CB-OTH-IV_G51011.0.pdf

U.S. COAST GUARD

ASSET COMPUTERIZED MAINTENANCE SYSTEM

CB-OTH-IV

G51011.0

REV’D: 03/06/15

ASSET NUMBER OPERATING ACTIVITY MAINTENANCE ACCOMPLISHED MAINTENANCE DUE

DATE ASSET HOURS DATE ASSET HOURS

MO DAY YEAR MO DAY YEAR

ZULU DATE ZULU TIME

MO DAY YEAR

SERIAL NUMBER TRACKED ITEM – ALL INFORMATION REQUIRED

ITEM NO.

[ ] DUE

CMS CODE ACTION DESCRIPTION CEINUM

G51011 REM/INST 432-0003-13-00(3UVR3), CAMERA AV-G510-011

SCHEDULED UNSCHEDULED

P A R T

O F F

BARCODE: SERIAL NUMBER:

PART POSITION:

REASON REMOVED: TIME___ TROUBLE___ CANNIBALIZATION___ OTHER___ COMPONENT STATUS: RFI___ NON RFI___

MAN HOURS: MK___.___ DC___.___ EM___.___ ET___.___ GM___.___ BM___.___ FN___.___ SN___.___ OTHER___.___

TECHNICIAN’S

SIGNATURE

TECHNICIAN’S

ID

QUALITY ASSURANCE

SIGNATURE

P A R T

O N

BARCODE: SERIAL NUMBER:

MAN HOURS: MK___.___ DC___.___ EM___.___ ET___.___ GM___.___ BM___.___ FN___.___ SN___.___ OTHER___.___

TECHNICIAN’S

SIGNATURE

TECHNICIAN’S

ID

QUALITY ASSURANCE

SIGNATURE

*ASTERISK INDICATES QA REQUIRED

QA

REMARKS INDICATING THE REASON FOR REMOVAL ARE REQUIRED

REFERENCES:

IF THE COMPONENT BEING REMOVED IS PART OF A MISHAP THEN THE FOLLOWING IS REQUIRED: (1) PART WILL BE REMOVED “NRFI”. (2) THE REASON REMOVED WILL BE MARKED ”OTHER”. (3) THE FIRST WORD IN THE REMARKS WILL BE “MISHAP” FOLLOWED BY THE “MISHAP NUMBER”. (4) WRITE A BRIEF DESCRIPTION DESCRIBING WHAT OCCURRED. (5) ATTACH A COMPLETED COPY OF THIS MPC SIGN-OF SHEET TO THE “NRFI” COMPONENT PRIOR TO BEING SENT TO THE VENDOR.

REVIEWED

BY LOG YN DATA ENTRY

COMPLETED

MK FN

NAME: TECH ID/TH: _______/_____ NAME: TECH ID/TH: _______/_____

NAME: TECH ID/TH: _______/_____ NAME: TECH ID/TH: _______/_____

NAME: TECH ID/TH: _______/_____ NAME: TECH ID/TH: _______/_____

DC SN

NAME: TECH ID/TH: _______/_____ NAME: TECH ID/TH: _______/_____

NAME: TECH ID/TH: _______/_____ NAME: TECH ID/TH: _______/_____

NAME: TECH ID/TH: _______/_____ NAME: TECH ID/TH: _______/_____

EM OTHER

NAME: TECH ID/TH: _______/_____ NAME: TECH ID/TH: _______/_____

NAME: TECH ID/TH: _______/_____ NAME: TECH ID/TH: _______/_____

NAME: TECH ID/TH: _______/_____ NAME: TECH ID/TH: _______/_____

ET

NAME: TECH ID/TH: _______/_____

GM

BM

1 432-0003-13-00(3UVR3) CAMERA REMOVE/INSTALL

REFERENCES:

COMDTINST 9077.1 (series) Equipment Tag-Out Procedure

TOOLS/TEST EQUIPMENT:

NONE

EXPENDABLES:

Thermal Imaging System, P/N: M618CS, CAGE: 64869, NIIN: 016294532

CONSUMABLES:

Insulating Varnish, Electrical, P/N: 80-6107-3307-5, CAGE: 76381, NIIN: 009623335 (or equivalent) Tape, Insulation, Electrical, P/N: 17 3-4INBLACK, CAGE: 20999, NIIN: 004194291

Tape, Insulation, Electrical (Vulcanizing), P/N: AA59163-1 II 0040, CAGE: 58536, NIIN: 009559976

Threadlocker Adhesive, JBAIDS, P/N: CHEM-GEN-0033, CAGE: 088J2, NIIN: 015242547

A PRELIMINARY STEPS

WARNING (3163)

VARIOUS STEPS IN THIS PROCEDURE EMPLOY ITEMS ON THE

HAZARDOUS MATERIALS LIST. BEFORE EXECUTING THIS MPC,

REFER TO THE APPLICABLE MSDS/SDS FOR FULL SAFETY AND

HANDLING PROCEDURES.

1. Ensure that the area is safe for maintenance.

WARNING (3002)

OBSERVE SAFETY PRECAUTIONS WHEN WORKING WITH

ELECTRICAL AND ELECTRONIC EQUIPMENT. FAILURE TO

COMPLY EXPOSES PERSONNEL TO THE DANGER OF

ELECTRICAL SHOCK AND PERSONAL INJURY.

2. Identify breakers and/or switches to be tagged out for the following system:

a. SEAFLIR M Series Camera.

WARNING (3012)

ENSURE EQUIPMENT IS PROPERLY TAGGED OUT. FAILURE TO

COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY OR

DEATH.

3. Complete Red Danger Tags IAW COMDTINST 9077.1 (series).

B REMOVE

1. Remove camera, (Refer to Figure 1).

NOTE: Cable connections for the FLIR camera are located under the camera.

a. Disconnect the following cables from the camera:

(1) Power supply.

(2) Video.

(3) Ethernet.

b. Remove the mounting nuts and washers from the threaded studs.

c. Remove the camera from the electronics arch.

C INSTALL

1. Install thermal imaging system, P/N: M618CS, (camera), (Refer to Figure 2).

WARNING

AVOID EYE CONTACT, SKIN CONTACT, INHALATION, AND

INGESTION WITH ADHESIVE. USE IN A WELL VENTILATED

AREA. WASH EXPOSED SKIN THOROUGHLY AFTER HANDLING.

FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY.

a. Place JBAIDS threadlocker adhesive P/N CHEM-GEN-0033, on the end of the threaded studs, if required.

b. Install threaded studs into the base of the camera, if required.

c. Install O-ring in the base of the camera.

d. Feed the following cables from the camera through the center hole in the electronics arch.

e. Place the camera in the mounting position on the electronics arch.

f. Install the mounting nuts and washers on the threaded studs.

NOTE: There is no torque value required, do not over tighten.

(1) Tighten the mounting nuts.

g. Connect the following cables:

(1) Power supply.

(2) Video.

(3) Ethernet.

2. Weatherproof the connectors using electrical insulation tape, P/N: 17 3-4INBLACK, electrical insulation tape (vulcanizing), P/N: A-A-59163, and electrical insulating varnish, P/N: 80-6116-0413-5.

D FINAL STEPS

1. Remove Red Danger Tags IAW COMDTINST 9077.1 (series).

2. Restore equipment to the normal status.

3. Any HAZMAT created or used during the MPC shall be properly stored, segregated, or disposed of IAW all applicable local, state, and federal regulations prior to completion of the sign-off sheet.

4. Record maintenance action by completing sign-off, adding pertinent remarks.

FLIR CAMERA

Figure 1

FLIR CAMERA INSTALLATION CONFIGURATION

Figure 2