Am_0013_Specs_ARS01.pdf

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CANCELED - USDA Dairy Forage Research Center (DFRC)
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W9128F25R0014
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This document is a detailed technical specification for Cast-In-Place Concrete (Section 03 30 00) for the New Dairy Forage Research Center project located in Prairie du Sac, Wisconsin. The specification provides comprehensive technical requirements for concrete materials, mixing, placement, testing, curing, and quality control, referencing numerous ASTM, ACI, and other industry standards. Key technical elements include specifications for cement, aggregates, admixtures, reinforcement, formwork, and testing procedures, with stringent requirements for concrete strength, durability, thermal performance, and environmental conditions.

The specification covers concrete mix design parameters, including requirements for different exposure classes, compressive strength ranges, air content, water-cement ratios, and performance criteria for various concrete applications such as footings, columns, walls, and slabs. It mandates detailed quality control measures, including submittals, laboratory testing, field testing, and certification requirements for personnel, with specific guidelines for concrete placement, curing, and protection under various environmental conditions. The document emphasizes sustainability considerations, such as using recycled materials and ensuring concrete performance meets strict durability and structural integrity standards.

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Text version

New Dai r y For age Resear ch Cent er , Pr ai r i e du Sac, WI ARS01

SECTI ON 03 30 00

CAST- I N- PLACE CONCRETE

02/ 19, CHG 4: 08/ 22

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN CONCRETE I NSTI TUTE ( ACI )

ACI 117 ( 2010; Er r at a 2011) Speci f i cat i ons f or Tol er ances f or Concr et e Const r uct i on and Mat er i al s and Comment ar y

ACI 121R ( 2008) Gui de f or Concr et e Const r uct i on Qual i t y Syst ems i n Conf or mance wi t h I SO

ACI 301 ( 2016) Speci f i cat i ons f or St r uct ur al Concr et e

ACI 302. 1R ( 2015) Gui de f or Concr et e Fl oor and Sl ab Const r uct i on

ACI 304. 2R ( 2017) Gui de t o Pl aci ng Concr et e by Pumpi ng Met hods

ACI 304R ( 2000; R 2009) Gui de f or Measur i ng, Mi xi ng, Tr anspor t i ng, and Pl aci ng Concr et e

ACI 305R ( 2020) Gui de t o Hot Weat her Concr et i ng

ACI 306R ( 2016) Gui de t o Col d Weat her Concr et i ng

ACI 308. 1 ( 2011) Speci f i cat i on f or Cur i ng Concr et e

ACI SP- 2 ( 2007; Abst r act : 10t h Edi t i on) ACI Manual of Concr et e I nspect i on

ACI SP- 15 ( 2011) Fi el d Ref er ence Manual : St andar d Speci f i cat i ons f or St r uct ur al Concr et e ACI 301- 05 wi t h Sel ect ed ACI Ref er ences

AMERI CAN HARDBOARD ASSOCI ATI ON ( AHA)

AHA A135. 4 ( 1995; R 2004) Basi c Har dboar d

AMERI CAN WELDI NG SOCI ETY ( AWS)

AWS D1. 4/ D1. 4M ( 2011) St r uct ur al Wel di ng Code - Rei nf or ci ng St eel

SECTI ON 03 30 00 Page 1

ASTM I NTERNATI ONAL ( ASTM)

ASTM A36/ A36M ( 2019) St andar d Speci f i cat i on f or Car bon St r uct ur al St eel

ASTM A53/ A53M ( 2020) St andar d Speci f i cat i on f or Pi pe, St eel , Bl ack and Hot - Di pped, Zi nc- Coat ed, Wel ded and Seaml ess

ASTM A184/ A184M ( 2019) St andar d Speci f i cat i on f or Wel ded Def or med St eel Bar Mat s f or Concr et e Rei nf or cement

ASTM A615/ A615M ( 2022) St andar d Speci f i cat i on f or Def or med and Pl ai n Car bon- St eel Bar s f or Concr et e Rei nf or cement

ASTM A706/ A706M ( 2022) St andar d Speci f i cat i on f or Low- Al l oy St eel Def or med and Pl ai n Bar s f or Concr et e Rei nf or cement

ASTM A934/ A934M ( 2016) St andar d Speci f i cat i on f or Epoxy- Coat ed Pr ef abr i cat ed St eel Rei nf or ci ng Bar s

ASTM A970/ A970M ( 2018) St andar d Speci f i cat i on f or Headed St eel Bar s f or Concr et e Rei nf or cement

ASTM A1044/ A1044M ( 2016a) St andar d Speci f i cat i on f or St eel St ud Assembl i es f or Shear Rei nf or cement of Concr et e

ASTM A1064/ A1064M ( 2017) St andar d Speci f i cat i on f or Car bon- St eel Wi r e and Wel ded Wi r e Rei nf or cement , Pl ai n and Def or med, f or Concr et e

ASTM C31/ C31M ( 2022) St andar d Pr act i ce f or Maki ng and Cur i ng Concr et e Test Speci mens i n t he Fi el d

ASTM C33/ C33M ( 2018) St andar d Speci f i cat i on f or Concr et e Aggr egat es

ASTM C39/ C39M ( 2021) St andar d Test Met hod f or Compr essi ve St r engt h of Cyl i ndr i cal Concr et e Speci mens

ASTM C42/ C42M ( 2020) St andar d Test Met hod f or Obt ai ni ng and Test i ng Dr i l l ed Cor es and Sawed Beams of Concr et e

ASTM C78/ C78M ( 2022) St andar d Test Met hod f or Fl exur al St r engt h of Concr et e ( Usi ng Si mpl e Beam wi t h Thi r d- Poi nt Loadi ng)

ASTM C94/ C94M ( 2021b) St andar d Speci f i cat i on f or Ready- Mi xed Concr et e

ASTM C138/ C138M ( 2017a) St andar d Test Met hod f or Densi t y

SECTI ON 03 30 00 Page 2

( Uni t Wei ght ) , Yi el d, and Ai r Cont ent ( Gr avi met r i c) of Concr et e

ASTM C143/ C143M ( 2020) St andar d Test Met hod f or Sl ump of Hydr aul i c- Cement Concr et e

ASTM C150/ C150M ( 2021) St andar d Speci f i cat i on f or Por t l and Cement

ASTM C172/ C172M ( 2017) St andar d Pr act i ce f or Sampl i ng Fr eshl y Mi xed Concr et e

ASTM C173/ C173M ( 2016) St andar d Test Met hod f or Ai r Cont ent of Fr eshl y Mi xed Concr et e by t he Vol umet r i c Met hod

ASTM C231/ C231M ( 2022) St andar d Test Met hod f or Ai r Cont ent of Fr eshl y Mi xed Concr et e by t he Pr essur e Met hod

ASTM C260/ C260M ( 2010a; R 2016) St andar d Speci f i cat i on f or Ai r - Ent r ai ni ng Admi xt ur es f or Concr et e

ASTM C309 ( 2019) St andar d Speci f i cat i on f or Li qui d Membr ane- For mi ng Compounds f or Cur i ng Concr et e

ASTM C311/ C311M ( 2022) St andar d Test Met hods f or Sampl i ng and Test i ng Fl y Ash or Nat ur al Pozzol ans f or Use i n Por t l and- Cement Concr et e

ASTM C330/ C330M ( 2017a) St andar d Speci f i cat i on f or Li ght wei ght Aggr egat es f or St r uct ur al Concr et e

ASTM C494/ C494M ( 2019) St andar d Speci f i cat i on f or Chemi cal Admi xt ur es f or Concr et e

ASTM C567/ C567M ( 2019) Det er mi ni ng Densi t y of St r uct ur al Li ght wei ght Concr et e

ASTM C595/ C595M ( 2021) St andar d Speci f i cat i on f or Bl ended Hydr aul i c Cement s

ASTM C618 ( 2019) St andar d Speci f i cat i on f or Coal Fl y Ash and Raw or Cal c i ned Nat ur al Pozzol an f or Use i n Concr et e

ASTM C803/ C803M ( 2018) St andar d Test Met hod f or Penet r at i on Resi st ance of Har dened Concr et e

ASTM C845/ C845M ( 2018) St andar d Speci f i cat i on f or Expansi ve Hydr aul i c Cement

ASTM C873/ C873M ( 2015) St andar d Test Met hod f or Compr essi ve St r engt h of Concr et e Cyl i nder s Cast i n Pl ace i n Cyl i ndr i cal Mol ds

ASTM C900 ( 2015) St andar d Test Met hod f or Pul l out

SECTI ON 03 30 00 Page 3

St r engt h of Har dened Concr et e

ASTM C920 ( 2018) St andar d Speci f i cat i on f or El ast omer i c Joi nt Seal ant s

ASTM C979/ C979M ( 2016) St andar d Speci f i cat i on f or Pi gment s f or I nt egr al l y Col or ed Concr et e

ASTM C989/ C989M ( 2018a) St andar d Speci f i cat i on f or Sl ag Cement f or Use i n Concr et e and Mor t ar s

ASTM C1012/ C1012M ( 2018b) St andar d Test Met hod f or Lengt h Change of Hydr aul i c- Cement Mor t ar s Exposed t o a Sul f at e Sol ut i on

ASTM C1017/ C1017M ( 2013; E 2015) St andar d Speci f i cat i on f or Chemi cal Admi xt ur es f or Use i n Pr oduci ng Fl owi ng Concr et e

ASTM C1074 ( 2019) St andar d Pr act i ce f or Est i mat i ng Concr et e St r engt h by t he Mat ur i t y Met hod

ASTM C1077 ( 2017) St andar d Pr act i ce f or Agenci es Test i ng Concr et e and Concr et e Aggr egat es f or Use i n Const r uct i on and Cr i t er i a f or Test i ng Agency Eval uat i on

ASTM C1107/ C1107M ( 2020) St andar d Speci f i cat i on f or Packaged Dr y, Hydr aul i c- Cement Gr out ( Nonshr i nk)

ASTM C1157/ C1157M ( 2020a) St andar d Per f or mance Speci f i cat i on f or Hydr aul i c Cement

ASTM C1218/ C1218M ( 2020c) St andar d Test Met hod f or Wat er - Sol ubl e Chl or i de i n Mor t ar and Concr et e

ASTM C1240 ( 2020) St andar d Speci f i cat i on f or Si l i ca Fume Used i n Cement i t i ous Mi xt ur es

ASTM C1260 ( 2021) St andar d Test Met hod f or Pot ent i al Al kal i React i v i t y of Aggr egat es ( Mor t ar - Bar Met hod)

ASTM C1293 ( 2008; R 2015) St andar d Test Met hod f or Det er mi nat i on of Lengt h Change of Concr et e Due t o Al kal i - Si l i ca React i on

ASTM C1567 ( 2021) St andar d Test Met hod f or Pot ent i al Al kal i - Si l i ca React i v i t y of Combi nat i ons of Cement i t i ous Mat er i al s and Aggr egat e ( Accel er at ed Mor t ar - Bar Met hod)

ASTM C1602/ C1602M ( 2018) St andar d Speci f i cat i on f or Mi xi ng Wat er Used i n Pr oduct i on of Hydr aul i c Cement Concr et e

ASTM D412 ( 2016) St andar d Test Met hods f or Vul cani zed Rubber and Ther mopl ast i c

SECTI ON 03 30 00 Page 4

El ast omer s - Tensi on

ASTM D471 ( 2016a) St andar d Test Met hod f or Rubber Pr oper t y - Ef f ect of Li qui ds

ASTM D1751 ( 2018) St andar d Speci f i cat i on f or Pr ef or med Expansi on Joi nt Fi l l er f or Concr et e Pavi ng and St r uct ur al Const r uct i on ( Nonext r udi ng and Resi l i ent Bi t umi nous Types)

ASTM D1752 ( 2018) St andar d Speci f i cat i on f or Pr ef or med Sponge Rubber , Cor k and Recycl ed PVC Expansi on Joi nt Fi l l er s f or Concr et e Pavi ng and St r uct ur al Const r uct i on

ASTM D2628 ( 1991; R 2016) St andar d Speci f i cat i on f or Pr ef or med Pol ychl or opr ene El ast omer i c Joi nt Seal s f or Concr et e Pavement s

ASTM D2835 ( 1989; R 2017) St andar d Speci f i cat i on f or Lubr i cant f or I nst al l at i on of Pr ef or med Compr essi on Seal s i n Concr et e Pavement s

ASTM D5759 ( 2012; R 2020) Char act er i zat i on of Coal Fl y Ash and Cl ean Coal Combust i on Fl y Ash f or Pot ent i al Uses

ASTM D6690 ( 2015) St andar d Speci f i cat i on f or Joi nt and Cr ack Seal ant s, Hot Appl i ed, f or Concr et e and Asphal t Pavement s

ASTM E96/ E96M ( 2022) St andar d Test Met hods f or Gr avi met r i c Det er mi nat i on of Wat er Vapor Tr ansmi ssi on Rat e of Mat er i al s

ASTM E329 ( 2021) St andar d Speci f i cat i on f or Agenci es Engaged i n Const r uct i on I nspect i on, Test i ng, or Speci al I nspect i on

ASTM E1155 ( 2020) St andar d Test Met hod f or Det er mi ni ng Fl oor Fl at ness and Fl oor Level ness Number s

ASTM E1643 ( 2018a) St andar d Pr act i ce f or Sel ect i on, Desi gn, I nst al l at i on, and I nspect i on of Wat er Vapor Ret ar der s Used i n Cont act wi t h Ear t h or Gr anul ar Fi l l Under Concr et e Sl abs

ASTM E1745 ( 2017) St andar d Speci f i cat i on f or Wat er Vapor Ret ar der s Used i n Cont act wi t h Soi l or Gr anul ar Fi l l under Concr et e Sl abs

CONCRETE REI NFORCI NG STEEL I NSTI TUTE ( CRSI )

CRSI 10MSP ( 2018) Manual of St andar d Pr act i ce

CRSI RB4. 1 ( 2016) Suppor t s f or Rei nf or cement Used i n Concr et e

SECTI ON 03 30 00 Page 5

FOREST STEWARDSHI P COUNCI L ( FSC)

FSC STD 01 001 ( 2015) Pr i nci pl es and Cr i t er i a f or For est St ewar dshi p

NATI ONAL I NSTI TUTE OF STANDARDS AND TECHNOLOGY ( NI ST)

NI ST PS 1 ( 2009) DOC Vol unt ar y Pr oduct St andar d PS 1- 07, St r uct ur al Pl ywood

U. S. ARMY CORPS OF ENGI NEERS ( USACE)

COE CRD- C 513 ( 1974) Cor ps of Engi neer s Speci f i cat i ons f or Rubber Wat er st ops

COE CRD- C 572 ( 1974) Cor ps of Engi neer s Speci f i cat i ons f or Pol yvi nyl chl or i de Wat er st ops

1. 2 DEFI NI TI ONS

a. " Cement i t i ous mat er i al " as used her ei n must i ncl ude al l por t l and cement , pozzol an, f l y ash, and sl ag cement .

b. " Exposed t o publ i c v i ew" means si t uat ed so t hat i t can be seen f r om eye l evel f r om a publ i c l ocat i on af t er compl et i on of t he bui l di ng. A publ i c l ocat i on i s accessi bl e t o per sons not r esponsi bl e f or oper at i on or mai nt enance of t he bui l di ng.

c. " Chemi cal admi xt ur es" ar e mat er i al s i n t he f or m of powder or f l ui ds t hat ar e added t o t he concr et e t o gi ve i t cer t ai n char act er i st i cs not obt ai nabl e wi t h pl ai n concr et e mi xes.

d. " Suppl ement ar y cement i ng mat er i al s" ( SCM) i ncl ude coal f l y ash, s l ag cement , nat ur al or cal c i ned pozzol ans, and ul t r a- f i ne coal ash when used i n such pr opor t i ons t o r epl ace t he por t l and cement t hat r esul t i n i mpr ovement t o sust ai nabi l i t y and dur abi l i t y and r educed cost .

e. " Desi gn st r engt h" ( f ' c) i s t he speci f i ed compr essi ve st r engt h of concr et e at t i me( s) speci f i ed i n t hi s sect i on t o meet st r uct ur al desi gn cr i t er i a.

f . " Mass Concr et e" i s any concr et e syst em t hat appr oaches a maxi mum t emper at ur e of 158 degr ees F wi t hi n t he f i r st 72 hour s of pl acement .

I n addi t i on, i t i ncl udes al l concr et e el ement s wi t h a sect i on t hi ckness of 3 f eet or mor e r egar dl ess of t emper at ur e.

g. " Mi xt ur e pr opor t i oni ng" i s t he pr ocess of desi gni ng concr et e mi xt ur e pr opor t i ons t o enabl e i t t o meet t he st r engt h, ser vi ce l i f e and const r uct abi l i t y r equi r ement s of t he pr oj ect whi l e mi ni mi zi ng t he i ni t i al and l i f e- cycl e cost .

h. " Mi xt ur e pr opor t i ons" ar e t he masses or vol umes of i ndi v i dual i ngr edi ent s used t o make a uni t measur e ( cubi c met er or cubi c yar d) of concr et e.

i . " Pozzol an" i s a s i l i ceous or s i l i ceous and al umi nous mat er i al , whi ch i n i t sel f possesses l i t t l e or no cement i t i ous val ue but wi l l , i n f i nel y di v i ded f or m and i n t he pr esence of moi st ur e, chemi cal l y r eact

SECTI ON 03 30 00 Page 6 wi t h cal c i um hydr oxi de at or di nar y t emper at ur es t o f or m compounds possessi ng cement i t i ous pr oper t i es.

j . " Wor kabi l i t y ( or consi st ence) " i s t he abi l i t y of a f r esh ( pl ast i c) concr et e mi x t o f i l l t he f or m/ moul d pr oper l y wi t h t he desi r ed wor k ( v i br at i on) and wi t hout r educi ng t he concr et e' s qual i t y. Wor kabi l i t y depends on wat er cont ent , chemi cal admi xt ur es, aggr egat e ( shape and si ze di st r i but i on) , cement i t i ous cont ent and age ( l evel of hydr at i on) .

1. 3 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" or " S" c l assi f i cat i on. Submi t t al s not havi ng a " G" or " S" c l assi f i cat i on ar e f or i nf or mat i on onl y. When used, a code f ol l owi ng t he " G" c l assi f i cat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment .

Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL

PROCEDURES:

SD- 01 Pr econst r uct i on Submi t t al s

Qual i t y Cont r ol Pl an; G, RO

Qual i t y Cont r ol Per sonnel Cer t i f i cat i ons; G, RO

Qual i t y Cont r ol Or gani zat i onal Char t ; G, RO

Labor at or y Accr edi t at i on; G, RO

Mat ur i t y Met hod Dat a

SD- 02 Shop Dr awi ngs

Rei nf or ci ng St eel ; G, AE

SD- 03 Pr oduct Dat a

Joi nt Seal ant s

Joi nt Fi l l er

For mwor k Mat er i al s

Recycl ed Aggr egat e Mat er i al s

Cement i t i ous Mat er i al s

Vapor Ret ar der

Concr et e Cur i ng Mat er i al s

Rei nf or cement

Concr et e Fl oor Seal er / Har dener ; G, AE

I nt egr al Concr et e Col or ant

Admi xt ur es

Mechani cal Rei nf or ci ng Bar Connect or s

SECTI ON 03 30 00 Page 7

Wat er st ops

Local / Regi onal Mat er i al s

Bi odegr adabl e For m Rel ease Agent

Pumpi ng Concr et e

Nonshr i nk Gr out

SD- 05 Desi gn Dat a

Concr et e Mi x Desi gn; G, AE

SD- 06 Test Repor t s

Concr et e Mi x Desi gn; G, AE

Fl y Ash; G, AE

Pozzol an; G, AE

Sl ag Cement ; G, AE

Aggr egat es; G, AE

Tol er ance Repor t ; G, AE

Compr essi ve St r engt h Test s; G, AE

Uni t Wei ght of St r uct ur al Concr et e; G, AE

Chl or i de I on Concent r at i on; G, AE

Ai r Cont ent ; G, AE

Sl ump Test s; G, AE

Wat er ; G, AE

SD- 07 Cer t i f i cat es

Rei nf or ci ng Bar s; G, RO

Wel der Qual i f i cat i ons; G, RO

VOC Cont ent f or For m Rel ease Agent s, Cur i ng Compounds, and Concr et e Penet r at i ng Seal er s; G, RO

Saf et y Dat a Sheet s; G, RO

For est St ewar dshi p Counci l ( FSC) Cer t i f i cat i on; G, RO

Fi el d Test i ng Techni c i an and Test i ng Agency; G, RO

SD- 08 Manuf act ur er ' s I nst r uct i ons

Joi nt Seal ant s; G, AE

SECTI ON 03 30 00 Page 8

Cur i ng Compound; G, AE

1. 4 MODI FI CATI ON OF REFERENCES

Accompl i sh wor k i n accor dance wi t h ACI publ i cat i ons except as modi f i ed her ei n. Consi der t he advi sor y or r ecommended pr ovi s i ons t o be mandat or y.

I nt er pr et r ef er ence t o t he " Bui l di ng Of f i c i al , " t he " St r uct ur al Engi neer , " and t he " Ar chi t ect / Engi neer " t o mean t he Cont r act i ng Of f i cer .

1. 5 DELI VERY, STORAGE, AND HANDLI NG

Fol l ow ACI 301, ACI 304R and ASTM A934/ A934M r equi r ement s and r ecommendat i ons. Do not del i ver concr et e unt i l vapor r et ar der , f or ms, r ei nf or cement , embedded i t ems, and chamf er st r i ps ar e i n pl ace and r eady f or concr et e pl acement . Do not st or e concr et e cur i ng compounds or seal er s wi t h mat er i al s t hat have a hi gh capaci t y t o adsor b vol at i l e or gani c compound ( VOC) emi ssi ons. Do not st or e concr et e cur i ng compounds or seal er s i n occupi ed spaces.

1. 5. 1 Rei nf or cement

St or e r ei nf or cement of di f f er ent s i zes and shapes i n separ at e pi l es or r acks r ai sed above t he gr ound t o avoi d excessi ve r ust i ng. Pr ot ect f r om cont ami nant s such as gr ease, oi l , and di r t . Ensur e bar s i zes can be accur at el y i dent i f i ed af t er bundl es ar e br oken and t ags r emoved.

1. 6 QUALI TY ASSURANCE

1. 6. 1 Desi gn Dat a

1. 6. 1. 1 Concr et e Mi x Desi gn

Si xt y days mi ni mum pr i or t o concr et e pl acement , submi t a mi x desi gn f or each st r engt h and t ype of concr et e. Submi t a compl et e l i s t of mat er i al s i ncl udi ng t ype; br and; sour ce and amount of cement , suppl ement ar y cement i t i ous mat er i al s, and admi xt ur es; and appl i cabl e r ef er ence speci f i cat i ons. Submi t mi l l t est and al l ot her t est f or cement , suppl ement ar y cement i t i ous mat er i al s, aggr egat es, and admi xt ur es. Pr ovi de document at i on of maxi mum nomi nal aggr egat e s i ze, gr adat i on anal ysi s, per cent age r et ai ned and passi ng si eve, and a gr aph of per cent age r et ai ned ver ses si eve si ze. Pr ovi de mi x pr opor t i on dat a usi ng at l east t hr ee di f f er ent wat er - cement i t i ous mat er i al r at i os f or each t ype of mi xt ur e, whi ch pr oduce a r ange of st r engt h encompassi ng t hose r equi r ed f or each t ype of concr et e r equi r ed. I f sour ce mat er i al changes, r esubmi t mi x pr opor t i on dat a usi ng r evi sed sour ce mat er i al . Pr ovi de onl y mat er i al s t hat have been pr oven by t r i al mi x st udi es t o meet t he r equi r ement s of t hi s speci f i cat i on, unl ess ot her wi se appr oved i n wr i t i ng by t he Cont r act i ng Of f i cer . I ndi cat e c l ear l y i n t he submi t t al wher e each mi x desi gn i s used when mor e t han one mi x desi gn i s submi t t ed. Resubmi t dat a on concr et e component s i f t he qual i t i es or sour ce of component s changes.

Requi r ed aver age st r engt h can be document ed by f i el d exper i ence i f f i el d st r engt h t est dat a ar e avai l abl e and r epr esent a s i ngl e gr oup of at l east 10 consecut i ve st r engt h t est s f or one mi xt ur e, usi ng mat er i al s and condi t i ons s i mi l ar t o t hose expect ed f or wor k, and encompassi ng a per i od of not l ess t han 45 days. The aver age of f i el d st r engt h t est s shal l equal or exceed f cr ' . Changes i n mat er i al s, condi t i ons, and pr opor t i ons wi t hi n t he t est r ecor d shal l not have been mor e cl osel y r est r i ct ed t han t hose f or t he pr oposed wor k. Test r ecor ds shal l not be mor e t han 24 mont hs ol d.

SECTI ON 03 30 00 Page 9

Obt ai n mi x desi gn appr oval f r om t he cont r act i ng of f i cer pr i or t o concr et e pl acement .

1. 6. 2 Shop Dr awi ngs

1. 6. 2. 1 Rei nf or ci ng St eel

I ndi cat e bendi ng di agr ams, assembl y di agr ams, spl i c i ng and l aps of bar s, shapes, di mensi ons, and det ai l s of bar r ei nf or ci ng, accessor i es, and concr et e cover . Do not scal e di mensi ons f r om st r uct ur al dr awi ngs t o det er mi ne l engt hs of r ei nf or ci ng bar s. Repr oduct i ons of cont r act dr awi ngs ar e unaccept abl e.

1. 6. 3 Cont r ol Submi t t al s

1. 6. 3. 1 Pumpi ng Concr et e

Submi t pr oposed mat er i al s and met hods f or pumpi ng concr et e. Submi t t al must i ncl ude mi x desi gns, pumpi ng equi pment i ncl udi ng t ype of pump and si ze and mat er i al f or pi pe, and maxi mum l engt h and hei ght concr et e i s t o be pumped.

1. 6. 3. 2 VOC Cont ent f or f or m r el ease agent s, cur i ng compounds, and concr et e penet r at i ng seal er s

Submi t cer t i f i cat i on f or t he f or m r el ease agent , cur i ng compounds, and concr et e penet r at i ng seal er s t hat i ndi cat e t he VOC cont ent of each pr oduct .

1. 6. 3. 3 Saf et y Dat a Sheet s

Submi t Saf et y Dat a Sheet s ( SDS) f or al l mat er i al s t hat ar e r egul at ed f or hazar dous heal t h ef f ect s. SDS must be r eadi l y accessi bl e dur i ng each wor k shi f t t o empl oyees when t hey ar e at t he const r uct i on s i t e.

1. 6. 4 Test Repor t s

1. 6. 4. 1 Fl y Ash and Pozzol an

Submi t t est r esul t s i n accor dance wi t h ASTM C618 f or f l y ash and pozzol an. Submi t t est r esul t s per f or med wi t hi n 6 mont hs of submi t t al dat e.

1. 6. 4. 2 Sl ag Cement

Submi t t est r esul t s i n accor dance wi t h ASTM C989/ C989M f or s l ag cement .

Submi t t est r esul t s per f or med wi t hi n 6 mont hs of submi t t al dat e.

1. 6. 4. 3 Aggr egat es

Submi t t est r esul t s i n accor dance wi t h ASTM C33/ C33M, or ASTM C330/ C330M f or l i ght wei ght aggr egat e, and ASTM C1293 or ASTM C1567 as r equi r ed i n t he par agr aph t i t l ed ALKALI - AGGREGATE REACTI ON.

1. 6. 5 Qual i t y Cont r ol Pl an

Devel op and submi t f or appr oval a concr et e qual i t y cont r ol pr ogr am i n accor dance wi t h t he gui del i nes of ACI 121R and as speci f i ed her ei n. The pl an must i ncl ude appr oved l abor at or i es. Pr ovi de di r ect over si ght f or t he concr et e qual i f i cat i on pr ogr am i ncl usi ve of associ at ed sampl i ng and t est i ng. Al l qual i t y cont r ol r epor t s must be pr ovi ded t o t he Cont r act i ng

SECTI ON 03 30 00 Page 10

Of f i cer , Qual i t y Manager and Concr et e Suppl i er . Mai nt ai n a copy of ACI SP- 15 and CRSI 10MSP at pr oj ect s i t e.

1. 6. 6 Qual i t y Cont r ol Per sonnel Cer t i f i cat i ons

The Cont r act or must submi t f or appr oval t he r esponsi bi l i t i es of t he var i ous qual i t y cont r ol per sonnel , i ncl udi ng t he names and qual i f i cat i ons of t he i ndi v i dual s i n t hose posi t i ons and a qual i t y cont r ol or gani zat i onal char t def i ni ng t he qual i t y cont r ol hi er ar chy and t he r esponsi bi l i t y of t he var i ous posi t i ons. Qual i t y cont r ol per sonnel must be empl oyed by t he Cont r act or .

Submi t Amer i can Concr et e I nst i t ut e cer t i f i cat i on f or t he f ol l owi ng:

a. CQC per sonnel r esponsi bl e f or i nspect i on of concr et e oper at i ons.

b. Lead For eman or Jour neyman of t he Concr et e Pl aci ng, Fi ni shi ng, and Cur i ng Cr ews.

c. Fi el d Test i ng Techni c i ans: ACI Concr et e Fi el d Test i ng Techni c i an, Gr ade I .

1. 6. 6. 1 Qual i t y Manager Qual i f i cat i ons

The qual i t y manager must hol d a cur r ent l i cense as a pr of essi onal engi neer i n a U. S. st at e or t er r i t or y wi t h exper i ence on at l east f i ve s i mi l ar pr oj ect s. Evi dence of ext r aor di nar y pr oven exper i ence may be consi der ed by t he Cont r act i ng Of f i cer as suf f i c i ent t o act as t he Qual i t y Manager .

1. 6. 6. 2 Fi el d Test i ng Techni c i an and Test i ng Agency

Submi t dat a on qual i f i cat i ons of pr oposed t est i ng agency and t echni c i ans f or appr oval by t he Cont r act i ng Of f i cer pr i or t o per f or mi ng t est i ng on concr et e.

a. Wor k on concr et e under t hi s cont r act must be per f or med by an ACI Concr et e Fi el d Test i ng Techni c i an Gr ade 1 qual i f i ed i n accor dance wi t h ACI SP- 2 or equi val ent . Equi val ent cer t i f i cat i on pr ogr ams must i ncl ude r equi r ement s f or wr i t t en and per f or mance exami nat i ons as st i pul at ed i n ACI SP- 2.

b. Test i ng agenci es t hat per f or m t est i ng ser vi ces on r ei nf or ci ng st eel must meet t he r equi r ement s of ASTM E329.

c. Test i ng agenci es t hat per f or m t est i ng ser vi ces on concr et e mat er i al s must meet t he r equi r ement s of ASTM C1077.

1. 6. 7 Labor at or y Qual i f i cat i ons f or Concr et e Qual i f i cat i on Test i ng

The concr et e t est i ng l abor at or y must have t he necessar y equi pment and exper i ence t o accompl i sh r equi r ed t est i ng. The l abor at or y must meet t he r equi r ement s of ASTM C1077 and be Cement and Concr et e Ref er ence Labor at or y ( CCRL) i nspect ed.

1. 6. 8 Labor at or y Accr edi t at i on

Labor at or y and t est i ng f aci l i t i es must be pr ovi ded by and at t he expense of t he Cont r act or . The l abor at or i es per f or mi ng t he t est s must be accr edi t ed i n accor dance wi t h ASTM C1077, i ncl udi ng ASTM C78/ C78M and

SECTI ON 03 30 00 Page 11

ASTM C1260. The accr edi t at i on must be cur r ent and must i ncl ude t he r equi r ed t est met hods, as speci f i ed. Fur t her mor e, t he t est i ng must compl y wi t h t he f ol l owi ng r equi r ement s:

a. Aggr egat e Test i ng and Mi x Pr opor t i oni ng: Aggr egat e t est i ng and mi xt ur e pr opor t i oni ng st udi es must be per f or med by an accr edi t ed l abor at or y and under t he di r ect i on of a r egi st er ed pr of essi onal engi neer i n a U. S. st at e or t er r i t or y compet ent i n concr et e mat er i al s who i s compet ent i n concr et e mat er i al s and must s i gn al l r epor t s and desi gns.

b. Accept ance Test i ng: Fur ni sh al l mat er i al s, l abor , and f aci l i t i es r equi r ed f or mol di ng, cur i ng, t est i ng, and pr ot ect i ng t est speci mens at t he s i t e and i n t he l abor at or y. Fur ni sh and mai nt ai n boxes or ot her f aci l i t i es sui t abl e f or st or i ng and cur i ng t he speci mens at t he s i t e whi l e i n t he mol d wi t hi n t he t emper at ur e r ange st i pul at ed by

ASTM C31/ C31M.

c. Cont r act or Qual i t y Cont r ol : Al l sampl i ng and t est i ng must be per f or med by an appr oved, onsi t e, i ndependent , accr edi t ed l abor at or y.

1. 7 ENVI RONMENTAL REQUI REMENTS

Pr ovi de space vent i l at i on accor di ng t o mat er i al manuf act ur er r ecommendat i ons, at a mi ni mum, dur i ng and f ol l owi ng i nst al l at i on of concr et e cur i ng compound and seal er . Mai nt ai n one of t he f ol l owi ng vent i l at i on condi t i ons dur i ng t he cur i ng per i od or f or 72 hour s af t er i nst al l at i on:

a. Suppl y 100 per cent out si de ai r 24 hour s a day.

b. Suppl y ai r f l ow at a r at e of 6 ai r changes per hour , when out si de t emper at ur es ar e bet ween 55 degr ees F and 84 degr ees F and humi di t y i s bet ween 30 per cent and 60 per cent .

c. Suppl y ai r f l ow at a r at e of 1. 5 ai r changes per hour , when out si de ai r condi t i ons ar e not wi t hi n t he r ange st i pul at ed above.

1. 7. 1 Submi t t al s f or Envi r onment al Per f or mance

a. Pr ovi de dat a i ndi cat i ng t he per cent age of post - i ndust r i al pozzol an ( f l y ash, s l ag cement ) cement subst i t ut i on as a per cent age of t he f ul l pr oduct composi t e by wei ght .

b. Pr ovi de dat a i ndi cat i ng t he per cent age of post - i ndust r i al and post - consumer r ecycl ed cont ent aggr egat e.

c. Pr ovi de pr oduct dat a i ndi cat i ng t he per cent age of post - consumer r ecycl ed st eel cont ent i n each t ype of st eel r ei nf or cement as a per cent age of t he f ul l pr oduct composi t e by wei ght .

d. Pr ovi de pr oduct dat a st at i ng t he l ocat i on wher e al l pr oduct s wer e manuf act ur ed

e. For pr oj ect s usi ng FSC cer t i f i ed f or mwor k, pr ovi de chai n- of - cust ody document at i on f or al l cer t i f i ed wood pr oduct s.

f . For pr oj ect s usi ng r eusabl e f or mwor k, pr ovi de dat a showi ng how f or mwor k i s r eused.

SECTI ON 03 30 00 Page 12

g. Pr ovi de SDS pr oduct i nf or mat i on dat a showi ng t hat f or m r el ease agent s meet any envi r onment al per f or mance goal s such as usi ng veget abl e and soy based pr oduct s.

h. Pr ovi de SDS pr oduct i nf or mat i on dat a showi ng t hat concr et e adhesi ves meet any envi r onment al per f or mance goal s i ncl udi ng l ow emi t t i ng, l ow vol at i l e or gani c compound pr oduct s.

1. 8 SUSTAI NABLE DESI GN REQUI REMENTS

1. 8. 1 Local / Regi onal Mat er i al s

Use mat er i al s or pr oduct s ext r act ed, har vest ed, or r ecover ed, as wel l as manuf act ur ed, wi t hi n a 1000 mi l e r adi us f r om t he pr oj ect s i t e, i f avai l abl e f r om a mi ni mum of t hr ee sour ces.

1. 8. 2 For est St ewar dshi p Counci l ( FSC) Cer t i f i cat i on

Use FSC- cer t i f i ed wood wher e speci f i ed. Pr ovi de l et t er of cer t i f i cat i on s i gned by l umber suppl i er . I ndi cat e compl i ance wi t h FSC STD 01 001 and i dent i f y cer t i f y i ng or gani zat i on. Submi t FSC cer t i f i cat i on number s;

i dent i f y each cer t i f i ed pr oduct on a l i ne- i t em basi s. Submi t copi es of i nvoi ces bear i ng t he FSC cer t i f i cat i on number s.

1. 9 QUALI FI CATI ONS FOR WELDI NG WORK

Wel di ng pr ocedur es must be i n accor dance wi t h AWS D1. 4/ D1. 4M.

Ver i f y t hat Wel der qual i f i cat i ons ar e i n accor dance wi t h AWS D1. 4/ D1. 4M f or wel di ng of r ei nf or cement or under an equi val ent qual i f i cat i on t est appr oved i n advance. Wel der s ar e per mi t t ed t o do onl y t he t ype of wel di ng f or whi ch each i s speci f i cal l y qual i f i ed.

PART 2 PRODUCTS

2. 1 FORMWORK MATERI ALS

a. For m- f aci ng mat er i al i n cont act wi t h concr et e must be l umber , pl ywood, t emper ed concr et e- f or m- gr ade har dboar d, met al , pl ast i c, or t r eat ed paper t hat cr eat es speci f i ed appear ance and t ext ur e of concr et e sur f ace. Submi t pr oduct i nf or mat i on on pr oposed f or m- f aci ng mat er i al s i f di f f er ent f r om t hat speci f i ed her ei n.

b. Desi gn f or mwor k, shor es, r eshor es, and backshor es t o suppor t l oads t r ansmi t t ed t o t hem and t o compl y wi t h appl i cabl e bui l di ng code r equi r ement s.

c. Desi gn f or mwor k t o wi t hst and pr essur e r esul t i ng f r om pl acement and vi br at i on of concr et e and t o mai nt ai n speci f i ed t ol er ances.

d. Desi gn f or mwor k t o accommodat e wat er st op mat er i al s i n j oi nt s at l ocat i ons i ndi cat ed i n Cont r act Document s.

e. Pr ovi de t empor ar y openi ngs i n f or mwor k i f needed t o f aci l i t at e c l eani ng and i nspect i on.

f . Desi gn f or mwor k j oi nt s t o i nhi bi t l eakage of mor t ar .

g. Li mi t def l ect i on of f aci ng mat er i al s f or concr et e sur f aces exposed t o

SECTI ON 03 30 00 Page 13 vi ew t o 1/ 240 of cent er - t o- cent er spaci ng of f aci ng suppor t s.

h. Do not use ear t h cut s as f or ms f or ver t i cal or s l opi ng sur f aces.

i . Submi t pr oduct i nf or mat i on on pr oposed f or m- f aci ng mat er i al s i f di f f er ent f r om t hat speci f i ed her ei n.

j . Submi t pr ocedur e f or r eshor i ng and backshor i ng, i ncl udi ng dr awi ngs si gned and seal ed by a l i censed desi gn engi neer . I ncl ude on shop dr awi ngs t he f or mwor k r emoval pr ocedur e and magni t ude of const r uct i on l oads used f or desi gn of r eshor i ng or backshor i ng syst em. I ndi cat e i n pr ocedur e t he magni t ude of l i ve and dead l oads assumed f or r equi r ed capaci t y of t he st r uct ur e at t i me of r eshor i ng or backshor i ng.

k. Submi t manuf act ur er ' s pr oduct dat a on f or m l i ner pr oposed f or use wi t h each f or med sur f ace.

2. 1. 1 Wood For ms

Use l umber as speci f i ed i n Sect i on 06 10 00 ROUGH CARPENTRY and as f ol l ows. Pr ovi de l umber t hat i s squar e edged or t ongue- and- gr oove boar ds, f r ee of r ai sed gr ai n, knot hol es, or ot her sur f ace def ect s. Pr ovi de pl ywood t hat compl i es wi t h NI ST PS 1, B- B concr et e f or m panel s or bet t er or AHA A135. 4, har dboar d f or smoot h f or m l i ni ng.

2. 1. 1. 1 Concr et e For m Pl ywood ( St andar d Rough)

Pr ovi de pl ywood t hat conf or ms t o NI ST PS 1, B- B, concr et e f or m, not l ess t han 5/ 8- i nch t hi ck.

2. 1. 1. 2 Over l ai d Concr et e For m Pl ywood ( St andar d Smoot h)

Pr ovi de pl ywood t hat conf or ms t o NI ST PS 1, B- B, hi gh densi t y f or m over l ay, not l ess t han 5/ 8- i nch t hi ck.

2. 1. 2 Pl ast i c For ms

Pl ast i c l umber as speci f i ed i n Sect i on 06 10 00 ROUGH CARPENTRY. Pr ovi de pl ast i c f or ms t hat cont ai n a mi ni mum of 50 per cent post - consumer r ecycl ed cont ent , or a mi ni mum of 50 per cent post - i ndust r i al r ecycl ed cont ent .

2. 1. 3 Car t on For ms

Moi st ur e r esi st ant t r eat ed paper f aces, bi odegr adabl e, st r uct ur al l y suf f i c i ent t o suppor t wei ght of wet concr et e unt i l i ni t i al set . Pr ovi de car t on f or ms t hat cont ai n a mi ni mum of 5 per cent post - consumer r ecycl ed cont ent , or a mi ni mum of 20 per cent post - i ndust r i al r ecycl ed cont ent .

2. 1. 4 St eel For ms

Pr ovi de st eel f or m sur f aces t hat do not cont ai n i r r egul ar i t i es, dent s, or sags.

2. 2 FORMWORK ACCESSORI ES

a. Use commer ci al l y manuf act ur ed f or mwor k accessor i es, i ncl udi ng t i es and hanger s.

b. For m t i es and accessor i es must not r educe t he ef f ect i ve cover of t he

SECTI ON 03 30 00 Page 14 r ei nf or cement .

2. 2. 1 For m Ti es

a. Use f or m t i es wi t h ends or end f ast ener s t hat can be r emoved wi t hout damage t o concr et e.

b. Wher e i ndi cat ed i n Cont r act Document s, use f or m t i es wi t h i nt egr al wat er bar r i er pl at es or ot her accept abl e posi t i ve wat er bar r i er s i n wal l s.

c. The br eakback di st ance f or f er r ous t i es must be at l east 3/ 4 i nch f or Sur f ace Fi ni sh- 2. 0 or Sur f ace Fi ni sh- 3. 0, as def i ned i n ACI 301.

d. Submi t manuf act ur er ' s dat a sheet on f or m t i es.

2. 2. 2 Wat er st ops

Submi t manuf act ur er ' s dat a sheet on wat er st op mat er i al s and spl i ces.

2. 2. 2. 1 PVC Wat er st op

Pol yvi nyl chl or i de wat er st ops must conf or m t o COE CRD- C 572.

2. 2. 2. 2 Rubber Wat er st op

Rubber wat er st ops must conf or m t o COE CRD- C 513.

2. 2. 2. 3 Ther mopl ast i c El ast omer i c Rubber Wat er st op

Ther mopl ast i c el ast omer i c r ubber wat er st ops must conf or m t o ASTM D471.

2. 2. 2. 4 Hydr ophi l i c Wat er st op

Swel l abl e st r i p t ype compound of pol ymer modi f i ed chl or opr ene r ubber t hat swel l s upon cont act wi t h wat er must conf or m t o t he f ol l owi ng r equi r ement s when t est ed i n accor dance t o ASTM D412: Tensi l e st r engt h 420 psi mi ni mum;

ul t i mat e el ongat i on 600 per cent mi ni mum. Har dness must be 50 mi ni mum on t he t ype A dur omet er and t he vol umet r i c expansi on r at i o i n di st i l l ed wat er at 70 degr ees F must be 3 t o 1 mi ni mum.

2. 2. 2. 5 Mast i c Wat er st op

St r i p- appl i ed, non- swel l i ng wat er st op f or non- movi ng concr et e j oi nt s.

2. 2. 3 Bi odegr adabl e For m Rel ease Agent

a. Pr ovi de f or m r el ease agent t hat i s col or l ess; bi odegr adabl e; and r apeseed oi l - based, soy oi l - based, or wat er - based, wi t h a l ow ( maxi mum of 55 gr ams/ l i t er ( g/ l ) ) VOC cont ent . A mi ni mum of 85 per cent of t he t ot al pr oduct must be bi obased mat er i al .

b. Pr ovi de pr oduct t hat does not bond wi t h, st ai n, or adver sel y af f ect concr et e sur f aces and does not i mpai r subsequent t r eat ment s of concr et e sur f aces.

c. Pr ovi de f or m r el ease agent t hat r educes f or mwor k moi st ur e absor pt i on, and does not cont ai n di esel f uel , pet r ol eum- based l ubr i cat i ng oi l s, waxes, or ker osene. Submi t document at i on i ndi cat i ng t ype of bi obased

SECTI ON 03 30 00 Page 15 mat er i al i n pr oduct and bi obased cont ent . I ndi cat e r el at i ve dol l ar val ue of bi obased cont ent pr oduct s t o t ot al dol l ar val ue of pr oduct s i ncl uded i n pr oj ect .

d. Submi t manuf act ur er ' s pr oduct dat a on f or mwor k r el ease agent f or use on each f or m- f aci ng mat er i al .

2. 2. 4 Chamf er Mat er i al s

Use l umber mat er i al s wi t h di mensi ons of 3/ 4 x 3/ 4 i nch.

2. 2. 5 Const r uct i on and movement j oi nt s

a. Submi t det ai l s and l ocat i ons of const r uct i on j oi nt s i n accor dance wi t h t he r equi r ement s her ei n.

b. Locat e const r uct i on j oi nt s wi t hi n mi ddl e one- t hi r d of spans of s l abs, beams, and gi r der s. I f a beam i nt er sect s a gi r der wi t hi n t he mi ddl e one- t hi r d of gi r der span, t he di st ance bet ween t he const r uct i on j oi nt i n t he gi r der and t he edge of t he beam must be at l east t wi ce t he wi dt h of t he l ar ger member .

c. Locat e const r uct i on j oi nt s i n wal l s and col umns at under si de of s l abs, beams, or gi r der s and at t ops of f oot i ngs or s l abs.

d. Make const r uct i on j oi nt s per pendi cul ar t o mai n r ei nf or cement .

e. Pr ovi de movement j oi nt s wher e i ndi cat ed i n Cont r act Document s or i n accept ed al t er nat e l ocat i ons.

f . Submi t l ocat i on and det ai l of movement j oi nt s i f di f f er ent f r om t hose i ndi cat ed i n Cont r act Document s.

g. Submi t manuf act ur er ' s dat a sheet on expansi on j oi nt mat er i al s.

h. Pr ovi de keyways wher e i ndi cat ed i n Cont r act Document s. Longi t udi nal keyways i ndi cat ed i n Cont r act Document s must be at l east 1- 1/ 2 i nch deep, measur ed per pendi cul ar t o t he pl ane of t he j oi nt .

2. 2. 6 Ot her Embedded i t ems

Use sl eeves, i nser t s, anchor s, and ot her embedded i t ems of mat er i al and desi gn i ndi cat ed i n Cont r act Document s.

2. 3 CONCRETE MATERI ALS

2. 3. 1 Cement i t i ous Mat er i al s

2. 3. 1. 1 Por t l and Cement

a. Unl ess ot her wi se speci f i ed, pr ovi de cement t hat conf or ms t o ASTM C150/ C150M Type I , I I , or I I ( MH) I A.

b. Use one br and and t ype of cement f or f or med concr et e havi ng exposed- t o- vi ew f i ni shed sur f aces.

c. Submi t i nf or mat i on al ong wi t h evi dence demonst r at i ng compl i ance wi t h r ef er enced st andar ds. Submi t t al s must i ncl ude t ypes of cement i t i ous mat er i al s, manuf act ur i ng l ocat i ons, shi ppi ng l ocat i ons, and

SECTI ON 03 30 00 Page 16 cer t i f i cat es showi ng compl i ance.

d. Cement i t i ous mat er i al s must be st or ed and kept dr y and f r ee f r om cont ami nant s.

2. 3. 1. 2 Bl ended Cement s

a. Bl ended cement s must conf or m t o ASTM C595/ C595M Type I P or I S, wi t h or wi t hout opt i onal r equi r ement of moder at e sul f at e r esi st ance or moder at e heat of hydr at i on or ASTM C1157/ C1157M Type GU, MS, or MH.

b. Sl ag cement added t o t he Type I S bl end must meet ASTM C989/ C989M.

c. The pozzol an added t o t he Type I S bl end must meet ASTM C618 Cl ass F, f l y ash and must be i nt er gr ound wi t h t he cement c l i nker . The manuf act ur er must st at e i n wr i t i ng t hat t he amount of pozzol an i n t he f i ni shed cement wi l l not var y mor e t han pl us or mi nus 5 mass per cent of t he f i ni shed cement f r om l ot - t o- l ot or wi t hi n a l ot . The per cent age and t ype of pozzol an used i n t he bl end must not change f r om t hat submi t t ed f or t he aggr egat e eval uat i on and mi xt ur e pr opor t i oni ng.

2. 3. 1. 3 Fl y Ash

a. ASTM C618, Cl ass F, except t hat t he maxi mum al l owabl e l oss on i gni t i on must not exceed 3 per cent .

b. I f f l y ash i s used i t shal l r ange f r om 15 t o 20 per cent by wei ght of cement i t i ous mat er i al , pr ovi ded t he f l y ash does not r educe t he amount of cement i n t he concr et e mi x bel ow t he mi ni mum r equi r ement s of l ocal bui l di ng codes. Wher e t he use of f l y ash cannot meet t he mi ni mum l evel , i t shal l not be used. Repor t t he chemi cal anal ysi s of t he f l y ash i n accor dance wi t h ASTM C311/ C311M. Eval uat e and cl assi f y f l y ash i n accor dance wi t h ASTM D5759. Maxi mum of 12 per cent f or B bui l di ngs

2. 3. 1. 4 Sl ag Cement

ASTM C989/ C989M, Gr ade 100.

2. 3. 1. 5 Ot her Suppl ement ar y Cement i t i ous Mat er i al s

Nat ur al pozzol an must be r aw or cal c i ned and conf or m t o ASTM C618, Cl ass N, i ncl udi ng t he opt i onal r equi r ement f or uni f or mi t y.

Ul t r a Fi ne Fl y Ash ( UFFA) and Ul t r a Fi ne Pozzol an ( UFP) must conf or m t o ASTM C618, Cl ass F or N, and t he f ol l owi ng addi t i onal r equi r ement s:

a. The st r engt h act i v i t y i ndex at 28 days of age must be at l east 95 per cent of t he cont r ol speci mens.

b. The aver age par t i c l e s i ze must not exceed 6 mi cr ons.

c. The sum of Si O2 + Al 2O3 + Fe2O3 must be gr eat er t han 77 per cent .

2. 3. 2 Wat er

a. Wat er or i ce must compl y wi t h t he r equi r ement s of ASTM C1602/ C1602M.

b. Mi ni mi ze t he amount of wat er i n t he mi x. I mpr ove wor kabi l i t y by adj ust i ng t he gr adi ng of t he aggr egat e and usi ng admi xt ur e r at her t han

SECTI ON 03 30 00 Page 17 by addi ng wat er .

c. Wat er must be pot abl e; f r ee f r om i nj ur i ous amount s of oi l s , aci ds, al kal i s, sal t s, or gani c mat er i al s, or ot her subst ances del et er i ous t o concr et e.

d. Pr ot ect mi xi ng wat er and i ce f r om cont ami nat i on dur i ng st or age and del i ver y.

e. Submi t t est r epor t showi ng wat er compl i es wi t h ASTM C1602/ C1602M.

2. 3. 3 Aggr egat e

2. 3. 3. 1 Nor mal - Wei ght Aggr egat e

a. Aggr egat es must conf or m t o ASTM C33/ C33M.

b. Aggr egat es used i n concr et e must be obt ai ned f r om t he same sour ces and have t he same si ze r ange as aggr egat es used i n concr et e r epr esent ed by submi t t ed f i el d t est r ecor ds or used i n t r i al mi xt ur es.

c. St or e and handl e aggr egat e i n a manner t hat wi l l avoi d segr egat i on and pr event s cont ami nat i on by ot her mat er i al s or ot her s i zes of aggr egat es. St or e aggr egat es i n l ocat i ons t hat wi l l per mi t t hem t o dr ai n f r eel y. Do not use aggr egat es t hat cont ai n f r ozen l umps.

d. Submi t t ypes, pi t or quar r y l ocat i ons, pr oducer s ' names, aggr egat e suppl i er st at ement of compl i ance wi t h ASTM C33/ C33M, and ASTM C1293 expansi on dat a not mor e t han 18 mont hs ol d.

2. 3. 3. 2 Recycl ed Aggr egat e Mat er i al s

Use a mi ni mum of 25 per cent r ecycl ed aggr egat e, dependi ng on l ocal avai l abi l i t y and conf or mi ng t o r equi r ement s of t he mi x desi gn. Recycl ed aggr egat e t o i ncl ude: r ecover ed concr et e t hat meet s t he aggr egat e r equi r ement s speci f i ed. Submi t r ecycl ed mat er i al r equest wi t h t he aggr egat e cer t i f i cat i on submi t t al s and do not use unt i l appr oved by t he Cont r act i ng Of f i cer .

2. 3. 4 Admi xt ur es

a. Chemi cal admi xt ur es must conf or m t o ASTM C494/ C494M.

b. Ai r - ent r ai ni ng admi xt ur es must conf or m t o ASTM C260/ C260M.

c. Chemi cal admi xt ur es f or use i n pr oduci ng f l owi ng concr et e must conf or m t o ASTM C1017/ C1017M.

d. Do not use cal c i um chl or i de admi xt ur es.

e. Admi xt ur es used i n concr et e must be t he same as t hose used i n t he concr et e r epr esent ed by submi t t ed f i el d t est r ecor ds or used i n t r i al mi xt ur es.

f . Pr ot ect st or ed admi xt ur es agai nst cont ami nat i on, evapor at i on, or damage.

g. To ensur e uni f or m di st r i but i on of const i t uent s, pr ovi de agi t at i ng equi pment f or admi xt ur es used i n t he f or m of suspensi ons or unst abl e

SECTI ON 03 30 00 Page 18 sol ut i ons. Pr ot ect l i qui d admi xt ur es f r om f r eezi ng and f r om t emper at ur e changes t hat woul d adver sel y af f ect t hei r char act er i st i cs.

h. Submi t t ypes, br and names, pr oducer s ' names, manuf act ur er ' s t echni cal dat a sheet s, and cer t i f i cat es showi ng compl i ance wi t h st andar ds r equi r ed her ei n.

i . I nt egr al Concr et e Col or ant : ASTM C979/ C979M, f act or y- measur ed powder ed mi x i n sel f - di ssol v i ng packagi ng, consi st i ng of non- f adi ng f i nel y- gr ound synt het i c mi ner al - oxi de col or i ng pi gment s and wat er r educi ng wet t i ng agent .

1. Pr oduct : But t er f i el d Col or Uni - Mi x I nt egr al Col or ant

2. Col or t o mat ch: Uni - Mi x U21 Sandst one

2. 4 MI SCELLANEOUS MATERI ALS

2. 4. 1 Concr et e Cur i ng Mat er i al s

Pr ovi de concr et e cur i ng mat er i al i n accor dance wi t h ACI 301 Sect i on 5 and ACI 308. 1 Sect i on 2. Submi t pr oduct dat a f or concr et e cur i ng compounds.

Submi t manuf act ur es i nst r uct i ons f or pl acement of cur i ng compound.

Cur i ng Compound f or I nt egr al l y Col or ed Concr et e t o be Cl ear , Sol vent - Bor ne, Membr ane- For mi ng Cur i ng and Seal i ng Compound: ASTM C309, non- yel l owi ng, VOC- compl i ant , hi gh- gl oss, c l ear l i qui d. Col or t o mat ch i nt egr al l y- col or ed concr et e.

2. 4. 2 Nonshr i nk Gr out

Nonshr i nk gr out i n accor dance wi t h ASTM C1107/ C1107M.

2. 4. 3 Fl oor Fi ni sh Mat er i al s

2. 4. 3. 1 Concr et e Fl oor Seal er / Har dener

a. Seal er / Har dener must be a col or l ess aqueous sol ut i on cont ai ni ng a bl end of i nor gani c s i l i cat e mat er i al and pr opr i et ar y component s combi ned wi t h a wet t i ng agent ; t hat penet r at es, har dens, and densi f i es concr et e sur f aces. Submi t manuf act ur es i nst r uct i ons f or pl acement of l i qui d chemi cal f l oor har dener .

b. Use concr et e penet r at i ng seal er / har dener wi t h a l ow ( maxi mum 100 gr ams/ l i t er , l ess wat er and l ess exempt compounds) VOC cont ent .

Submi t manuf act ur es i nst r uct i ons f or pl acement of seal er s.

c. Ref er t o Sect i on 09 67 83 CONCRETE FLOOR SEALER AND HARDENER ( CFSH) .

2. 4. 4 Expansi on/ Cont r act i on Joi nt Fi l l er

ASTM D1751 or ASTM D1752 Type I or Type I I . Mat er i al must be 1/ 2 i nch t hi ck, unl ess ot her wi se i ndi cat ed.

2. 4. 5 Joi nt Seal ant s

Submi t manuf act ur er ' s pr oduct dat a, i ndi cat i ng VOC cont ent .

SECTI ON 03 30 00 Page 19

2. 4. 5. 1 Hor i zont al Sur f aces, 3 Per cent Sl ope, Maxi mum

ASTM D6690 or ASTM C920, Type M, Cl ass 25, Use T.

Pour abl e pol yur et hane seal ant and cl osed cel l pol yet hyl ene backer r od desi gned f or ext er i or use ASTM C920.

2. 4. 5. 2 Ver t i cal Sur f aces Gr eat er Than 3 Per cent Sl ope

ASTM C920, Type M, Gr ade NS, Cl ass 25, Use T.

2. 4. 5. 3 Pr ef or med Pol ychl or opr ene El ast omer i c Type

ASTM D2628.

2. 4. 5. 4 Lubr i cant f or Pr ef or med Compr essi on Seal s

ASTM D2835.

2. 4. 6 Vapor Ret ar der

ASTM E1745 Cl ass C A pol yet hyl ene sheet i ng, mi ni mum15 mi l t hi ckness ( unl ess not ed ot her wi se on pl ans) or ot her equi val ent mat er i al wi t h a maxi mum per meance r at i ng of 0. 04 per ms per ASTM E96/ E96M.

Consi der pl ast i c vapor r et ar der s and adhesi ves wi t h a hi gh r ecycl ed cont ent , l ow t oxi c i t y l ow VOC ( Vol at i l e Or gani c Compounds) l evel s.

2. 4. 7 Dovet ai l Anchor Sl ot

Pr ef or med met al s l ot appr oxi mat el y 1 i nch by 1 i nch of not l ess t han 22 gage gal vani zed st eel cast i n concr et e. Coor di nat e act ual s i ze and t hr oat openi ng wi t h dovet ai l anchor s and pr ovi de wi t h r emovabl e f i l l er mat er i al .

2. 5 CONCRETE MI X DESI GN

2. 5. 1 Pr oper t i es and Requi r ement s

a. Use mat er i al s and mat er i al combi nat i ons l i s t ed i n t hi s sect i on and t he cont r act document s.

b. Cement i t i ous mat er i al cont ent must be adequat e f or concr et e t o sat i sf y t he speci f i ed r equi r ement s f or st r engt h, w/ cm, dur abi l i t y , and f i ni shabi l i t y descr i bed i n t hi s sect i on and t he cont r act document s.

The mi ni mum cement i t i ous mat er i al cont ent f or concr et e used i n f l oor s must meet t he f ol l owi ng r equi r ement s:

Nomi nal maxi mum si ze of aggr egat e, i n.

Mi ni mum cement i t i ous mat er i al cont ent , pounds per cubi c yar d

1- 1/ 2 470

1 520

3/ 4 540

SECTI ON 03 30 00 Page 20

Nomi nal maxi mum si ze of aggr egat e, i n.

Mi ni mum cement i t i ous mat er i al cont ent , pounds per cubi c yar d

3/ 8 610

c. Sel ect ed t ar get s l ump must meet t he r equi r ement s t hi s sect i on, t he cont r act document s, and must not exceed 9 i nch Concr et e must not show vi s i bl e s i gns of segr egat i on.

d. The t ar get s l ump must be enf or ced f or t he dur at i on of t he pr oj ect .

Det er mi ne t he sl ump by ASTM C143/ C143M. Sl ump t ol er ances must meet t he r equi r ement s of ACI 117.

e. The nomi nal maxi mum si ze of coar se aggr egat e f or a mi xt ur e must not exceed t hr ee- f our t hs of t he mi ni mum cl ear spaci ng bet ween r ei nf or cement , one- f i f t h of t he nar r owest di mensi on bet ween si des of f or ms, or one- t hi r d of t he t hi ckness of s l abs or t oppi ngs.

f . Concr et e must be ai r ent r ai ned f or member s assi gned t o Exposur e Cl ass F1, F2, or F3. The t ot al ai r cont ent must be i n accor dance wi t h t he r equi r ement s of t he par agr aph t i t l ed DURABI LI TY.

g. Measur e ai r cont ent at t he poi nt of del i ver y i n accor dance wi t h ASTM C173/ C173M or ASTM C231/ C231M.

h. Concr et e f or s l abs t o r ecei ve a har d- t r owel ed f i ni sh must not cont ai n an ai r - ent r ai ni ng admi xt ur e or have a t ot al ai r cont ent gr eat er t han 3 per cent .

i . Unl ess ot her wi se not ed on t he pr oj ect pl ans, concr et e pr oper t i es and r equi r ement s f or each por t i on of t he st r uct ur e ar e speci f i ed i n t he t abl e bel ow. Ref er t o t he par agr aph t i t l ed DURABI LI TY f or mor e det ai l s on exposur e cat egor i es and t hei r r equi r ement s.

Mi ni mum f'c psi Exposur e Cat egor i es^

Mi scel l aneous Requi r ement s

Foot i ngs 4500 at 28 days S1, C1, W1, F2

Nomi nal maxi mum aggr egat e si ze must be 1- 1/ 2 i n.

Col umns and wal l s 4500 at 28 days S1, C1, W1, F2

Nomi nal maxi mum aggr egat e si ze must be 1 i n.

SECTI ON 03 30 00 Page 21

Mi ni mum f'c psi Exposur e Cat egor i es^

Mi scel l aneous Requi r ement s

Sl abs- on- gr ound ( i nt er i or )

4000 at 28 days F0, SO, WO, CO

Nomi nal maxi mum aggr egat e si ze must be 1 i n.

Sl ab- on- gr ound ( ext er i or )

4500 at 28 days F3, S1, W1, C1

Nomi nal maxi mum aggr egat e si ze must be 1 i n.

Concr et e Toppi ngs 4000 at 28 days F0, S0, W0, C0

Maxi mum sl ump: 6 i n.

2. 5. 2 Dur abi l i t y

2. 5. 2. 1 Al kal i - Aggr egat e React i on

Do not use any aggr egat e suscept i bl e t o al kal i - car bonat e r eact i on ( ACR) .

Use one of t…

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