HC102821R00180007.pdf
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- Attached to
- Condenser Water Filtration System Upgrade Federal contract opportunity
- Solicitation number
- HC102821R0018
- Issued by
- Defense Information Systems Agency
About this file
This request for proposal solicits upgrades to a condenser water filtration system. The Defense Information Systems Agency seeks to enhance cooling towers, replace piping and pumps, install temporary chillers for testing, and adjust controls at its San Antonio, Texas facility. Offerors must visit the site by March 31, 2021 and submit any questions by April 9, 2021. Proposals are due by August 30, 2021. The small business set-aside contract will have a one-year period of performance starting from award at firm fixed price. The contractor must provide condenser water side stream filters, upgrade pumps and piping per the drawings, install temporary chillers for the project duration, and integrate new equipment into the building automation system.
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83)
Prescribed by GSA
FAR (48 CFR) 53.243
The purpose of this amendment is to add site visit information, update the PWS, add optional CLINS for materials and extend the proposal due date to August 30, 2021.Be advised that the CLIN pricing spreadsheet w as previously updated on the last amendment. Failure to follow directions and submit the correct documentation can result in not being considered for aw ard.
1. CONTRACT ID CODE PAGE OF PAGES
S 1 28
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY 19-Aug-2021
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street, County, State and Zip Code) X HC102821R0018
X 9B. DATED (SEE ITEM 11)
12-Mar-2021
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer X is extended, is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE
RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO. 5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
19-Aug-2021
CODE
DISA/DITCO-SCOTT-PL83
2300 EAST DRIVE, BUILDING 3600
SCOTT AFB IL 62225-5406
HC1028 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE
See Item 6
FACILITY CODECODE
EMAIL:TEL:
HC102821R0018
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION SF 1449 - CONTINUATION SHEET
SUPPLIES OR SERVICES AND PRICES
CLIN 0003 is added as follows:
ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT
0003 1 Lot OPTION Material- Cat Walks
FFP
OPTIONAL: PWS 6.2.2. Maintenance cat walks. This CLIN is optional and will be exercised only at the discretion of the government.
FOB: Destination
PSC CD: K041
NET AMT
CLIN 0004 is added as follows:
ITEM NO SUPPLIES/SERVICES QUANTITY UNIT UNIT PRICE AMOUNT
0004 1 Lot OPTION Material- Crane JIBS, Tower Louvers Etc.
FFP
OPTIONAL: PWS 6.2.2.-6.2.7. Crane JIBS, motor lubrication blocks, motor ground rigs, fan motor VFDs, tower mist reducer louvers. This CLIN is optional and will be exercised only at the discretion of the government.
PSC CD: K041
NET AMT
DELIVERIES AND PERFORMANCE
The following Delivery Schedule item for CLIN 0001 has been changed from:
DELIVERY DATE QUANTITY SHIP TO ADDRESS DODAAC /
CAGE
POP 30-JUL-2021 TO
29-JUL-2022
N/A N/A
To:
POP 24-SEP-2021 TO
23-SEP-2022
The following Delivery Schedule item for CLIN 0002 has been changed from:
POP 30-JUL-2021 TO
29-JUL-2022
To:
POP 24-SEP-2021 TO
23-SEP-2022
INSPECTION AND ACCEPTANCE
The following Acceptance/Inspection Schedule was added for CLIN 0003:
INSPECT AT INSPECT BY ACCEPT AT ACCEPT BY
N/A N/A N/A Government
The following Acceptance/Inspection Schedule was added for CLIN 0004:
INSPECT AT INSPECT BY ACCEPT AT ACCEPT BY
N/A N/A N/A Government
The following have been modified:
PRE-PROPOSAL SITE VISIT
1. Pre-Proposal Site Visit
1.1 ***Due to the RFP CLIN adjustment and contract solicitation extension, contractors are welcome to request a brief, 1-to-2-hour, Site visit with the Facility Manager and/or Site
Engineering Staff.
Please coordinate with the Facility Manager, Russell Harris, (210) 889-6040, russell.c.harris4.civ@mail.mil. The request must be on file with the Data Center San Antonio
Security Office at least 5 calendar days prior to the site visit/survey is conducted. (Due to the tight time frames and at the discretion of the Facility Manager (FM), the FM may be able to shorten the 5-calendar day lead time for a visit.) ***
1.2. Q&A was previously addressed during the formal site visit process and has been provided as an attachment to the solicitation on www.sam.gov. Due to the short suspense timeframes additional questions can’t be addressed by the government. An award must be made prior to
September 24, 2021.
1.3 Due to the COVID-19 Pandemic, we must limit access to the facility and request each interested company limit their representative to no more than two (2) people per company (2 per prime and 2 per each sub-contractors). Please note that Cloth Face Coverings are mandated for use by all military, civilian, and contractor personnel on the military installation per direction of the Secretary of Defense. Please see special note below.
2. Visitor Access Requirements
A Visit Authorization Letter (VAL) is required for all individuals requesting visitor access to the facility. The request must be on file with the Data Center San Antonio Security Office at least 5 calendar days prior to a scheduled site visit/survey is conducted. Companies are required to provide a Visit Authorization Letter listing each employee visiting or working at a Data Center facility. The letter must be on company letterhead, signed by the company’s Facility Security
Officer (FSO) or responsible POC (Owner, Division Mgr., or Program Mgr.) and contain the following information:
1. Company’s Name and Address
-Name and Address of the Facility to be Visited: DISA Data Center San Antonio
3326 General Hudnell (Bldg. 200)
San Antonio, TX 78226
2. Date of Visit: <Insert Date>
3. Purpose of Visit: “Pre-Proposal Site Survey for Public Address System”
4. Contract Solicitation Number: HC102821R0018
5. Full Name and Telephone Number of Hosting Facility’s POCs:
Russell Harris, Facility Manager, (210) 889-6040, russell.c.harris4.civ@mail.mil
Note: All site visit requests must be sent to the facility inbox at disa.jbsa.opa.mbx.facilities@mail.mil and russel.c.harris4.civ@mail.mil.
mailto:russell.c.harris4.civ@mail.mil http://www.sam.gov/ mailto:russell.c.harris4.civ@mail.mil mailto:russel.c.harris4.civ@mail.mil
1. Visitor’s Name, Social Security Number, Date and Place of Birth, Citizenship, and
Clearance Data, if any (clearance level, agency who granted clearance and date granted):
2. Company’s Clearance Data (clearance and safeguarding level (if any), date granted &
CAGE code)
3. Company Facility Security Officer or Responsible POC Name, Phone Number, Signature and Date
3. Visit Authorization Letter (VAL) Submission
The VAL will be sent (via e-mail) from the company to the Security Manager at the Data Center site where the work is to be performed. Request responding Vendors state Pre-Proposal Site
Visit for ____ Project" on the Visit Request e-mail.
Attn: Pre-Proposal Site Visit for Water Filtration System Upgrade
E-mail: disa.jbsa.opa.mbx.security-mgmt-office@mail.mil
Special Note:
Due to the COVID-19 Pandemic, the DISA site and all military installations require that DOD workforce and visitors (military, civilian, and contractors) use cloth face coverings on military installations in public areas or workplace settings when physical distancing cannot be maintained.
Cloth face coverings are mandated for use by all military, civilian, and contractor personnel on the military installation per direction of the Secretary of Defense and is required in all DOD facilities worldwide in the following situations:
• Upon exiting vehicles in parking areas with other people in the area.
• Upon entry/exit at all DOD facilities (You may be required to remove your face mask for identification purposes.)
• While transiting throughout the facility (hallways, stairwells, elevators).
• While in common areas (restrooms, café, store, supply, and storage areas, etc.)
• While utilizing or conversing with personnel at all customer service areas.
• Wear your face covering AND maintain a 6-foot distance while in the presence of others.
• Stay at home if you are sick.
PWS
Performance Work Statement (PWS)
Condenser Water Filtration and Upgrades
Defense Information Systems Agency (DISA) San Antonio
As of August 16, 2021
Contract Number: TBD
Task Order Number: N/A
Tracking Number: 832117808
Contractor Name: TBD
Follow-on to Previous Contract and
Task Order Number:
N/A
1. Contracting Officer’s Representative (COR) and Site Contacts
a. COR
Name: Ryan Franz
Organization: DISA SEL42
DODAAC H98249
Address: HQ DISA Denver
Phone Number: 303-224-1811
Fax Number: 303-224-1627
E-Mail Address: ryan.m.franz4.civ@mail.mil
b. Site Points of Contact
Name: Russell Harris, Facility Manager
Organization: DISA SEL4A1 San Antonio
Address: 3326 General Hudnell (Bldg. 200) San Antonio, TX 78226
Phone Number: 210-889-6040
E-Mail Address: russell.c.harris4.civ@mail.mil
Name: Kyle Stonesifer, Site Engineer
Organization: DISA SEL4A1 San Antonio
Address: 3326 General Hudnell (Bldg. 200) San Antonio, TX 78226
Phone Number: 210-672-3026
E-Mail Address: kyle.g.stonesifer.civ@mail.mil
2. Contract or Task Order Title: Condenser Water Filtration and Upgrades - DISA San Antonio
3. Background
Defense Information Systems Agency (DISA) Computing Centers provide routine and mission-critical computer processing resources and support to numerous Government agencies, 24 hours per day, and seven (7) days a week.
DISA’s operational goal is to provide high availability and redundancy to all supported programs and workloads at a Tier III redundant datacenter. The San Antonio Data Center needs upgrades to its condenser water system. The existing condenser water filtration and piping need to be upgraded to improve reliability, energy use, and redundancy, to meet the DOD standards. This Capital Equipment project is working on the IT only mechanical system and is separate from the building mechanical system.
4. Objectives
This project will enhance the non-real property IT equipment mechanical system including the condenser water filtration, replace the condenser water pumps and motors, replace the condenser water piping to eliminate the single points of failure, improve pump efficiency and overall energy efficiency, and improve maintenance access to the
Cooling Towers. This project will require the use of redundant temporary chillers and pumps.
5. Scope
5.1. Task 1: Develop detailed project schedule, investigate existing conditions, conduct weekly project status meetings, prepare and submit shop drawings and product data for approval by the Government.
Prepare and submit a phased installation plan, Method of Procedures (MOPs), Testing and Balancing
(TAB) reports, functional testing and commissioning plans.
5.2. Task 2: Provide enhancements to the Cooling Towers by providing and installing: separate side stream filtering for each cooling tower, [Optional CLIN 0003: maintenance cat walks for each tower just below the cooling tower fill], [Optional CLIN 0004: a crane jib at each tower’s cat walk for lifting the cooling tower fan motors, lubrication blocks for easier servicing of the fan motors, upgrade the fan Variable Frequency Drives (VFDs), the tower’s mist reducer louvers], and install
/integrate sensors into the Building Automation System (BAS) Sequence of Operation (SOO) to improve efficiency.
5.3. Task 3: Enhance the condenser water suction-side piping by: removing and replacing the piping fittings and valves per Appendix A and this PWS.
5.4. Task 4: Enhance the condenser water pumping by removing the existing redundant pump package and installing redundant higher efficient pumps, motors, and variable frequency drives (VFDs) per this
PWS.
5.5. Task 5: Enhance the condenser water discharge-side piping by: removing and replacing the piping and fittings per Appendix A and this PWS.
5.6. Task 6: Provide Testing and Balancing with a fine adjustment of each pump’s impellers per the PWS.
5.7. Task 7: Provide the controls adjustments due to the new equipment provided and installed in the PWS.
5.8. Task 8: Provide and run two temporary chillers and two pumps supplying redundant chilled water to the building per the specifications in this PWS during the installation phase through commissioning.
5.9. Task 9: Close-Out documentation provide for Government review and acceptance to include inventory sheet, test reports, commissioning reports, as-built drawings, warranty letters, and Operations &
Maintenance (O&M) manuals.
Travel:
Travel may be required in support of the performance of the project. Travel support over the life of the contract shall be accounted for under a separate CLIN provided at Award and shall not exceed $75,000 in accordance with the FAR and JTR.
The Government may require surge support during the performance of the project. Surge modifications will be within the scope of the contract and provide increased support for the defined task areas of this PWS. Surge support over the life of the contract will not exceed 5.00% of the contractor’s total proposed cost/price for the base and all option periods, excluding any six-month extension of services pursuant to FAR 52.217-8.
6. Performance Requirements
6.1. Task 1: Develop a detailed project schedule, a cost weighted project schedule, investigate existing conditions, conduct weekly project status meetings, prepare, and submit shop drawings and product submittals for approval by the Government. Prepare and submit a detailed phased installation plan to accomplish the project requirements as identified in this PWS and Appendices.
6.1.1. Project Schedules. The contractor shall provide a standard project schedule and a cost weighted schedule developed using Microsoft (MS) Project or similar program. Schedule shall use ‘critical path’ method and identify all milestones; the schedule shall include start date, submittal delivery dates, shop drawing delivery dates, Government review periods, key milestone dates, testing dates, commissioning dates, and completion dates as a minimum. Both project schedules shall incorporate phasing of the project execution. Both project schedules shall be updated and sent to the COR at the beginning and middle of each month. Any updates to the project schedule shall be reviewed during the weekly progress meetings.
6.1.2. Investigate existing conditions. The contractor shall perform site visits after contract award to gather information on existing conditions and have a complete understanding of existing conditions and required work. The contractor shall investigate and verify all existing conditions, including working conditions, access, and other items/systems within the building and maintenance yard. The contractor shall field verify all existing conditions.
6.1.3. Project Status Meetings. The contractor shall conduct recurring weekly project status meetings, provide schedule updates and record meeting minutes for distribution.
6.1.4. Shop Drawings. The contractor shall prepare and submit detailed shop drawings and product data from
Original Equipment Manufacturer (OEM) for Government review and approval. Contractor shall provide suction and discharge piping layouts as shop drawings in both a plan view and an elevation view for Government review and approval. Allow 10 days for Government reviews.
6.1.5. Product Submittals. Product submittals shall be provided for all equipment and materials to include any rental equipment to the Government for review and approval. Allow 10 days for Government reviews.
Deliverables for Task 1:
Task#
Deliverable Title Format Due Date Distribution/
Copies
Frequency and
Remarks
6.1.1 Project Schedule MS Project or
similar
30 calendar days after award
Standard
Distribution*
Reviewed and updated at Monthly Progress
Meetings
6.1.3 Project Status
Meetings
Per this PWS Weekly after project kick-off meeting
Standard
Distribution*
Reviewed and updated at Project Meetings
6.1.4 Shop Drawings pdf at minimum
(dwg preferred)
Prior to ordering materials
Standard
Distribution*
According to approved schedule
6.1.5 Product Submittals pdf Prior to ordering
materials
Standard
Distribution*
According to approved schedule
*Standard Distribution: 3 electronic copies of the transmittal letter with the deliverable to: 1 to the Contracting
Officer Representative and 1 to each Site POC.
6.2. Task 2: Provide and install the following to each of the existing two 700 Ton Cooling Towers:
6.2.1. Side stream filters. The contractor shall provide and install two 250 GPM side stream filters, each, equal to
Lakos model # eTCX-210-SRV, one filter for each cooling tower. Each side stream filter shall possess the following minimum characteristics: side stream flow equal to 250 gallons per minute (GPM), filter shall be capable of removing 99% of solids 25 microns and larger, filter shall have a 10 liter, minimum size, solid recovery vessel, automatic purge valve, and a controller that is capable of integrating with either Modbus or BACnet to provide BAS monitoring and control. Contractor shall install all piping and electrical per the manufacturers’ requirements. The filter system shall be installed indoors, in the mechanical room on a new housekeeping pad at a location specified by either the Site POC or the COR. Provide integration with the Site’s existing Delta and Iconics BAS.
6.2.2. Optional CLIN 0003: Maintenance cat walks. For each Cooling Tower, the contractor shall install a galvanized maintenance catwalk just below the cooling tower’s air inlet and above the piping that meet
OSHA requirements. Minimum requirements are uniform load of 60 psf and a concentrated load of 450 lbs.
The catwalk shall wrap all the way around the cooling tower to encompass the full circumference of the cooling tower. The new catwalk shall have a new OSHA approved ladder with a fall protection cage per
OSHA requirements that extends from the new catwalk to the existing fan motor cat walk and a new OSHA approved ladder with a fall protection cage per OSHA requirements that extends from the ground to the new cat walk. Any existing ladders shall not be reused and shall be removed by the contractor, unless approved by the COR.
6.2.3. Optional CLIN 0004: Crane jibs. The contractor shall install crane jibs that will allow for the lifting of the four (4) existing cooling tower fan motors from their current positions to the ground in safe manner.
The crane jibs shall be rated for lifting a minimum of 2 tons. The crane jibs shall be located so that a maintenance person can control the crane jib from either the ground or one of the catwalks.
6.2.4. Optional CLIN 0004: Motor lubrication blocks. The contractor shall install a grease lubrication block including grease lines to grease all the lubrication points on the fan / motor assemblies. This system shall be compatible with the grease that the motor manufacturer recommends. At minimum, the grease block shall have a visual indicator to show if either the block or line is plugged.
6.2.5. Optional CLIN 0004: Motor ground rings. The contractor shall install motor grounding rings internally on all fan motors.
6.2.6. Optional CLIN 0004: Fan motor VFDs. The contractor shall replace each cooling tower fan motor
VFD cabinet to include all electrical components: starter, VFD, fuses, and relays with the same model as the existing or with one that has an increased efficiency. VFDs shall meet Appendix E. Contractor shall provide the Government detailed shop drawings for review and approval prior to ordering equipment.
6.2.7. Optional CLIN 0004: Tower mist reducer louvers. The contractor shall replace the tower mist reducer louvers with an exact replacement of the existing.
6.2.8. Sensors. The contractor shall install two flow meters, one for each cooling tower, to measure the water being delivered to each tower to be placed on a section of 12-inch piping. The contractor shall install a new dry bulb and wet bulb sensor, only one dry bulb sensor and wet bulb sensor is required to be shared by each cooling tower.
All sensors shall report their data back to the BAS for inclusion into monitoring the cooling tower’s approach / efficiency. All sensor locations shall be coordinated and approved by the COR prior to order and installation.
Deliverables for Task 2:
Task#
Deliverable Title Format Due Date Distribution/
Copies
Frequency and
Remarks
6.2 Shop Drawings
and Product
Submittals pdf Prior to ordering materials
Standard
Distribution*
According to approved schedule
*Standard Distribution: 3 electronic copies of the transmittal letter with the deliverable to: 1 to the Contracting
6.3. Task 3: Enhance the condenser water suction-side piping by: removing and replacing the piping, fittings and valves per Appendix A and this PWS.
6.3.1. Replace the four (4) suction pipe flanges, gaskets and screen at the cooling tower basin pipe terminations, matching the existing material type and screen size.
6.3.2. Replace the outdoor suction-side piping, fittings and automated valves from the basin termination flanges of each cooling tower to the existing 12-inch basket strainers per the drawing, Appendix A. The piping for each cooling tower shall be a mirror image. The 12-inch basket strainers may be reused or replaced.
6.3.3. Replace the indoor suction-side piping from the pump flanges to at least within 2 feet of the building wall or to the outdoor flanges at the existing butterfly valves outside per the drawing, Appendix A. The reducer and flex piping can be reused; however, the reducer shall be rotated on its axis 180 degrees from its current position such that the eccentric reducer’s flat top is level with the top of the adjoining pipe. If a new reducer is installed, it must be an eccentric type with the small diameter axis higher than the large diameter axis.
6.3.4. Provide 1 inch thick closed-cell EPDM insulation and aluminum jacketing on all exterior new and existing piping.
Deliverable Title Format Due Date Distribution/
Copies
Frequency and
Remarks
6.3 Shop Drawings
and Product
Submittals pdf Prior to ordering materials
Standard
Distribution*
According to approved schedule
*Standard Distribution: 3 electronic copies of the transmittal letter with the deliverable to: 1 to the Contracting
6.4. Task 4: Enhance the condenser water pumping by removing the existing redundant pump packages and installing redundant higher efficient pumps, motors, and variable frequency drives (VFDs) per this PWS.
6.4.1. Remove the existing, redundant, 75 horsepower motors and install new, redundant, TEFC, NEMA rate premium efficiency, 60 brake horsepower motors and VFDs for each motor per Appendix E. Provide new conductors and make any necessary adjustments to the existing breakers.
6.4.2. Remove the existing, redundant, condenser water pumps and install new, redundant, centrifugal condenser water pumps with a design head of 82.5 feet and a flow rate of 2100 GPM with a minimum efficiency rating of 84%, based on the manufacturer’s pump curve. Each pump shall be equal to a Bell & Gossett double suction split case series VSX-VSCS Model 8x10x17.5B, per Appendix C. Each pump shall be supported and balanced per the manufacture’s requirements. Each pump shall meet the requirements in Appendix D. Contractor shall provide a new 4-inch housekeeping pad, reinforced with #2 rebar, for each pump and motor package. The existing housekeeping shall be removed or reused and extended to match the new pump/motor footprint. Contractor shall provide detailed installation shop drawings for the housekeeping pads, pumps, motors and VFDs.
6.4.3. The contractor shall install a grease lubrication block including grease lines to grease all the lubrication points on each motor-pump assembly. This system shall be compatible with the grease that the motor manufacturer recommends. At minimum, the grease block shall have a visual indicator to show if either the block or line is plugged.
6.4.4. For both pumps, contractor shall install a compound gauge on the suction side at or within 1 foot of the pump inlet.
6.4.5. Provide and install two sets of differential pressure gauges at each pump. One set is manual to measure discharge, suction and differential pressure depending on what ball valves the user flips. The second differential pressure gauge shall be digital to be used as a control point on the BAS. Diagram is provided in Appendix A.
Deliverable Title Format Due Date Distribution/
Copies
Frequency and
Remarks
6.4 Shop Drawings
and Product
Submittals pdf Prior to ordering materials
Standard
Distribution*
According to approved schedule
*Standard Distribution: 3 electronic copies of the transmittal letter with the deliverable to: 1 to the Contracting
6.5. Task 5: Enhance the condenser water discharge-side piping by: removing and replacing the piping, fittings and valves per Appendix A and this PWS.
6.5.1. Decouple the existing triple duty valves from the existing isolation valves above them. Provide at minimum a 12-inch linear spool piece between each existing triple duty valve and the existing isolation valves to allow maintenance the ability to shut the isolation valve to replace or refurbish the triple duty valves below.
6.5.2. Replace the indoor discharge-side supply piping from the pump discharge flange to the existing valve flanges shown per Appendix A. The triple duty valves and isolation valves mentioned in section shall be reused or replaced matching the existing. Isolation valves at each chiller shall remain.
6.5.3. Replace the indoor discharge-side return piping from the within 2 feet of the building wall to the locations marked on drawing sheet in Appendix A near Chiller 1. The existing valves and Tees shall be removed with the existing pipe to be replaced with either straight pipe or long elbows and 45s. Isolation valves at each chiller shall remain.
6.5.4. Remove all the discharge-side bypass piping from the cooling tower basins to the highest point near the building. Install a weather and waterproof cover to seal the holes left after removing the pipe from each of the cooling tower’s basin.
6.5.5. Replace the outdoor discharge-side return piping, fittings and automated valves from within 2 feet from the building to each cooling tower’s inlets as shown in Appendix A. The piping for each cooling tower shall be a mirror image.
6.5.6. Provide 1 inch thick closed-cell EPDM insulation and aluminum jacketing on all exterior new and existing piping.
Deliverable Title Format Due Date Distribution/
Copies
Frequency and
Remarks
6.5 Shop Drawings
and Product
Submittals pdf Prior to ordering materials
Standard
Distribution*
According to approved schedule
*Standard Distribution: 3 electronic copies of the transmittal letter with the deliverable to: 1 to the Contracting
6.6. Task 6: Test and Balance and trim impeller based on results.
6.6.1. After Pre-functional testing, Test and Balance (TAB) the entire condenser water system with all balancing valves open, except for minimal cooling tower inlet balancing, by a certified TAB contractor. The test shall be run twice for each of the four configuration scenarios. The four configuration scenarios are as follows:
CH1, CWP1 and CT1.
CH2, CWP2 and CT2.
CH1, CWP1 and CT2.
CH2, CWP2 and CT1.
Note: CH = Chiller; CWP = Condenser Water Pump; CT = Cooling Tower
The test results for each of the eight reports shall yield the following:
Field tested impeller size
Field tested RPM
Field tested GPM
Field tested Pump Head (ft)
Then the results shall be sent to the COR for review and approval. After approval, the impeller size shall be physically adjusted (trimmed) or replaced. The contractor is responsible for adjusting or replacing each pump’s impeller to the new size specified by the COR. Then, with the new impellers installed and operational, the TAB shall be re-run to validate that the pump’s operational points meet the PWS, Best Efficiency Point (BEP) and approval by COR.
Deliverable Title Format Due Date Distribution/
Copies
Frequency and
Remarks
6.6 Pre-functional
Testing Report pdf Upon completion of testing
Standard
Distribution
Once, prior to TAB
6.6 First 8 TAB
Reports pdf Upon completion of testing
Standard
Distribution
Once, prior to Impeller
Trim
6.6 Final 8 TAB
Reports pdf Upon completion of testing
Standard
Distribution
Once, after Impeller
Trim
*Standard Distribution: 3 electronic copies of the transmittal letter with the deliverable to: 1 to the Contracting
6.7. Task 7: BAS / Controls
6.7.1. Provide, install and integrate the new valves, side stream filters, pumps/motors/VFDs, fan VFDs, and sensors into the Delta and Iconics BAS. All new equipment shall be compatible and capable of interfacing with
Delta controls and the existing Iconics per Appendix F.
6.7.2. The BAS sequence of operations shall be adjusted prior to commissioning to be tested at commissioning to provide an efficient operational condenser water system.
6.7.3. Provide each cooling tower’s approach value and efficiency percentage on the Cooling Tower Iconics page.
6.7.4. Contractor shall use DISA’s specification “BACnet Direct Digital Controls (DCC) System for HVAC, Division 23 and 25,” included in the Appendix F. Contractor shall not eliminate or add manufacturers to the existing specification. Contractor shall not remove or edit material types. Contractor shall only remove what is not needed from the specification or add items that are not included in the specification.
6.7.5. Programming of any new DDC controllers prior to their arrival to the site is encouraged, but not required.
Once the controllers are delivered to the site and connected to the existing network, all programming of the system must occur from the Iconics workstation. At no time shall a BAS vendor connect their laptop to the existing network as this is a violation of DODI 8500.1 and DISA Facilities Standards Division 23.
6.7.6. To maintain the warranty on the BAS system, the contractor shall coordinate with SPEC LLC, DISA’s
BAS Service Contractor, to connect and make any modifications to the existing BAS. POC Greg Howard, 317-903-
0241.
6.7.7. Remove any and all abandoned controls associated with the old units to include devices, conduit, cable, et cetera.
Deliverable Title Format Due Date Distribution/
Copies
Frequency and
Remarks
6.7 Shop Drawings
and Product
Submittals pdf Prior to ordering materials
Standard
Distribution*
According to approved schedule
6.7 Pre-functional
Testing Report pdf Upon completion of testing
Standard
Distribution
Once, prior to
Commissioning
*Standard Distribution: 3 electronic copies of the transmittal letter with the deliverable to: 1 to the Contracting
6.8. Task 8: Redundant Temporary Chillers and Pumps
6.8.1. Contractor shall provide redundant temporary chillers, pumps, piping, and conductors to supply uninterrupted chilled water to the main mechanical plant for the entire project. Contractor shall provide a plan for accomplishing this for review and approval by the COR 14 days prior to ordering rental equipment or cutting any pipe.
6.8.2. Provide redundant temporary chillers, redundant pumps and redundant piping from the temporary pump and chiller to the building’s 6 inch and 10-inch temporary piping flanges in the mechanical room. One chiller and pump shall be piped to one set of 10-inch piping flanges in the mechanical room, while the other chiller and pump shall be piped separate from the first to a second set of 10-inch piping flanges in the mechanical room. Temporary chiller connection points are located per Appendix R.
6.8.3. Each temporary chiller shall be at least 500 Tons with the ability to supply the building with 44-degree F water at an outdoor ambient temperature of at least 95 degrees F. The chiller shall also have a total runtime of less than 4,000 hours. An example is provided per Appendix H.
6.8.4. Each pump and motor package shall be able to provide 1200 GPM at 105 Head (feet).
6.8.5. Contractor shall provide temporary piping from the building to the pump and chiller with a minimum diameter of 6 inches to minimize the friction loss. Piping shall also have protective pedestrian bridges to protect the pipe in 6 places determined by the Site POC. Pipe shall be insulated to provide at least 45-degree F water by the time it enters the permanent flanges in the Mechanical Room.
6.8.6. If a chiller or pump does not provide the required specified cooling per task 6.8.5, the contractor is responsible for providing a chiller or pump that will specify cooling requirements within 12 hours.
6.8.7. Contractor is responsible for setting up an alert system that will detect a loss or decrease in cooling from either of the chiller/pump packages within a time period of 2 minutes. The contractor shall fix an issue detected within 12 hours.
6.8.8. The chiller and pump packages shall be fed from separate buses electrically. The contractor is responsible for providing the power from the chillers and pumps to the two essential buses to include conductors, protective conduit and any trip plug changing or breaker replacement. The DISA Electrical Master Drawing with one-lines is provided as Appendix B and Appendix R provides the mechanical and electrical connection points for locating spare
1200A breakers on the C-bus and on the D-bus. Coordinate with the Site POC and the COR for which spare breakers shall be used from Appendix B and R.
Deliverable Title Format Due Date Distribution/
Copies
Frequency and
Remarks
6.8 Shop Drawings
and Product
Submittals pdf Prior to ordering materials
Standard
Distribution*
According to approved schedule
6.8 Cooling loss alert
and replacement plan pdf Prior to ordering materials
Standard
Distribution*
According to approved schedule
*Standard Distribution: 3 electronic copies of the transmittal letter with the deliverable to: 1 to the Contracting
6.9. Task 9: Provide Close-Out documentation for Government review and acceptance to include inventory sheet, test reports, as-built drawings, warranty letters, and Operations & Maintenance manuals.
6.9.1. Inventory/SEC:
6.9.1.1. Provide an inventory of all new equipment installed in accordance with the attached DISA
Systems, Equipment, and Components (SEC) Inventory Spreadsheet, Appendix N. Contractor shall provide the SEC list for review and approval to the COR prior to commissioning.
6.9.2. Testing and Test Reports. Provide testing and test reports for all testing including the pre-functional testing (PFT), functional performance testing (FPT), TAB and commissioning/Government Witness
Testing (GWT) to include all control sequences and failure methods requested by the COR.
Appendix G shall be used as a guide.
6.9.3. As-built Drawing.
6.9.3.1. Provide As-Built Shop Drawings depicting the installed configuration of equipment using
AutoCAD 2019® compatible DWG and PDF formats on ANSI D size DISA supplied templates for approval.
6.9.3.2. The contractor shall update supplied AutoCAD planning drawings.
6.9.3.3. A complete set of As-Built drawings shall be provided in electronic and hard-copy format as part of this project prior to final project close-out in AutoCAD 2019 compatible and PDF formats. Two (2) sets of hardcopy drawings in not less than ANSI D size are required for all formal transmittals. Transmittals shall be made simultaneously to the Site POC and COR.
6.9.4. Warranty Letters for installed equipment.
6.9.4.1. The contractor shall provide a minimum one (1) year parts and labor warranty on all installed equipment. The warranty period shall start upon acceptance at substantial completion.
6.9.4.2. The equipment manufacturer shall provide a warranty on the performance and operation of all new materials and equipment installed in the facility.
6.9.4.3. All warranty terms shall be subject to DISA review and approval.
6.9.5. Spare Parts
6.9.5.1. The contractor shall provide all spare parts, materials, and keys to the Site Facility Manager.
Provide at least:
one (1) spare flow sensor one (1) spare wet bulb sensor manufacturer’s recommended spare parts for each condenser water pump and motor manufacturer’s recommended spare parts for both types of VFDs two (2) spare valve actuators two (2) spares 12-inch basket strainer screens with a screen size approved by the COR.
6.9.6. Operations & Maintenance Binder.
6.9.6.1. Provide O&M Manuals for the new equipment in a binder. Contractor shall deliver one hard copy and soft copies of operation and maintenance (O&M) binders. Submit electronic version for Government review and approval prior to final versions in hard copy. Final (O&M) binders shall be provided to DISA at least 30 days before O&M Training. The hard copy shall be delivered to the site. The operation and maintenance binders shall include the following:
6.9.6.2. SEC Inventory list as approved by the Government of all new or replaced equipment with
Spare Parts/equipment list. Provide this document in an excel sheet format.
6.9.6.3. All test reports.
6.9.6.4. As-built drawings.
6.9.6.5. Warranty letter / Warranty contact information.
6.9.6.6. Operation manuals for all items of equipment with maintenance procedures and schedule for all equipment and systems based on manufacturers’ recommendations.
6.9.6.7. After O&M Training, provide the COR with a copy of the training sign-in sheet and any training documentation to the COR.
Deliverables for Task 9:
Deliverable Title Format Due Date Distribution/
Copies
Frequency and
Remarks
6.9.1 Inventory Update Per this PWS 10 business days
Prior to Project
Completion
Not
Applicable
Once, at project completion
6.9.2 Testing and Test
Reports
PDF Provide PFT, FPT, and TAB
Reports 5 business days prior to
Commissioning with the rest upon completion of testing
Standard
Distribution*
Once, provide upon completion of testing.
6.9.3 As-built Drawings
of installation
AutoCAD and pdf
Prior to Project
Commissioning
Standard
Distribution*
Once, at project completion
6.9.4 Warranty Letters PDF 5 business days
Prior to Project
Completion
Standard
Distribution*
Once, upon completion of installation work.
6.9.5 Spare Parts Physical &
List (pdf)
5 business days
Prior to Project
Completion
Facility
Manager for
Physical;
Standard
Distribution for List
Once, at project completion
6.9.6 Operation &
Maintenance (O&M)
Binder
Electronic and one (1) hard copy to
Site POC
Prior to Project
Commissioning
Standard
Distribution*
Once, at project completion
*Standard Distribution: 3 electronic copies of the transmittal letter with the deliverable to: 1 to the Contracting
6.10. General/Technical Requirements:
6.10.1 All condenser water pipe installed shall be black steel pipe meeting ASTM A53, Grade B, Type E. Fittings shall meet ANSI B16.9.
6.10.2 Contractor shall install the condenser water piping with welded seamless joints whenever possible. At minimum 90% of all installed joints shall be welded seamless.
6.10.3 Contractor shall provide and install long elbows whenever possible. At minimum 95% of all installed elbows shall be long elbows.
6.10.4 Contractor shall install protective aluminum jacketing on all exterior condenser water pipe that is both new and existing to include the condenser water basin equalizer pipe noted on Appendix A.
6.10.5 Contractor shall install new labels on both new and existing condenser water piping inside and outside the building per Appendix J.
6.10.6 All new valves shall meet specifications MSS SP-42 and ASME B16.34.
6.10.7 All new automated valves shall meet paragraph 6.10.6 and be accept both 24 volt and 120-volt power and provide end switch indication with integration into the BAS.
6.10.8 Contractor shall provide detailed installation shop drawings for all new installed pipe and equipment. Shop drawing shall be reviewed and approved by the Government prior to ordering parts and equipment. If the contractor would like to deviate from the drawing set, Appendix A, COR approval must be requested and approved. Any deviation shall require that the new deviation drawing be stamped by a Professional
Engineer in order to obtain COR approval.
6.10.9 Conflicts between codes and standards that are not specifically addressed in this PWS, the more stringent shall apply. The codes, standards and publications most current at the date of contract acceptance shall be those referenced for system planning.
6.10.10 Clean work areas at least once a day and remove debris from inside the building daily.
6.10.11 Contractor shall account for and replenish the Site’s chemical treatment supply that will be depleted by the act of draining and refilling directly tied to the activities of this project’s scope.
6.10.12 Hazardous Condition (HAZCON) Notification: The contractor shall provide notification of all potential
HAZCONs to describe when the facility is operating in a decreased state of reliability or operational ability.
It is permissible for the contractor to intentionally place the site in a HAZCON to support work outlined under this contract. This is with the understanding that the contractor shall first fully coordinate and seek approval through DISA before proceeding with any work that puts the site in a HAZCON.
6.10.12.1 HAZCON is defined as a condition in which the normal, alternate, backup, or redundant power source or mechanical equipment is not available, but power and cooling is not interrupted to the load. It is therefore not a true outage at the load, although it may be a partial outage of one bus, circuit, mechanical system, etc.
6.10.12.2 Contractor shall provide a request and receive approval for the HAZCON at least 28 calendar days prior to the HAZCON event.
6.10.12.3 Contractor shall ensure that all HAZCONs are clearly noted in the equipment installations’ sequence of events, i.e., Method of Procedure (MOP), hot taps to reduce installation time, etc.
6.10.12.4 HAZCONs that require an Authorized Service Action (ASA) or Authorized Service Interruption (ASI) shall be accompanied by a MOP detailing step-by-step sequence of events that address safety, operational availability, and coordination procedures. MOPs shall be reviewed and approved by the Government in advance of submission with the ASI request or for equipment removal/installation.
6.10.12.5 MOP’s shall be required for all equipment connections to the existing operational infrastructure. See
Appendix M.
6.10.13 Applicable Standards and Guidelines:
All work shall be done in accordance with the latest version(s) and/or edition(s) of the following codes and standards in this paragraph. These documents are prescriptive to the execution of this SOW:
National Electrical Code (NFPA 70)
National Fire Protection Association (NFPA)
Standard for Electrical Safety in the Workplace (NFPA 70E)
ANSI/TIA/EIA-942, Telecommunications Infrastructure Standard for Data Centers
International Building Code (IBC)
TIA-942 Telecommunications Infrastructure Standard for Data Centers
Unified Facilities Criteria (UFC)
ANSI/NETA Acceptance Testing Standards (ATS) 2017 Edition
United States Army Corp of Engineers (USACE) Engineer Research and Development Center
A/E/C CAD Standard Release 5
American Society of Mechanical Engineers (ASME)
International Mechanical Code (IMC)
International Plumbing Code (IPC)
Institute of Electrical and Electronics Engineers (IEEE)
American Society for Testing and Materials (ASTM)
DISA Building Automation System Standards
ASHRAE TC 9.9 Thermal Guidelines for Data Processing Environments
ASHRAE 202-2013 Commissioning Process for Buildings and systems
ASHRAE 90.1
NEBB/TABB
6.11. Installation Surge Requirements:
-An "Installation Surge" is defined as an installation/site condition or issue that cannot reasonably be expected to be accounted for during preparation of the Government's requirement nor the contractor's preparation of their proposal. The nature of completing projects to provide new condenser water filtration and condenser water piping system upgrades within existing facilities infrastructure contains a certain degree of risk/unknowns in encountering unforeseen site conditions. As a result, it is not feasible for the
Government, nor the contractor, to anticipate all the conditions and/or issues that may arise during installation. Some of these conditions include, but are not limited to:
-Substandard and non-code compliant electrical and mechanical equipment installations found during new or replacement equipment installation. In such cases, these items must be brought into compliance with applicable Life Safety and Federal Government guidelines.
-Existing equipment infrastructure that must be modified in order to accommodate the installation of the new or replacement equipment under contract. This example includes existing conduit, conductors, waterlines, communication or controls cabling that must be relocated or re-routed to allow equipment under contract to be installed in the specified location.
-Installation contingencies are anticipated throughout the life of this contract; therefore, the Government intends to issue a CLIN that will support resolution of the issues in real time. If at any time during the project installation the contractor identifies any work/requirement that falls within the scope of the
Installation Surge CLIN, the COR and Contracting Officer should be notified immediately and prior to work commencing; the contractor shall include a rough estimate of costs to correct the issue within their notification to the COR and Contracting Officer. Once an installation Surge requirement is identified by the contractor to the appropriate Government POC (identified in paragraph 1), the Contracting Officer will contact the Contractor's Program Manager in writing to authorize performance start immediately under the
Installation Surge Cost CLIN. The installation Surge CLIN shall only be authorized for mission-critical repairs/ support as identified by the Contracting Officer.
-Surge requirements will be documented and reported. Equipment/Parts under this CLIN shall be reimbursed at unit cost. Performance on this effort will occur to the extent that Government funding is provided. All proposed labor rates under this CLIN shall be in line with current contract rates.
7. Performance Standards.
Performance Standard Acceptable Quality Level (AQL) Method of Surveillance
6.1 - Detailed project schedule, investigate existing conditions, conduct weekly project status meetings, and prepare and submit shop drawings/product data
100% schedule with complete phasing plan showing no planned data center operational interruptions.
100% completion inspection prior to acceptance.
6.1-6.8 Submittals and Shop
Drawings
100% of the documents were submitted and approved in compliance with contract requirements.
100% completion inspection prior to acceptance.
6.2 Tasks Performance occurs with little to no
required re-work 97% of the time.
Routine inspection during installation; 100% completion inspection prior to acceptance.
6.3 Tasks Performance occurs with little to no
required re-work 97% of the time.
Routine inspection during installation; 100% completion inspection prior to acceptance.
6.4 Tasks Performance occurs with little to no
required re-work 97% of the time.
Routine inspection during installation; 100% completion inspection prior to acceptance.
6.5 Tasks Performance occurs with little to no
required re-work 97% of the time.
Routine inspection during installation; 100% completion inspection prior to acceptance.
6.6 Tasks Performance occurs with little to no
required re-work 97% of the time.
Routine inspection during installation; 100% completion inspection prior to acceptance.
6.7 Tasks Performance occurs with little to no
required re-work 97% of the time.
Routine inspection during installation; 100% completion inspection prior to acceptance.
6.8 Tasks Performance occurs with little to no
required re-work 97% of the time.
Routine inspection during installation; 100% completion inspection prior to acceptance.
6.10 Requirements Performance occurs with little to no
required re-work 97% of the time.
Routine inspection during installation; 100% completion inspection prior to acceptance.
6.9.1 Inventory Tasks 99% Compliance with Contract
Requirements.
100% completion inspection prior to acceptance.
6.9.2 Testing and Testing Reports Successful Pre-functional and Functional
Testing (PFT & FT), TAB and
Commissioning to include all testing of control sequences and failure methods
100% review and validation.
6.9.3 As-Built Drawings 100% Compliance with Contract
Requirements.
100% inspection and validation.
6.9.5 Spare Parts 100% Compliance with Contract
Requirements.
100% inspection and validation.
6.9.6 - Operations & Maintenance
(O&M) Binder
Material submissions, As-built drawings, Operation & Maintenance Manuals, require only minor modifications to comply with technical requirements.
Revisions that occur are minor and resolved to meet contract requirement.
100% completion inspection prior to acceptance for technical compliance review by the Government facility management personnel.
8. Incentives.
Performance will be documented in…
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