TGI 38K6165401A01_c0v0.pdf
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- Attached to
- USS RAFAEL PERALTA (DDG-115) FY26 SIA BUNDLE #1
- Solicitation number
- N6264926RA036
About this file
This is a WebAIM Short Form Task Group Instruction (TGI) for repair work on the USS Rafael Peralta (DDG-115). The document provides detailed technical specifications and procedures for repairing the Shore Power Cover assembly on 01 Weather Level at Frame 240, Port and Starboard sides of the vessel.
The scope of work includes removing and fabricating 12 drop bolt assemblies, removing and replacing 6 gaskets, and removing, cleaning to bare metal, and reinstalling 6 shore power covers (made of CRES material). Work is located in the Shore Power Station (01-240-0-Q) and Deck Gear Locker (01-240-1-A). The contractor work period runs from August 3, 2026 to September 1, 2026. Key procedures require power tool cleaning to bare metal per SSPC-SP 11 specification, surface preparation per NAVSEA standards, and accomplishment of specific requirements from referenced technical manuals. Materials required include drop bolt assemblies, rubber sheets, adhesive, cork and rubber gaskets, and various metal components. SRF-JRMC will provide government-furnished materials and service work including crane and rigging, electrical utility service, gas-free inspections, and QA inspections for marked items. The work references multiple technical drawings (DWG 611-6221133, DWG 600-7026494, DWG 150-7026726) and NAVSEA Standard Items, with related JCN EE02-L012 and potential asbestos hazard noted as an initial condition requiring proper handling protocols.
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Text version
FOUO
WebAIM Short Form TASK GROUP INSTRUCTION
21-JAN-2026 1753
20.15.6.0.9333 (July 2025) ICN: 38K6165401 KeyOp: A01
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: SHORE POW COVER AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-115 USS RAFAEL PERALTA K61
CU PHASE TITLE: F/O - REPAIR SHORE POWER COVER ON 01 WEA FR 240, PORT AND STBD
WORK CERTIFICATION SIGNATURES: DLs
COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
FOUO Pg 1 of 6
EE02L012
PREPARING ACTIVITY: STATUS: APP WORKING STATUS:
PREPARED BY: CODE: PHONE: DATE:
MATSUYAMA, YUUJI 231B 3152434476 30-OCT-2025
APPROVED BY: CODE: PHONE: DATE:
TAKAGI, RYOUTA 231B 3152434502 30-OCT-2025
CONCURRED BY: CODE: PHONE: DATE:
REASON FOR WORK/NEED FOR CHANGE:
JCN:
EE02-L012
SPECIAL REQUIREMENTS:
CU PHASE DESCRIPTION:
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
SAITO, KAZUNOBU
JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:
654A1101
1. SCOPE/PURPOSE:
1.1 Title: Shore Power Cover on 01 Weather, Frame 240, Port and Starboard; repair
1.2 Location of Work:
1.2.1 01 Level Weather, Frame 240, Port and Starboard (Stbd)
1.2.2 Shore Power Station (01-240-0-Q)
1.2.3 Deck Gear Locker (01-240-1-A)
1.3 Identification:
1.3.1 Quantity (12 EA), Drop Bolt Assembly for Shore Power Cover listed in 1.3.3 on Sloping Watertight Transverse Bulkhead Frame 240, Port and Stbd
TGI Short Form
21-JAN-2026 1753
20.15.6.0.9333 (July 2025) (Continued) ICN: 38K6165401 KeyOp: A01
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: SHORE POW COVER AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-115 USS RAFAEL PERALTA K61
CU PHASE TITLE: F/O - REPAIR SHORE POWER COVER ON 01 WEA FR 240, PORT AND STBD
FOUO Pg 2 of 6
CU PHASE DESCRIPTION (Cont.)
Remarks: See Sheet 111E of Ref. No. 3 for detail
1.3.2 Quantity (6 Lot), Gasket for Shore Power Cover listed in 1.3.3
Remarks: See Plan 127A-A, 127B-A, and 127C-A of Ref. No. 3 for detail
1.3.3 Quantity (6 EA), Shore Power Cover, including Hinge Clip on Sloping Watertight Transverse Bulkhead Frame 240, Port and Stbd
Material: CRES
1.3.3.1 Quantity (One EA), Shore Power Cover
Remarks: See Plan 127A-A of Ref. No. 3 or detail
1.3.3.2 Quantity (4 EA), Shore Power Cover
Remarks: See Plan 127B-A of Ref. No. 3 for detail
1.3.3.3 Quantity (One EA), Shore Power Cover
Remarks: See Plan 127C-A of Ref. No. 3 for detail
1.4 Security Classification: None.
1.5 Initial Condition:
1.5.1 Potential Asbestos Hazard.
1.6 Contractor work start date:
1.7 Contractor work completion date:
2. PROCEDURE:
2.1 Remove exiting, fabricate and install new each drop bolt assembly listed in 1.3.1, using Ref. No. 3 through Ref. No. 5 for guidance.
2.1.1 Accomplish the requirements of 009-012 of Ref. No. One, including Table 2, Column(s) D, Lines One through 7.
2.2 Remove each exiting gasket listed in 1.3.2, using Ref. No. 3 for guidance.
2.3 Accomplish the requirements of 009-032 of Ref. No. One, including Table 2, Line(s) One for each shore power cover listed in 1.3.3.
2.3.1 Power tool clean to bare metal for each equipment. Accomplish each requirement of Surface Preparation Specification SSPC-SP 11 of Ref. No. 6.
2.4 Fabricate and install each new gasket listed in 1.3.2 in accordance with Ref. No. 3.
Kouichi.Yoshida.ja Typewritten Text 8/3/2026
Kouichi.Yoshida.ja Typewritten Text 9/1/2026
21-JAN-2026 1753
20.15.6.0.9333 (July 2025) (Continued) ICN: 38K6165401 KeyOp: A01
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: SHORE POW COVER AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-115 USS RAFAEL PERALTA K61
CU PHASE TITLE: F/O - REPAIR SHORE POWER COVER ON 01 WEA FR 240, PORT AND STBD
FOUO Pg 3 of 6
CU PHASE DESCRIPTION (Cont.)
Ref.
No.
Document/Drawing Number DOCUMENT/DRAWING TITLE REV
CHG
NO.
CPY
REQ PARAGRAPH SECT PG CHPT
2.5 Confirm that all personnel have exited the space prior to closure of the space listed in 1.2.2 Designate one person to account for all personnel who may have entered the space.
2.6 Accomplish the requirements of 009-032 of Ref. No. One for each new and disturbed surface.
2.7 Notes:
2.7.1 Planner: Code 231B Y. Matsuyama, 243-4476
Planner: Code 233 K. Uchimura, 080-9350-1432
2.7.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
2.7.3 Disconnection and reconnection of shower power cable will be covered by TGI(s) 38K6113601U01 and 38K6113601R01
(SRF-JRMC TGI).
2.7.4 Work Package Control (WPC) will copy the following pages in reference.
REF. No. 3: Pages 111E, 127A, 127B, and 127C.
2.7.5 JCN EE02-L012 is related to this TGI.
2.8 Government Furnished Material (GFM):
2.8.1 SRF-JRMC will provide GFM listed in the Material List.
2.9 SRF-JRMC will provide the following service work: (TGI No. 38K6165401S02).
2.9.1 [C740] Crane and crane rigging service.
2.9.2 [X99E] Utility service, electrical.
2.9.3 [X99M] Utility service, including low pressure air supply, water supply, and steam supply.
2.9.4 [C106.1] Safety inspection for SRF-JRMC employees.
2.9.5 [C106.2] Gas free inspection for SRF-JRMC employees.
2.9.6 [C133] QA inspection for (G) Symbol(s).
21-JAN-2026 1753
20.15.6.0.9333 (July 2025) (Continued) ICN: 38K6165401 KeyOp: A01
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: SHORE POW COVER AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-115 USS RAFAEL PERALTA K61
CU PHASE TITLE: F/O - REPAIR SHORE POWER COVER ON 01 WEA FR 240, PORT AND STBD
FOUO Pg 4 of 6
Ref.
No.
Document/Drawing Number DOCUMENT/DRAWING TITLE REV
CHG
NO.
CPY
REQ PARAGRAPH SECT PG CHPT
1 NSI FY-26 NAVSEA Standard Items - 1 N 2 LI FY-26 Local Standard Items - ORG N
3 DWG 611-6221133 FAB OF MISC DK FTG - ZONE
AH Y SE
E
NO
TE
4 DWG 600-7026494 HULL OUTFIT INSTL DESIGN
ZONE 4510 01 LVL FR 240-276
M Y 4H, 6B
5 DWG 150-7026726 UNIT STRL ARR DWG ASSY
UNIT 4510
L Y 5B-
6 TM SYSTEMS &
SPECIFICATIONS
SSPC Painting Manual Volume
- N
TASK NAME / TASK DESCRIPTION
SHOP/
TSD TS
SF
WC
CREW
# MHRS RWRK
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE
REV
1 611-6221133 AH
2 611-6221133
ICN: 38K6165401 KEY OP: A01
21-JAN-2026 1753
20.15.6.0.9333 (July 2025) (Continued) ICN: 38K6165401 KeyOp: A01
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: SHORE POW COVER AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-115 USS RAFAEL PERALTA K61
CU PHASE TITLE: F/O - REPAIR SHORE POWER COVER ON 01 WEA FR 240, PORT AND STBD
FOUO Pg 5 of 6
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
001 AY8
1 M DROP BOLT ASSY, DROP
BOLT ASSY, FIG 6,
SIZE: 2-3/4" LG X 1/2-13UNC-
2A, 1-1/2" THREAD LG,
CONSIST OF THE FOLLOWING
ITEMS:
STRAIGHT HEAD DROP BOLT
(CRES), FERRULE & RIVET PIN
(CRES), RING NUT (FIG.1,
CRES),
ORDER FOR KTR
ORIG: C226 H.SHIMIZU, 080-
9350-1431
LL9607195 NA 4 N 13/AY
002 AY8
1 M SHEET,ME, ORDER FOR KTR
ORIG: C226 H.SHIMIZU, 080-
9350-1431
9B 9515 002044594 NA 4 N 53175552 1/SH
003 AY8
1 M SHEET, P, ORDER FOR KTR
ORIG: C226 H.SHIMIZU, 080-
9350-1431
9B 9515 LL9603130 NA 4 N 53177528 1/SH
004 AY8
1 M BAR,METAL,ROUND, BAR,
METAL, ROUND, 1/2"DIA, CRES
316L, ASTM-A-276, COND-A,
QTY: 10 FT (ONE
CONTINUOUS LENGTH
REQUIRED) X 1 EA,
ORDER FOR KTR
ORIG: C226 H.SHIMIZU, 080-
9350-1431
LL4598853 NA 4 N 10/FT
005 M INSULATI, ORDER FOR KTR
ORIG: C226 H.SHIMIZU, 080-
9350-1431
9Q 5640 013713263 NA 4 N 53175550 6/SH
006 2 M RUBBER SHEET, RUBBER
SHEET,
SPEC: ASTM D1056 GRADE
NUMBER 2C2 (TYPE 2 CLASS
C GRADE 2) (FORMER: MIL-
STD-670 TYPE-S & CLASS-SC
STYLE-E GRADE-SCE 7)
THK: 3/8" THK,
WIDTH: 3-1/2 FT,
MATL: CLOSED CELL
RUBBER,
ORDER FOR KTR
ORIG: C226 H.SHIMIZU, 080-
9350-1431
LL9609483 NA 4 N 6/FT
007 2 M ADHESIVE, ORDER FOR KTR
ORIG: C226 H.SHIMIZU, 080-
9350-1431
9B 8040 003907959 NA 4 Y 53175547 6/QT
21-JAN-2026 1753
20.15.6.0.9333 (July 2025) (Continued) ICN: 38K6165401 KeyOp: A01
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: SHORE POW COVER AY A 0 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
DDG-115 USS RAFAEL PERALTA K61
CU PHASE TITLE: F/O - REPAIR SHORE POWER COVER ON 01 WEA FR 240, PORT AND STBD
FOUO Pg 6 of 6
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
008 M GASKET,, NOMEN: GASKET
P/N: AMS-C-6183 TY-II, CL-1,
GR-B
SIZE: 3FT W X 3 FT LG X 3/16"
THK MATERIAL: CORK AND
RUBBER
ORDERED FOR KTR
ORIG: C231B Y, MATSUYAMA
PHONE: 243-4476
9Z 5330 LL4945374 NA 4 N 53177529 9/FT
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