Attachment 9 - Drawing 2400m0166.pdf

749 KB Posted

Attached to
704 MHZ Conditioning Box
Solicitation number
MB470766
Issued by

About this file

Written by GovTribe AI ·

This is a technical engineering drawing for a component of the Electron-Ion Collider project at Brookhaven National Laboratory. The document consists of two detailed sheets describing "Braze Fittings" and "Final Machining" for a specialized lid assembly with precise ultra-high vacuum (UHV) requirements. The assembly involves multiple components including a lid assembly, water plugs, brazed half nipples, and weld fittings, fabricated using gold and copper brazing materials with strict specifications. Key technical requirements include passing a helium leak test of 2x10^-10 std cc/sec, ensuring all braze joints are leak-tight with a maximum leak rate of 1x10^-9 atm cc He/sec, and being compatible with an ultra-high vacuum environment. The manufacturing process involves precise machining, brazing, and post-brazing finishing, with detailed tolerance specifications and material standards (ASTM B152, B187, A269) specified for each component.

View the file

Other files

File Type Posted
Enclosure A - Draft PO 470766.PDF PDF
Attachment 2 - Drawing 2400m0128.pdf PDF
Attachment 13 - Drawing 2400m0170.pdf PDF
Attachment 10 - Drawing 2400m0167.pdf PDF
Attachment 6 - Drawing 2400m0135.pdf PDF
Attachment 3 - Drawing 2400m0131.pdf PDF
Attachment 14 - QA101.pdf PDF
B.1 RFQ 470766.pdf PDF
Enclosure D - Vendor ACH Authorization Form.pdf PDF
Attachment 8 - Drawing 2400m0139.pdf PDF
Enclosure C - Quotation Pricing Sheet.pdf PDF
Enclosure B - AMS-FORM-050 Reps and Certs.pdf PDF
Attachment 1 - Statement of Work 470766 dated 9_19_25.pdf PDF
Attachment 4 - Drawing 2400m0133.pdf PDF
Attachment 5 - Drawing 2400m0134.pdf PDF
Attachment 7 - Drawing 2400m0136.pdf PDF
Enclosure F - W8 Form (Foreign Vendors).pdf PDF
Enclosure E - W-9 Form (Domestic Vendors).pdf PDF
Attachment 12 - Drawing 2400m0169.pdf PDF
Attachment 11 - Drawing 2400m0168.pdf PDF
Show all 20

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file
Try for free Login

Text version

The file's text, extracted by GovTribe without its formatting.

A

B

C

D

6 5

G

E

F

NOTES:

H

8 6 5

24 3 1

A

D W G

N O

R E V S H T

O F

C

D

2 4 3

G

E

F

H

CREO

ELECTRON-ION COLLIDER

SCALE:

DRAWING NUMBER:

FINISH

APPLICATION

CATEGORY

Q.A.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

USED ON DRAWING NO. QTY. PER ASS'Y.

BREAK SHARP EDGES

ANGULAR TOLERANCE �#�1�$�

DECIMAL TOLERANCES

.X �#� .030

.XX �#� .015

.XXX �#� .005

ACCORDANCE WITH

ASME Y14.5 2009

INTERPRET IN GENERAL

E

SIZE

SHEET OFWEIGHT:

UPTON, N.Y. 11973

REV.

.03 MAX. MIN. 015

BROOKHAVEN NATIONAL LABORATORYE I C

2X 90.0�$�

2X 90.0�$�

M

REVISION APPROVALS

SUPVENGDESCHKBYDATEDESCRIPTIONECN NO.REV

------1

ESR 704 MHZ FPC TEST

FINAL BRAZING ASSEMBLY

LID, BRAZED FITTINGS

2400M0166 1/2

397.3

2400M0170

1 2 A3DEPARTMENT

CHAIR

SAFETY / RSC

Q.A.

DIVISION

HEAD

CEE / CME

SUPERVISOR

APPROVAL

ENG / PHY

APPROVAL

DESIGN

APPROVAL

CHECKED

BY

DRAWN BY P-D. MALENDELE 07/25/25

BILL OF MATERIALS

REMARKSDESCRIPTIONPART NUMBERITEM

NUMBERQTY

ASTM B152LID ASSEMBLY MACHINING2400M016811

ASTM B187WATER PLUG2400M013128

BRAZED HALF NIPPLE, UPPER MACHINING2400M013532

ASTM A269WELD FITTINGS W/ 1" TUBE2400M013642

35Au/65CuGOLD & COPPER .002 BFM FOIL52

35Au/65CuGOLD & COPPER BRAZE WIRE .020 DIAMETER62

35Au/65CuGOLD & COPPER BRAZE WIRE .040 DIAMETER714

1. MAKE FROM 2400M0168-5 " LID "

2. FABRICATE IN ACCORDANCE WITH SPECIFICATION EIC-VSG-SPC-023.

3. ASSEMBLY TO BE USED IN ULTRA-HIGH VACUUM ENVIRONMENT AND MUST BE UHV COMPATIBLE.

4. ASSEMBLY MUST PASS A HELIUM LEAK TEST OF 2X10^-10 STD CC/SEC HE

5. ALL BRAZE JOINTS TO BE LEAK TIGHT. LEAK RATE NOT TO EXCEED 1 X 10e-9 ATM CC HE/SEC.

" BRAZE FITTINGS"

SEE DETAIL A

2X LEAK CHECK

SEE DETAIL B

SEE DETAIL C

ALIGN WITH SCRIBE MARKS

LOCATED ON ITEM #1

PRIOR TO BRAZE OPERATION

DETAIL A

SCALE 2/1

8X BRAZE BELOW FLUSH

PEEN IN PLACE

DETAIL B

SCALE 2/1

2X VIEW

2X BRAZE

DETAIL C

SCALE 2/1

2X VIEW

2X BRAZED

THIS INFORMATION IS CONTROLLED BY THE

U.S. DEPARTMENT OF COMMERCE EXPORT

CONTROL ADMINISTRATION REGULATIONS

15 CFR PARTS 730-774 AS EAR99 TECHNOLOGY

ISOMETRIC VIEW

FOR REFERENCE ONLY

REF

REF

REF

REF

REF

REF

APPROVED R&D

ELEC APPVL IN

W

INDCHILL

SHEET OF

E

CATEGORY:

Q.A.

WEIGHT:SCALE:

DRAWING NUMBER:SIZE

D W G

N O

A

REV.

S H T

O F

R E V

A

B

C

D

6 5

G

E

F

H

8 6 5

ELECTRON-ION COLLIDER

UPTON, N.Y. 11973

24 3

C

D

2 4 3

G

E

F

H

BROOKHAVEN NATIONAL LABORATORY

29.539 .001

( )30.16

7.045 16.075 ( )7.045

( )27.782 ( )1.1911.191

R

TYP.

.13

( )20.50

( )30.16

( )2.051

( )2.82

17.968

.954 .003 1.266

27.782

.879 .003

1.191

( )20.50

10.250

2X �n� THRU3.897

( )2.051

( )2.960

( )4.871

6.497

( )2.820

2.113

.707

1.266

( )17.968

( )1.266

2X R.13

R3.543

4X R.40

2X R.39

19.875 .001

4X �x�.688 �x�.03

.261 .002

2400M0166 A3

1/2 397.6 2 2

M

"FINAL MACHINING"

6. AFTER BRAZING MACHINE THE FOLLOWING:

- QUALIFY TOP SURFACE

- FINISH VACUUM PORT ID

- FINISH TOP POCKET

7. BREAK ALL SHARP EDGES .010 X 45 �$�

8. TAG PART WITH DRAWING NUMBER IN ACCORDANCE WITH MIL-STD-130.

SECTION B-B

T S

SECTION A-A

Z

Y

T-S

Y-Z

A

B

APPROVED R&D

ELEC APPVL IN

W

INDCHILL

Sheet 1
Views
FRONT
TOP
right_4
A
new_view_7
B
C
Sheet 2
Views
new_view_21
bottom_23
bottom_24
right_26
Zones
A1

File details come from the government source that posted it. Updated .