise and eliminating arcing on critical surfaces

• Continuous contact over length and circumference of mated pins provides superior safety and long-term performance

• Self-wiping at every insertion to prevent environmental contamination build-up

• The additional features below are called out in the illustration on this page

The ground contact is bonded to the receptacle housing (Style 2) Unimpeded, easy-access phase and ground terminals make wire termination quick and easy Grounding contacts that make-first and break-last in the unlikely event of keyway failure An arc formed when the plug is being removed is instantly snuffed in the deep confined insulated arcing chamber A detent spring forms a parallel grounding path through the metallic plug sleeve and receptacle housing and is the first contact to make and the last to break The plug sleeve is keyed to the receptacle to prevent mispolarization

The gasketing system provides unsurpassed watertight integrity (NEMA 4) All aluminum Uni-Shell™ construction provides superior strength in abusive environments

The Tri-Lock™ cable grip has 3-piece design that equally distributes gripping power around perimeter of cable. Cord jacket does not get pinched, eliminating potential for damage to both internal conductors and external cable jacket. Cable grip is located inside plug housing, eliminating corrosion of vital hardware and making plug maintenance easy.

The unique Sure-Seal™ cable gland has two gasket sizes which fit entire range of cable diameters, reducing risk of improper assembly. The gasket ratchets into the Tri-lock™ cable grip to prevent plug from turning or loosening in high vibration areas.

Wrenching surfaces make Arktite plugs quick and easy to assemble Smooth and contoured design of plug housing eliminates occurrence of cable grip snagging or breaking off. Tri-Lock™ screws are captive so cable grip cannot come apart during assembly. Prevents critical screws from getting lost during installation.

Plastic sleeve between insulator body and housing minimizes possibility of electrical shock in event of ground failure. Increases creepage and clearance protection.

Arktite® Advantage Features:

Internal Plug Safety Insulator

• Plastic barrier between insulator body and metal housing minimizes risk of energizing handle body due to stray conductor strands

• Increases creepage and clearance protection

CE Marked

• Offers a borderless solution with no additional inspection or documentation required for approval

Lockout Plug

• Allows users to comply with OSHA lockout/tagout requirements

• Ensures plug cannot be inserted into receptacle when maintenance is being performed downstream of power supply

Tri-Lock Cable Grip

• Three-piece design equally distributes grip around perimeter of cable

• Cable jacket does not get pinched, eliminating potential for damage to internal conductors

• Captive screws allow maximum extension of cord grip without risk of loose components

Sure-Seal Cable Gland

• Two gasket sizes fit entire cable range, reducing risk of improper assembly

• Gasket ratches into Tri-Lock cable grip to provide environmental protection in high vibration areas

Plug Housing

• Smooth design eliminates occurrence of cable grip snagging or breaking off

• Houses Tri-Lock cable grip to eliminate corrosion of vital hardware and increase ease of maintenance

Combination Drive Stainless Steel Hardware

• Increases ease of installation by allowing for more than one option for installation tools

• Stainless steel external hardware eliminates corrosion on critical components and extends product life

Insulator Assemblies

• Unimpeded, easy access phase and ground terminals make wire termination quick and easy

• Lug screws secured with tape to prevent them from vibrating loose and falling out during shipping

Combination Slot and Hex Mechanical Lugs*

• Increases ease of installation by allowing for more than one option for installation tools

• Hex head allows for easy achievement of specified torque value

Receptacle Cover

• Automatic weatherproof seal every time plug is disengaged

• Field replaceable design allows for new cover to be threaded on quickly and easily

*60, 100, and 150A offering.

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1P Arktite® Heavy Duty Circuit Breaking Plugs and Receptacles

NEMA 4 Watertight

Grounding: Style 1 vs. Style 2 Eaton's Crouse-Hinds Arktite devices utilize two methods, or styles, for completing the grounding circuit in plugs and receptacles. NEC reference 250.138 (A) & (B).

Style 1 – Metallic A Style 1 plug is one in which the grounding conductor in the flexible cable is bonded to the plug sleeve by a pressure connector. A Style 1 receptacle is one which is grounded by virtue of the fact that it is an integral part of a grounded conduit system. On insertion, the plug sleeve makes contact with detent springs of the grounded receptacle housing before line and load poles engage, and on withdrawal, remains in contact until after line and load poles disengage. Therefore, exposed metal parts of the portable equipment or plug are suitably grounded.

Style 1

Ground conductor attaches to shell.

Style 2 – Metallic A Style 2 metallic housing plug is one in which the grounding conductor in the flexible cable is bonded to the extra (grounding) pole and metal plug sleeve by a pressure connector. A Style 2 metallic housing receptacle is one in which the extra (grounding) pole is electrically connected to the equipment grounding conductor and the metal receptacle housing which itself is grounded by virtue of the fact that it is an integral part of a grounded conduit system. In Style 2, non-metallic housing plugs and receptacles, the extra pole is used for grounding since the housings are non-conductive.

Metal shelled type

Style 2

Ground conductor attaches to contact, which is bonded to shell.

Style 2 – Non-metallic In a Style 2 receptacle, the grounding connection is made before line and load poles engage, and is broken after the line load poles disengage. Furthermore, upon insertion, the plug sleeve of metal shelled units makes contact with detent springs of the grounded receptacle housing before line and load poles engage, and on withdrawal, remains in contact until after line and load poles disengage. Therefore, exposed metal parts of the portable equipment or plug are suitably grounded.

Made of non-metallic

Krydon material

Industrial Heavy Duty Non-hazardous Areas

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Arktite® Heavy Duty Circuit Breaking§ Plugs and Receptacles Industrial Heavy Duty Non-hazardous Areas

NEMA 4 Watertight

The mating plug has a cast groove located on the outside of the plug sleeve. This groove lines up with the raised rib.

Arktite receptacles have a cast raised rib located inside the receptacle sleeve.

The location of the rib is in a specific relationship to the receptacle insulator that houses the contacts.

Standard Materials:

• Metallic receptacle housings, plug and cord connector bodies – high impact strength copper-free aluminum

• Non-metallic receptacles, plugs and cord connectors – Krydon® fiberglass-reinforced polyester material

• Back boxes: 20, 30, 60, 100, 150 and 200 ampere – cast aluminum; 400 ampere – Feraloy® iron alloy

• Insulation (metallic products): (2-, 3-, and 4-pole) 30, 60, 100, 200, 400 ampere – fiberglass-reinforced polyester; 20, 30 ampere (5-pole) – melamine

• Contacts: pressure, solder, binding screw – brass; crimp/solder 20, 30, 60, 100 ampere – leaded red brass;

crimp/solder 150, 200, 400 ampere – telurium copper

Standard Finishes:

• Feraloy – electrogalvanized and aluminum acrylic paint

• Aluminum – natural

• Krydon fiberglass-reinforced polyester material – gray

• Fiberglass-reinforced polyester insulation – (red)

• Melamine – natural (brown)

• Brass – natural

• Leaded red brass – electro-tin-plate

Accessories:

• Accessories include a variety of angle adapters, panel adapters and back boxes for Arktite receptacles, see pages 1332–1335.

• Included throughout 1P are wire mesh cable grips and protective caps for Arktite plugs.

Typical Installation

§150A, 200A and 400A rated units are for service disconnect use only.

1P

Options:

The following special options are available from factory by adding the suffix to the Cat. #:

Description Suffix

• Reversed contacts. Receptacle assembled with plug interior (exposed contacts), plug assembled with receptacle interior (recessed contacts). For applications where plug is energized to feed normally de-energized receptacle. Available on 30 through 400 ampere units... S22

• Special polarity. For use where two or more receptacles of the same ampere rating, style and number of poles are to be installed in the same area for use on different voltages and/or frequencies. Prevents insertion of a plug in a receptacle with different electrical rating.

Available on 20 through 400 ampere units as follows:

• Receptacle interior rotated 221/2° to right and plug changed to match (see photo to right)..............S4

• Corro-free™ epoxy powder finish for added corrosion resistance......S752

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1P Arktite® Heavy Duty Circuit Breaking§ Plugs and Receptacles Industrial Heavy Duty Non-hazardous Areas

NEMA 4 Watertight

Arktite Horsepower Ratings Locked-Rotor Interrupting

Motor Horsepower†

Ampere Rating

Plug and Receptacle

Volts

Volts

Volts

Volts

Single-phase Electrical System

30 2 3 7.5 10 60 5 10 25 20 100 10 20 200 15 40

Three-phase Electrical System

30 3 5 10 10 60 10 20 40 50 100 15 30 40 25 200 30 60 25 15

Maximum Horsepower for Plug and Receptacle Combinations by Input Voltage*

Following values are typical horsepower ratings based on NEC Article 430 tables.

HP Ratings are based on the largest conductor size for each plug and receptacle combination per the Wire Size table below.

Motor Horsepower✠

Ampere Rating

Plug and Receptacle

Volts

Volts

Volts

30 15 30 40 60 20 40 50 100 30 60 75 150 40 75 100 200 60 125 150

Wire Sizes:

The table below lists the diameter of the wire recess in Arktite plug and receptacle contacts so that maximum size of bare conductor can be figured. Range of wire sizes shown in table is intended only as a guide. Depending on type of wire used (building wire, flexible or extra flexible cable) and its construction (number and size of strands), bare copper diameters vary widely.

Diameter of Wire Recess in Plug and Receptacle Contacts Wire Size‡

Ampere

Rating

Contact

Type

Diameter of Recess Building Extra Flex

20 Binding Screw N/A #14–#12 #14–#12 30 (2, 3, & 4-pole) Pressure .281 #10–#6 #10–#8 30 (2, 3, & 4-pole) Crimp/Solder .180 #10–#8** #10–#8 30 (5-pole) Solder .188 #12–#6 #12–#8 60 (2, 3, 4 & 5-pole) Pressure .312 #6–#4 #8–#4 60 (3 & 4-pole) Crimp/Solder .277 #6–#4** #8–#4 100 (2, 3 & 4-pole) Pressure .390 #4–#1 #4–#2 100 (3 & 4-pole) Crimp/Solder .390 #2–#1** #2–#2 150 (4-pole) Pressure .390 #2–2/0 #2–1/0 200 (3 & 4-pole) Pressure .687 2/0–4/0 2/0–3/0 200 (Std. 3 & 4-pole) Crimp/Solder .560 #1–4/0 #1–3/0 200 (Lg. 3 & 4-pole) Crimp/Solder .750 4/0–250MCM 3/0–250MCM 400 (Std. 3 & 4-pole) Crimp/Solder .840 250–500MCM 250–400MCM 400 (Lg. 3 & 4-pole) Crimp/Solder 1.25 500–1000MCM 400–750MCM

§150A, 200A and 400A rated units are for service disconnect use only.

† Horsepower ratings are based on Eaton's Crouse-Hinds testing in which locked-rotor currents were interrupted by withdrawing the plug from the receptacle. It is highly recommended, however, that such use be limited to emergency conditions only, and that a horsepower rated switch be used for motor disconnect.

* This guide is for reference only. Consult your local electrical codes before installation.

✠ Eaton's Crouse-Hinds does not recommend our plug and receptacle be used for disconnect under load.

**Smaller sizes may be used with well reducers – information available upon request.

‡Do not use wire size smaller than minimum size recommended.

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1P Arktite® Heavy Duty Circuit Breaking Receptacle Assemblies 200 A, 600 VAC/250 VDC, 50† – 400 hertz

NEMA 3R

See pages 1312–1316 for general Application, Features, Grounding, Standard Materials, Standard Finishes, Options, Accessories, Compliances, Electrical Rating Ranges, and Wire Sizes.

Dimensions In Inches:

AREA Assembly

AR Receptacle AP Plug APR Connector

No. Poles c d

3 43/16 31/4

4 49/16 35/8

Plug Closure Caps:

Applications:

CPK caps for Arktite plugs are used:

• Where portable equipment is on a standby basis and plugs are not in use

• To effectively protect insulation and contacts from excessive moisture, dirt, dust and corrosion

• With 30, 60, 100, 150 and 200 ampere plugs with fastening ring and standard 200 ampere plugs for the clamp door housing

Standard Materials:

• Copper-free aluminum

Standard Finishes:

• Natural

Ordering Information:

Config. Cat. #

4P CPK104

Wire Mesh Grips:

Applications:

Wire mesh grips are used:

• To provide secure cable termination

• To extend cable life

• With 20, 200 and 400 ampere plugs

Features:

• Eliminate sharp radius of cable bend at the point where cable enters plug, thereby reducing cable failure

• Absorb longitudinal stresses placed on the point of termination caused by pulling the cable

• Gripping action increases in direct proportion to amount of tension applied to cable

Standard Material and Finishes:

• Stainless steel wire braid – Natural

Ordering Information:

Plug Cable Range Grip Range

Nominal Grip

Length–Inches Grip

Cat. #

1.375 to 1.875

1.375 to 1.625 8 K163

1.625 to 1.875 11 K188

1.875 to 2.500 1.875 to 2.000 10 K200

2.000 to 2.250 113/4 K225

†For use on system less than 60 hertz the receptacles, plugs and connectors are for disconnect use only.

Features:

• Grounding contact wire terminators will accommodate ground wire of same size as phase wire

• Spring band contact design provides multiple points of electrical contact. Improves electrical reliability and significantly reduces effort required for insertion and withdrawal

• Crimp/solder and mechanical lug type contacts are available

• Large wire wells are available for "extra flexible" wire

• Larger wire well size connectors will interchange with connectors of other wire well size of same amperage and contact configuration

• Mechanical lug connectors will interchange with crimp/solder connectors of the same amperage and contact configuration

• Self-closing spring doors on receptacles and cord connectors provide environmental sealing

• Threaded nuts provide positive plug retention

• Two piece plug and cord connector design provide easy installation

1. For listing of additional back boxes, see page 1333.

2. S22 suffix for reverse interiors is available from factory only. Field conversion cannot be done.

3. Replacement interiors for standard units vs. S22 units vary in length. Specify the unit type when ordering parts.

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Arktite® Heavy Duty Circuit Breaking Receptacle Assemblies 200 A, 600 VAC/250 VDC, 50† – 400 hertz

1PNEMA 3R

Receptacle Assembly Receptacle w/ Mechanical Lug Mating Plug Mating Connector

Ordering Information - Mechanical Lug Termination:

†For use on system less than 60 hertz the receptacles, plugs and connectors are for disconnect use only.

Receptacle Assembly with AJ Back Boxes and

Angle Adapters Receptacle Housings only

Description

Hub

Size (In.) Cat. # Cat. #

Cable

Dia. Plug Cat. # Connector Cat. #

Style 1 – Wire Well Takes 0.687" Maximum Conductor Size

3-wire, 3-pole

11/2 AREAL20315

ARL2031

0.875 to 1.375 APL20355 APRL20315 2 AREAL20316 1.375 to 1.875 APL20357 APRL20317 21/2 AREAL20317 1.875 to 2.500 APL20358 APRL20318

4-wire, 4-pole ARL2041

0.875 to 1.375 APL20455 APRL20415 2 AREAL20416 1.375 to 1.875 APL20457 APRL20417 21/2 AREAL20417 1.875 to 2.500 APL20458 APRL20418

2.500 to 3.000 APL20451 APRL204113

Style 2 – Wire Well Takes 0.687" Maximum Conductor Size

2-wire, 3-pole

11/2 AREAL20325

ARL2032

0.875 to 1.375 APL20365 APRL20325 2 AREAL20326 1.375 to 1.875 APL20367 APRL20327 21/2 AREAL20327 1.875 to 2.500 APL20368 APRL20328

3-wire, 4-pole

11/2 AREAL20425

ARL2042

0.875 to 1.375 APL20465 APRL20425 2 AREAL20426 1.375 to 1.875 APL20467 APRL20427 21/2 AREAL20427 1.875 to 2.500 APL20468 APRL20428

Ordering Information - Crimp/Solder Termination:

Receptable Assembly with AJ Back Boxes and

Angle Adapters Receptacle Housings only

Description

Hub

Size (In.) Cat. # Cat. #

Cable

Dia. Plug Cat. # Connector Cat. #

Style 1 – Wire Well Takes 0.56" Maximum Conductor Size

3-wire, 3-pole

11/2 AREA20315

AR2031

0.875 to 1.375 AP20355 APR20315 2 AREA20316 1.375 to 1.875 AP20357 APR20317 21/2 AREA20317 1.875 to 2.500 AP20358 APR20318

4-wire, 4-pole AR2041

0.875 to 1.375 AP20455 APR20415 2 AREA20416 1.375 to 1.875 AP20457 APR20417 21/2 AREA20417 1.875 to 2.500 AP20458 APR20418

Style 1 – Wire Well Takes 0.75" Maximum Conductor Size

3-wire, 3-pole

11/2 AREA203125

AR203122 AREA203126 1.375 to 1.875 AP203511 APR203111 21/2 AREA203127 1.875 to 2.500 AP203512 APR203112

4-wire, 4-pole AR20412

1.375 to 1.875 AP204511 APR204111 2 AREA204126 1.875 to 2.500 AP204512 APR204112 21/2 AREA204127 2.500 to 3.000 AP204513 APR204113

Style 2 – Wire Well Takes 0.56" Maximum Conductor Size

2-wire, 3-pole

11/2 AREA20325

AR2032

0.875 to 1.375 AP20365 APR20325 2 AREA20326 1.375 to 1.875 AP20367 APR20327 21/2 AREA20327 1.875 to 2.500 AP20368 APR20328

3-wire, 4-pole

11/2 AREA20425

AR2042

0.875 to 1.375 AP20465 APR20425 2 AREA20426 1.375 to 1.875 AP20467 APR20427 21/2 AREA20427 1.875 to 2.500 AP20468 APR20428

Style 2 – Wire Well Takes 0.75" Maximum Conductor Size

2-wire, 3-pole

11/2 AREA203225

AR20322

0.875 to 1.375 AP203610 APR203210 2 AREA203226 1.375 to 1.875 AP203611 APR203211 21/2 AREA203227 1.875 to 2.500 AP203612 APR203212

3-wire, 4-pole

11/2 AREA204225

AR20422

1.375 to 1.875 AP204611 APR204211 2 AREA204226 1.875 to 2.500 AP204612 APR204212

21/2 AREA204227

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1P Arktite® Heavy Duty Circuit Breaking Receptacle Assemblies 200 A, 600 VAC/250 VDC, 50† – 400 hertz

Weatherproof

200A Replacement Parts

Receptacle Interior Plug Interior Brass Retaining Shoe

Config.

.56 wire well

Cat. #

.75 wire well

Cat. #

.56 wire well

Cat. #

.75 wire well

Cat. #

.56 wire well

Cat. #

.75 wire well

Cat. #

200A Standard and S4

2W 3P ATP401 ATP402 ATP433 ATP434 0490335 0490335

3W 3P ATP397 ATP398 ATP429 ATP430 0490327 0490328

3W 4P ATP403 ATP404 ATP435 ATP436 0490337 0490337

4W 4P ATP399 ATP400 ATP431 ATP432 0490331 0490332

200A ST22 and S4 S22

2W 3P ATP417 ATP418 ATP449 ATP450 0490335 0490335

3W 3P ATP413 ATP414 ATP445 ATP446 0490327 0490328

3W 4P ATP419 ATP420 ATP451 ATP452 0490337 0490337

4W 4P ATP415 ATP416 ATP447 ATP448 0490331 0490332

Cord Grip Assembly

Cord Diameter Range

.875 – 1.375 AP2 KIT1 M80

1.375 – 1.875 AP2 KIT2 M80

1.875 – 2.500 AP2 KIT3 M80

Plug Clamp Nut Rec Spring Door

2W 3P

3W 3P AP:0401965 AR:0401502-2

2W 3P

3W 4P AP:0401964 AR:0401502-1

Replacement Pin & Sleeve Contacts:

Receptacle Plug

Type Cat. # Cat. # Cat. # Cat. #

200A Standard & S4 .56 wire well .75 wire well .56 wire well .75 wire well

Phase Contact 0490339 0490340 0490319 0490320

Ground Contact 0490343 0490344 0490323 0490324

200A S22 & S4 S22 .56 wire well .75 wire well .56 wire well .75 wire well

Phase Contact 0490351 0490352 0490355T 0490356

Ground Contact 0490347 0490348 0490359 0490360

200A Mechanical Lug .687 wire well .687 wire well

Phase Contact ARL:0403688 1 APL:0403678 1

Ground Contact ARL:0403687 1 APL:0403677 1

†For use on system less than 60 hertz the receptacles, plugs and connectors are for disconnect use only.