Attachment 11 - Drawing 2400m0168.pdf
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- Attached to
- 704 MHZ Conditioning Box
- Solicitation number
- MB470766
- Issued by
-
Department of Energy Office of Science
About this file
These engineering design documents detail the manufacturing process for a component of the Electron-Ion Collider (EIC) at Brookhaven National Laboratory. The six-sheet technical drawing set (Drawing Number 2400M0168) describes a precision copper component fabricated through a multi-stage machining and preparation process, including "Rough Lift", "Prep for Gun Drill", "Gun Drill", "Prep for Dry Braze", "Braze Prep", and "Braze Prep Rear" stages. The component is made from C10100 OFE (Oxygen-Free Electronic) plate copper, following ASTM B152 specifications, and will be fabricated in accordance with specification EIC-VSG-SPC-023. The drawings include detailed dimensional specifications, machining instructions, hole drilling requirements, and preparation steps for brazing, with specific tolerances and annotations indicating the component is for an approved R&D technology project controlled by U.S. Department of Commerce export regulations.
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Text version
A
B
C
D
6 5
G
E
F
NOTES:
H
8 6 5
24 3 1
A
D W G
N O
R E V S H T
O F
C
D
2 4 3
G
E
F
H
CREO
ELECTRON-ION COLLIDER
SCALE:
DRAWING NUMBER:
FINISH
APPLICATION
CATEGORY
Q.A.
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
USED ON DRAWING NO. QTY. PER ASS'Y.
BREAK SHARP EDGES
ANGULAR TOLERANCE �#�1�$�
DECIMAL TOLERANCES
.X �#� .030
.XX �#� .015
.XXX �#� .005
ACCORDANCE WITH
ASME Y14.5 2009
INTERPRET IN GENERAL
E
SIZE
SHEET OFWEIGHT:
UPTON, N.Y. 11973
REV.
.03 MAX. MIN. 015
BROOKHAVEN NATIONAL LABORATORYE I C
( )3.00
STK
21.00
STK
30.66
2X �x� .84 .500-13 UNC-2B �x�.81
.422
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REVISION APPROVALS
SUPVENGDESCHKBYDATEDESCRIPTIONECN NO.REV
------1
ESR 704 MHZ FPC TEST
LID, BRAZED FITTINGS
LID, MACHINED
2400M0168 1/2
623.9
2400M0166
1 6 A3DEPARTMENT
CHAIR
SAFETY / RSC
Q.A.
DIVISION
HEAD
CEE / CME
SUPERVISOR
APPROVAL
ENG / PHY
APPROVAL
DESIGN
APPROVAL
CHECKED
BY
DRAWN BY P-D. MALENDELE 07/25/25
1. MATERIAL: C10100 OFE, PLATE COPPER AS PER ASTM B152.
2. FABRICATE IN ACCORDANCE WITH SPECIFICATION EIC-VSG-SPC-023.
3. TAG PART WITH DRAWING NUMBER IN ACCORDANCE WITH MIL-STD-130. "ROUGH LIFT"
THIS INFORMATION IS CONTROLLED BY THE
U.S. DEPARTMENT OF COMMERCE EXPORT
CONTROL ADMINISTRATION REGULATIONS
15 CFR PARTS 730-774 AS EAR99 TECHNOLOGY
APPROVED R&D
ELEC APPVL IN
W
INDCHILL
SHEET OF
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CATEGORY:
Q.A.
WEIGHT:SCALE:
DRAWING NUMBER:SIZE
D W G
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A
REV.
S H T
O F
R E V
A
B
C
D
6 5
G
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8 6 5
ELECTRON-ION COLLIDER
UPTON, N.Y. 11973
24 3
C
D
2 4 3
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BROOKHAVEN NATIONAL LABORATORY
MIN
2.940
2X 16.000
(2X THRU
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2.00
2X �x�.500
FARSIDE
.070
2X 19.88
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( )20.63
30.29
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( )30.29
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23.18
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2400M0168 A3
1/2 590 2 6
M
"PREP FOR GUN DRILL"
NOTES
1. MAKE FROM "ROUGH LIFT" (SHEET 1).
2. AFTER MACHING ATTACH (2X) HOIST RINGS (ACTEK # AK46644-FULL-SP)
2X EXISTING
DO NOT USE
5X �n� .070 �x� .50
VENT HOLE
MARKED "A"
A
A
A
SECTION A-A
(2X �n�.070 �x� .500)
REMOVE .06
START DIM
REMOVE .188
START DIM
REMOVE .188
START DIM
A
A
2X HOIST RINGS
SEE NOTE# 2
ISOMETRIC VIEW
FOR REFERENCE ONLY
B
A
APPROVED R&D
ELEC APPVL IN
CATEGORY:
Q.A.
WEIGHT:SCALE:
DRAWING NUMBER:SIZE
D W G
N O
A
REV.
S H T
O F
R E V
A
B
C
D
6 5
G
E
F
H
8 6 5
ELECTRON-ION COLLIDER
UPTON, N.Y. 11973
24 3
C
D
2 4 3
G
E
F
H
BROOKHAVEN NATIONAL LABORATORY
8X �x�29.51.375
DRILL DEPTH FROM SHOULDER
29.51
3.13
5.13
7.13
13.50
15.50
17.50
19.50
1.13
1.500
28.85
2X �x�19.94 (DO NOT BREAK THROUGH).750
( )19.94 ( )20.63
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2400M0168 A3
1/2 576 3 6
M
NOTES
1. MAKE FROM "PREP FOR GUN DRILL" (SHEET 2)
2. GUN DRILL: (8X) HOLES �n�.375 �x� 29.51
3. GUN DRILL: (2X) HOLES �n� .750 �x� 19.94
4. AFTER MACHING ATTACH (2X) HOIST RINGS (ACTEK # AK46644-FULL-SP) "GUN DRILL"
4X LIFT HOLES
2X EXISTING
DO NOT USE
FOR LIFTING
2X HOIST RINGS
SEE NOTE# 2
ISOMETRIC VIEW
FOR REFERENCE ONLY
B
A
APPROVED R&D
ELEC APPVL IN
CATEGORY:
Q.A.
WEIGHT:SCALE:
DRAWING NUMBER:SIZE
D W G
N O
A
REV.
S H T
O F
R E V
A
B
C
D
6 5
G
E
F
H
8 6 5
ELECTRON-ION COLLIDER
UPTON, N.Y. 11973
24 3
C
D
2 4 3
G
E
F
H
BROOKHAVEN NATIONAL LABORATORY
2X THRU3.50
R3.543
( )17.87
2.333
27.66 .01
4X R.40
R
.13
2X R.13
( )1.38
( )2.940
( )20.63
( )30.29
( )20.63
7.107
23.182
.717
( )1.38
1.31
10.313
1.38
17.87 .01
8.934
( )2.223
2400M0168 A3
1/2 417 4 6
M
" PREP FOR DRY BRAZE "
NOTES
1. MAKE FROM "GUN DRILL" (SHEET 3)
2. AFTER MACHINING SEND PARTS TO STRESS RELIEVE.
4X LIFT HOLES
2X EXISTING
DO NOT USE
FOR LIFTING
SECTION B-B
ISOMETRIC VIEW
FOR REFERENCE ONLY
D
E
APPROVED R&D
ELEC APPVL IN
CATEGORY:
Q.A.
WEIGHT:SCALE:
DRAWING NUMBER:SIZE
D W G
N O
A
REV.
S H T
O F
R E V
A
B
C
D
6 5
G
E
F
H
8 6 5
ELECTRON-ION COLLIDER
UPTON, N.Y. 11973
24 3
C
D
2 4 3
G
E
F
H
BROOKHAVEN NATIONAL LABORATORY
20.500
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SEE NOTE 2
.881 +.001 -.000
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SEE NOTE 2
.451 +.001 -.000
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SEE NOTE 2
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( )1.06
( )3.06
( )5.06
( )7.06
( )13.44
( )15.44
( )17.44
( )19.44
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( )30.164
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2400M0168 A3
1/2 397 5 6
M
" BRAZE PREP "
NOTES
1. MAKE FROM "DRY BRAZE" (SHEET 4).
2. COUNTERBORE TO BE CONCENTRIC WITH EXISTING GUN DRILLED HOLES.
3. BREAK ALL SHARP EDGES .010 X 45�$�
4. TAG PART WITH DRAWING NUMBER IN ACCORDANCE WITH MIL-STD-130.
SEE DETAIL A
4X LIFT HOLES
+.06 FULL
2X EXISTING
DO NOT USE
SEE DETAIL B
SECTION D1-D1
DETAIL A
SCALE 1/1
2X VIEW
DETAIL B
SCALE 1/1
REMOVE .06
START DIM
REMOVE .06
START DIM
REMOVE .06
START DIM
SHT6
SHT6
A
B
E
E
APPROVED R&D
ELEC APPVL IN
CATEGORY:
Q.A.
WEIGHT:SCALE:
DRAWING NUMBER:SIZE
D W G
N O
A
REV.
S H T
O F
R E V
A
B
C
D
6 5
G
E
F
H
8 6 5
ELECTRON-ION COLLIDER
UPTON, N.Y. 11973
24 3
C
D
2 4 3
G
E
F
H
BROOKHAVEN NATIONAL LABORATORY
2X THRU
�v� +.001/-000 �x�.379
3.837
8X �x�.875
.500-13 UNC-2B �x�.750
.453
13.332 3.500 ( )13.332
13.957 2.250 ( )13.957
7.045 16.075 ( )7.045
( ).379
( )30.164
( )2.880
20.500
10.250
1.316
( )17.87
( )1.316
2.880
.717
2.163
2.000
2.000
2.000
2.000
2400M0168 A3
1/2 397 6 6
M
" BRAZE PREP REAR "
NOTES
1. BORE AND COUNTERBORE TO BE CONCENTRIC WITH EXISTING �n�3.50 THRU HOLE.
SEE NOTE 1
SECTION F-F
SECTION D-D
ISOMETRIC VIEW
FOR REFERENCE ONLY
C
C
APPROVED R&D
ELEC APPVL IN
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