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This document provides an overview for an Advanced Metering Infrastructure (AMI) project at Naval Support Activity Crane in Indiana. The project involves installing electric, water, and steam meters at the facility, with supporting hardware and communications infrastructure. Electric meters will be ION 8600 models and PM8 RTUs, measuring energy use in 15-minute intervals. Water meters up to 2 inches will use positive displacement models, while larger sizes will use turbine meters. Steam meters will be vortex shedding models capable of operating at high pressures and temperatures. Meter data will be collected through an AMI network using ION Enterprise software over a mesh network of 3eTI 523 radios. Metering enclosures and RTU cabinets conforming to NEMA 3R and UL-508A are specified for outdoor and indoor installations. The accompanying federal contract opportunity is an IDIQ MACC for minor construction projects at NSA Crane and a test facility, set aside for small businesses.

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NSA Crane

NSA Crane AMI Project

5.0 Electric Metering

5.1 Overview

ION Meters are included in the design.

All meters are Class 20 and are rated ANSI C12.20 Accuracy Class 0.2.

For Polyphase installations including 4W Wye, 120/208V (FM 9S), 4 W Wye 277/480V (FM 9S), and 3W Delta 120 - 480V (FM 35S), the ION 8600 meter is used. For both 3W Single-phase 120/240V and 3W Network 120/208V applications, a specially programmed FM 9S ION 8600 meter is used. Control power for these enclosures is derived from line power.

For Meter-Interface-Unit (MIU) applications, the PM8 RTU is used. This device allows logging of mechanical meter data; however, it isn’t designed to directly measure an electric circuit and doesn’t include Voltage or Current inputs. Control power for these enclosures is provided by a nearby source, typically 120V.

5.2 Schneider Electric ION 8600

The ION 8600 is a multi-function socket-based meter that meets and exceeds ANSI C12.20 0.2.

The ION 8600 measures a comprehensive set of energy, power and harmonics parameters.

Events such as maximum harmonics and sags/swells are prioritized and recorded. The meter records up to 16 channels via data recorders and all are fully configurable to record any available parameter. Configured parameters are detailed in Section 5.3 Meter Configuration.

Figure 5-2-1 – ION8600 Front Display

Final Design

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REDACTED DOCUMENT IS EXCERPT FROM ORIGINAL INSTALLATION OVERVIEW AND IS PROVDED

FOR INFORMATION ONLY. NOT DESIGN DIRECTION AND NOT SCOPE DIRECTION

The ION 8600 also allows ION, MV-90, Modbus and DNP hosts to talk through the Ethernet port and up to 31 downstream slave devices on the meter’s RS485 serial port. Standard communication ports are Ethernet, RS-232/485 port and a front mounted ANSI Optical Port.

Supported protocols are Modbus RTU, Modbus TCP, DNP 3.0, HTTP/XML, ION and MV-90.

The ION 8600 includes a web server and an Ethernet port for easy access to metering data over Ethernet and without specific software (only a browser such as Microsoft Internet Explorer is required).

The ION 8600 features on-board Inputs/Outputs (I/O) which allows for complete integration with 3rd party devices and systems. ION programmability enables scaling and totalizing to provide RTU like functionality in a power monitoring system. Applications include pulse counting, demand metering for other utilities (water, gas, etc), equipment status/position monitoring, demand synchronization, triggering conditional energy metering and equipment control or signaling. Meters provided include 4 digital inputs and 3 relay outputs (electromechanical). Additional I/O can be added through expansion modules. See section 5.6 ION 8600 Technical Details for further information.

Similar functionality is included in the PM8 RTU. The PM8 RTU is a panel mounted device.

The PM8 RTU has all the functionality of the PM8 meter excluding the capability to directly measure an electrical circuit. See section 5.7 PM8 RTU Technical Details for further information.

5.3 Meter Configuration

Meters will be programmed and will include Navy specified Device IDs. The meters will be programmed as secondary-rated units and the multiplier will be applied at the DAS. Meter programming conforms to the latest standard developed in conjunction with NFESC and based in large part on the July 2010 NAVFAC AMI Point Paper: A Call for Consistency. Additional display registers for Special Cases as detailed in the Call for Consistency document can be programmed as required.

Table 1: Displays of ION 8600 Electric Meter Modes (Rev 2g)

Display Code

REGISTER NORMAL ALTERNATE TEST

888 ALL SEGMENTS Yes Yes Yes

- DISK EMULATOR Yes Yes Yes

001 DATE Yes Yes No

002 TIME Yes Yes No

010 RATE A TOTAL KWH Yes No No

011 RATE A MAXIMUM KW Yes No No

012 RATE B TOTAL KWH Yes No No

Final Design

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013 RATE B MAXIMUM KW Yes No No

014 RATE C TOTAL KWH Yes No No

015 RATE C MAXIMUM KW Yes No No

016 RATE D TOTAL KWH Yes No No

017 RATE D MAXIMUM KW Yes No No

018 TOTAL KWH Yes Yes Yes

019 MAXIMUM KW Yes Yes No

020 TOTAL KVARHr Yes No Yes

021 CUMULATIVE DEMAND (KW) Yes No No

030 BATTERY PERCENTAGE Yes Yes No

Owner: XX_LL_CCC_TT ID(A), Tag 1:

<facility>_S, Tag 3: FFBBnnnnn; etc. Yes No No

033 PT RATIO, CT RATIO, METER MULTIPLIER No Yes No

INSTANTANEOUS APPARENT POWER

(KVA)

No Yes No

VA (voltage magnitude) (Note: Line-to-Neutral for Wye and Single-phase applications No Yes Yes

VB (voltage magnitude) (Note: Line-to-Neutral for Wye No Yes No

VC (voltage magnitude) (Note: Line-to-Neutral for Wye and Single-phase applications;

No Yes No

045 IA (current magnitude) No Yes No

046 IB (current magnitude) No Yes No

047 IC (current magnitude) No Yes No

048 CURRENT ANGLE PHASE A No Yes No

049 CURRENT ANGLE PHASE B No Yes No

050 CURRENT ANGLE PHASE C No Yes No

051 INSTANTANEOUS POWER FACTOR Yes Yes Yes

052 INSTANTANEOUS POWER (KW) No Yes No

060 KH OF METER No Yes No

NUMBER OF PULSES RECEIVED FROM GAS

METER

No Yes No

071 CONSUMPTION OF GAS METER Yes No No

NUMBER OF PULSES RECEIVED FROM

WATER METER No Yes No

073 CONSUMPTION OF WATER METER Yes No No

NUMBER OF PULSES RECEIVED FROM

STEAM METER

No Yes No

075 CONSUMPTION OF STEAM METER Yes No No

080 TOTAL KWH PULSES Yes No Yes

090 INTERVAL LENGTH IN MINUTES Yes No No

Previous display data is also available from the meters. The meter performs an automated meter read and demand reset at 12:00 am on the first day of each month. This data is available locally or remotely until the next demand reset.

Final Design

REDACTED

The ION 8600 meter also has load profile recorder channels configured. Data is logged in the meter on an interval basis (15 minutes). This data is transmitted to the DAS periodically. Table 2 details the ION 8600 recorder channels and associated DAS Channel mapping.

Table 2: ION 8600 recorder channels and associated DAS Channel Mapping

DAS

Channel Number

Metering Data Type Note / Comment

101 KWHr Delivered 15 min use - LP Interval 102 KVARHr Delivered 15 min use - LP Interval 103 KWHr Received 15 min use - LP Interval 104 KVARHr Received 15 min use - LP Interval 110 Water Consumption LP Interval - thru KYZ pulses 120 Gas Consumption LP Interval - thru KYZ pulses

130 Steam Consumption LP Interval - thru KYZ pulses 140 Instantaneous Demand (KW) 201 Total KWH Delivered Total cumulative register since installation *** 203 Total KWH Received Total cumulative register since installation *** 301 Maximum Demand Delivered 501 Average Power Factor Average during LP interval 502 Total Harmonic Distortion Instantaneous 503 Average Voltage of A,B,C (V) Instantaneous 504 Average Current of A,B,C (A) Instantaneous 610 Current Angle for Phase A Instantaneous 701 Voltage Sag Event to trigger an alarm 702 Voltage Swell Event to trigger an alarm 703 Low PF Event to trigger an alarm 704 High Harmonic Event to trigger an alarm 705 High Neutral Current Event to trigger an alarm 706 Meter Reporting RAM Failure Event to trigger an alarm 707 Meter Reporting Low Battery Event to trigger an alarm 708 Loss of Any Phase Event to trigger an alarm 709 Number of Meter Power Down

Exceeds One Event to trigger an alarm

710 Reverse Power Observed on Any Phase

Event to trigger an alarm

Final Design

REDACTED

5.8 Instrument transformers

The current transformers (CTs) are ANSI accuracy class 0.3 revenue grade and are sized appropriately for each installation based on UFGS guidelines. Distance from the CTs to the meter will be minimized to limit burden in order to meet the 0.3 accuracy standard.

Metering potential transformers (PTs) will not be required on installations 600V or less.

Revenue grade PTs are provided for the medium installations, if applicable.

Final Design

REDACTED

6.0 Water Metering

For water monitoring, existing pulse devices will be used where feasible. For installations where water meters haven’t been installed or no pulse device is present, For 1”, 1.5” and 2” locations and up to 170 GPM, positive displacement meters will be used. For 3” or greater locations, turbine style meters will be provided. For new installations turbine meters will be equipped with an integral strainer or have a Y-type strainer installed a minimum of five (5) pipe diameters upstream of the meter. All meters will be accurate to within ±1.5% of flow rate. Meters will be supplied with a local display of water consumption in US gallons or 1,000 US gallons. Each meter will also be fitted with a pulse transmitter for integration to the AMI network.

The water meters will conform to applicable UFGS guidelines and applicable industry standards, including AWWA Series C700.

Final Design

REDACTED

REDACTED

DOCUMENT IS EXCERPT FROM ORIGINAL INSTALLATION OVERVIEW AND IS PROVDED

8.0 Steam Metering

Steam meters will be vortex shedding meters that include a stainless steel body with ANSI class 150 flanged ends and stainless steel sensing elements. Meters will be equipped with an explosion-proof type waterproof sending unit (register) housing capable of operating in a 0% to 100% (non-condensing) relative humidity environment from -20°F to 140°F. Meters will be internally temperature compensated. Meters will be rated to operate at temperatures from - 40°F to 750°F and be capable of operating with 150 psig continuous pressure. Meters will be supplied with a local electronic display which shall indicate steam flow in pounds per hour and totalized consumption in 1,000 pounds. Meter accuracy will be at least ±1.0% of flow rate.

The steam meters will conform to applicable UFGS guidelines and applicable industry standards.

Meters will be equipped with a digital pulse output with a programmable maximum pulse frequency of 100 Hz and shall have HART protocol.

9.0 Meter Interface Unit (MIU) Interfaces

When the mechanical flow meters are within range of an electric meter installation, signals from flow meters are hardwired to the inputs of the ION 8600. Otherwise, PM8 RTUs will be used to interface to the flow meters. PM8 RTUs will be mounted in a pre-wired UL-508A enclosure, along with a 3eTI 523 mesh radio, power supply, terminal blocks and antenna.

The ION 8600 and PM8 RTUs will count, scale, timestamp and log each pulse to an onboard energy interval log to be read by ION Enterprise.

Figure 9-1 - Pulse counting of flow meters to an ION8600 or PM8 RTU

Final Design

REDACTED

10.0 Hardware Enclosures

The following typical hardware enclosures are included in the design. A brief overview of each enclosure follows.

ION 8600 Meter with Radio PM8 RTU with Radio PM8 RTU with two Radios PM8 RTU Enclosure with Radio, RPT with RPT with RPT with Radio

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10.1 8600 Enclosure with Radio

An enclosure equipped with an ION 8600 meter will be used for all electric metering installations. The enclosure is rated NEMA Type 3R and UL-508A approved. It will be used for installations on outdoor pad-mount transformers, wall mount and indoor locations where appropriate. The meters will be installed with test switches and fused disconnects to facilitate the isolation of the meters for service and maintenance as required.

Where wireless communications is permitted, the meter enclosure will include a 3ETi 3e-523.

Ethernet radio. The radio will be mounted inside the enclosure with integrated antennas, or the antennas will be separately mounted where necessary to provide adequate RF range. In some cases, a radio will not be included and the meter communications will be via a wired Ethernet connection to a separate radio point of other communications interface. See Figure 10-1-1: ION 8600 Meter Enclosure Layout

Figure 10-1-1: ION 8600 Meter Enclosure Layout

Final Design

REDACTED

10.2 PM8 RTU Enclosure with Radio

An enclosure equipped with an PM8 RTU will be used as a radio repeater or for collection of mechanical meter data where there isn’t an electric meter nearby. The enclosure is rated NEMA Type 3R and UL-508A approved. It will typically be installed in a wall mount configuration.

The RTU enclosure will be installed with fused disconnects, control power transformer, and terminal block for I/O. The meter enclosure will include a 3ETi 3e-523. Ethernet radio. The radio will be mounted inside the enclosure with integrated antennas, or the antennas will be separately mounted where necessary to provide adequate RF range. See Figure 10-3-1: PM8 RTU with Radio Enclosure Layout

Figure 10-2-1: PM8 RTU with Radio Enclosure Layout

Final Design

REDACTED

10.3 PM8 RTU Enclosure with 2 Radios

An enclosure equipped with an PM8 RTU, 2 Radios and Switch will be used for each mesh. One radio will function as the root node radio for the mesh. The other radio will be used for backhaul communications to the POP. The enclosure is rated NEMA Type 3R and UL-508A approved. It may be installed in either a pad-mount, wall mount, or roof mount configuration. The enclosure will be installed with fused disconnects, control power transformer, and switch. The meter enclosure will include two internally mounted 3ETi 3e-523 Ethernet radios. The antennas (2) will be separately mounted to provide adequate RF range. See Figure 10-4-1: PM8 RTU with Two Radios and Switch Enclosure Layout

Figure 10-3-1: PM8 RTU with Two Radios and Switch Enclosure Layout

10.5 RPT Enclosure with

An enclosure equipped with The enclosure is rated NEMA Type 3R and UL-508A approved. It may be installed in either a pad-mount, wall mount, or roof mount configuration. The enclosure will be installed with fused disconnects, control power transformer, and switch. See Figure 10-5-1: RPT Enclosure Layout.

Figure 10-5-1: RPT Enclosure Layout

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REDA

CTED

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10.6 RPT Enclosure with and Radio

An enclosure equipped with radio. The enclosure is rated NEMA Type 3R and UL-508A approved. It may be installed in either a pad-mount, wall mount, or roof mount configuration. The enclosure will be installed with fused disconnects, control power transformer, and switch. The meter enclosure will include a 3ETi 3e-523.

Ethernet radio. The radio will be mounted inside the enclosure with integrated antennas, or the antennas will be separately mounted where necessary to provide adequate RF range. See Figure 10-6-1: RPT and Radio Enclosure Layout.

Figure 10-6-1: RPT and Radio Enclosure Layout

REDACTED

REDA

CTED

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10.7 RPT Enclosure with Radio

An enclosure equipped with a radio. Enclosure will be used as a radio repeater where there isn’t an electric meter or RTU nearby. The enclosure is rated NEMA Type 3R and UL-508A approved. It may be installed in either a pad-mount, wall mount, or roof mount configuration.

The enclosure will be installed with fused disconnects, control power transformer, and switch.

The meter enclosure will include a 3ETi 3e-523. Ethernet radio. The radio will be mounted inside the enclosure with integrated antennas, or the antennas will be separately mounted where necessary to provide adequate RF range. See Figure 10-7-1: RPT with Radio Enclosure Layout.

Figure 10-7-1: RPT with Radio Enclosure Layout

Final Design

REDACTED

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