FA5205-15-R-0007_Atch._1_Specifications.pdf
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Specifications
Prepared by
03 April 2015
REPR Main Base WWTP, B1190 Misawa AB, Misawa, Japan Contract No. FA8903-08-D-8782 - TO 32
REPR Main Base WWTP, B1190 QKKA071054
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 00 10 LIST OF ACRONYMS
00 01 15 LIST OF DRAWINGS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 LEED(TM) DOCUMENTATION
01 35 29 SAFETY AND OCCUPATIONAL HEALTH REQUIREMENTS
01 42 00.00 33 JIS ACCEPTABLE ALTERNATIVES
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 42 15 METRIC MEASUREMENTS
01 45 00.00 10 CONTRACTOR QUALITY CONTROL
01 57 20.00 10 ENVIRONMENTAL PROTECTION
01 62 35 RECYCLED / RECOVERED MATERIALS
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 75 00 STARTING AND ADJUSTING
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
02 82 14.00 10 ASBESTOS HAZARD CONTROL ACTIVITIES
DIVISION 03 - CONCRETE
03 01 30.71 CONCRETE REHABILITATION
03 11 13.00 10 STRUCTURAL CAST-IN-PLACE CONCRETE FORMING
03 20 00.00 10 CONCRETE REINFORCING
03 30 00 CAST-IN-PLACE CONCRETE
DIVISION 05 - METALS
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 52 00 METAL RAILINGS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 22 00 ROOF AND DECK INSULATION
07 54 19 POLYVINYL-CHLORIDE ROOFING
07 60 00 FLASHING AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 33 23 OVERHEAD COILING DOORS
08 71 00 DOOR HARDWARE
DIVISION 09 - FINISHES
PROJECT TABLE OF CONTENTS Page 1
09 90 00 PAINTING, GENERAL
DIVISION 10 - SPECIALTIES
10 44 16 FIRE EXTINGUISHERS
DIVISION 13 - SPECIAL CONSTRUCTION
13 48 00.00 10 SEISMIC PROTECTION FOR MECHANICAL EQUIPMENT
13 48 00 SEISMIC PROTECTION FOR MISCELLANEOUS EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 17.00 10 DRY PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 07 19.00 40 PLUMBING PIPING INSULATION
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 15 COMMON PIPING FOR HVAC
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 33.00 40 ELECTRIC AND ELECTRONIC CONTROL SYSTEM FOR HVAC
23 09 53.00 20 SPACE TEMPERATURE CONTROL SYSTEMS
23 23 00 REFRIGERANT PIPING
23 31 13.00 40 METAL DUCTS
23 35 19.00 20 VENTILATION AND EXHAUST FANS
23 37 13.00 40 DIFFUSERS, REGISTERS, AND GRILLS
23 41 13.00 40 PANEL FILTERS
23 81 00.00 20 UNITARY AIR CONDITIONING EQUIPMENT
23 82 00.00 20 TERMINAL HEATING UNITS
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 05 13.00 40 MEDIUM-VOLTAGE CABLES
26 05 19.00 10 INSULATED WIRE AND CABLE
26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
26 05 71.00 40 LOW VOLTAGE OVERCURRENT PROTECTIVE DEVICES
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 23 00.00 40 SWITCHGEAR
26 24 19.00 40 MOTOR CONTROL CENTERS
26 27 13.10 30 ELECTRIC METERS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
PROJECT TABLE OF CONTENTS Page 2
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 23 00 EXCAVATION AND FILL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 16.16 BASE COURSE FOR RIGID AND SUBBASE COURSE FOR FLEXIBLE
PAVING
32 11 24 GRADED CRUSHED AGGREGATE BASE COURSE FOR FLEXIBLE PAVEMENT
32 12 10 BITUMINOUS TACK AND PRIME COATS
32 12 17 HOT MIX BITUMINOUS PAVEMENT
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
32 17 23 PAVEMENT MARKINGS
32 92 23 SODDING
DIVISION 33 - UTILITIES
33 11 00 WATER DISTRIBUTION
33 52 10 SERVICE PIPING, FUEL SYSTEMS
DIVISION 35 - WATERWAY AND MARINE CONSTRUCTION
35 20 16.26 STAINLESS STEEL SLUICE GATES & SLIDE GATES
35 20 16.27 STAINLESS STEEL STOP GATES
DIVISION 40 - PROCESS INTEGRATION
40 05 13.96 WELDING PROCESS PIPING
40 05 13 PIPELINES, LIQUID PROCESS PIPING
40 05 23.06 KNIFE GATE VALVES
40 05 23.08 TIDEFLEX CHECK VALVES
40 91 13.10 DISSOLVED OXYGEN MONITORING SYSTEM
40 91 13.13 SLUDGE LEVEL MONITORING SYSTEM
40 91 13.14 NITRATE MONITORING SYSTEM
40 91 13.29 PH & ORP MONITORING SYSTEMS & CONTROLLERS
40 91 13.32 COMBINATION GAS MONITORING EQUIPMENT
40 91 19.19 INSERTION MASS FLOW METERS
40 91 19.27 PRESSURE TRANSMITTERS
40 91 19.28 SUBMERSIBLE LEVEL TRANSDUCER FOR PUMP CONTROL
40 91 19.29 PRESSURE SENSING RINGS
40 91 23.33 MAGENTIC FLOW METERS
40 91 23.36 ULTRASONIC LEVEL & FLOW MONITORING SYSTEM
40 92 43.10 ELECTRIC MOTOR ACTUATORS
40 95 00 PROCESS CONTROL
DIVISION 43 - PROCESS GAS AND LIQUID HANDLING, PURIFICATION, AND STORAGE
EQUIPMENT
43 11 33.10 ROTARY LOBE BLOWERS
43 21 13.06 VORTEX PUMPS
43 21 13.07 SUBMERSIBLE CENTRIFUGAL SOLIDS HANDLING PUMPS - SCREW
TYPE IMPELLER
43 21 36.30 PROGRESSIVE CAVITY PUMPS
43 21 39.28 SUBMERSIBLE NON-CLOG PUMPS
43 22 56.20 HYPERBOLIC MIXERS
43 41 13.00 WELDED STEEL TANKS
PROJECT TABLE OF CONTENTS Page 3
43 41 45.00 FIBERGLASS REINFORCED PLASTIC CHEMICAL STORAGE TANK
43 41 45.10 FIBERGLASS REINFORCED PLASTIC
DIVISION 46 - WATER AND WASTEWATER EQUIPMENT
46 21 26.00 MECHANICALLY CLEANED BAR SCREEN
46 21 99.10 MICROSCREEN SYSTEM
46 33 33.00 POLYMER BLENDING & FEED EQUIPMENT
46 41 27.00 PADDLE MIXERS
46 43 21.00 FINAL CLARIFIER EQUIPMENT
46 50 02.00 WASTEWATER SAMPLERS
46 51 33.00 FINE BUBBLE AERATION EQUIPMENT EPDM MEMBRANE SYSTEM
46 71 13.00 SLUDGE THICKENERS
46 76 33.00 CENTRIFUGE DEWATERING EQUIPMENT
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 4
SECTION 00 00 10
LIST OF ACRONYMS
PART 1 GENERAL
1.1 SUMMARY
This document provides a listing of acronyms used in this specifications document
A2LA American Association for Laboratory Accreditation AASHTO American Association of State Highway and Transportation Officials AB Air Base ABC Aggregate Base Course ABS Acrylonitrile-Butadiene-Styrene ACI American Concrete Institute ACM(s) Asbestos-containing Material(s) AEIC Association of Edison Illuminating Companies AF Air Force / Actual Finish AFOHA Air Force Occupational Safety and Health Standard(s) AHA(s) Activity Hazard Analysis(es) / American Hardboard Association AHAP Asbestos Hazard Abatement Plan AI Asphalt Institute AIHA American Industrial Hygiene Association AMRL AASHTO Materials Reference Laboratory ANSI American National Standards Institute APP(s) Accident Prevention Plan(s) AS Actual Start Asbestos f/cc Asbestos Fiber Concentrations ASME American Society of Mechanical Engineers ASSE American Society of Sanitary Engineering ASTM American Society for Testing Materials AWG American Wire Gauge AWS American Welding Society AWWA American Water Works Association (AWWA)
Base Misawa AB, Misawa, Japan bhp Brake Horsepower BICSI Building Industry Consulting Services International BIDI Bid Item BMEP Brake Mean Effective Pressure BMP(s) Best Management Practices BPE Base Project Engineer
CATV Community Antenna Television CATW Category of Work CCE Calcium Carbonate Equivalent CD Compact Disk CES 35th Civil Engineering Squadron CGPM General Conference on Weights and Measures CIH Certified Industrial Hygienist CIPP Cured In Place Pipe CLIN Contract Line Item Number cm centimeter(s) CMU Concrete Masonry Unit(s)
DOCUMENT 00 00 10 Page 1
CO Contracting Officer COC Chain-of-Custody CONS 35th Contracting Squadron COR Contracting Officers Representative COTR Contracting Officer's Technical Representative CP Competent Person CPG(s) Comprehensive Procurement Guideline(s) CPM Critical Path Method CPP Containment Prevention Plan CQC Contractor Quality Control CRR Corrosion Resistance Ratio CS 35th Communications Squadron CSEP Confined Space Entry Plan CSP Certified Safety Professional CWA Constant Wattage Autotransformer
DALT Duct Air Leak Test dBmV decibel millivolts DGA Dissolved Gas Analysis DLA Defense Logistics Agency DOD Department of Defense DOR Designer of Record DOT U.S. Department of Transportation
ELEC Electrical ELLAP Environmental Lead Laboratory Accreditation Program ELPAT Environmental Lead Proficiency Analytical Testing EMCS Energy Monitoring and Control System EPA U.S. Environmental Protection Agency EPP Environmental Protection Plan EPR Ethylene-Propylene-Rubber ES Early Start EXTR Exterior
FAR Federal Acquisition Regulations f'c Compressive Strength FEMP Federal Energy Management Program FIFRA Federal Insecticide, Fungicide, and Rodenticide Act FM Factory Mutual f'm Strength FOW Feature of Work FP&P Fall Protection and Prevention g gram(s) G Government approval is required for submittals with a "G" designation; submittals not having a "G" designation are for Contractor Quality Control approval. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government.
g/L gram(s) per Liter(s) GCA Graded-crushed Aggregate GFCI Ground-fault Circuit Interrupter GFE Government furnished equipment GOJ Government of Japan GOVT Government GSA U.S. General Services Administration
HEPA High-Efficiency Particulate Air HIC Head Injury Criteria
DOCUMENT 00 00 10 Page 2
HID High-intensity Discharge HM Hazardous Material HPS High-pressure Sodium HSCOR Heavy Snow Conditions of Readiness HVAC Heating, Ventilating, Air Conditioning
ICC International Code Council ICRI International Concrete Repair Institute IDC Initiating Device Circuits IDC Insulation Displacement Connection IEEE Institute of Electrical and Electronics Engineers IH Industrial Hygienist IHT(a) Industrial Hygiene Technician(s) IMPC Installation Pest Management Coordinator I-P Inch-Pounds
JEGS Japan Environmental Governing Standards JIS Japanese Industrial Standard(s) JMF Job Mix Formula JMOE Japanese Ministry of the Environment kg kilogram(s) kg/m^3 kilogram(s) per cubic meter km kilometer(s) km/h kilometer(s)/hour kPa kilopascal(s)
L Liter(s) L/s Liter(s) per second LBP Lead-based Paint LBP/R/CP Lead-based Paint/Removal/Control Plan LED/LCD Light Emitting Diode/Liquid Crystal Diode LEED Leadership in Energy and Environmental Design LF Late Finish LL Load Losses LM Linear Meter m meter(s) m/s meter(s) per second MAP Model Accreditation Plan MCL/PWL Material Containing Lead/Paint with Lead MCOV Maximum Continuous Operating Voltage MDI Methylene Diphenel Isocyanate MECH Mechanical MEP Master Entry Plan MFH Military Family Housing mm millimeter(s) mm/s millimeter(s) per second MODF Modification MPa Megapascal MSDS Material Safety Data Sheet(s)
NAC Notification Appliance Circuits NARA National Archives and Records Administration NAS Network Analysis Schedule NBR Nitrile Butadeine Rubber NEMA National Electrical Manufacturers Association NESHAP "National Emission Standards for Hazardous Air Pollutants"
DOCUMENT 00 00 10 Page 3
NEXT Near End Cross Talk NICET "National Institute for Certification in Engineering
Technologies" NLL No-load Losses NLLAP National Lead Laboratory Accreditation Program Nm Newton meter(s) NPE Negative Pressure Enclosure NTP Notice To Proceed NTT Nippon Telephone Telegraph
O&M Operation(ing) and Maintenance o.c. on center OD Outside Diameter / Original Duration ODS Ozone Depleting Substances OSHA Occupational Safety and Health Administration OS&Y Outside Screw and Yoke
P&T Pressure and Temperature PAT Proficiency Analytical Testing PCB(s) Polychlorinated Biphenyl(s) PCM Phase Contrast Microscopy PDM Precedence Diagram Method PE Professional Engineer PELs Permissible Exposure Limit(s) PHAS Phase of Work PILC Paper Insulated Lead Covered PLM Polarized Light Microscopy PMG Permanent Magnet Generator PPC Project Pesticide Coordinator PPE Personal Protective Equipment ppm parts per million PRV Pressure Reducing Valve PVC Polyvinyl Chloride PVDC Polyvinylidene Chloride
QA Quality Assurance QAP Quality Assurance Plan QC Quality Control QCS Quality Control System
R Thermal Resistance RAP Recycled Asphalt Pavement RD Remaining Duration REA Request for Equitable adjustment REFL Reflected REP Rescue and Evacuation Plan RESP Responsible Party RF Radio Frequency RFI Request for Information RLC(s) Residential Load Center(s) RMS Root Mean Square / Resident Management System RSO Radiation Safety Officer
S/mm Structures per square millimeters SBR Styrene Butadeine Rubber SCADA Supervisory Control And Data Acquisition SD Submittal Description SF Start to Finish SHP Safety and Health Program
DOCUMENT 00 00 10 Page 4
SI International System of Units SLC Signal Line Circuits SOFA Status of Forces Agreement SPDT Single-pole Double-throw SSHO Site Safety and Health Officer
TDI Toluene Diphenel Isocyanate TEM Transmission Electron Microscopy THD Total Harmonic Distortion TNR Tensile Strength Ratio TPH Total Petroleum Hydrocarbons TSI Thermal System Insulation TSR Tensile Strength Ratio TV Television TWA Time Weighted Average
UL Underwriter's Laboratories USACE U.S. Army Corps of Engineers USG United States Government USGBC U.S. Green Building Council UV Ultraviolet
V Volt(s) Vac Volts a.c.
VECP Value Engineering Change Proposal VMA Voids in Mineral Aggregate VOC(s) Volatile Organic Compound(s)
W Watt(s) WBS Work Breakdown Structure WHE Weight Handling Equipment WIFI Wireless Internet WMP Waste Management Plan WPS Welding Procedure Specifications
XLP Cross-linked-thermosetting XRF X-ray Fluorescence
-- End of Document --
DOCUMENT 00 00 10 Page 5
SECTION 00 01 15
LIST OF DRAWINGS
PART 1 GENERAL
1.1 SUMMARY
This section lists the drawings for the project pursuant to contract clause "DFARS 252.236-7001, Contract Drawings and Specifications."
1.2 CONTRACT DRAWINGS
Contract drawings are as follows:
DRAWING SHEET SHEET
NO. NO. NAME.
GENERAL
1 G-001 COVER SHEET
2 G-002 DRAWING INDEX
3 G-003 SCOPE OF WORK
CIVIL
4 C-001 CIVIL NOTES AND INFORMATION
5 C-101 SITE DEMOLITION AND PAVEMENT PATCHING PLAN
6 C-102 SITE UTILITY PLAN
7 C-103 DETAILED SITE PLANS
8 C-500 SITE DETAILS
9 C-501 SITE DETAILS
STRUCTURAL
10 S-001 STRUCTURAL NOTES
11 SD110 BUILDING 1191 DEMOLITION PLANS
12 SD140 LOWER LEVEL DEMOLITION PLAN
13 SD141 WATERWAY DEMOLITION PLAN
14 SD142 TOP LEVEL DEMOLITION PLAN
DOCUMENT 00 01 15 Page 1
15 SD170 BUIDLING 1190 DEMOLITION PLANS
16 SD340 DEMOLITION SECTIONS
17 SD341 DEMOLTION SECTION
18 SD342 DEMOLTION SECTIONS
19 SD900 DEMOLITION PHOTOS
20 AB110 BUILDING 1191 NEW ADDITION PLANS
21 AB111 BUILDING 1191 NEW ADDITION ROOF FRAMING PLAN
22 AB140 BUILDING 83108 NEW ADDITION PLANS
23 AB141 BUILDING 83108 NEW ADDITION ROOF FRAMING PLAN
24 AB310 BUILDING 1191 NEW ADDITION SECTIONS
25 AB340 BUILDING 83108 NEW ADDITION SECTIONS
26 AB410 BUILDING 1191 NEW ADDITION ELEVATIONS
27 AB440 BUILDING 83108 NEW ADDITION ELEVATIONS
28 SB110 BUILDING 1191 PLANS
29 SB140 LOWER LEVEL PLAN
30 SB141 WATERWAY PLAN
31 SB142 TOP LEVEL PLAN
32 SB170 BUILDING 1190 PLANS
33 SB340 SECTIONS
34 SB341 SECTIONS
35 SB342 SECTIONS
36 SB540 SPLITTER BOX PLAN AND SECTIONS
37 SB541 DETAILS
38 SB542 DETAILS
39 SB543 DETAILS
P&ID’S
40 D-001 PROCESS PIPING/PID SYMBOLS AND ABBREVIATIONS
DOCUMENT 00 01 15 Page 2
41 D-600 P&ID GENERAL NOTES
42 D-601 PRETREATMENT DIAGRAM
43 D-601-A INFLUENT PUMPS DIAGRAM
44 D-602 MICROSCREEN 1 DIAGRAM
45 D-603 MICROSCREEN 2 DIAGRAM
46 D-604 INFLUENT SPLITTER BOX DIAGRAM
47 D-605 ANOXIC STAGE DIAGRAM
48 D-606 AERATION STAGE A DIAGRAM
49 D-607 AERATION STAGE B DIAGRAM
50 D-608 AERATION STAGE C DIAGRAM
51 D-609 FINAL CLARIFIERS DIAGRAM
52 D-610 SCUM AND RAS DIAGRAMS
53 D-611 AERATION BLOWERS DIAGRAM
54 D-611-A DIGESTER BLOWERS DIAGRAM
55 D-612 DRY POLYMER SYSTEM DIAGRAM
56 D-612-A SLUDGE FEED DIAGRAM
57 D-613 CENTRIFUGE DIAGRAM
58 D-614 SLUDGE CONVEYORS DIAGRAM
59 D-615 SLUDGE THICKENERSDIAGRAM
60 D-616 AEROBIC DIGESTER DIAGRAM
61 D-617 FINAL EFFLUENT DIAGRAM
62 D-618 SODIUM HYPOCHLORITE FEED DIAGRAM
63 D-619 ALUM FEED DIAGRAM
64 D-620 CAUSTIC SODA FEED DIAGRAM
65 D-621 METHANOL FEED DIAGRAM
66 D-630 EXISTING OVERALL FLOW SCHEMATIC
67 D-631 OVERALL FLOW SCHEMATIC
DOCUMENT 00 01 15 Page 3
68 D-700 HYDRAULIC PROFILE
69 D-701 HYDRAULIC PROFILE
70 D-702 HYPDRAULIC PROFILE
PROCESS PIPING DEMOLITION
71 DD110 HEADWORKS BUILDING (B1191) DEMOLITION PLAN
72 DD111 HEADWORKS BUILDING (B1191) DEMOLITION PLAN
73 DD112 HEADWORKS BUILDING (B1191) DEMOLITION PLAN
74 DD140 TREATMENT WORKS (83108) LOWER LEVEL DEMOLITION PLAN
75 DD141 TREATMENT WORKS (83108) WATERWAY DEMOLITION PLAN
76 DD142 TREATMENT WORKS (83108) TOP LEVEL DEMOLITION PLAN
77 DD143 TREATMENT WORKS (83108) PIPING DEMOLTION SCHEDULES
78 DD170 CONTROL BUILDING (B1190) DEMOLITION PLAN
79 DD310 HEADWORKS BUILDING (B1191) DEMOLTION SECTIONS
80 DD311 HEADWORKS BUILDING (B1191) DEMOLTION SECTION
81 DD340 TREATMENT WORKS (83108) DEMOLITION SECTIONS
82 DD341 TREATMENT WORKS (83108) DEMOLITION SECTION
83 DD370 CONTROL BUILDING (B1190) DEMOLITION SECTION
84 DD371 CONTROL BUILDING (B1190) DEMOLITION SECTIONS
85 DD910 HEADWORKS BUILDING (B1191) DEMOLTION PHOTOS
86 DD940 TREATMENT WORKS (83108) DEMOLITION PHOTOS
87 DD970 CONTROL BUILDING (B1190) DEMOLITION PHOTOS
PROCESS PIPING
88 DS100 MAIN BASE WASTEWATER TREATMENT PLANT PROCESS PIPING DEMOLITION SITE
PLAN
89 DS101 MAIN BASE WASTEWATER TREATMENT PLANT PROCESS PIPING SITE PLAN
90 DP110 HEADWORKS BUILDING (B1191) PIPING PLAN
91 DP111 HEADWORKS BUILDING (B1191) PIPING PLAN
92 DP112 HEADWORKS BUILDING (B1191) PIPING PLAN
DOCUMENT 00 01 15 Page 4
93 DP140 TREATMENT WORKS (83108) LOWER LEVEL PIPING PLAN
94 DP141 TREATMENT WORKS (83108) WATERWAY PIPING PLAN
95 DP142 TREATMENT WORKS (83108) TOP LEVEL PIPING PLAN
96 DP143 TREATMENT WORKS (83108) TYPICAL CLARIFIER PLAN
97 DP144 TREATMENT WORKS (83108) RAS/SCUM TANKS PIPING PLAN
98 DP145 TREATMENT WORKS (83108) SLUDGE THICKENER PIPING PLANS
99 DP146 TREATMENT WORKS (83108) PIPING SCHEDULES AND EQUOPMENT SCHEDULES
100 DP170 CONTROL BUILDING (B1190) PIPING PLANS
101 DP171 CONTROL BUILDING (B1190) CENTRIFUGE PLAN
102 DP172 CONTROL BUILDING (B1190) CHEMICAL TANK AREA PLAN
103 DP310 HEADWORKS BUILDING (B1191) PIPING SECTIONS
104 DP311 HEADWORKS BUILDING (B1191) PIPING SECTIONS
105 DP312 HEADWORKS BUILDING (B1191) PIPING SECTION
106 DP340 TREATMENT WORKS (83108) PIPING SECTIONS
107 DP341 TREATMENT WORKS (83108) PIPING SECTIONS
108 DP342 TREATMENT WORKS (83108) PIPING SECTIONS
109 DP343 TREATMENT WORKS (83108) TYPICAL CLARIFIER SECTION
110 DP344 TREATMENT WORKS (83108) AERATION PIPING SECTIONS
111 DP345 TREATMENT WORKS (83108) AERATION PIPING SECTIONS
112 DP346 TREATMENT WORKS (83108) AERATION PIPING SECTIONS
113 DP347 TREATMENT WORKS (83108) RAS/SCUM TANKS PIPING SECTIONS
114 DP348 TREATMENT WORKS (83108) SLUDGE THICKENER PIPING SECTIONS
115 DP370 CONTROL BUILDING (B1190) PIPING SECTIONS
116 DP371 CONTROL BUILDING (B1190) CENTRIFUGE PIPING SECTIONS
117 DP372 CONTROL BUILDING (B1190) POLYMER FEED SYSTEM PLAN AND SECTION
118 DP540 MICROSCREEN SPLITTER BOX DETAILS
119 DP541 WEIR GATE DETAILS AND SECTIONS COVER PLATE DETAILS AND SECTIONS
DOCUMENT 00 01 15 Page 5
120 DP542 TYPICAL AERATION DETAILS
121 DP543 CLARIFIER DETAILS
122 DP544 CLARIFIER DETAILS
123 DP545 CLARIFIER DETAILS
124 DP546 CLARIFIER DETAILS
125 DP547 CLARIFIER AND PARSHALL FLUME DETAILS
126 DP548 MISCELLANEOUS DETAILS
127 DP570 CONTROL BUILDING (B1190) POLYMER SYSTEM DETAILS
ELECTRICAL DEMOLITION
128 ED100 MAIN BASE WASTEWATER TREATMENT PLANT ELECTRICAL SITE DEMOLITION PLAN
129 ED101 MAIN BASE WASTEWATER TREATMENT PLANT EXISTING SITE WIRE AND CONDUIT
RUNS
130 ED102 MAIN BASE WASTEWATER TREATMENT PLANT EXISTING SITE WIRE AND CONDUIT
RUNS
131 ED111 HEADWORKS BUILDING (B1191) LOWER LEVEL ELECTRICAL DEMOLITION PLAN
132 ED112 HEADWORKS BUILDING (B1191) UPPER LEVEL ELECTRICAL DEMOLITION PLAN
133 ED113 HEADWORKS BUILDING (B1191) EXISTING WIRE AND CONDUIT RUNS
134 ED142 TREATMENT WORKS (83108) ELECTRICAL DEMOLITION PLAN
135 ED143 TREATMENT WORKS (83108) EXISTING WIRE AND CONDUIT RUNS
136 ED144 TREATMENT WORKS (83108) EXISTING WIRE AND CONDUIT RUNS
137 ED170 CONTROL BUILDING (B1190) POWER DEMOLITION PLANS
138 ED171 CONTROL BUILDING (B1190) LIGHTING DEMOLITION PLANS
139 ED172 CONTROL BUILDING (B1190) EXISTING WIRE AND CONDUIT RUNS
140 ED173 CONTROL BUILDING (B1190) EXISTING WIRE AND CONDUIT RUNS
141 ED540 TREATMENT WORKS (83108) ELECTRICAL DETAILS
142 ED600 BASE UTILITY SERVICE NO. 1 ONE-LINE DIAGRAM
143 ED601 BASE UTILITY SERVICE NO. 2 ONE-LINE DIAGRAM
144 ED602 EXISTING PANEL PP-1 NO. 2 ONE-LINE DIAGRAM
145 ED603 EXISTING PANEL PP-1 NO. 1 ONE-LINE DIAGRAM
DOCUMENT 00 01 15 Page 6
146 ED604 EXISTING PANEL PP-1 NO. 1 ONE-LINE DIAGRAM
147 ED605 EXISTING PANEL PP-1 NO. 1 ONE-LINE DIAGRAM
148 ED606 EXISTING PANEL LP-12 ONE-LINE DIAGRAM
149 ED607 EXISTING PANEL LP-14 ONE-LINE DIAGRAM
150 ED608 EXISTING PANEL LP-15 ONE-LINE DIAGRAM
151 ED609 EXISTING HEADWORKS MCC LP-16 ONE-LINE DIAGRAM
152 ED610 EXISTING PANEL LP-17 ONE-LINE DIAGRAM
153 ED640 EXISTING MOTOR & SPECIAL OUTLET SCHEDULE
154 ED641 EXISTING MOTOR & SPECIAL OUTLET SCHEDULE
155 ED642 EXISTING FIELD INSTRUMENT & CONTROL DEVICE SCHEDULE
156 ED643 EXISTING POWER/CONTROL PANELS SCHEDULE
157 ED644 EXISTING POWER/CONTROL PANELS SCHEDULE
158 ED645 EXISTING POWER/CONTROL PANELS SCHEDULE
159 ED646 EXISTING POWER/CONTROL PANELS SCHEDULE
160 ED910 HEADWORKS BUILDING (B1191) ELECTRICAL DEMOLITION PHOTOS
161 ED970 CONTROL BUILDING (B1190) ELECTRICAL DEMOLITION PHOTOS
ELECTRICAL
162 E-001 ELECTRICAL NOTES
163 E-002 ELECTRICAL SYMBOLS
164 ES100 MAIN BASE WASTEWATER TREATMENT PLANT ELECTRICAL SITE PLAN
165 ES101 MAIN BASE WASTEWATER TREATMENT PLANT ENLARGED ELECTRICAL SITE PLAN
166 ES102 MAIN BASE WASTEWATER TREATMENT PLANT GROUNDING PLAN
167 ES103 MAIN BASE WASTEWATER TREATMENT PLANT ENLARGED ELECTRICAL SITE PLAN
168 ES104 MAIN BASE WASTEWATER TREATMENT PLANT ENLARGED ELECTRICAL SITE PLAN
169 ES105 MAIN BASE WASTEWATER TREATMENT PLANT ENLARGED ELECTRICAL SITE PLAN
170 EP110 HEADWORKS BUILDING (B1191) TANK LEVEL POWER PLAN
171 EP111 HEADWORKS BUILDING (B1191) LOWER LEVEL POWER PLAN
DOCUMENT 00 01 15 Page 7
172 EL111 HEADWORKS BUILDING (B1191) LOWER LEVEL LIGHTING PLAN
173 EP112 HEADWORKS BUILDING (B1191) UPPER LEVEL POWER PLAN
174 EL112 HEADWORKS BUILDING (B1191) UPPER LEVEL LIGHITNG PLAN
175 EP141 TREATMENT WORKS (83108) WATERWAY POWER PLAN
176 EP142 TREATMENT WORKS (83108) TOP LEVEL POWER PLAN
177 EL142 TREATMENT WORKS (83108) TOP LEVEL LIGHTING PLAN
178 EP143 TREATMENT WORKS (83108) INSTRUMENTATION SCHEDULE
179 EP170 CONTROL BUILDING (B1190) POWER PLANS
180 EL170 CONTROL BUILDING (B1190) LIGHITNG PLANS
181 E-510 HEADWORKS BUILDING (B1191) ELECTRICAL DETAILS
182 E-511 LIGHTING DETAILS AND SCHEDULES
183 E-512 ELECTRICAL DETAILS
184 E-540 TREATMENT WORKS (83108) ELECTRICAL DETAILS
185 E-541 TREATMENT WORKS (83108) LOCAL CONTROL STATION DETAILS
186 E-600 PROPOSED ONE-LINE DIAGRAM
187 E-601 PROPOSED ONE-LINE DIAGRAM
188 E-602 PROPOSED ONE-LINE DIAGRAM
189 E-603 PROPOSED ONE-LINE DIAGRAM
190 E-605 TRANSFORMER ONE-LINE DIAGRAM
191 E-606 TRANSFORMER ONE-LINE DIAGRAM
192 E-607 TRANSFORMER ONE-LINE DIAGRAM
193 E-610 PROPOSED ONE-LINE DIAGRAM
194 E-611 PROPOSED ONE-LINE DIAGRAM
195 E-612 PROPOSED ONE-LINE DIAGRAM
196 E-613 MCC 1190B ONE-LINE DIAGRAM
197 E-614 NEW MCC 1190A ONE-LINE DIAGRAM
198 E-620 NEW MCC 1191A ONE-LINE DIAGRAM
DOCUMENT 00 01 15 Page 8
199 E-621 PROPOSED ONE-LINE DIAGRAM
200 E-630 POWER PANEL PP-83108 ONE-LINE DIAGRAM
201 E-631 MCC 83108 ONE-LINE DIAGRAM
202 E-632 MCC 83108 ONE-LINE DIAGRAM
203 E-633 MICROSCREENS POWER/VFD PANEL ONE-LINE DIAGRAM
204 E-640 NEW MOTOR & SPECIAL OUTLET SCHEDULE
205 E-641 NEW MOTOR & SPECIAL OUTLET SCHEDULE
206 E-642 EXISTING MOTORS TO REMAIN SCHEDULE
207 E-643 NEW FIELD INSTRUMENT & CONTROL DEVICE SCHEDULE
208 E-644 NEW FIELD INSTRUMENT & CONTROL DEVICE SCHEDULE
209 E-645 NEW CONTROLLED VALVES & GATES SCHEDULE
210 E-646 ELECTRICAL SCHEDULES
211 E-701 ELECTRICAL ELEMENTARIES
212 E-702 ELECTRICAL ELEMENTARIES
213 E-703 ELECTRICAL ELEMENTARIES
214 E-704 ELECTRICAL ELEMENTARIES
215 E-705 ELECTRICAL ELEMENTARIES
216 E-706 ELECTRICAL ELEMENTARIES
217 E-707 ELECTRICAL ELEMENTARIES
FIELD WIRING DIAGRAMS
218 EF600 FIELD WIRING DIAGRAM NOTES
219 EF600-A CONTROL NETWORK OVERVIEW
220 EF601 PRETREATMENT FIELD WIRING DIAGRAM
221 EF601-A INFLUENT PUMPS FIELD WIRING DIAGRAM
222 EF602 MICROSCREEN 1 FIELD WIRING DIAGRAM
223 EF602-A MICROSCREEN 1 FIELD WIRING DIAGRAM
224 EF603 MICROSCREEN 2 FIELD WIRING DIAGRAM
DOCUMENT 00 01 15 Page 9
225 EF603-A MICROSCREEN 2 FIELD WIRING DIAGRAM
226 EF604 INFLUENT SPLITTER BOX FIELD WIRING DIAGRAM
227 EF605 ANOXIC STAGE FIELD WIRING DIAGRAM
228 EF605-A ANOXIC STAGE FIELD WIRING DIAGRAM
229 EF605-B ANOXIC STAGE FIELD WIRING DIAGRAM
230 EF605-C ANOXIC STAGE FIELD WIRING DIAGRAM
231 EF606 AERATION STAGE A FIELD WIRING DIAGRAM
232 EF606-A AERATION STAGE A FIELD WIRING DIAGRAM
233 EF606-B AERATION STAGE A FIELD WIRING DIAGRAM
234 EF606-C AERATION STAGE A FIELD WIRING DIAGRAM
235 EF607 AERATION STAGE B FIELD WIRING DIAGRAM
236 EF607-A AERATION STAGE B FIELD WIRING DIAGRAM
237 EF607-B AERATION STAGE B FIELD WIRING DIAGRAM
238 EF607-C AERATION STAGE B FIELD WIRING DIAGRAM
239 EF608 AERATION STAGE C FIELD WIRING DIAGRAM
240 EF608-A AERATION STAGE C FIELD WIRING DIAGRAM
241 EF608-B AERATION STAGE C FIELD WIRING DIAGRAM
242 EF608-C AERATION STAGE C FIELD WIRING DIAGRAM
243 EF609 FINAL CLARIFIERS FIELD WIRING DIAGRAM
244 EF610 SCUM AND RAS FIELD WIRING DIAGRAM
245 EF610-A SCUM AND RAS FIELD WIRING DIAGRAM
246 EF611 AERATION BLOWERS FIELD WIRING DIAGRAM
247 EF611-A DIGESTER BLOWERS FIELD WIRING DIAGRAM
248 EF612 DRY POLYMER SYSTEM FIELD WIRING DIAGRAM
249 EF612-A SLUDGE FEED FIELD WIRING DIAGRAM
250 EF613 CENTRIFUGE FIELD WIRING DIAGRAM
251 EF614 SLUDGE CONVEYORS FIELD WIRING DIAGRAM
DOCUMENT 00 01 15 Page 10
252 EF615 SLUDGE THICKENERS FIELD WIRING DIAGRAM
253 EF616 AEROBIC DIGESTER FIELD WIRING DIAGRAM
254 EF617 FINAL EFFLUENT FIELD WIRING DIAGRAM
255 EF618 SODIUM HYPOCHLORITE FEED FIELD WIRING DIAGRAM
256 EF619 ALUM FEED FIELD WIRING DIAGRAM
257 EF620 CAUSTIC SODA FEED FIELD WIRING DIAGRAM
258 EF621 METHANOL FEED FIELD WIRING DIAGRAM
MECHANICAL
259 M001 Mechanical Symbols and Abbreviations
260 M140 Treatment Facility (83108) – Top Level Mechanical Plan
261 MD170 Control Building (1190) – Mechanical Demolition Plan
262 M170 Control Building (1190) – Mechanical Plan
263 M500 Mechanical Details
264 M800 Mechanical Schedules
265 P001 Plumbing Symbols, Abbreviations and Schedules
266 P140 Treatment Facility (83108) – Top Level Plumbing Plan
267 P500 Plumbing Details
FIRE PROTECTION
268 F-001 FIRE SPRINKLER GENERAL NOTES
269 F-101 FIRE SPRINKLER LEGEND, RISER, SITE PLAN, SECTION
270 F-102 FIRE SPRINKLER LEGEND AND NOTES
271 F-103 FIRE SPRINKLER ISOMETRIC DRAWINGS
272 FA001 FIRE ALARM/MASS NOTIFICATION NOTES, ABBREVIATION, SCHEMATICS AND
LEGEND
273 FA101 FIRE ALARM/MNS PLANS
274 FA102 FIRE ALARM/MNS PLANS
275 FA501 RISER DIAGRAM, MATRIX, FA TRANSMITTER ZONES
276 FA502 FIRE ALARM/MASS NOTIFICATION RISER DIAGRAM
DOCUMENT 00 01 15 Page 11
-- End of Document --
DOCUMENT 00 01 15 Page 12
SECTION 01 11 00
SUMMARY OF WORK
PART 1 GENERAL
1.1 STATEMENT OF WORK
1.1.1 Project Description
The contractor shall provide all supervision, management, quality control, labor, tools, equipment, and materials and performance of all work necessary to construct improvements for the upgrade and modernization of the Main Base Wastewater Treatment Plant.
Major work efforts include: Repair building 1190 and 1191. Replace existing mechanical components that make up the treatment facility (83108). Replace existing electrical components to support process changes. Provide Industrial Control Systems (ICS) to provide energy management, plant monitoring and controls. Replace electrical generator system. Repair concrete cracks and to prevent further damages from weather. Replace ventilation system in chemical storage room and provide new HVAC for specified spaces. Replace existing fire alarm system connecting new mass notification system (MNS). Install new fire protection system with sprinklers. Remove asbestos, arsenic gypsum board and other hazardous materials in areas affected by construction. Provide all necessary work for a complete and usable facility.
The Main Base Wastewater Treatment Plant must remain in operation during construction efforts.
BID OPTIONS
Bid Option Number 1: Reuse existing generator system.
Bid Option Number 2: Install Ultra-Violet Light disinfection system in lieu of Sodium Hypochlorite.
1.1.1.1 SUGGESTED CONSTRUCTION SEQUENCE
A. Headworks B1191:
1. Work associated with the Headworks B1191 process equipment may be accomplished within the CONTRACTOR's own timeline, as they are not sequence dependent with Work related to the Control Building B1190 or Treatment Works 83108 process systems.
2. The existing fine screens and comminutors may be demolished at any time during construction.
3. The influent flow meter shall be demolished after the new flow meter has been successfully started-up and is functioning.
4. The coarse screen and grit pump located in the North Channel
SECTION 01 11 00 Page 1 shall be demolished and replacement equipment installed concurrently.
Similarly, the South Channel coarse screen and grit pump shall be demolished and replaced with new equipment at the same time. The inlet and outlet of each channel may be blocked off, in turn, to facilitate construction. In the alternative, the CONTRACTOR may bypass pump from the manhole upstream of the Headworks B1191 structure, to the Treatment Works 83108, and take both the North and South Channels off-line at the same time.
5. Demolition of the raw sewage (influent) pumping system shall require bypass pumping from the manhole upstream of Headworks B1191.
The CONTRACTOR may opt to complete any or all of the demolition and new construction during this period of bypass pumping. Modifications to the raw sewage (influent) piping at Treatment Works 83108 may also be facilitated during this bypass pumping event.
B. Control Building B1190:
1. Work associated with the Control Building B1190 process equipment shall be coordinated by the CONTRACTOR with other Work scheduled by the CONTRACTOR related to the Treatment Works 83108.
2. Early in the Construction Schedule, CONTRACTOR shall temporarily relocate the existing centrifuge polymer system in order to allow room to construct the new switchgear installation.
3. The new centrifuge polymer system shall be placed into service prior to demolishing the existing centrifuge polymer system.
4. The Work related to the supply water day tank, sludge service (day) tank, water booster pump, and centrifuge shall all be concurrent. Prior to initiating this Work, CONTRACTOR shall notify the Wastewater Treatment Facility Operating Staff in order to permit time to draw down the sludge volume in the aerobic digesters. The drawdown is required to allow the CONTRACTOR time to complete the Work without the need to dewater sludge due to the digesters being at their high operating level. In the event the digester drawdown does not provide adequate time for the CONTRACTOR to complete the Work, CONTRACTOR shall arrange for, and pay for, a mobile dewatering system that the CONTRACTOR shall install and operate; the Operating Staff shall be responsible for disposal of the dewatered sludge.
5. Provide a temporary aluminum sulfate (alum) storage tank (tote), and temporarily relocate the existing alum chemical pumping system prior to demolishing the existing alum tank. Upon successful installation of the new alum tank, reinstall the existing chemical feed pumping system and new magnetic flow metering system. Maintain a minimum of two (2) pumps on-line at all times.
6. Upon removal of the existing final clarifiers from the treatment process, the Treatment Works 83108 polymer system may be demolished.
The new sodium hypochlorite tank may be installed, and the containment area constructed. When the new tank is filled and ready for service, relocate the existing chemical feed pumping system and install the new magnetic flow metering system. During this transition, provide a temporary chemical pumping system to allow a continuous flow of sodium hypochlorite for disinfection. Demolish the existing sodium hypochlorite tank upon successful start-up of the new system. At the CONTRACTOR's option, a temporary sodium hypochlorite tank (tote) and
SECTION 01 11 00 Page 2 pumping system may be provided to allow the demolition Work to be expedited.
C. Treatment Works 83018:
1. Work associated with the Treatment Works 83108 is sequence dependent, and shall be coordinated by the CONTRACTOR with other Work scheduled by the CONTRACTOR related to the Control Building B1190.
The Construction Sequence proposed by the CONTRACTOR shall allow all wastewater received at the Wastewater Treatment Facility to be treated to discharge permit standards. A suggested sequence follows;
CONTRACTOR may propose an alternative sequence that achieves the same objectives:
a. Take Aeration Tank A-1 off-line and install new aeration system. Connect new air main to existing air main supply with temporary piping. Place Aeration Tank A-1 into service. Repeat the process for Aeration Tanks A-2, A-3 and A-4. In lieu of temporary connections to the existing air main supply, CONTRACTOR may opt to simultaneously install the new air main from the Blower Room to the Treatment Works and extend it across Aeration Tanks A-1 to A-4. Install channel gates in each area concurrent with the aeration system Work.
b. Upon successful start-up of the new aeration system in Aeration Tanks A-1, A-2, A-3 and A-4, commence with Work associated with the anoxic stage and miscroscreen facilities.
Utilizing a temporary connection to the existing influent piping located on the west side of the Treatment Works 83108 structure, bypass pump all wastewater flows directly to the inlet channel of Aerobic Stage A Aeration Tanks A-1 to A-4. Construct new anoxic tank modifications, including all channel gates, piping, mixers, splitter box and microscreen facilities. Demolish regulator blower and piping, primary clarifier and equalization (EQ) basin equipment.
c. Clarified effluent from the existing secondary clarifiers shall be bypass pumped by the CONTRACTOR to the chlorine disinfection chamber. Upon successful operation of this bypass pumping operation, CONTRACTOR may demolish the existing aerobic tank, denitrification tank and blowers, secondary aeration tank, associated buried air mains, and related process equipment.
Construct new final clarifiers, channels, Return Activated Sludge (RAS)/scum/recycle pumping facilities, and aeration Stage C.
d. CONTRACTOR shall consider temporary pumping of Mixed Liquor Suspended Solids (MLSS) (at a rate up to 2-times influent flow) from the Aerobic Stage A effluent channel, back to the head end of the anoxic stage (if available) in order to reduce the total nitrogen in the flow stream.
e. The anoxic stage, Aerobic Stage A and the new final clarifiers, with the related RAS/Waste Activated Sludge (WAS)/scum and recycle pumping system, shall be successfully started and operating prior to demolition of the existing final clarifiers and rapid/slow mixers, secondary clarifiers, and construction of the new Aerobic Stage B tanks. Demolish secondary clarifiers, final clarifiers, rapid/slow mixers, and process related equipment, and construct the Aerobic Stage B tanks and chlorine contact tanks.
SECTION 01 11 00 Page 3
f. Install digester blowers and construct new Electrical Room upon demolition of the denitrification blower system. Install buried digester air main concurrent with the new aeration system air main. Isolate and retrofit the digesters one at a time.
Coordinate the scheduling of digester Work with Operating Staff, as to allow continued operation of the digestion process and dewatering of sludge produced. Consider completing this Work concurrent with the centrifuge related systems.
g. Retrofit the thickeners one at a time. Coordinate this Work with digester modifications. Bypass pump from thickeners and from digesters to centrifuge sludge service day tank, as required.
h. CONTRACTOR shall be responsible for all bypass pumping required, tank draining, cleaning, and disposal of all settled solids and grit from treatment tankage.
1.1.1.2 SUGGESTED ELECTRICAL CONSTRUCTION SEQUENCE
A. General:
1. Existing Wastewater Treatment Facility (WWTF) and construction power will originate at existing 6.6kV outdoor cubicle transformer Station Q1190 that provides power to the Control Building B1190 distribution system.
2. Existing 6.6kV outdoor cubicle transformer Station Q1191 that provides power to Headworks Building B1191 will be taken out of service and rebuilt.
3. Rebuilt 6.6kV outdoor cubicle transformer Station Q1191 will be renamed Q1190A and, as the name implies, feed new power distribution in the Control Building B1190 for the entire WWTF.
4. The new equipment and reused existing equipment will be fed from new power distribution that derives its power from the rebuilt 6.6kV outdoor cubicle transformer Station Q1190A.
B. Existing WWTF & Construction Power During Construction:
1. Headworks Building B1191 needs to be refed from the Control Building B1190 208V distribution system. It turns out a few WWTF revisions ago that the Headwords Building B1191 used to be fed from the Control Building B1190 prior to the installation of Q1191.
2. In order to accomplish this, reuse the existing 250A circuit breaker PP-1 (No 2) in B1190 and the existing cable that ends at Manhole HH-11. Install a temporary underground conduit and cable to LP-16A. Splice the cable in the manhole and terminate the cable in LP-16 on the existing feeder breaker to MCCLP16. Open and lock out the main breaker in LP16A and the 6.6kV switch in Q1190 that feeds Q1191. This will allow Q1191 to be removed from service to be rebuilt into Q1190A.
3. With the entire WWTF fed from Q1190, construction power must only be derived from the 420V system in B1190 due to limited capacity of the 208V system in B1190. The existing diesel generator will provide emergency power during this period for the entire WWTF.
SECTION 01 11 00 Page 4
C. Power For New & Reused Existing Equipment During Construction:
1. Motor Control Centers (MCC), switchboards, dry type transformers and distribution panelboards will be used to distribute power directly to new and reused WWTF loads. These items have relatively short lead times when compared to 420V switchgear and generator, and 6.6kV switching equipment and pad-mount transformer.
2. A suggested sequence follows; Electrical CONTRACTOR may propose an alternative sequence that achieves the same objectives:
a. Order the following equipment upon award of Contract: 420V MCC's, 208V MCC's, switchboards, dry type transformers, distribution panelboards first. Follow with 6.6kV pad-mount transformer (XFMR-1190) and load break switch, and 420V generator and switchgear (SWGR-1190A).
b. Install the 420V MCC, 208V MCC, switchboards, dry type transformers, and distribution panelboards in areas to coordinate with General CONTRACTOR. Install 420V feeder cables from the SWGR-1190A location to the three (3) power distribution HUBS all remaining distribution flows from. The HUBS are MCC1191A (B1191), MCC1190A (B1190) and PP-83108 (B83108).
c. Generator Issues
1) WWTF must have 24/7 automatic emergency power available.
2) Base Bid: New generator will occupy same space as old generator, and need startup time with new SWGR-1190A transfer switch controls.
3) Alternate Bid: Existing generator will need startup time with new SWGR-1190A transfer switch controls.
4) New SWGR-1190A with built in transfer switch controls will need an undefined amount of startup time.
d. Electrical CONTRACTOR shall supply temporary emergency power source during transition period. Topology as follows:
1) Trailerable 420V generator, minimum 400KVA.
2) Automatic Transfer Switch (ATS), 420V, minimum 600A.
Recommend: Revise existing outdoor B1191 ATS for 420V.
3) Enclosure with three MCCB's. One (1) for each permanent HUB previously identified. This indoor enclosure would be fed from the rebuilt outdoor ATS.
4) One (1) source of the ATS would be the 420V, 3P3W temporary power cable tapped off LP-14. The other source would be the trailerable generator.
5) The generator and ATS located outside, near B1190, would be checked out prior to new or existing load fed from the electrical HUBS previously identified.
6) The power wiring for this system would be minimum 2-(3)
150MM².
e. Electrical CONTRACTOR shall provide temporary feeders, connections and circuit breakers as outline below. Temporary circuit breaker in each HUB will provide expedited change over between temporary and permanent power source. Note: Now is the time to determine standard phase sequence and motor rotation
SECTION 01 11 00 Page 5
WWTF-wide.
1) MCC1190A: Provide temporary feeder cable between temporary 420V circuit breaker enclosure previously described and circuit breaker in MCC. This will back feed temporary power to the MCC.
Prior to energization prepare permanent 420V cables for landing in MCC but do not install permanently.
2) PP-83108: Two (2) new power cables will be installed between SWGR-1190A and this panel. Prior to energization prepare 420V cables for landing in PP-83108 but only temporarily terminate one cable on circuit breaker in PP-83108. Terminate the other end at the temporary 420V circuit breaker enclosure previously described to backfeed temporary power. Note: Keep cable long enough to reach SWGR-1190A. This load will only require one (1) cable when fully loaded.
3) MCC1191A: Two (2) power cables will be installed between SWGR-1190A and this MCC. One (1) will be new, and the other re-used at the end of construction. This load will also only require one (1) cable when fully loaded. Prior to energization, prepare 420V cable for landing in MCC. Temporarily terminate cable on circuit breaker in MCC. Terminate the other end at the temporary 420V circuit breaker enclosure previously described to backfeed temporary power. Note: Keep cable long enough to reach
SWGR-1190A.
4) The completion of this work will allow all new and reused equipment to be fed by permanent distribution with a temporary automatic emergency source.
D. Permanent Power Distribution Equipment For HUBS:
1. Install rebuilt Q1190A, XFMR_1190 and SWGR-1190A. This equipment can be installed as available as its only time line is to be ready for startup of the new or existing generator.
2. This equipment may be energized but the ATS controls can only be fully checked out with:
a. Base Bid: New generator availability.
b. Alternate Bid: Existing generator availability.
E. Base Bid - Generator Replacement:
1. This replacement cannot begin until:
a. All existing WWTF loads that are reused have been refed from new power distribution.
b. All other existing plant loads are disconnected.
c. Tear out existing generator, controls and wiring.
2. Install new generator controls and wiring.
3. Coordinate startup with SWGR1190A ATS control startup.
4. Provide load bank for testing using the trailerable generator terminal box.
SECTION 01 11 00 Page 6
5. After successful startup of rebuilt Q1190A, XFMR_1190, SWGR-1190A and generator, one-by-one transfer HUBS to permanent power.
6. Remove temporary 420V power distribution: generator, ATS, breaker panel and wiring.
7. Revise existing Q1190 internal 6.6kV.
F. Alternate Bid - Reuse Existing Generator:
1. This reuse cannot begin until:
a. All existing WWTF loads that are reused have been refed from new power distribution.
b. All other existing plant loads are disconnected.
2. Provide permanent feeder from new terminal box at LP-14.
Existing 420V wire from Q1190 will be connected with a power terminal block. Install control wiring between existing generator control panel and SWGR1190A ATS.
3. Coordinate startup with SWGR1190A ATS control startup.
4. Provide load bank for testing using the trailerable generator terminal box.
5. After successful startup of rebuilt Q1190A, XFMR_1190, SWGR-1190A and generator, one-by-one transfer HUBS to permanent power.
6. Remove temporary 420V power distribution: generator, ATS, breaker panel and wiring.
7. Revise existing Q1190 internal 6.6kV ATS to function as a fixed position switch
1.1.1.3 Project Engineer Qualifications
The Contractor shall appoint a skilled Licensed Construction Engineer or Architectural Engineer in accordance with paragraphs 1 and 2 of Article 4, Contract Handling Regulations of the Prime Minister's Office of the Government of Japan, as the Project Engineer for this contract. A First Grade Construction Engineer or Architectural Engineer is required.
1.1.2 Location
The work shall be located at Misawa Air Base, Japan (Base).
1.1.3 Definitions
The term "United States" is assumed to appear before the word "Government" whenever the latter word appears in this contract, except where the word "Government" refers to a different named Government.
1.2 AUTHORITY
Except as noted below, the term "Contracting Officer" (CO) as used in this specification includes the authorized representative of the CO acting within the limits of his/her authority. With respect to all paragraphs of
SECTION 01 11 00 Page 7 the specifications citing "approval by the CO" and all paragraphs cited in Material Approval Submittals, of the solicitation, the term "Contracting Officer" means only those individuals properly appointed as a Contracting Officer within the Contracting Squadron; no other Government personnel has the authority to grant such approval. This includes the Contracting Officer's Representative (COR). The COR has authority to review Material Submittal packages and recommend approval by the CO. At the Final Acceptance Inspection, the COR will perform the inspection and recommend acceptance or conditional acceptance to the CO.
1.3 EXISTING WORK
In addition to "FAR 52.236-9, Protection of Existing Vegetation, Structures, Equipment, Utilities, and Improvements:"
a. Remove or alter existing work in such a manner as to prevent injury or damage to any portions of the existing work which remain.
b. Repair or replace portions of existing work which have been altered during construction operations to match existing or adjoining work as approved by the CO. At the completion of operations, existing work shall be in a condition equal to or better than that which existed before new work started.
1.4 WORK AREA
The Contractor's personnel are restricted to the area of construction only. Transiting of areas not in the contract is not permitted except as required in the performance of this contract. Contractor shall secure work site(s) during non-working hours.
Adequate outside security lighting shall be provided at the Contractor's temporary facilities. The Contractor shall be responsible for the security of its own equipment; in addition, the Contractor shall notify the appropriate law enforcement agency requesting periodic security checks of the temporary project field office. Provide warning signs, hazardous communications, and other safety information in both Japanese and English, when non-English speaking personnel are in the area.
1.5 LOCATION OF UNDERGROUND FACILITIES
The Contractor shall obtain an Air Force (AF) Form 103 from Base Civil Engineering. This form will be approved/signed and utilities will be marked one time by the Government. The Contractor shall be responsible for maintaining these markings.
1.5.1 Notification Prior to Excavation
Notify the CO at least 48 hours prior to starting excavation work.
1.5.2 Excavation
a. Permits: The Contractor shall obtain an excavation permit before any excavation is started. The form(s) and the offices to be contacted will be provided by 35 CES/CENM project inspector and the Contractor is responsible for obtaining the required coordination. Those areas which are known to contain underground utility lines will be designated as caution areas. The Contractor must exercise extreme caution when accomplishing the required
SECTION 01 11 00 Page 8 excavation work. Hand excavation is required within 914.4 millimeters (mm) of existing utility lines. The Government reserves the right to repair all utility lines damaged by the Contractor at the expense of the Contractor.
b. Open Trenches: The Contractor shall rope off/barricade all open trenches in accordance with standard construction procedures, to include hazardous/warning signs.
c. Restoration: The Contractor shall restore all excavated areas to their original condition, to include backfill, original compaction, sodding, and scrubbings. New/replacement sod shall be placed edge-to-edge and staggered, unless otherwise shown or indicated.
1.6 WORKMANSHIP
a. Materials shall be installed in accordance with the approved recommendations of the manufacturer. The installation shall be accomplished by workmen skilled in this type of work.
b. Sufficient precautions shall be taken during the construction to protect all personnel from injury and to prevent damage of the Government-owned materials and equipment. The Contractor shall replace damaged Government properties caused by this project with new materials or equipment without additional cost to the Government. The work shall proceed in such a manner as to minimize the spread of dust and flying particles.
c. Demolition and Salvage: Materials to be removed shall be removed carefully so as not to damage material which is to remain or material which is deemed salvageable material. Sufficient safety precautions shall be taken to protect all personnel from injury.
All items to be removed shall be disposed of off base by the Contractor in an approved dumping area in accordance with local laws and regulations. Contractor shall restore all damaged surfaces and openings as a result of work under this contract to match new and/or existing adjacent surfaces unless otherwise specified or shown.
1.7 DELIVERY AND STORAGE
Equipment and materials shall be properly stored, adequately protected, and carefully handled to prevent damage before and during installation.
Equipment and materials shall be handled, stored, and protected in accordance with the manufacturer's recommendations and as approved by the CO. Damaged or defective materials and equipment shall be replaced with new materials and equipment at no cost to the Government.
1.8 STANDARD PRODUCTS
Materials and…
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