Attachment 10 - Drawing 2400m0167.pdf

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704 MHZ Conditioning Box
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MB470766
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This document is a detailed engineering drawing for a Braze Fittings assembly for the Electron-Ion Collider project at Brookhaven National Laboratory. The technical drawing (drawing number 2400M0167) includes two sheets with comprehensive design specifications for a precision-engineered component intended for use in an ultra-high vacuum environment. The bill of materials lists 8 distinct parts, including base machining, half nipples, water plugs, weld fittings, and brazing wires made from specific materials like ASTM B152, ASTM A269, and ASTM B187.

Key technical requirements include a helium leak test with a maximum leak rate of 2x10^-10 std cc/sec, with all braze joints required to be leak-tight and not exceed 1x10^-9 atm cc He/sec. The assembly must be UHV (ultra-high vacuum) compatible, with specific fabrication instructions following specification EIC-VSG-SPC-023. Additional manufacturing notes specify post-brazing machining steps, including qualifying the top surface, finishing the top pocket, and breaking sharp edges. The drawing is marked as controlled by the U.S. Department of Commerce Export Control Administration regulations under 15 CFR Parts 730-774 as EAR99 technology.

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Other files

File Type Posted
B.1 RFQ 470766.pdf PDF
Enclosure D - Vendor ACH Authorization Form.pdf PDF
Attachment 9 - Drawing 2400m0166.pdf PDF
Attachment 8 - Drawing 2400m0139.pdf PDF
Enclosure A - Draft PO 470766.PDF PDF
Attachment 2 - Drawing 2400m0128.pdf PDF
Attachment 13 - Drawing 2400m0170.pdf PDF
Attachment 6 - Drawing 2400m0135.pdf PDF
Attachment 3 - Drawing 2400m0131.pdf PDF
Attachment 14 - QA101.pdf PDF
Enclosure C - Quotation Pricing Sheet.pdf PDF
Enclosure B - AMS-FORM-050 Reps and Certs.pdf PDF
Attachment 1 - Statement of Work 470766 dated 9_19_25.pdf PDF
Attachment 4 - Drawing 2400m0133.pdf PDF
Attachment 5 - Drawing 2400m0134.pdf PDF
Attachment 7 - Drawing 2400m0136.pdf PDF
Enclosure F - W8 Form (Foreign Vendors).pdf PDF
Enclosure E - W-9 Form (Domestic Vendors).pdf PDF
Attachment 12 - Drawing 2400m0169.pdf PDF
Attachment 11 - Drawing 2400m0168.pdf PDF
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A

B

C

D

6 5

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E

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NOTES:

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24 3 1

A

D W G

N O

R E V S H T

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F

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CREO

ELECTRON-ION COLLIDER

SCALE:

DRAWING NUMBER:

FINISH

APPLICATION

CATEGORY

Q.A.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

USED ON DRAWING NO. QTY. PER ASS'Y.

BREAK SHARP EDGES

ANGULAR TOLERANCE �#�1�$�

DECIMAL TOLERANCES

.X �#� .030

.XX �#� .015

.XXX �#� .005

ACCORDANCE WITH

ASME Y14.5 2009

INTERPRET IN GENERAL

E

SIZE

SHEET OFWEIGHT:

UPTON, N.Y. 11973

REV.

.03 MAX. MIN. 015

BROOKHAVEN NATIONAL LABORATORYE I C

M

REVISION APPROVALS

SUPVENGDESCHKBYDATEDESCRIPTIONECN NO.REV

------1

ESR 704 MHZ FPC TEST

FINAL BRAZING ASSEMBLY

BASE, BRAZED FITTINGS

2400M0167 1/2

375.1

2400M0170

1 2 A3DEPARTMENT

CHAIR

SAFETY / RSC

Q.A.

DIVISION

HEAD

CEE / CME

SUPERVISOR

APPROVAL

ENG / PHY

APPROVAL

DESIGN

APPROVAL

CHECKED

BY

DRAWN BY P-D. MALENDELE 07/25/25

BILL OF MATERIALS

REMARKSDESCRIPTIONPART NUMBERITEM

NUMBERQTY

ASTM B152BASE MACHINING2400M0169-611

ASTM A269HALF NIPPLE, VACUUM PORT 2400M012821

ASTM B187WATER PLUG2400M013138

ASTM A269WELD 4.5" CF W/ 2.5" TUBE MACHINE2400M013341

ASTM A269WELD FITTINGS W/ 1" TUBE2400M013652

1.33 HALF NIPPLE, CUSTOM WELDMENT ASSY2400M013963

35Au/65CuGOLD & COPPER BRAZE WIRE .020 DIAMETER72

35Au/65CuGOLD & COPPER BRAZE WIRE .040 DIAMETER827

1. MAKE FROM 2400M0169-5 " BASE ".

2. FABRICATE IN ACCORDANCE WITH SPECIFICATION EIC-VSG-SPC-023.

3. ASSEMBLY TO BE USED IN ULTRA-HIGH VACUUM ENVIRONMENT AND MUST BE UHV COMPATIBLE.

4. ASSEMBLY MUST PASS A HELIUM LEAK TEST OF 2X10^-10 STD CC/SEC HE.

5. ALL BRAZE JOINTS TO BE LEAK TIGHT. LEAK RATE NOT TO EXCEED 1 X 10e-9 ATM CC HE/SEC.

" BRAZE FITTINGS "

SEE DETAIL A

LEAK CHECK

SEE DETAIL E

DETAIL A

SCALE 2/1

8X BRAZE

BELOW FLUSH

PEEN IN PLACE

SEE DETAIL B

DETAIL B

SCALE 2/1

2X BRAZE

DETAIL E

SCALE 2/1

BRAZE

SECTION A-A

SEE DETAIL D

SEE DETAIL C

BRAZE

DETAIL D

SCALE 2/1

BRAZE

DETAIL C

SCALE 2/1

THIS INFORMATION IS CONTROLLED BY THE

U.S. DEPARTMENT OF COMMERCE EXPORT

CONTROL ADMINISTRATION REGULATIONS

15 CFR PARTS 730-774 AS EAR99 TECHNOLOGY

REF*

APPROVED R&D

ELEC APPVL IN

W

INDCHILL

SHEET OF

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CATEGORY:

Q.A.

WEIGHT:SCALE:

DRAWING NUMBER:SIZE

D W G

N O

A

REV.

S H T

O F

R E V

A

B

C

D

6 5

G

E

F

H

8 6 5

ELECTRON-ION COLLIDER

UPTON, N.Y. 11973

24 3

C

D

2 4 3

G

E

F

H

BROOKHAVEN NATIONAL LABORATORY

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TYP.

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1.191

2400M0167 A3

1/2 375.1 2 2

M

"FINAL MACHINING "

6. AFTER BRAZING MACHINE THE FOLLOWING:

- QUALIFY TOP SURFACE

- FINISH TOP POCKET

7. BREAK ALL SHARP EDGES .010 X 45�$�

8. TAG PART WITH DRAWING NUMBER IN ACCORDANCE WITH MIL-STD-130.

U W

R. 13 TYP.

SECTION B-B

LEAK CHECK

Y

Z

SECTION C-C

U-W

Y-Z

B

A

APPROVED R&D

ELEC APPVL IN

W

INDCHILL

Sheet 1
Views
FRONT
TOP
A
right_8
B
E
right_32
D
C
Sheet 2
Views
new_view_17
new_view_19
top_29
right_35
Zones
A1

File details come from the government source that posted it. Updated .