TL CDRL A027 Testing and Cert Samplev2.pdf
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This is a CDRL A027 Testing Certification Report covering the April–June 202X inspection period for pressure vessels, breathing air tanks, and high-pressure piping systems across multiple federal facilities.
The report documents external visual examination inspection results for 47 line items distributed across facilities including PEMO, HSF, NVAFB, PMEL, FUELS LAB, SVAFB, and HPGSA. Inspection ratings are categorized as Acceptable, Rejectable, or Other. Rejectable items include: PV-129 (breathing air vessel with audible leak at GV-20), PV-112 and PV-113 (pressure vessels with uncalibrated support equipment and RVs), PV-182 (dissimilar metals on tubing assemblies), PV-226 through PV-230 (GN2 vessels with dissimilar metals, foundation offsets, and missing system designators), and risers 1, 3, and 4 (high-pressure piping with security deficiencies and corrosion issues). The report tracks inspection dates, next inspection dates, unique ISI task performance, RV and PG calibration requirements with specific calibration dates, and certification dates ranging from 1994 to 2037. Multiple items require attention for corrosion control, biological growth remediation, paint restoration, grounding path verification, and missing relief valve system designators. Vessels PV-189, PV-190, PV-166, and PV-175 are noted as relocated or awaiting testing, while vessels at SLC-4E HPGSA (PV-222 through PV-225) have been decommissioned and isolated from pressure sources.
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CDRL A027 Testing Certification Report April - June 202X
LINE NBR FAC NBR LOCATION PV # ITEM DESCRIPTION INSPECTION RATING
INSPECTION
DATE
NEXT INSPECTION
DATE
SPECIFIC
ISI
TASKS
UNIQUE ISI
LAST
PERFORMED
UNIQUE ISI
NEXT
INSPECTION
DATE
RV
CALIBRATION
REQUIRED?
RV
CALIBRATION
DATE
NEXT RV
CALIBRATION
DATE
PG
CALIBRATION
REQUIRED?
PG
CALIBRATION
DATE
NEXT PG
CALIBRATION
DATE
LAST
CERTIFICATION
DATE
NEXT
CERTIFICATION
DATE REJECTABLE ITEMS INSPECTION NOTES
1 871 PEMO PV-128 BREATHING AIR TANK PV-128, 338 CF, MONOBLOC DESIGN External Visual Examination Acceptable 202601 202701 UTV 201812 202812 Yes 20251210 20261210 Yes 20251209 20261209 2008 2028 2 871 PEMO PV-129 BREATHING AIR VESSEL PV-129, 338 CF, MONOBLOC DESIGN External Visual Examination Rejectable 202601 202701 Yes 20251210 20261210 Yes 20251209 20261209 2008 2028 Small audible leak at GV-20
3 871 PEMO PV-130 LIQUID AIR TANK PV-130, 400 GAL, HORZ External Visual Examination Acceptable 202601 202701 Yes 20251029 20261029 No N/A N/A N/A 2037 Broken annulus cover recommend replacing, bio growth and light corrosion
4 974 HSF PV-132 HORIZONTAL N204 VESSEL PV-132, TK-201, 28,000 GAL External Visual Examination Acceptable 202604 202704 UTT 201811 2028 Yes 20251105 20261105 Yes 20260819 20260819 2008 2028 Biological growth on vessel, chipped/cracked paint. Light corrosion at anchors.
5 974 HSF PV-133 HORIZONTAL N204 VESSEL PV-133, DEACTIVATED, TK-202, 28,000 GA External Visual Examination Acceptable 202604 202704 Yes 20251105 20261105 Yes 20260123 20270123 2008 2028 Biological growth on vessel, chipped/cracked paint. Light corrosion at anchors.
6 974 HSF PV-134 HORIZONTAL N204 VESSEL PV-134, DEACTIVATED, TK-203, 28,000 GA External Visual Examination Acceptable 202604 202704 Yes 20251105 20261105 Yes 20251001 20261001 2008 2028 Biological growth on vessel, chipped/cracked paint. Light corrosion at anchors.
7 974 HSF PV-135 HORIZONTAL N204 VESSEL PV-135, TK-204, 28,000 GAL External Visual Examination Acceptable 202604 202704 UTT 201811 2028 Yes 20260126 20270126 Yes 20260324 20270324 2008 2028 Biological growth on vessel, chipped/cracked paint. Light corrosion at anchors.
8 974 HSF PV-136 HORIZONTAL PV-136, DEACTIVATED, TK-205, 28,000 GAL External Visual Examination Acceptable 202604 202704 Yes 20260126 20270126 Yes 20260828 20270828 2008 2028 Biological growth on vessel, chipped/cracked paint.
9 974 HSF PV-137 HORIZONTAL N204 VESSEL PV-137, TK-206, 28,000 GAL External Visual Examination Acceptable 202604 202704 UTT 201811 2028 Yes 20260126 20270126 Yes 20260224 20270224 2008 2028 Biological growth on vessel, chipped/cracked paint.
10 974 HSF PV-143 PRESSURE VESSEL PV-143, SEPARATOR External Visual Examination Acceptable 202604 202704 UTT 2026 Yes 20260113 20270113 Yes 20260217 20270217 2015 2035 Chipped paint. TR Project proposal for testing in work.
11 974 HSF PV-144 PRESSURE VESSEL PV-144, SEPARATOR External Visual Examination Acceptable 202604 202704 UTT 2026 Yes 20260113 20270113 Yes 20252307 20260723 2015 2035 Minor chips in paint. TR Project proposal for testing in work.
12 974 HSF PV-145 PRESSURE VESSEL PV-145, 338 CF, MONOBLOC DESIGN External Visual Examination Other 202604 202704 UTT 2026 Yes 20251510 20261015 Yes 20250225 20270225 2008 2028 Dissimilar metals on flange assemblies, large areas of cracked and chipping paint. Recommend corrosion control. TR Project proposal for testing in work.
13 976 HSF PV-146 PRESSURE VESSEL PV-146, TK-101, 28,000 GAL External Visual Examination Acceptable 202605 202705 UTT 201811 2028 Yes 20251203 20261203 Yes 20260212 20270217 2007 2027 Cracked/chipping paint, light bio growth.
14 976 HSF PV-147 PRESSURE VESSEL PV-147, DEACTIVATED, TK-102, 28,000 GAL External Visual Examination Acceptable 202605 202705 AE/RT 2025 Yes 20251202 20261202 Yes 20251202 20261202 2008 2028 Cracked/chipping paint, light bio growth. TR Project proposal for testing in work.
15 976 HSF PV-148 PRESSURE VESSEL PV-148, TK-103, 28,000 GAL External Visual Examination Other 202605 202705 UTT 201811 2028 Yes 20251203 20261203 Yes 20250701 20260701 2015 2035 Cracked/chipping paint, light bio growth, large area of erroded sand at/under the vessel containment/foundation should be assessed for safety/failure.
16 976 HSF PV-149 PRESSURE VESSEL PV-149, TK-104, 28,000 GAL External Visual Examination Acceptable 202605 202705 UTT 201811 2028 Yes 20260114 20270114 Yes 20251202 20261202 2008 2028 Cracked/chipping paint, crasked and protruding groutingon W pedistal.
17 976 HSF PV-156 PRESSURE VESSEL PV-156, SEPARATOR External Visual Examination Other 202605 202705 UTT 201906 2029 Yes 20260318 20270318 Yes 20251216 20261216 2015 2035 No apparent grounding path, light bio growth.
18 976 HSF PV-157 PRESSURE VESSEL PV-157, SEPARATOR External Visual Examination Other 202605 202705 UTT 201906 2029 Yes 20251121 20261121 Yes 20251121 20261121 2015 2035 No apparent grounding path, small ares of bio growth and chipped paint.
19 976 HSF PV-158 PRESSURE VESSEL PV-158, 338 CF, MONOBLOC DESIGN External Visual Examination Other 202605 202705 UTT 2017 2027 Yes 20251015 20261015 Yes 20251014 20261014 2007 2027 Dissimilar metals on flange assemblies, light corrosion, recommends corrosion control. TR Project proposal for testing in work.
20 976 HSF PV-150 PRESSURE VESSEL PV-150, TK-105, 28,000 GAL External Visual Examination Acceptable 202605 202705 UTT 201811 2028 Yes 20260112 20270114 Yes 20251216 20261216 2008 2028 Cracked/chipping paint, moderate bio growth. TR Project proposal for testing in work.
21 976 HSF PV-151 PRESSURE VESSEL PV-151, TK-106, 28,000 GAL External Visual Examination Acceptable 202605 202705 RT 201811 2028 Yes 20260114 20270114 Yes 20261202 20261202 2008 2028 Cracked/chipping paint, moderate bio growth. TR Project proposal for testing in work.
22 1559 NVAFB PV-112 PRESSURE VESSEL (PV-112), 310 CF External Visual Examination Rejectable 201901 202001 UTV 2014 * Yes 20111101 20121101 Yes 201111 1995 2015
Support equipment not calibrated, RV's not calibrated, no known last inspection since removed from previous LOSC.
Panel inside facility may be a hazard if not locked out and made safe.
23 1559 NVAFB PV-113 PRESSURE VESSEL (PV-113), 310 CF External Visual Examination Rejectable 201901 202001 UTV\RT 2014 * Yes 20111101 20121101 Yes 201111 1995 2015
Support equipment not calibrated, RV's not calibrated, no known last inspection since removed from previous LOSC.
Panel inside facility may be a hazard if not locked out and made safe.
24 1737 PMEL PV-166 PRESSURE VESSEL PV-166, LAYERED VESSEL DESIGN External Visual Examination Other 201811 201911 UTV/RT 2024 Yes 20180123 20190123 Yes 20180123 20190123 2014 2034 Vessel replacement in progress 2026, moving Taylor Forge vessels from 8350 below.
25 6670 FUELS LAB PV-175 PRESSURE VESSEL PV-175, LAYERED VESSEL DESIGN External Visual Examination Other 201811 201911 UTV 2024 Yes 20180323 20190323 Yes 20180712 20190712 2014 2034 Vessel replacement in progress 2026, moving Taylor Forge vessels from 8350 below.
26 8310 NVAFB PV-181 PRESSURE VESSEL PV-181, PROC. & SUPP FACILITY External Visual Examination Other 202603 202703 UTV/RT/MT 2026 Yes N/A NH/A No N/A N/A 2016 2036 Vessel is out of service and disconnected from pressure source.
27 8310 NVAFB PV-182 PRESSURE VESSEL PV-182, PROC. & SUPP FACILITY External Visual Examination Rejectable 202603 202703 UTT/RT 2020/2030 Yes 202512 202612 No N/A N/A 2010 2030 Dissimilar metals on tubing assemblies 28 8350 NVAFB PV-188 PRESSURE VESSEL PV-188, 400 CF, HELIUM FARM External Visual Examination Acceptable N/A #VALUE! Yes 20190522 20200522 No N/A N/A 1994 1994 Vessel removed from site
29 8350 NVAFB PV-189 PRESSURE VESSEL PV-189, 400 CF, HELIUM FARM External Visual Examination Acceptable 202502 202602 Yes 20240826 20250826 No N/A N/A 1994 1994 Vessel out of service, under low pressure GN2 purge.
Vessel moved to 1737. Vessels relocated to 1737 and 6670
30 8350 NVAFB PV-190 PRESSURE VESSEL PV-190, 400 CF, HELIUM FARM External Visual Examination Acceptable 202502 202602 Yes 20240826 20250826 No N/A N/A 1994 1994 Vessel out of service, under low pressure GN2 purge.
Vessel moved to 6670. Vessels relocated to 1737 and 6670
31 SLC-4E HPGSA PV-222 PRESSURE VESSEL PV 222 GN2, LAYERED VESSEL DESIGN External Visual Examination Other 202602 202702 UTT 2025 Yes 20210424 **** No N/A N/A 2010 2030
Dissimilar metals on flange assemblies, large areas of cracked and chipping paint. Relief valves missing system designators, relief valves calibration is past the traditional one year interval.
Vessel decomissioned and isolated from pressure source.
32 SLC-4E HPGSA PV-223 PRESSURE VESSEL PV 223 GN2, LAYERED VESSEL DESIGN External Visual Examination Other 202602 202702 UTT 2025 Yes 20210424 **** No N/A N/A 2010 2030 Dissimilar metals on flange assemblies Vessel decomissioned and isolated from pressure source.
33 SLC-4E HPGSA PV-224 PRESSURE VESSEL PV 224 GN2, LAYERED VESSEL DESIGN External Visual Examination Other 202602 202702 UTT 2025 Yes 20210424 **** No N/A N/A 2010 2030 Dissimilar metals on flange assemblies, large areas of cracked and chipping paint.
Vessel decomissioned and isolated from pressure source.
34 SLC-4E HPGSA PV-225 PRESSURE VESSEL PV 225 GN2, LAYERED VESSEL DESIGN External Visual Examination Other 202602 202702 UTT 2025 Yes 20210424 **** No N/A N/A 2010 2030 Dissimilar metals on flange assemblies, large areas of cracked and chipping paint.
Vessel decomissioned and isolated from pressure source.
35 SLC-4E HPGSA PV-226 PRESSURE VESSEL PV 226 GN2, MONOBLOC WITH SS LINER External Visual Examination Rejectable 202602 202702 Yes 20210424 **** No N/A N/A 2010 2030
Dissimilar metals on flange assemblies, large areas of cracked and chipping paint. Relief valves missing system designators, relief valves calibration is past the traditional one year interval.
Foundation offset. Isolation valve in need of corrosion control.
36 SLC-4E HPGSA PV-227 PRESSURE VESSEL PV 227 GN2, MONOBLOC WITH SS LINER External Visual Examination Rejectable 202602 202702 Yes 20210424 **** No N/A N/A 2010 2030
Dissimilar metals on flange assemblies, large areas of cracked and chipping paint. Relief valves missing system designators, relief valves calibration is past the traditional one year interval.
Foundation offset. Isolation valve in need of corrosion control.
37 SLC-4E HPGSA PV-228 PRESSURE VESSEL PV 228 GN2, MONOBLOC WITH SS LINER External Visual Examination Rejectable 202602 202702 Yes 20210424 **** No N/A N/A 2010 2030
Dissimilar metals on flange assemblies, large areas of cracked and chipping paint. Relief valves missing system designators, relief valves calibration is past the traditional one year interval.
Foundation offset. Isolation valve in need of corrosion control.
38 SLC-4E HPGSA PV-229 PRESSURE VESSEL PV 229 GN2, MONOBLOC WITH SS LINER External Visual Examination Rejectable 202602 202702 Yes 20210424 **** No N/A N/A 2010 2030
Dissimilar metals on flange assemblies, large areas of cracked and chipping paint. Relief valves missing system designators, relief valves calibration is past the traditional one year interval.
Foundation offset. Isolation valve in need of corrosion control.
39 SLC-4E HPGSA PV-230 PRESSURE VESSEL PV 230 GN2, MONOBLOC WITH SS LINER External Visual Examination Rejectable 202602 202702 Yes 20210424 **** No N/A N/A 2010 2030
Dissimilar metals on flange assemblies, large areas of cracked and chipping paint. Relief valves missing system designators, relief valves calibration is past the traditional one year interval. Pipe at isolation valve missing U-bolt support.
Foundation offset. Isolation valve in need of corrosion control.
40 6670 NVAFB PV-175 Horizontal GN2 Vessel External Visual Examination Acceptable N/A #VALUE! Yes N/A N/A Yes N/A N/A 2014 2034 New install, awaiting testing 41 1737 NVAFB PV-166 Horizontal GN2 Vessel External Visual Examination Acceptable N/A #VALUE! Yes N/A N/A Yes N/A N/A 2014 2034 New install, awaiting testing
42 SLC-6 SVAFB Riser-1 GN2 High Pressure Piping External Visual Examination Rejectable 202510 202610 No No N/A N/A N/A N/A System designators missing, moderate to high levels of corrosion
No support pads to prevent metal on metal contact.
Corrosion control recommended. Recommend installation of vent valve.
43 Kelp Road SVAFB Riser-3 GN2 High Pressure Piping External Visual Examination Rejectable 202510 202610 No No N/A N/A N/A N/A Valve not secured from unauthorized actuation. Area overgrown limiting access.
44urf & Kelp Roa SVAFB Riser-4 GN2 High Pressure Piping External Visual Examination Rejectable 202510 202610 No No N/A N/A N/A N/A Valve not secured from unauthorized actuation.
Areas of light corrosion. Area totally overgrown limited/difficult access.
45 SLC-4W SVAFB Riser-5 GN2 High Pressure Piping External Visual Examination Acceptable 202510 202610 No No N/A N/A N/A N/A Corrosion control recommended. NCR sticker missing from gauge. No apparent grounding path.
46 SLC-4E HPGSA Riser-6 GN2 High Pressure Piping External Visual Examination Acceptable 202510 202610 Yes 20240424 No N/A N/A Apr-25 Apr-25 NCR stickers missing from gauges. Insulation split, no apparent grounding path
47 SLC-3E SVAFB Riser-7 GN2 High Pressure Piping External Visual Examination Other 202510 202610 No No N/A N/A N/A N/A No apparent grounding path. Recommend additional bollard for protection from vehicles.
* - Unknown because significantly past due date
***-Requires confirmation ** - Unknown due to expired or missing calibration tags
SAMPLE
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