ERRATA_2_TPPC-LHD8-SWRMC17-CN01__WI_Package_2-8-17.pdf

DRYDOCK REQUIRED

SHIP: USS MAKIN ISLAND (LHD 8) ITEM NO: 245-11-001

COAR: 16 PCN: EM01-ZA97

EM02-ZA64

CSWT FILE NO: 245-003 CMP: NONE

REVISED: 28 Dec 2015 PLANNER: See Attachment A

SSP: TPPC-LHD8-SWRMC17-CN01 1 of 8 ITEM NO: 245-11-001

ERRATA NO. 2

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Controllable Pitch Propeller (CPP) Blade; assess and repair

1.2 Location of Work:

1.2.1 Underwater Hull Port (6-120)

1.2.2 Underwater Hull Starboard (6-120)

1.3 Identification:

1.3.1 Quantity (5 EA), Port Propeller Blade, Mfr: Rolls Royce Naval Marine Inc. Mfr Part No. 245-7094652, APL No. 83A060024

1.3.2 Quantity (5 EA), Stbd Propeller Blade, Mfr: Rolls Royce Naval Marine Inc. Mfr Part No. 245-7094651, APL No. 83A060025

2. REFERENCES:

2.1 Standard Items

2.2 S9245-A2-MMA-010, Maintenance Manual for Installation, Operation, Maintenance and Repair Instructions with Illustrated Parts List Controllable Pitch Propeller System, Model 144XF/5

2.3 MIL-DTL-2845, Propulsion Systems, Boat and Ship; Main Shafting, Propellers, Bearings, Gauges, Special Tools, and Associated Repair Parts;

Preservation, Packaging, Packing and Storage

2.4 161-5863758 Rev G, Recessed Lifting Fittings for Rudders and Propellers

2.5 S9086-HP-STM-010, Propellers and Propulsors Chapter 245

2.6 S9245-AR-TSM-010, Marine Propeller Inspection, Repair and Certification

2.7 DOD-STD-2185, Requirements for Repair and Straightening of Bronze Naval Ship Propellers

2.8 T9074-AS-GIB-010/271, Requirements for Nondestructive Testing Methods

2.9 MIL-STD-2035A, Department of Defense Test Method Nondestructive Testing Acceptance Criteria

2.10 S9086-CJ-STM-010/CH-075, Fasteners

3. REQUIREMENTS:

3.1 Accomplish the requirements of 009-90 of 2.1.

3.1.1 Provide the services of an on-site authorized Rolls-Royce Naval Marine, Incorporated Technical Representative to provide on-site technical assistance, parts, special tools and guidance for

SHIP: USS MAKIN ISLAND (LHD 8)

SSP: TPPC-LHD8-SWRMC17-CN01 2 of 8 ITEM NO: 245-11-001

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disassembly, inspection, repair, testing and adjustments of each propeller blade listed in 1.3 and located in 1.2. (See Note 4.1)

3.1.1.1 Technical Representative is not required on-site for the in-shop portion of each propeller blade inspection and repair.

(V)(G) "PROPER LIFTING DEVICE POSITIONING"

3.2 Install blade lifting device on each blade being removed and verify proper positioning prior to any rigging evolution as per on-site authorized Rolls Royce technical representative direction and using Figure 9-16 of 2.3 for guidance.

3.2.1 Prior to removal of propeller blades, verify that the current OEM prints and correct lifting fixtures are available at the work site. The technical representative in 3.2.1 shall provide the current prints and lifting fixture assemblies.

(V)(G) "INSTALLATION OF PROPELLER BLADE EDGE PROTECTORS"

3.2.2 Install propeller blade edge protectors IAW Para 3.14.1.4 of 2.3

3.3 Remove equipment listed in 1.3 and located in 1.2, using 2.2 through

2.5 for guidance. Retain each blade bolt. Ensure each blade bolt threaded surface is protected during removal and storage.

(V) "PRE-TRANSPORT INSPECTION"

3.3.1 Prior to packing and crating, visually inspect the removed equipment for general condition and completeness, using 2.2 for guidance.

3.3.2 Verify hub and blade match mark data.

3.3.3 Record blade bolt break away torque for each bolt removed during disassembly.

3.3.4 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.3.1 through 3.3.3 to the SUPERVISOR.

3.4 Crate and secure each blade removed in 3.3. Packaging shall conform to 2.3

3.4.1 Transport tagged and bagged items with respective blade set.

3.4.1.1 Ship crated material prepaid to and from:

Rolls-Royce Naval Marine Inc.

110 Norfolk Street

Walpole, MA 02081

(508) 668-9610

3.4.2 Submit one legible copy, in hard copy or approved

SSP: TPPC-LHD8-SWRMC17-CN01 3 of 8 ITEM NO: 245-11-001

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transferrable media, of the shipping document to the SUPERVISOR.

3.4.2.1 Paragraphs 3.4 through 3.4.2 are not applicable if a

local certified and qualified contractor can be used to perform the work required by this work specification.

(E2)

3.5 Accomplish the requirements of 009-09 of 2.1 for the inspection and repair to each propeller blade removed in 3.3, using 2.2, 2.5 through 2.8 and Attachment A as guidance.

3.5.1 Accomplish the requirements of 009-09 of 2.1 for weld repair to each propeller blade and palm found to be deficient during pre-repair inspections.

3.5.2 Accomplish the requirements of 009-12 of 2.1, including Table One, Column E, Lines One through 10.

3.5.2.1 Accomplish nondestructive testing in accordance with

Line 12.

3.6 Transport from the repair facility and install in accordance with

2.5. Pressure test of hub blade ports will be accomplished by separate Work Item.

(V)(G) "PROPER LIFTING DEVICE POSITIONING"

3.6.1 Verify proper positioning of the blade lifting device prior to any rigging evolutions, using Figure 7-20 of 2.2 for guidance.

3.7 Install each blade bolt in accordance with 2.2.

(V)(G) "FINAL INITIAL BOLT STRETCH INSPECTION"

3.7.1 Torquing shall be accomplished, using certified portable intensifier unit provided by the on-site authorized Rolls-Royce Technical Representative.

3.7.2 Measure and record stretch and torque values on Table 8-3 Blade Bolt Measuring Sheet of 2.2.

3.7.2.1 Submit one legible copy, in hard copy or approved

transferrable media, of a report listing results of the requirements of 3.8 through 3.8.2 and a Blade Bolt Measuring Sheet to the SUPERVISOR.

3.8 Cover blades with a suitable material as to prevent debris from entering blade palm creases and bolt cavities. Remove prior to undocking.

3.9 Provide 80 mandays of labor and 1,000 dollars of material to accomplish work not previously identified in this Work Item, as directed by the SUPERVISOR. If the total cost is less than the authorized manday and dollar amounts, remaining funds will be subject to recoupment. The contractor is not authorized to exceed these limits.

3.9.1 Submit one legible copy, in hard copy or approved

transferrable media, of a weekly report to document labor and

SSP: TPPC-LHD8-SWRMC17-CN01 4 of 8 ITEM NO: 245-11-001

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material expenditures to the SUPERVISOR.

3.10 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 Known source of qualified technical representative listed in 3.1.1:

Rolls-Royce Naval Marine Inc.

110 Norfolk Street

Walpole, MA 02081

(508) 668-9610

4.2 Accomplish the requirements of this Work Item in conjunction with:

Work Item

245-12-002 Controllable Pitch Propeller (CPP) Oil Distribution OD)Box Number Two; replace.

245-11-003 Controllable Pitch Propeller (CPP) Oil Distribution OD)Box Number One; replace.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

1. None.

SSP: TPPC-LHD8-SWRMC17-CN01 5 of 8 ITEM NO: 245-11-001

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Attachment A

Planners

MARTIN, ROBERT

FLORES, RICARDO

HEARD, WILLIAM

DAVIDSON, STEPHEN

HESTER, GREGORY

KLEMP, NICHOLAS

SSP: TPPC-LHD8-SWRMC17-CN01 6 of 8 ITEM NO: 245-11-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

ATTACHMENT A

PCP Details

SHIP NAME & HULL: USS MAKIN ISLAND LHD-8

WORK ITEM: 245-11-001

ESR #: 16-02857 PCFR:

DOCUMENT POC: DANIEL MOSES CODE

263C

CONTACT

INFO: 619-520-2213

TITLE: CONTROLLABLE PITCH PROPELLER(CPP)BLADES; ASSESS AND

REPAIR

REFERENCES:

(A) 2.1 Standard Items

(B) S9245-AR-TSM-010 Rev 2, Marine Propeller Inspection, Repair and Certification

(C) T9074-AS-GIB-010/271, Requirements for Nondestructive Testing

Methods

ITEM NO.

TYPE (Reqmt, Checkpoint, Section #, etc)

TECHNICAL REQUIREMENT

SOURCE

DOCUMENT

(PCP#,Tech- Manual#,etc)

(V)(G) “VISUAL

TECHNCIAL

INSPECTION"

(Pre-Repair)

Perform a visual technical inspection of each propeller blade in accordance with paragraph 5-2.2 ref (B) and record results on

NAVSEA form 9245/3.

Ref (B)

S9245-AR-

TSM-010 Rev

(I)(G) "NON-

DESTRUCTIVE

TEST"

(Pre-Repair)

Accomplish ultrasonic test inspection of each prairie air channel plate in accordance with 5-6.5 of ref (C).

Ref (B)

S9245-AR-

TSM-010 Rev

(V)

"DIMENSIONAL

INSPECTION"

Accomplish additional blade palm dimensional checks using ref (B)

Ref (B)

S9245-AR-

TSM-010 Rev

SSP: TPPC-LHD8-SWRMC17-CN01 7 of 8 ITEM NO: 245-11-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

(Pre-Repair) paragraphs 5-6.14 (CPP blade palm inspection), 6-

3.7.1 (Dowel Pin Holes), 6-3.7.2 (Blade palm flatness), 6-3.7.3 (Prairie air inlet hole), and 6-

3.7.4 (Material thickness) of ref (B) for guidance and Accept/Reject criteria.

Record results of the dimensional checks on NAVSEA form 9245/4.

3.a REPORT

Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the requirements of Item No.1 through No.3 to the SUPERVISOR

Ref (B)

S9245-AR-

TSM-010 Rev

Accomplish weld repair of the propeller blades and palms found deficient during the inspections in Item No.1, No.2 and No.3.

Allow 20 Linear inches per propeller blade for weld repair.

For weld repairs of the prairie air channel only, MIL-Cu-A1-A2 (AMPCO 10) filler material may be used as a substitution for the weld fill material MIL-CuNiA1 (AMPCO 46).

Ref (B)

S9245-AR-

TSM-010 Rev

5.a

Accomplish the requirements of 009-12 of ref (A), including Table One, Column E, Lines One through 10.

Ref (A)

5.a.(1) Accomplish nondestructive testing in accordance with Line 12.

SSP: TPPC-LHD8-SWRMC17-CN01 8 of 8 ITEM NO: 245-11-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

5.a.(1).(a)

(I)(G) "NON-

DESTRUCTIVE

TEST"

Accomplish ultrasonic test inspection of each weld repair to the prairie air channel plate in accordance with 5-6.5 of ref (C).

Ref (B)

S9245-AR-

TSM-010 Rev

5.a.(2)

Accomplish the requirements of 009-09 of 2.1 for the weld repair to each propeller blade and palm found deficient during pre-repair inspections.

(V)

"VISUAL

TECHNCIAL

INSPECTION"

Perform a visual technical inspection of each propeller blade in accordance with paragraph 5-2.2 ref (B) and record results on

NAVSEA form 9245/3.

Ref (B)

S9245-AR-

TSM-010 Rev

(I)(G)

"NONDESTRUCTIVE

TEST"

Accomplish liquid penetrant test on each propeller blade external surface, including blade palm IAW Section 5 of ref (C).

Accept or reject criteria shall be IAW Table 6-1 of ref (B).

Ref (B)

S9245-AR-

TSM-010 Rev

7.a "REPORT”

Submit one legible copy, in hard copy or approved transferrable media, of a report listing results of the Requirements of Item No.5.a.(1).(a), No.6 and No.7 to the SUPERVISOR.

(V)(G)

“VERIFY BLADE

EDGE

PROTECTION”

Install propeller blade edge protectors IAW Para

3.14.1.4 of ref (B) Store at repair facility until ready for installation.

SHIP: USS MAKIN ISLAND (LHD 8) ITEM NO: 432-12-001

COAR: 16 PCN: DB01-0680

DB01-0681

CSWT FILE NO: 432-001 CMP: 432

REVISED: 16 Dec 2015 PLANNER: LESTER, ISIAH

KLEMP, NICHOLAS

SSP: TPPC-LHD8-SWRMC17-CN01 1 of 2 ITEM NO: 432-12-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Interior Communication Box; replace

1.2 Location of Work:

1.2.1 Landing Craft Well (4-89-0-Q)

1.2.1.1 Port side Wing Wall (2-96-2)

1.2.1.2 Port side Wing Wall (2-120-2)

1.3 Identification:

1.3.1 Quantity (One EA), Interior Communication Box (2-96-2)., NSN 5965-00-263-1226 (E2)

1.3.2 Quantity (One EA), Interior Communication Box (2-120-2)., NSN 5965-00-263-1226 (E2)

2. REFERENCES:

2.1 Standard Items

2.2 631-7561942 Rev A, Painting Schedule

2.3 605-2540769 Rev D, Label Plate Standards

3. REQUIREMENTS:

3.1 Remove the equipment identified in 1.3, located in 1.2, using 2.2 and 2.3 as guidance.

3.2 Matchmark, identify, and retain electrical hook-up data.

3.3 Install new the equipment listed in 1.3. Install new CRES fasteners conforming to MIL-DTL-1222, Type I, Grade 304, using 2.2 and 2.3 for guidance.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 20 for equipment installed in 3.3 including bulkhead behind each interior communication box listed in 1.3.

3.4.1 Chase and tap exposed threaded areas.

3.4.2 Electrically connect newly installed equipment using recorded hook-up data retained in 3.2.

3.4.3 Bond and ground equipment in accordance with MIL-STD-1310.

(V)(G) "OPERATIONAL TEST"

3.5 Accomplish an operational test of equipment and circuits.

3.5.1 Verify circuits for audio output, clarity of voice

SSP: TPPC-LHD8-SWRMC17-CN01 2 of 2 ITEM NO: 432-12-001

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transmission, and correct phone numbers.

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

3.7 Fabricate and install new label plates in accordance with 2.3.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS MAKIN ISLAND (LHD 8) ITEM NO: 437-80-001

COAR: 16 PCN: EXSA-ZBN4

CMP: NONE

PLANNER: ELIAS, JOSHUA

WENCESLAO, JAY

MALONE, LISA

FANSLER, ADAM

KLEMP, NICHOLAS

SSP: TPPC-LHD8-SWRMC17-CN01 1 of 3 ITEM NO: 437-80-001

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: ShipAlt LHD8-81709D, Radar Tank Level Indicator (TLI) Installation in F-76 Tanks; accomplish

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 184-8695796, Radar TLI/F-76 TKS-FDN INSTL (2-68-2-Q)

2.3 622-8695797, Radar TLI/DFM - Grating MODS (6-81-0-E)

2.4 512-8694223, Radar TLI/F-76 Tanks Vent MOD (2-68-2-Q)

2.5 256-8695131, F76 Tanks ASW PP TEMP RMVL

2.6 262-8695135, F76 Tanks - Lube Oil PP TEMP RMVL

2.7 310-8728184, F-76 Tanks-SSDG Crankcase EXH PP TEMP RMVL (2-86-2-Q)

2.8 506-8695118, F-76 Tanks - Radar TLI INSTL GR #1 Tanks FR 89-93

2.9 506-8695119, F-76 Tanks - Radar TLI INSTL: GR #2

2.10 506-8695120, F-76 Tanks-Radar TLI INSTL: GR #3 F/B Tanks 7-81-2-F & 7-81-4-F

2.11 506-8695121, F-76 Tanks - Radar TLI INSTL: GR #4 DBL BOTM Tanks FR 41-57

2.12 506-8695122, F-76 Tank - Radar TLI INSTL GR #5 Tanks FR 74-89

2.13 506-8695123, F-76 Tanks - Radar TLI INSTL: GR#6 AUX Fuel SVCE Tanks 3-47-4-F & 3-47-6-F

2.14 506-8695124, F-76 Tanks Radar TLI INSTL GR#7 MOD AUX Fuel SVCE 2- 120 1/2-2-F & 2-120-2-F

2.15 506-8695125, F76 Tanks-Radar TLI INSTL GR#8: Fuel OVFL Tanks 7-66- 4-F & 7-88-2-F

2.16 528-8694224, Radar TLI/F76 Tanks DR PP Temp RMVL (1-119-2-L)

2.17 528-8716748, Radar TLI Sink DR PPG TEMP Removal (2-68-2-Q)

2.18 529-8695130, F76 Tanks MN & SEC Drain PP TEMP RMVL

2.19 533-8695134, F76 Tanks POTW PP TEMP RMVL (1-119-2-L)

SSP: TPPC-LHD8-SWRMC17-CN01 2 of 3 ITEM NO: 437-80-001

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2.20 533-8728167, Radar TLI/F76 TKS POTW TEMP RMVL

2.21 534-8695129, F-76 Tanks Waste Drain PP TEMP Removal

2.22 541-8695133, F-76 Tanks - SVC Fuel PP TEMP RMVL

2.23 551-8695132, F76 Tanks-HP Air GA BD TEMP RMVL

2.24 551-8695143, F76 Tanks-LP Air PP MOD (2-68-2-Q)

2.25 555-8695126, F76 Tanks - Water Mist PP TEMP RMVL MMR #2

2.26 555-8695128, F76 Tanks - AFF PP TEMP RMVL

2.27 556-8695127, F76 Tanks HYD VLVE CNTRL PP TEMP RMVL

2.28 321-8715972 Rev A, Radar TLI/F-76 Tanks Power System Removal

2.29 321-8715973 Rev A, Radar TLI/F-76 Tanks Power System Installation

2.30 331-8715974, Radar TLI/F-76 Tanks Lighting System Removal

2.31 331-8715975, Radar TLI/F-76 Tanks Lighting System INSTL

2.32 432-8715326, MISC IC MODS BLK & ELEM WD

2.33 437-8715323, Programmable Logic Controller EMI - I/O ASSY NO 4 DETS

& ELEM ASSY

2.34 437-8715324, IC CKT 1TK Removal Block Wiring Diagram

2.35 437-8715325, DFM Tanks - CKT 1TK Installation Block & ELEM Wiring Diagram

2.36 665-8715535, INSTL Radar TLI Outfitting TEMP Removals

2.37 665-8715536, INSTL Radar TLI MISC Outfitting MODS

2.38 631-8715537, INSTL Radar TLI PID MODS

2.39 ATTACHMENT 835-8695798,A, KITTED RADAR MATERIAL TLI/F-76 SA TKS-

ENGR 81709DCALCS (2-68-2-Q) (E2)

3. REQUIREMENTS:

3.1 Accomplish the requirements of 2.2 through 2.38,39. using 2.39 for material. All items listed as IAF on 2.2 through 2.38 shall be provided by the installing activity.

(E2)

3.1.1 Template from existing shipboard conditions.

3.1.2 Chip and grind smooth in way of alteration involved work.

3.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.1.4 Accomplish the requirements of 009-12 of 2.1, including Table One, Column A and B, Lines One through 10 and 13.

3.2 Accomplish the requirements of each Test Note identified on 2.5 through 2.21, 2.23 through 2.25, 2.27 and 2.30 through 2.34.

3.2.1 The Supervisor shall be notified prior to the accomplishment of each Test Note and called out using (V) (G) inspection requirements.

SSP: TPPC-LHD8-SWRMC17-CN01 3 of 3 ITEM NO: 437-80-001

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International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

3.2.1.1 Submit one legible copy, in hard copy or approved

transferable media, of a report listing the results of each test to the SUPERVISOR within 24 hours after its completion.

3.3 Accomplish the requirements of 009-11 of 2.1 for new and disturbed insulation and lagging.

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

PARA NO.

1. 0 KT Deleted

SHIP: USS MAKIN ISLAND (LHD 8) ITEM NO: 437-80-002

COAR: 16 PCN: EXSA-ZBN7

CMP: NONE

PLANNER: WENCESLAO, JAY

MALONE, LISA

FANSLER, ADAM

KLEMP, NICHOLAS

ALANIZ,

GUADALUPE

SSP: TPPC-LHD8-SWRMC17-CN01 1 of 3 ITEM NO: 437-80-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: ShipAlt LHD8 - 84548D, Radar Tank Level Indicator (TLI) System Replace; accomplish

1.2 Location of Work:

1.2.1 Throughout Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 184-8695794, Radar TDR/F-76TKS-FDN INSTL (2-68-2-Q)

2.3 512-8694221, Radar TDR Vent MOD (2-68-2-Q)

2.4 506-8695140,310-8695140, Fuel F76 COMP TANKS-SSDG Tanks-SSDG EXH Crankcase Exhauster PP Temp MOD(RMVL2-68-2-Q) (E2)

2.5 528-8694222, Radar TDR VT/ CNDS DR PP MOD (2-68-2-Q)

2.6 541-8695136, Fuel COMP Tanks-TDR INSTL GR # One

2.7 541-8695137, Fuel COMP Tanks-TDR INSTL GR # 2

2.8 541-8695138, Fuel COMP Tanks-TDR INSTL GR # 3

2.9 541-8695139, Fuel COMP Tanks-TDR INSTL GR # 4

2.10 542-8695142, Fuel COMP Tanks-JP-5 PP MOD (2-68-2-Q)

2.11 551-8695141, Fuel COMP Tanks-HP Air PP Temp RMVL (2-68-2-Q)

2.12 331-8715989, INSTL RDR TDR/F-76 COMP WING TK LTG RMVL

2.13 331-8715990, INSTL RDR TDR/F-76 COMP WING TK LTG INSTL

2.14 432-8715339, FO COMP IC CKT CS MODS Block Wiring Diagram

2.15 437-8715336, Programmable Logic Controller EMI - I/O ASSY NO 5 DETS

& ELEM ASSY

2.16 437-8715337, FO COMP IC CKT 1TK Removal Block Wiring Diagram

2.17 437-8715338, FO COMP IC CKT 1TK Installation Block Wiring Diagram

2.18 631-8715504, INSTL TDR/F76 Wing TKS PID MODS

2.19 665-8715502, INSTL TDR/F76 Wing TKS Oil & Water Test Lab MODS

2.20 665-8715503, INSTL TDR/F76 Wing TKS MISC Outfitting MODS

SSP: TPPC-LHD8-SWRMC17-CN01 2 of 3 ITEM NO: 437-80-002

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2.21 ATTACHMENT 835-8695795,, KITTED RADAR MATERIAL TDR/F-76TKS-ENGR SA

CALCS 84548D(2-68-0-Q) (E2)

2.22 835-8716556, INSTL TDR/F76 WING TANKS - ENGR CALC

(E2)

3. REQUIREMENTS:

3.1 Accomplish the requirements of 2.2, using 2.21 for material. All items listed as IAF on 2.2 shall be provided by the installing activity. (E2)

3.1.1 Template from existing shipboard conditions.

3.1.2 Chip and grind surfaces flush and smooth in way of alteration involved work.

3.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column A, Lines One through 7.

3.2 Accomplish the requirements of 2.3,3. using 2.21 for material. All items listed as IAF on 2.3 shall be provided by the installing activity. (E2)

3.2.1 Template from existing shipboard conditions.

3.2.2 Chip and grind surfaces flush and smooth in way of alteration involved work.

3.2.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column C, Lines One through 10.

3.3 Accomplish the requirements of each Test Note identified on 2.3.

3.3.1 The Supervisor shall be notified prior to the accomplishment of each Test Note and called out using (V) (G) inspection requirements.

3.3.1.1 Submit one legible copy, in hard copy or approved

transferable media, of a report listing the results of each test to the SUPERVISOR within 24 hours after its completion.

3.4 Accomplish the requirements of 2.4 through 2.11,11. using 2.21 for material. All items listed as IAF on 2.4 through 2.11 shall be provided by the installing activity.

(E2)

3.4.1 Template from existing shipboard conditions.

3.4.2 Chip and grind surfaces flush and smooth in way of alteration involved work.

3.4.3 Accomplish the requirements of 009-12 of 2.1, including Table 1, Column A, Lines One through 10.

3.5 Accomplish the requirements of each Test Note identified on 2.4 through 2.11.

3.5.1 The Supervisor shall be notified prior to the accomplishment of each Test Note and called out using (V) (G) inspection requirements.

3.5.1.1 Submit one legible copy, in hard copy or approved

transferable media, of a report listing the results of each test

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to the SUPERVISOR within 24 hours after its completion.

3.6 Accomplish the requirements of 2.12 through 2.17,17. using 2.21 for material. All items listed as IAF on 2.12 through 2017 2.17 shall be provided by the installing activity.

(E2)

3.6.1 Template from existing shipboard conditions.

3.7 Accomplish the requirements of each Test Note identified on 2.12 through 2.17.

3.7.1 The Supervisor shall be notified prior to the accomplishment of each Test Note and called out using (V) (G) inspection requirements.

3.7.1.1 Submit one legible copy, in hard copy or approved

transferable media, of a report listing the results of each test to the SUPERVISOR within 24 hours after its completion.

3.8 Accomplish the requirements of 2.18 through 2.20,22. using 2.21 for material. All items listed as IAF on 2.18 through 2.20 shall be provided by the installing activity.

(E2)

3.8.1 Template from existing shipboard conditions.

3.9 Accomplish the requirements of 009-11 of 2.1 for new and disturbed lagging and insulation.

3.10 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

1. 0 KT Deleted

SHIP: USS MAKIN ISLAND (LHD 8) ITEM NO: 492-90-002

COAR: 30 PCN: EXSA-ZBF8

CMP: NONE

PLANNER: WENCESLAO, JAY

MALONE, LISA

BROCK, JOSEPH

FANSLER, ADAM

KLEMP, NICHOLAS

SSP: TPPC-LHD8-SWRMC17-CN01 1 of 3 ITEM NO: 492-90-002

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1. SCOPE:

1.1 Title: SCD 82041K, JSF Topside Mods: Short Take-Off (STO) Lighting;

accomplish

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 184-8695761, JSF STO Light - FDN PREFAB & INSTL PRI Flight CONT STA (07-86-1-Q)

2.3 184-8695762, JSF STO Light - FDN PREFAB & INTL OPT LDG Aid EQPT STRM (06-85-1-A)

2.4 184-8695763, JSF STO Light - FDN PREFAB & INSTL Troop Living SP (01- 41-0-L)

2.5 184-8695764, JSF STO Light - FDN PREFAB & INSTL FLT DK CTRL STA (03- 69-1-Q)

2.6 401-8715351, JSF STO LT INSTL - ARRGT MODS

2.7 622-8695760, JSF STO Light - False Floor MOD Primary Flight Control Station (07-86-1-Q)

2.8 612-8696236, Wheel Stop/HNDRL MODS & STO Light FDN INSTL

2.9 555-8695079, MOD AFFF IWO Whell Stop FLT DK

2.10 331-8715960, JSF STO Rotation Line Lights LTG SYS MOD

2.11 422-8715961, JSF STO Light Visual Landing Aid SYS MOD

2.12 422-8715962, JSF STO Rotation Line LTS Wire Run List

2.13 441-8589461, MISC SYS MODS INCID JSF STO LTG

2.14 631-8715490, JSF Topside MODS: Flight DK Lighting And Marking MISC Outfitting & PID MODS

2.15 635-6125277, Hull Insulation Detail

2.16 MIL-STD-1689, Fabrication, Welding, and Inspection of Ships Structure

2.17 MIL-STD-2003, Electric Plant Installation Standard Methods for Surface Ships and Submarines

SSP: TPPC-LHD8-SWRMC17-CN01 2 of 3 ITEM NO: 492-90-002

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2.18 MIL-STD-1310, Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility and Safety

2.19 192-7239932, Surface Ships Tightness Requirements

2.20 DOD-HDBK-289, Military Handbook, Lighting on Naval Ships (Metric)

2.21 113-6034570, Electric Plant Installation Modified Methods

2.22 302-6069818, Standard Plan Electrical/Electronic Cable Installation

2.23 845-6038844, General Requirements for Non-Nuclear Surface Ship - Piping System Testing

2.24 605-2540769 Rev D, Label Plates Standards

2.25 ATTACHMENT A, KITTED MATERIAL SA 80241K

2.26 80020-525826 Rev B, Installation Control Drawing JSF STO Rotation Line Lighting and Marking (E2)

3. REQUIREMENTS:

3.1 Accomplish the requirements of 2.2 through 2.14, using 2.25 for material and 2.15 through 2.24 and 2.26 for guidance. All hazmat, consumables and pipe hangers shall be provided by the installing activity.

(E2)

3.1.1 Template from existing shipboard conditions.

3.1.2 Chip and grind smooth in way of removals and repairs.

3.1.3 Accomplish the requirements of 009-12 of 2.1, including Table 2, Columns A and C, Lines One through 7.

3.1.4 Accomplish the requirements of 009-12 of 2.1, including Table One, Column A, Lines One through 10.

3.1.5 Torque each pencil line light in accordance with note 9.4 of

2.26. (E2)

(V)(G) "WITNESS ALIGNMENT"

3.1.6 Align each pencil line light in accordance with note 11 of

2.26. (E2)

3.1.6.1 Notify the SUPERVISOR 48 hours prior to alignment to

coordinate with NAVAIR to witness 3.1.6. (E2)

3.2 Accomplish the requirements of each Test Note identified on 2.8 through 2.13.

3.2.1 The Supervisor shall be notified prior to the accomplishment of each Test Note and called out using (V) (G) inspection requirements.

3.2.1.1 Submit one legible copy, in hard copy or approved

transferable media, of a report listing the results of each test to the SUPERVISOR within 24 hours after its completion.

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3.3 Accomplish the requirements of 009-11 of 2.1 for new and disturbed insulation and lagging.

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

3.5 Provide (12 EA) mandays of labor and 204 dollars of material to accomplish work not previously identified in the Work Item, as directed by the SUPERVISOR. If the total costs are less than the authorized manday and dollar amounts, remaining funds will be subject to recoupment. The contractor is not authorized to exceed these limits.

3.5.1 Submit one legible copy, in hard copy or approved

transferrable media, of a weekly report to document labor and material expenditures to the SUPERVISOR.

4. NOTES:

4.1 Items listed on BOM for removal will not be provided by GFM.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

PARA NO.

1. 1 KT

ATTACHMENT A

KITTED MATERIAL

SA 82041K 2.25 3.1

SHIP: USS MAKIN ISLAND (LHD 8) ITEM NO: 512-80-003

COAR: 30 PCN: EXSA-ZBO1

BWST FILE NO: 000-001 CMP: NONE

REVISED: 11 Dec 2014 PLANNER: WENCESLAO, JAY

BARROW, ARNOLD

HOLT, SUSAN

MALONE, LISA

KLEMP, NICHOLAS

SSP: TPPC-LHD8-SWRMC17-CN01 1 of 25 ITEM NO: 512-80-003

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1. SCOPE:

1.1 Title: ShipAlt LHD8-87631D, Machinery Control System Tactical Cooling Upgrades; accomplish

1.2 Location of Work:

1.2.1 Throughout the Ship

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard, Items

2.2 185-8678530, Tactical Cooling Upgrade Foundation Installation

2.3 433-8679750, IC Curcuits FD, 1MC, SF Modifications INCID Tactical Cooling

2.4 321-8679255, Power System Modifications Tactical Cooling Upgrade

2.5 331-8679256, Lighting System Tactical Cooling Upgrade

2.6 441-8679751, Circuit RZHS Modification SCD 17631

2.7 512-8621764, HVAC MODS TACT Cooling Upgrade EQPT RM 02-81-4-Q

2.8 512-8621765, HVAC MODS Tactical Cooling Upgrade ELEC EQPT Room (2- 74.5-2-Q)

2.9 512-8621766, HVAC MODS Tactical Cooling Upgrade GEN Room NO 1 OPR

STA (3-47-2-E)

2.10 513-8621767, HVAC MODS TACT Cooling UPGR MMR NO. 1 (6-65-0-E)

2.11 513-8621768, HVAC MODS TACT Cooling UPGR MMR 2 (6-81-0-E)

2.12 514-8679416, Chilled Water Modifications MCS Upgrade (6-65-0-E)

2.13 514-8679417, Chilled Water Modifications MCS Upgrade (6-81-0-E)

2.14 514-8679418, Chilled Water Modifications MCS Upgrade (3-47-2-E)

2.15 514-8679419, Chilled Water Modifications MCS Upgrage (2-74.5-2-Q)

2.16 514-8679420, Chilled Water Modifications MCS Upgrade (02-85-6-Q)

2.17 521-8679022, Tactical Cooling Upgrade Saltwater Flushing MOD

2.18 528-8679023, TAC Cool Upgrade Soil Drain MODS

2.19 531-8678645, High Purity Water DUD-V-1229 RELOC INCID Tactical Cool Upgrade MMR2

SSP: TPPC-LHD8-SWRMC17-CN01 2 of 25 ITEM NO: 512-80-003

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2.20 533-8679024, TAC Cool Upgrade POT WTR MODS

2.21 555-8679025, Tactical Cooling Upgrade AFFF Modifications

2.22 555-8679026, TAC Cool Upgrade MIST Fire Fighting MOD

2.23 635-8621907, Tactical Cool Upgrade Insulation Installation

2.24 803-1385866, Penetration Bulkhead and Deck

2.25 845-6038844, General Requirements for Non-Nuclear Surface Ship Piping System Testing

2.26 605-4721371, NNSY Label Plate Standards

2.27 192-7239932, Surface Ship Tightness Requirements

2.28 810-4714432, Std Pipe Hangers Fabrication Dets & Instl Instr (Non- Nuc Constr)

2.29 S9086-RK-STM-010/CH-505, Piping Systems

2.30 MIL-STD-777, Schedule of Piping, Valves, Fittings, and Associated Piping Components for Naval Surface Ships

2.31 S9086-CH-STM-030/CH-074, Gas Free Engineering

2.32 501-4870232, Ventilation General Notes for Surface Ships

2.33 501-4870233, Ventilation Standard Details for Surface Ships

2.34 501-6064443, PCB Contaminated Felt Wool gasket Handling, Hazards, Requirements and Precautions

2.35 302-5302690, Standard Cable Installation Requirements

2.36 113-6034570, Electrical Plant Installation Modified Methods

2.37 302-6069818, Standard Plan Electrical/Electronic Cable Installation

2.37 DOD-HBK-289, Standard Plan Electrical/Electronic Cable Installation

2.38 DOD-HBK-289, Lighting on Naval Ships

2.39 MIL-STD-1689, Department of Manufacturing Process Standard Fabrication, Welding, and Inspection of Ships Structure

2.39 MIL-STD-2003, Department of Manufacturing Process Standard Fabrication, Welding, and Inspection of Ships Structure

2.40 MIL-STD-2003, Electric Plant Standard Installation Methods

2.41 MIL-STD-1310, Shipboard Bonding, Grounding, and Other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety

3. REQUIREMENTS:

3.1 Accomplish the requirements of 2.2 through 2.23, using 2.24 through

2.41 as guidance.

3.1.1 Template from existing shipboard conditions.

3.1.2 Chip and grind smooth in way of alteration involved work.

3.1.3 Accomplish the requirements of 009-12 of 2.1, including Table

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2, Columns A through C, Lines One through 7.

3.1.3.1 Accomplish the requirements of 009-12 of 2.1, including Table One, Columns A & B, Lines One through 10.

3.2 Accomplish the requirements of each Test Note identified on 2.4 through 2.22.

3.2.1 The Supervisor shall be notified prior to the accomplishment of each Test Note and called out using (V) (G) inspection requirements.

3.2.1.1 Submit one legible copy, in hard copy or approved

transferable media, of a report listing the results of each test to the SUPERVISOR within 24 hours after its completion.

3.3 Accomplish the requirements of 009-11 of 2.1 for new and disturbed insulation and lagging.

3.4 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 None.

5. GOVERNMENT FURNISHED MATERIAL (GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

5.3 KITTED MATERIAL:

TOTAL

QUANTITY

PROVIDED NAME Of PART PIECE NO. REF NO.

NATIONAL

STOCK NO.

REQ

1. 0 EA Deleted 2.10 3.1

SSP: TPPC-LHD8-SWRMC17-CN01 4 of 25 ITEM NO: 512-80-003

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Attachment A

185-8678530

SSP: TPPC-LHD8-SWRMC17-CN01 5 of 25 ITEM NO: 512-80-003

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433-8679750

321-8679255

SSP: TPPC-LHD8-SWRMC17-CN01 6 of 25 ITEM NO: 512-80-003

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331-8679256

SSP: TPPC-LHD8-SWRMC17-CN01 7 of 25 ITEM NO: 512-80-003

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512-8621764

SSP: TPPC-LHD8-SWRMC17-CN01 8 of 25 ITEM NO: 512-80-003

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512-8621765

SSP: TPPC-LHD8-SWRMC17-CN01 9 of 25 ITEM NO: 512-80-003

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512-8621766

513-8621767

SSP: TPPC-LHD8-SWRMC17-CN01 10 of 25 ITEM NO: 512-80-003

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513-8621768

SSP: TPPC-LHD8-SWRMC17-CN01 11 of 25 ITEM NO: 512-80-003

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514-8679416

SSP: TPPC-LHD8-SWRMC17-CN01 12 of 25 ITEM NO: 512-80-003

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514-8679417

SSP: TPPC-LHD8-SWRMC17-CN01 13 of 25 ITEM NO: 512-80-003

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SSP: TPPC-LHD8-SWRMC17-CN01 14 of 25 ITEM NO: 512-80-003

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SSP: TPPC-LHD8-SWRMC17-CN01 15 of 25 ITEM NO: 512-80-003

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SSP: TPPC-LHD8-SWRMC17-CN01 16 of 25 ITEM NO: 512-80-003

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514-8679417

SSP: TPPC-LHD8-SWRMC17-CN01 17 of 25 ITEM NO: 512-80-003

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514-8679418

SSP: TPPC-LHD8-SWRMC17-CN01 18 of 25 ITEM NO: 512-80-003

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SSP: TPPC-LHD8-SWRMC17-CN01 19 of 25 ITEM NO: 512-80-003

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514-8679419

SSP: TPPC-LHD8-SWRMC17-CN01 20 of 25 ITEM NO: 512-80-003

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SSP: TPPC-LHD8-SWRMC17-CN01 21 of 25 ITEM NO: 512-80-003

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514-8679420

SSP: TPPC-LHD8-SWRMC17-CN01 22 of 25 ITEM NO: 512-80-003

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521-8679022

528-8679023

SSP: TPPC-LHD8-SWRMC17-CN01 23 of 25 ITEM NO: 512-80-003

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531-8678645

SSP: TPPC-LHD8-SWRMC17-CN01 24 of 25 ITEM NO: 512-80-003

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533-8679024

555-8679025

SSP: TPPC-LHD8-SWRMC17-CN01 25 of 25 ITEM NO: 512-80-003

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555-8679026

SHIP: USS MAKIN ISLAND (LHD 8) ITEM NO: 631-13-002

COAR: 16 PCN: DB01-0782

CSWT FILE NO: 631-013 CMP: 631

REVISED: 16 Dec 2015 PLANNER: BROCK, JOSEPH

LEE, LOUIS

LESTER, ISIAH

KLEMP, NICHOLAS

SSP: TPPC-LHD8-SWRMC17-CN01 1 of 2 ITEM NO: 631-13-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Well Deck preservation; accomplish

1.2 Location of Work:

1.2.1 Landing Craft Well (4-89-0-Q)

1.3 Identification:

1.3.1 Not Applicable

2. REFERENCES:

2.1 Standard Items

2.2 S9086-CJ-STM-010/CH-75, NSTM Fasteners

2.3 637-6925994 Rev B, Shthg in Ldg Craft Well Arr & Det

2.4 637-7562975 Rev B, Installation of Synthetic Well Deck Decking

3. REQUIREMENTS:

3.1 Matchmark, identify, and record position of each batter board located in 1.2.

3.1.1 Submit one legible copy, in hard copy or approved

transferrable media, of a sketch listing of each batter board to the

SUPERVISOR.

3.2 Remove existing and retain each batter board located in 1.2.

3.3 Replace up to 20 percent of the batter board welded studs in accordance with 2.2, using 2.3 and 2.4 for guidance, at location listed in 1.2.1 as directed by the SUPERVISOR.

3.3.1 Accomplish the requirements of 009-12 of 2.1, including Table 2, Column(s) A and D, Lines One through 7 for welding studs.

3.3.1.1 Chip and grind surfaces flush and smooth in way of

repairs.

3.4 Accomplish the requirements of 009-32 of 2.1, including Table 2, Line 20, Columns A and B, for well deck bulkheads and decks located in 1.2.

3.5 Install the batter boards removed in 3.1 2 and located in 1.2, using

2.3 and 2.4 for guidance. (E2)

3.5.1 Remove existing, fit, and install new the following parts.

TOTAL

QUANTITY

REQUIRED

NAME OF

PART

PIECE/

FIND NO. REF NO. MATERIAL

SSP: TPPC-LHD8-SWRMC17-CN01 2 of 2 ITEM NO: 631-13-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1500 (EA) Washer, Flat .812 In ID X 2.43

FN-16 2.3 316 CRES

1500 (EA) Stud, welding

3/4-10 UNC-2A

X 2-34 Inches Long

FN-17 2.3 316 CRES

1500 (EA) Nut 7/16-14

UNC-2B

FN-18 2.3 316 CRES

2479 (EA) Stud welding

7/16-14UNC-2A

F8 2.3 316 CRES

3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.

4. NOTES:

4.1 This Work Item should be accomplished in conjunction with:

WORK ITEM NO. TITLE

631-11-001 Well Deck Overhead; preserve

830-80-001 ShipAlt LHD8-13907.02D, Weight and Moment Compensation;

accomplish

992-31-001 Cleaning and Pumping; accomplish

5. GOVERNMENT FURNISHED MATERIAL(GFM):

5.1 LLTM:

1. None.

5.2 PUSH MATERIAL:

1. None.

SHIP: USS MAKIN ISLAND (LHD 8) ITEM NO: 655-11-002

COAR: 16 PCN: SS03-0423

SS03-0414

SS03-0416

SS03-0413

SS03-0412

BWST FILE NO: 000-001 CMP: NONE

REVISED: 11 Dec 2014 PLANNER: See Attachment A

SSP: TPPC-LHD8-SWRMC17-CN01 1 of 4 ITEM NO: 655-11-002

EXPORT CONTROLLED DATA: This document contains technical information whose export is governed by U.S.

International Traffic in Arms Regulation (ITAR). This information must not be transferred to a foreign person/entity without proper authorization of the U.S. Government. Violations may result in administrative, civil, or criminal penalties.

1. SCOPE:

1.1 Title: Laundry Washer Extractor; replace

1.2 Location of Work:

1.2.1 Laundry (4-73-0-Q)

1.3 Identification:

1.3.1 Quantity (One EA), Laundry Washer/Extractor No. One, Serial No. 930M044820, Capacity 200 Lb., Mfr. ID: DW-2000 MNSWE, Mfr: Edro Corporation, APL 910800010A

(E2)

1.3.2 Quantity (One EA), Laundry Washer/Extractor No. 2, Serial No.

929M044819, Capacity 200 Lb., Mfr. ID: DW-2000 MNSWE, Mfr: Edro Corporation, APL 910800010A

1.3.3 Quantity (One EA), Laundry Washer/Extractor No. One, Serial No. 1201C044823, Capacity 100 Lb., Mfr.