Spec 33 82 00.pdf
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- Solicitation number
- N4008524R2510
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This specification covers telecommunications outside plant (OSP) work for a project to repair taxiway pavements at Naval Air Station Oceana in Virginia Beach, Virginia. The work includes installing new copper and fiber optic cables for voice and data in underground ducts and conduits between buildings. It also involves installing surge protection, grounding, splicing, labeling cables and hardware, and testing the new OSP system to industry standards before acceptance. The contractor must coordinate with the NMCI contractor regarding the entrance facility and have experience installing broadband cabling, including outside plant systems. Key personnel must be certified and have references for equivalent projects completed within the last three years. The Navy will inspect pre-installation and provide approval before installation, and acceptance tests will be performed after work is finished. Record drawings of the new installation are required before final payment.
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REPAIR TAXIWAY PAVEMENTS RM109145
NAS OCEANA, VIRGINIA BEACH, VA ePROJECTS WO #1635836
SECTION 33 82 00
TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
04/06
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM B1 (2013) Standard Specification for Hard-Drawn Copper Wire
ASTM B8 (2011; R 2017) Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft
ASTM D709 (2017) Standard Specification for Laminated Thermosetting Materials
ASTM D1557 (2012; E 2015) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3) (2700 kN-m/m3)
ASTM D2737 (2012a) Polyethylene (PE) Plastic Tubing
ASTM D3485 (2022) Standard Specification for Coilable High Density Polyethylene (HDPE) Cable in Conduit (CIC)
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 100 (2000; Archived) The Authoritative Dictionary of IEEE Standards Terms
IEEE C2 (2023) National Electrical Safety Code
INSULATED CABLE ENGINEERS ASSOCIATION (ICEA)
ICEA S-87-640 (2016) Optical Fiber Outside Plant Communications Cable; 4th Edition
ICEA S-98-688 (2012) Broadband Twisted Pair Telecommunication Cable, Aircore, Polyolefin Insulated, Copper Conductors Technical Requirements
ICEA S-99-689 (2012) Broadband Twisted Pair Telecommunication Cable Filled, Polyolefin Insulated, Copper Conductors Technical Requirements
SECTION 33 82 00 Page 1 (REVISED PPI Addendum 5, 3/11/2024)
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
ANSI C62.61 (1993) American National Standard for Gas Tube Surge Arresters on Wire Line Telephone Circuits
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2020; TIA 22-1; ERTA 1 2022) National Electrical Code
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning
TELECOMMUNICATIONS INDUSTRY ASSOCIATION (TIA)
TIA-455-46A (1990) FOTP-46 Spectral Attenuation Measurement for Long-Length, Graded-Index Optical Fibers
TIA-455-78-B (2020c) FOTP-78 Optical Fibres - Part 1-40: Measurement Methods and Test Procedures - Attenuation
TIA-455-107 (1999a) FOTP-107 Determination of Component Reflectance or Link/System Return Loss using a Loss Test Set
TIA-472D000 (2007b) Fiber Optic Communications Cable for Outside Plant Use
TIA-492AAAA (2009b) 62.5-um Core Diameter/125-um Cladding Diameter Class 1a Graded-Index Multimode Optical Fibers
TIA-492AAAB (2009a) 50-Um Core Diameter/125-Um Cladding Diameter Class IA Graded-Index Multimode Optical Fibers
TIA-492CAAA (1998; R 2002) Detail Specification for Class IVa Dispersion-Unshifted Single-Mode Optical Fibers
TIA-492E000 (1996; R 2002) Sectional Specification for Class IVd Nonzero-Dispersion Single-Mode Optical Fibers for the 1550 nm Window
TIA-526-7 (2015a; R 2022) Measurement of Optical Power Loss of Installed Single-Mode Fiber Cable Plant, Adoption of IEC 61280-4-2 edition 2: Fibre-Optic Communications Subsystem Test Procedures - Part 4-2:
Installed Cable Plant - Single-Mode Attenuation and Optical Return Loss Measurement
TIA-526-14 (2015c) OFSTP-14A Optical Power Loss Measurements of Installed Multimode Fiber
SECTION 33 82 00 Page 2
Cable Plant
TIA-568.1 (2020e) Commercial Building Telecommunications Infrastructure Standard
TIA-568.2 (2018d) Balanced Twisted-Pair Telecommunications Cabling and Components Standards
TIA-568.3 (2016d; Add 1 2019) Optical Fiber Cabling Components Standard
TIA-569 (2019e; Add 1 2022) Telecommunications Pathways and Spaces
TIA-590 (1997a) Standard for Physical Location and Protection of Below Ground Fiber Optic Cable Plant
TIA-606 (2021d) Administration Standard for Telecommunications Infrastructure
TIA-607 (2019d) Generic Telecommunications Bonding and Grounding (Earthing) for Customer Premises
TIA-758 (2012b) Customer-Owned Outside Plant Telecommunications Infrastructure Standard
TIA/EIA-455 (1998b) Standard Test Procedure for Fiber Optic Fibers, Cables, Transducers, Sensors, Connecting and Terminating Devices, and Other Fiber Optic Components
TIA/EIA-455-204 (2000) Standard for Measurement of Bandwidth on Multimode Fiber
TIA/EIA-598 (2014D; Add 2 2018) Optical Fiber Cable Color Coding
U.S. DEPARTMENT OF AGRICULTURE (USDA)
RUS 1755 Telecommunications Standards and Specifications for Materials, Equipment and Construction
RUS Bull 345-50 (1979) Trunk Carrier Systems (PE-60)
RUS Bull 345-65 (1985) Shield Bonding Connectors (PE-65)
RUS Bull 345-72 (1985) Filled Splice Closures (PE-74)
RUS Bull 345-83 (1979; Rev Oct 1982) Gas Tube Surge Arrestors (PE-80)
RUS Bull 1751F-630 (1996) Design of Aerial Plant
RUS Bull 1751F-640 (1995) Design of Buried Plant, Physical Considerations
SECTION 33 82 00 Page 3
RUS Bull 1751F-643 (2002) Underground Plant Design
RUS Bull 1751F-815 (1979) Electrical Protection of Outside Plant
RUS Bull 1753F-201 (1997) Acceptance Tests of Telecommunications Plant (PC-4)
RUS Bull 1753F-401 (1995) Splicing Copper and Fiber Optic Cables (PC-2)
UNDERWRITERS LABORATORIES (UL)
UL 83 (2017; Reprint Mar 2020) UL Standard for Safety Thermoplastic-Insulated Wires and Cables
UL 497 (2001; Reprint Jul 2022) UL Standard for Safety Protectors for Paired Conductor Communication Circuits
UL 510 (2020) UL Standard for Safety Polyvinyl Chloride, Polyethylene and Rubber Insulating Tape
1.2 RELATED REQUIREMENTS
Section 33 71 02 , UNDERGROUND ELECTRICAL DISTRIBUTION apply to this section with additions and modifications specified herein.
1.3 DEFINITIONS
Unless otherwise specified or indicated, electrical and electronics terms used in this specification shall be as defined in TIA-568.1 , TIA-568.2 , TIA-568.3 , TIA-569 , TIA-606 , and IEEE 100 and herein.
1.3.1 Campus Distributor (CD)
A distributor from which the campus backbone cabling emanates.
(International expression for main cross-connect - (MC).)
1.3.2 Entrance Facility (EF) (Telecommunications)
An entrance to the building for both private and public network service cables (including antennae) including the entrance point at the building wall and continuing to the entrance room or space.
1.3.3 Entrance Room (ER) (Telecommunications)
A centralized space for telecommunications equipment that serves the occupants of a building. Equipment housed therein is considered distinct from a telecommunications room because of the nature of its complexity.
1.3.4 Building Distributor (BD)
A distributor in which the building backbone cables terminate and at which connections to the campus backbone cables may be made. (International expression for intermediate cross-connect - (IC).)
SECTION 33 82 00 Page 4
1.3.5 Pathway
A physical infrastructure utilized for the placement and routing of telecommunications cable.
1.4 SYSTEM DESCRIPTION
The telecommunications outside plant consists of cable, conduit, manholes, poles, etc. required to provide signal paths from the closest point of presence to the new facility, including free standing frames or backboards, interconnecting hardware, terminating cables, lightning and surge protection modules at the entrance facility. The work consists of providing, testing and making operational cabling, interconnecting hardware and lightning and surge protection necessary to form a complete outside plant telecommunications system for continuous use. The telecommunications contractor must coordinate with the NMCI contractor concerning layout and configuration of the EF telecommunications and OSP.
The telecommunications contractor may be required to coordinate work effort for access to the EF telecommunications and OSP with the NMCI contractor.
1.5 SUBMITTALS
Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Telecommunications Outside Plant ; G
Telecommunications Entrance Facility Drawings ; G
In addition to Section 01 33 00 SUBMITTAL PROCEDURES, provide shop drawings in accordance with paragraph SHOP DRAWINGS.
SD-03 Product Data
Wire and Cable ; G
Cable Splices, and Connectors ; G
Cross-Connect Terminal Cabinets ; G
Submittals shall include the manufacturer's name, trade name, place of manufacture, and catalog model or number. Submittals shall also include applicable federal, military, industry, and technical society publication references. Should manufacturer's data require supplemental information for clarification, the supplemental information shall be submitted as specified in paragraph REGULATORY REQUIREMENTS and as required for certificates in Section 01 33 00 SUBMITTAL PROCEDURES.
SD-06 Test Reports
SECTION 33 82 00 Page 5
Pre-installation Tests ; G
Acceptance Tests ; G
Outside Plant Test Plan ; G
SD-07 Certificates
Telecommunications Contractor Qualifications; G
Key Personnel Qualifications; G
Minimum Manufacturer's Qualifications ; G
SD-08 Manufacturer's Instructions
Cable Tensions ; G
Fiber Optic Splices ; G
Submit instructions prior to installation.
SD-09 Manufacturer's Field Reports
Factory Reel Test Data ; G
SD-10 Operation and Maintenance Data
Telecommunications Outside Plant (OSP) , Data Package 5; G
Commercial off-the-shelf manuals shall be provided for operation, installation, configuration, and maintenance of products provided as a part of the telecommunications outside plant (OSP). Submit operations and maintenance data in accordance with Section 01 78 23 , OPERATION AND MAINTENANCE DATA and as specified herein not later than 2 months prior to the date of beneficial occupancy. In addition to requirements of Data package 5, include the requirements of paragraphs TELECOMMUNICATIONS OUTSIDE PLANT SHOP DRAWINGS and TELECOMMUNICATIONS ENTRANCE FACILITY DRAWINGS.
SD-11 Closeout Submittals
Record Documentation ; G
In addition to other requirements, provide in accordance with paragraph RECORD DOCUMENTATION.
1.6 QUALITY ASSURANCE
1.6.1 Shop Drawings
Include wiring diagrams and installation details of equipment indicating proposed location, layout and arrangement, control panels, accessories, piping, ductwork, and other items that must be shown to ensure a coordinated installation. Wiring diagrams shall identify circuit terminals and indicate the internal wiring for each item of equipment and the interconnection between each item of equipment. Drawings shall indicate adequate clearance for operation, maintenance, and replacement of operating equipment devices. Submittals shall include the nameplate data, SECTION 33 82 00 Page 6 size, and capacity. Submittals shall also include applicable federal, military, industry, and technical society publication references.
1.6.1.1 Telecommunications Outside Plant Shop Drawings
Provide Outside Plant Design in accordance with TIA-758 , RUS Bull 1751F-630 for aerial system design, and RUS Bull 1751F-643 for underground system design. Provide T0 shop drawings that show the physical and logical connections from the perspective of an entire campus, such as actual building locations, exterior pathways and campus backbone cabling on plan view drawings, major system nodes, and related connections on the logical system drawings in accordance with TIA-606 . Drawings shall include wiring and schematic diagrams for fiber optic and copper cabling and splices, copper conductor gauge and pair count, fiber pair count and type, pathway duct and innerduct arrangement, associated construction materials, and any details required to demonstrate that cable system has been coordinated and will properly support the switching and transmission system identified in specification and drawings. Provide Registered Communications Distribution Designer (RCDD) approved drawings of the telecommunications outside plant. Update existing telecommunication Outside Plant T0 drawings to include information modified, deleted or added as a result of this installation in accordance with TIA-606 . The telecommunications outside plant (OSP) shop drawings shall be included in the operation and maintenance manuals.
1.6.1.2 Telecommunications Entrance Facility Drawings
Provide T3 drawings for EF Telecommunications in accordance with TIA-606 that include telecommunications entrance facility plan views, pathway layout (cable tray, racks, ladder-racks, etc.), mechanical/electrical layout, and cabinet, rack and wall elevations. Drawings shall show layout of applicable equipment including incoming cable stub or connector blocks, building protector assembly, outgoing cable connector blocks, patch panels and equipment spaces and cabinet/racks. Drawings shall include a complete list of equipment and material, equipment rack details, proposed layout and anchorage of equipment and appurtenances, and equipment relationship to other parts of the work including clearance for maintenance and operation. Drawings may also be an enlargement of a congested area of T1 or T2 drawings.The telecommunications entrance facility shop drawings shall be included in the operation and maintenance manuals.
1.6.2 Telecommunications Qualifications
Work under this section shall be performed by and the equipment shall be provided by the approved telecommunications contractor and key personnel.
Qualifications shall be provided for: the telecommunications system contractor, the telecommunications system installer, the supervisor (if different from the installer), and the cable splicing and terminating personnel. A minimum of 30 days prior to installation, submit documentation of the experience of the telecommunications contractor and of the key personnel.
1.6.2.1 Telecommunications Contractor Qualifications
The telecommunications contractor shall be a firm which is regularly and professionally engaged in the business of the applications, installation, and testing of the specified telecommunications systems and equipment.
The telecommunications contractor shall demonstrate experience in providing successful telecommunications systems that include outside plant
SECTION 33 82 00 Page 7 and broadband cabling within the past 3 years. Submit documentation for a minimum of three and a maximum of five successful telecommunication system installations for the telecommunications contractor. Each of the key personnel shall demonstrate experience in providing successful telecommunications systems in accordance with TIA-758 within the past 3 years.
1.6.2.2 Key Personnel Qualifications
Provide key personnel who are regularly and professionally engaged in the business of the application, installation and testing of the specified telecommunications systems and equipment. There may be one key person or more key persons proposed for this solicitation depending upon how many of the key roles each has successfully provided. Each of the key personnel shall demonstrate experience in providing successful telecommunications systems within the past 3 years.
Cable splicing and terminating personnel assigned to the installation of this system or any of its components shall have training in the proper techniques and have a minimum of 3 years experience in splicing and terminating the specified cables. Modular splices shall be performed by factory certified personnel or under direct supervision of factory trained personnel for products used.
Supervisors and installers assigned to the installation of this system or any of its components shall have factory or factory approved certification from each equipment manufacturer indicating that they are qualified to install and test the provided products.
Submit documentation for a minimum of three and a maximum of five successful telecommunication system installations for each of the key personnel. Documentation for each key person shall include at least two successful system installations provided that are equivalent in system size and in construction complexity to the telecommunications system proposed for this solicitation. Include specific experience in installing and testing telecommunications outside plant systems, including broadband cabling, and provide the names and locations of at least two project installations successfully completed using optical fiber and copper telecommunications cabling systems. All of the existing telecommunications system installations offered by the key persons as successful experience shall have been in successful full-time service for at least 18 months prior to the issuance date for this solicitation.
Provide the name and role of the key person, the title, location, and completed installation date of the referenced project, the referenced project owner point of contact information including name, organization, title, and telephone number, and generally, the referenced project description including system size and construction complexity.
Indicate that all key persons are currently employed by the telecommunications contractor, or have a commitment to the telecommunications contractor to work on this project. All key persons shall be employed by the telecommunications contractor at the date of issuance of this solicitation, or if not, have a commitment to the telecommunications contractor to work on this project by the date that the bid was due to the Contracting Officer.
Note that only the key personnel approved by the Contracting Officer in the successful proposal shall do work on this solicitation's telecommunications system. Key personnel shall function in the same roles
SECTION 33 82 00 Page 8 in this contract, as they functioned in the offered successful experience. Any substitutions for the telecommunications contractor's key personnel requires approval from The Contracting Officer.
1.6.2.3 Minimum Manufacturer's Qualifications
Cabling, equipment and hardware manufacturers shall have a minimum of 3 years experience in the manufacturing, assembly, and factory testing of components which comply with, TIA-568.1 , TIA-568.2 and TIA-568.3 . In addition, cabling manufacturers shall have a minimum of 3 years experience in the manufacturing and factory testing of cabling which comply with ICEA S-87-640 , ICEA S-98-688 , and ICEA S-99-689 .
1.6.3 Outside Plant Test Plan
Prepare and provide a complete and detailed test plan for field tests of the outside plant including a complete list of test equipment for the copper conductor and optical fiber cables, components, and accessories for approval by the Contracting Officer. Include a cut-over plan with procedures and schedules for relocation of facility station numbers without interrupting service to any active location. Submit the plan at least 30 days prior to tests for Contracting Officer approval. Provide outside plant testing and performance measurement criteria in accordance with TIA-568.1 and RUS Bull 1753F-201 . Include procedures for certification, validation, and testing that includes fiber optic link performance criteria.
1.6.4 Standard Products
Provide materials and equipment that are standard products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship and shall be the manufacturer's latest standard design that has been in satisfactory commercial or industrial use for at least 2 years prior to bid opening.
The 2-year period shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the 2-year period. Products supplied shall be specifically designed and manufactured for use with outside plant telecommunications systems. Where two or more items of the same class of equipment are required, these items shall be products of a single manufacturer; however, the component parts of the item need not be the products of the same manufacturer unless stated in this section.
1.6.4.1 Alternative Qualifications
Products having less than a 2-year field service record will be acceptable if a certified record of satisfactory field operation for not less than 6000 hours, exclusive of the manufacturers' factory or laboratory tests, is provided.
1.6.4.2 Material and Equipment Manufacturing Date
Products manufactured more than 3 years prior to date of delivery to site shall not be used, unless specified otherwise.
1.6.5 Regulatory Requirements
In each of the publications referred to herein, consider the advisory
SECTION 33 82 00 Page 9 provisions to be mandatory, as though the word, "shall" had been substituted for "should" wherever it appears. Interpret references in these publications to the "authority having jurisdiction," or words of similar meaning, to mean the Contracting Officer. Equipment, materials, installation, and workmanship shall be in accordance with the mandatory and advisory provisions of NFPA 70 unless more stringent requirements are specified or indicated.
1.6.5.1 Independent Testing Organization Certificate
In lieu of the label or listing, submit a certificate from an independent testing organization, competent to perform testing, and approved by the Contracting Officer. The certificate shall state that the item has been tested in accordance with the specified organization's test methods and that the item complies with the specified organization's reference standard.
1.7 DELIVERY, STORAGE, AND HANDLING
Ship cable on reels in 500 feet length with a minimum overage of 10 percent. Radius of the reel drum shall not be smaller than the minimum bend radius of the cable. Wind cable on the reel so that unwinding can be done without kinking the cable. Two meters of cable at both ends of the cable shall be accessible for testing. Attach permanent label on each reel showing length, cable identification number, cable size, cable type, and date of manufacture. Provide water resistant label and the indelible writing on the labels. Apply end seals to each end of the cables to prevent moisture from entering the cable. Reels with cable shall be suitable for outside storage conditions when temperature ranges from minus 40 degrees C to plus 65 degrees C, with relative humidity from 0 to 100 percent. Equipment, other than cable, delivered and placed in storage shall be stored with protection from weather, humidity and temperature variation, dirt and dust, or other contaminants in accordance with manufacturer's requirements.
1.8 MAINTENANCE
1.8.1 Record Documentation
Provide the activity responsible for telecommunications system maintenance and administration a single complete and accurate set of record documentation for the entire telecommunications system with respect to this project.
Provide T5 drawings including documentation on cables and termination hardware in accordance with TIA-606 . T5 drawings shall include schedules to show information for cut-overs and cable plant management, patch panel layouts, cross-connect information and connecting terminal layout as a minimum. T5 drawings shall be provided in hard copy format Update existing record documentation to reflect campus distribution T0 drawings and T3 drawing schedule information modified, deleted or added as a result of this installation. Provide the following T5 drawing documentation as a minimum:
a. Cables - A record of installed cable shall be provided in accordance with TIA-606 . The cable records shall include only the required data fields
b. Termination Hardware - Provide a record of installed patch panels, SECTION 33 82 00 Page 10 cross-connect points, campus distributor and terminating block arrangements and type in accordance with TIA-606 . Documentation shall include only the required data fields as a minimum in accordance with
TIA-606 .
1.9 WARRANTY
The equipment items shall be supported by service organizations which are reasonably convenient to the equipment installation in order to render satisfactory service to the equipment on a regular and emergency basis during the warranty period of the contract.
PART 2 PRODUCTS
2.1 MATERIALS AND EQUIPMENT
Products supplied shall be specifically designed and manufactured for use with outside plant telecommunications systems.
2.2 PAD MOUNTED CROSS-CONNECT TERMINAL CABINETS
Provide in accordance with RUS 1755 .910 and the following:
a. Constructed of 14 gauge steel or .
b. Equipped with a double set of hinged doors with closed-cell foam weatherstripping. Doors shall be locked and contain a marker as indicated.
c. Equipped with spool spindle bracket, mounting frames, binding post log, and jumpering instruction label, and load coil mounting provisions.
d. Complete with cross connect modules to terminate number of pairs as indicated.
e. Sized as indicated.
2.3 CABLE SPLICES, AND CONNECTORS
2.3.1 Copper Cable Splices
Provide multipair, in-line single pair, in-line splices of a moisture resistant, two three-wire insulation displacement connector held rigidly in place to assure maximum continuity in accordance with RUS Bull 1753F-401 .
Cables greater than 25 pairs shall be spliced using multipair splicing connectors, which accommodate 25 pairs of conductors at a time. Provide correct connector size to accommodate the cable gauge of the supplied cable.
2.3.2 Copper Cable Splice Connector
Provide splice connectors with a polycarbonate body and cap and a tin-plated brass contact element. Connector shall accommodate 22 to 26 AWG solid wire with a maximum insulation diameter of 0.065 inch . Fill connector with sealant grease to make a moisture resistant connection, in accordance with RUS Bull 1753F-401 .
SECTION 33 82 00 Page 11
2.3.3 Fiber Optic Cable Splices
Provide fiber optic cable splices and splicing materials for fusion mechanical methods at locations shown on the construction drawings. The splice insertion loss shall be 0.3 dB maximum when measured in accordance with TIA-455-78-B using an Optical Time Domain Reflectometer (OTDR).
Splices shall be designed for a return loss of 40.0 db max for single mode fiber when tested in accordance with TIA-455-107 . Physically protect each fiber optic splice by a splice kit specially designed for the splice.
2.3.4 Fiber Optic Splice Organizer
Provide splice organizer suitable for housing fiber optic splices in a neat and orderly fashion. Splice organizer shall allow for a minimum of 3 feet of fiber for each fiber within the cable to be neatly stored without kinks or twists. Splice organizer shall accommodate individual strain relief for each splice and allow for future maintenance or modification, without damage to the cable or splices. Provide splice organizer hardware, such as splice trays, protective glass shelves, and shield bond connectors in a splice organizer kit.
2.3.5 Shield Connectors
Provide connectors with a stable, low-impedance electrical connection between the cable shield and the bonding conductor in accordance with RUS Bull 345-65 .
2.4 CONDUIT
Provide conduit as specified in Section 33 71 02 UNDERGROUND ELECTRICAL
DISTRIBUTION.
2.4.1 Outside Plant Innerduct
2.4.1.1 Direct burial or installation in conduit
Smooth-walled high-density polyethylene (HDPE)in accordance with ASTM D2737, ASTM D2485.
2.4.1.2 Air Blown Fiber Installations
Water-blocked, dielectric tube cable; number of tubes as indicated on drawings. Suitable for normal underground outside plant environments.
Operating temperature range of -65 deg F to 158 deg F. Tubes marked with Tube ID numbers at 2 inch intervals and with cable lenght markings at 2 foot intervals.
2.5 PLASTIC INSULATING TAPE
UL 510 .
2.6 WIRE AND CABLE
2.6.1 Copper Conductor Cable
Solid copper conductors, covered with an extruded solid insulating compound. Insulated conductors shall be twisted into pairs which are then stranded or oscillated to form a cylindrical core. For special high
SECTION 33 82 00 Page 12 frequency applications, the cable core shall be separated into compartments. Cable shall be completed by the application of a suitable core wrapping material, a corrugated copper or plastic coated aluminum shield, and an overall extruded jacket. Telecommunications contractor shall verify distances between splice points prior to ordering cable in specific cut lengths. Gauge of conductor shall determine the range of numbers of pairs specified; 19 gauge (6 to 400 pairs), 22 gauge (6 to 1200 pairs), 24 gauge (6 to 2100 pairs), and 26 gauge (6 to 3000 pairs).
Copper conductor shall conform to the following:
2.6.1.1 Underground
Provide filled cable meeting the requirements of ICEA S-99-689 and RUS 1755 .390 .
2.6.1.2 Screen
Provide screen-compartmental core cable filled cable meeting the requirements of ICEA S-99-689 and RUS 1755 .390.
2.6.2 Fiber Optic Cable
Provide single-mode, 8/125-um, 0.10 aperture 1550 nm fiber optic cable in accordance with TIA-492E000 and with TIA-492AAAB , TIA-472D000 , and ICEA S-87-640 including any special requirements made necessary by a specialized design. Provide optical fibers as indicated. Fiber optic cable shall be specifically designed for outside use with loose buffer construction. Provide fiber optic color code in accordance with
TIA/EIA-598
2.6.2.1 Strength Members
Provide central strength members with sufficient tensile strength for installation and residual rated loads to meet the applicable performance requirements in accordance with ICEA S-87-640 . The strength member is included to serve as a cable core foundation to reduce strain on the fibers, and shall not serve as a pulling strength member.
2.6.2.2 Shielding or Other Metallic Covering
Provide copper, copper alloy or copper and steel laminate dual tape covering or shield in accordance with ICEA S-87-640 .
2.6.2.3 Performance Requirements
Provide fiber optic cable with optical and mechanical performance requirements in accordance with ICEA S-87-640 .
2.6.3 Grounding and Bonding Conductors
Provide grounding and bonding conductors in accordance with RUS 1755 .200, TIA-607 , IEEE C2 , and NFPA 70 . Solid bare copper wire meeting the requirements of ASTM B1 for sizes No. 8 AWG and smaller and stranded bare copper wire meeting the requirements of ASTM B8, for sizes No. 6 AWG and larger. Insulated conductors shall have 600-volt, Type TW insulation meeting the requirements of UL 83 .
2.7 T-SPAN LINE TREATMENT REPEATERS
Provide as indicated. Repeaters shall be pedestal mounted with
SECTION 33 82 00 Page 13 non-pressurized housings, sized as indicated and shall meet the requirements of RUS Bull 345-50 .
2.8 CABLE TAGS IN MANHOLES, HANDHOLES, AND VAULTS
Provide tags for each telecommunications cable or wire located in manholes, handholes, and vaults. Cable tags shall be stainless steel or polyethylene and labeled in accordance with TIA-606 . Handwritten labeling is unacceptable.
2.8.1 Stainless Steel
Provide stainless steel, cable tags 1 5/8 inches in diameter 1/16 inch thick minimum, and circular in shape. Tags shall be die stamped with numbers, letters, and symbols not less than 0.25 inch high and approximately 0.015 inch deep in normal block style.
2.8.2 Polyethylene Cable Tags
Provide tags of polyethylene that have an average tensile strength of 3250 pounds per square inch ; and that are 0.08 inch thick (minimum), non-corrosive non-conductive; resistive to acids, alkalis, organic solvents, and salt water; and distortion resistant to 170 degrees F .
Provide 0.05 inch (minimum) thick black polyethylene tag holder. Provide a one-piece nylon, self-locking tie at each end of the cable tag. Ties shall have a minimum loop tensile strength of 175 pounds . The cable tags shall have black block letters, numbers, and symbols one inch high on a yellow background. Letters, numbers, and symbols shall not fall off or change positions regardless of the cable tags' orientation.
2.9 BURIED WARNING AND IDENTIFICATION TAPE
Provide fiber optic media marking and protection in accordance with TIA-590 .
Provide color, type and depth of tape..
2.10 GROUNDING BRAID
Provide grounding braid that provides low electrical impedance connections for dependable shield bonding in accordance with RUS 1755 .200. Braid shall be made from flat tin-plated copper.
2.11 MANUFACTURER'S NAMEPLATE
Each item of equipment shall have a nameplate bearing the manufacturer's name, address, model number, and serial number securely affixed in a conspicuous place; the nameplate of the distributing agent will not be acceptable.
2.12 FIELD FABRICATED NAMEPLATES
Provide laminated plastic nameplates in accordance with ASTM D709 for each patch panel, protector assembly, rack, cabinet and other equipment or as indicated on the drawings. Each nameplate inscription shall identify the function and, when applicable, the position. Nameplates shall be melamine plastic, 0.125 inch thick, white with black center core. Surface shall be matte finish. Corners shall be square. Accurately align lettering and engrave into the core. Minimum size of nameplates shall be one by 2.5 inches . Lettering shall be a minimum of 0.25 inch high normal block style.
SECTION 33 82 00 Page 14
2.13 TESTS, INSPECTIONS, AND VERIFICATIONS
2.13.1 Factory Reel Test Data
Test 100 percent OTDR test of FO media at the factory in accordance with TIA-568.1 and TIA-568.3 . Use TIA-526-7 for single mode fiber and TIA-526-14 Method B for multi mode fiber measurements. Calibrate OTDR to show anomalies of 0.2 dB minimum. Enhanced performance filled OSP copper cables, referred to as Broadband Outside Plant (BBOSP), shall meet the requirements of ICEA S-99-689 . Enhanced performance air core OSP copper cables shall meet the requirements of ICEA S-98-688 . Submit test reports, including manufacture date for each cable reel and receive approval before delivery of cable to the project site.
PART 3 EXECUTION
3.1 INSTALLATION
Install all system components and appurtenances in accordance with manufacturer's instructions IEEE C2 , NFPA 70 , and as indicated. Provide all necessary interconnections, services, and adjustments required for a complete and operable telecommunications system.
3.1.1 Contractor Damage
Promptly repair indicated utility lines or systems damaged during site preparation and construction. Damages to lines or systems not indicated, which are caused by Contractor operations, shall be treated as "Changes" under the terms of the Contract Clauses. When Contractor is advised in writing of the location of a nonindicated line or system, such notice shall provide that portion of the line or system with "indicated" status in determining liability for damages. In every event, immediately notify the Contracting Officer of damage.
3.1.2 Cable Inspection and Repair
Handle cable and wire provided in the construction of this project with care. Inspect cable reels for cuts, nicks or other damage. Damaged cable shall be replaced or repaired to the satisfaction of the Contracting Officer. Reel wraps shall remain intact on the reel until the cable is ready for placement.
3.1.3 Direct Burial System
Installation shall be in accordance with RUS Bull 1751F-640 . Under railroad tracks, paved areas, and roadways install cable in conduit encased in concrete. Slope ducts to drain. Excavate trenches by hand or mechanical trenching equipment. Provide a minimum cable cover of 24 inches below finished grade. Trenches shall be not less than 6 inches wide and in straight lines between cable markers. Do not use cable plows. Bends in trenches shall have a radius of not less than 36 inches . Where two or more cables are laid parallel in the same trench, space laterally at least 3 inches apart. When rock is encountered, remove it to a depth of at least 3 inches below the cable and fill the space with sand or clean earth free from particles larger than 1/4 inch . Do not unreel and pull cables into the trench from one end. Cable may be unreeled on grade and lifted into position. Provide color, type and depth of warning tape.
SECTION 33 82 00 Page 15
3.1.3.1 Cable Placement
a. Separate cables crossing other cables or metal piping from the other cables or pipe by not less than 3 inches of well tamped earth. Do not install circuits for communications under or above traffic signal loops.
b. Cables shall be in one piece without splices between connections except where the distance exceeds the lengths in which the cable is furnished.
c. Avoid bends in cables of small radii and twists that might cause damage. Do not bend cable and wire in a radius less than 10 times the outside diameter of the cable or wire.
d. Leave a horizontal slack of approximately 3 feet in the ground on each end of cable runs, on each side of connection boxes, and at points where connections are brought aboveground. Where cable is brought aboveground, leave additional slack to make necessary connections.
3.1.3.2 Identification Slabs Markers
Provide a marker at each change of direction of the cable, over the ends of ducts or conduits which are installed under paved areas and roadways and over each splice. Identification markers shall be of concrete, approximately 20 inches square by 6 inches thick.
3.1.3.3 Backfill for Rocky Soil
When placing cable in a trench in rocky soil, the cable shall be cushioned by a fill of sand or selected soil at least 2 inches thick on the floor of the trench before placing the cable or wire. The backfill for at least 4 inches above the wire or cable shall be free from stones, rocks, or other hard or sharp materials which might damage the cable or wire. If the buried cable is placed less than 24 inches in depth, a protective cover of concrete shall be used.
3.1.4 Cable Protection
Provide direct burial cable protection in accordance with NFPA 70 and as specified in Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION.
Galvanized conduits which penetrate concrete (slabs, pavement, and walls) shall be PVC coated and shall extend from the first coupling or fitting outside either side of the concrete minimum of 6 inches per 12 inches burial depth beyond the edge of the surface where cable protection is required; all conduits shall be sealed on each end. Where additional protection is required, cable may be placed in galvanized iron pipe (GIP) sized on a maximum fill of 40 percent of cross-sectional area, or in concrete encased 4 inches PVC pipe. Conduit may be installed by jacking or trenching. Trenches shall be backfilled with earth and mechanically tamped at 6 inches lift so that the earth is restored to the same density, grade and vegetation as adjacent undisturbed material.
3.1.4.1 Cable End Caps
Cable ends shall be sealed at all times with coated heat shrinkable end caps. Cables ends shall be sealed when the cable is delivered to the job site, while the cable is stored and during installation of the cable. The caps shall remain in place until the cable is spliced or terminated.
SECTION 33 82 00 Page 16
Sealing compounds and tape are not acceptable substitutes for heat shrinkable end caps. Cable which is not sealed in the specified manner at all times will be rejected.
3.1.5 Underground Duct
Provide underground duct and connections to existing manholes, handholes, concrete pads, and existing ducts as specified in Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION with any additional requirements as specified herein.
3.1.6 Reconditioning of Surfaces
Provide reconditioning of surfaces as specified in Section 33 71 02
UNDERGROUND ELECTRICAL DISTRIBUTION.
3.1.7 Penetrations
Caulk and seal cable access penetrations in walls, ceilings and other parts of the building. Seal openings around electrical penetrations through fire resistance-rated wall, partitions, floors, or ceilings
3.1.8 Cable Pulling
Test duct lines with a mandrel and swab out to remove foreign material before the pulling of cables. Avoid damage to cables in setting up pulling apparatus or in placing tools or hardware. Do not step on cables when entering or leaving the manhole. Do not place cables in ducts other than those shown without prior written approval of the Contracting Officer. Roll cable reels in the direction indicated by the arrows painted on the reel flanges. Set up cable reels on the same side of the manhole as the conduit section in which the cable is to be placed. Level the reel and bring into proper alignment with the conduit section so that the cable pays off from the top of the reel in a long smooth bend into the duct without twisting. Under no circumstances shall the cable be paid off from the bottom of a reel. Check the equipment set up prior to beginning the cable pulling to avoid an interruption once pulling has started. Use a cable feeder guide of suitable dimensions between cable reel and face of duct to protect cable and guide cable into the duct as it is paid off the reel. As cable is paid off the reel, lubricate and inspect cable for sheath defects. When defects are noticed, stop pulling operations and notify the Contracting Officer to determine required corrective action.
Cable pulling shall also be stopped when reel binds or does not pay off freely. Rectify cause of binding before resuming pulling operations.
Provide cable lubricants recommended by the cable manufacturer. Avoid bends in cables of small radii and twists that might cause damage. Do not bend cable and wire in a radius less than 10 times the outside diameter of the cable or wire.
3.1.8.1 Cable Tensions
Obtain from the cable manufacturer and provide to the Contracting Officer, the maximum allowable pulling tension. This tension shall not be exceeded.
3.1.8.2 Pulling Eyes
Equip cables 1.25 inches in diameter and larger with cable manufacturer's factory installed pulling-in eyes. Provide cables with diameter smaller than 1.25 inches with heat shrinkable type end caps or seals on cable ends
SECTION 33 82 00 Page 17 when using cable pulling grips. Rings to prevent grip from slipping shall not be beaten into the cable sheath. Use a swivel of 3/4 inch links between pulling-in eyes or grips and pulling strand.
3.1.8.3 Installation of Cables in Manholes, Handholes, and Vaults
Do not install cables utilizing the shortest route, but route along those walls providing the longest route and the maximum spare cable lengths.
Form cables to closely parallel walls, not to interfere with duct entrances, and support cables on brackets and cable insulators at a maximum of 4 feet . In existing manholes, handholes, and vaults where new ducts are to be terminated, or where new cables are to be installed, modify the existing installation of cables, cable supports, and grounding as required with cables arranged and supported as specified for new cables. Identify each cable with corrosion-resistant embossed metal tags.
3.1.9 Cable Splicing
3.1.9.1 Copper Conductor Splices
Perform splicing in accordance with requirements of RUS Bull 1753F-401 except that direct buried splices and twisted and soldered splices are not allowed. Exception does not apply for pairs assigned for carrier application.
3.1.9.2 Fiber Optic Splices
Fiber optic splicing shall be in accordance with manufacturer's recommendation and shall exhibit an insertion loss not greater than 0.2 dB for fusion splices not greater than 0.4 db for mechanical splices.
3.1.10 Surge Protection
All cables and conductors, except fiber optic cable, which serve as communication lines through off-premise lines, shall have surge protection installed at each end which meet the requirements of RUS Bull 1751F-815 .
3.1.11 Grounding
Provide grounding and bonding in accordance with RUS 1755 .200, TIA-607 , IEEE C2 , and NFPA 70 . Ground exposed noncurrent carrying metallic parts of telephone equipment, cable sheaths, cable splices, and terminals.
3.1.11.1 Telecommunications Master Ground Bar (TMGB)
The TMGB is the hub of the basic telecommunications grounding system providing a common point of connection for ground from outside cable, CD, and equipment. Establish a TMGB for connection point for cable stub shields to connector blocks and CD protector assemblies
3.1.11.2 Incoming Cable Shields
Shields shall not be bonded across the splice to the cable stubs. Ground shields of incoming cables in the EF Telecommunications to the TMGB.
3.1.11.3 Campus Distributor Grounding
a. Protection assemblies: Mount CD protector assemblies directly on the telecommunications backboard in the telecommunications rackcabinet.
SECTION 33 82 00 Page 18
Connect assemblies mounted on each vertical frame with No. 6 AWG copper conductor to provide a low resistance path to TMGB.
b. TMGB connection: Connect TMGB to TGB with copper conductor with a total resistance of less than 0.01 ohms.
3.1.12 Cut-Over
All necessary transfers and cut-overs, shall be accomplished by the telecommunications contractor.
3.2 LABELING
3.2.1 Labels
Provide labeling for new cabling and termination hardware located within the facility in accordance with TIA-606 . Handwritten labeling is unacceptable. Stenciled lettering for cable and termination hardware shall be provided using thermal ink transfer process.
3.2.2 Cable Tag Installation
Install cable tags for each telecommunications cable or wire located in manholes, handholes, and vaults including each splice. Tag only new wire and cable provided by this contract. The labeling of telecommunications cable tag identifiers shall be as indicated in accordance with TIA-606 .
Tag legend shall be as indicated. Do not provide handwritten letters.
Install cable tags so that they are clearly visible without disturbing any cabling or wiring in the manholes, handholes, and vaults.
3.2.3 Termination Hardware
Label patch panels, distribution panels, connector blocks and protection modules using color coded labels with identifiers in accordance with
TIA-606 .
3.3 FIELD APPLIED PAINTING
Provide ferrous metallic enclosure finishes in accordance with the following procedures. Ensure that surfaces are dry and clean when the coating is applied. Coat joints and crevices. Prior to assembly, paint surfaces which will be concealed or inaccessible after assembly. Apply primer and finish coat in accordance with the manufacturer's recommendations.
3.3.1 Cleaning
Clean surfaces in accordance with SSPC SP 6/NACE No.3 .
3.3.2 Priming
Prime with a two component polyamide epoxy primer which has a bisphenol-A base, a minimum of 60 percent solids by volume, and an ability to build up a minimum dry film thickness on a vertical surface of 5.0 mils . Apply in two coats to a total dry film thickness of 5 to 8 mils .
3.3.3 Finish Coat
Finish with a two component urethane consisting of saturated polyester
SECTION 33 82 00 Page 19 polyol resin mixed with aliphatic isocyanate which has a minimum of 50 percent solids by volume. Apply to a minimum dry film thickness of 2 to 3 mils . Color shall be the manufacturer's standard.
3.4 FIELD FABRICATED NAMEPLATE MOUNTING
Provide number, location, and letter designation of nameplates as indicated. Fasten nameplates to the device with a minimum of two sheet-metal screws or two rivets.
3.5 FIELD QUALITY CONTROL
Provide the Contracting Officer 10 working days notice prior to each test. Provide labor, equipment, and incidentals required for testing.
Correct defective material and workmanship disclosed as the results of the tests. Furnish a signed copy of the test results to the Contracting Officer within 3 working days after the tests for each segment of construction are completed. Perform testing as construction progresses and do not wait until all construction is complete before starting field tests.
3.5.1 Pre-Installation Tests
Perform the following tests on cable at the job site before it is removed from the cable reel. For cables with factory installed pulling eyes, these tests shall be performed at the factory and certified test results shall accompany the cable.
3.5.1.1 Cable Capacitance
Perform capacitance tests on at least 10 percent of the pairs within a cable to determine if cable capacitance is within the limits specified.
3.5.1.2 Loop Resistance
Perform DC-loop resistance on at least 10 percent of the pairs within a cable to determine if DC-loop resistance is within the manufacturer's calculated resistance.
3.5.1.3 Pre-Installation Test Results
Provide results of pre-installation tests to the Contracting Officer at least 5 working days before installation is to start. Results shall indicate reel number of the cable, manufacturer, size of cable, pairs tested, and recorded readings. When pre-installation tests indicate that cable does not meet specifications, remove cable from the job site.
3.5.2 Acceptance Tests
Perform acceptance testing in accordance with RUS Bull 1753F-201 and as further specified in this section. Provide personnel, equipment, instrumentation, and supplies necessary to perform required testing.
Notification of any planned testing shall be given to the Contracting Officer at least 14 days prior to any test unless specified otherwise.
Testing shall not proceed until after the Contractor has received written Contracting Officer's approval of the test plans as specified. Test plans shall define the tests required to ensure that the system meets technical, operational, and performance specifications. The test plans shall define milestones for the tests, equipment, personnel, facilities, and supplies
SECTION 33 82 00 Page 20 required. The test plans shall identify the capabilities and functions to be tested. Provide test reports in booklet form showing all field tests performed, upon completion and testing of the installed system.
Measurements shall be tabulated on a pair by pair or strand by strand basis.
3.5.2.1 Copper Conductor Cable
Perform the following acceptance tests in accordance with TIA-758 :
a. Wire map (pin to pin continuity)
b. Continuity to remote end
c. Crossed pairs
d. Reversed pairs
e. Split pairs
f. Shorts between two or more conductors
3.5.2.2 Fiber Optic Cable
Test fiber optic cable in accordance with TIA/EIA-455 and as further specified in this section. Two optical tests shall be performed on all optical fibers: Optical Time Domain Reflectometry (OTDR) Test, and Attenuation Test. In addition, a Bandwidth Test shall be performed on all multimode optical fibers. These tests shall be performed on the completed end-to-end spans which include the near-end pre-connectorized single fiber cable assembly, outside plant as specified, and the far-end pre-connectorized single fiber cable assembly.
a. OTDR Test: The OTDR test shall be used to…
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