Attachment 12 - Drawing 2400m0169.pdf

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704 MHZ Conditioning Box
Solicitation number
MB470766
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These engineering drawings detail a component for the Electron-Ion Collider (EIC) at Brookhaven National Laboratory, specifically a complex copper plate machining process involving multiple precision manufacturing stages. The six-sheet technical drawing set (Drawing No. 2400M0169) outlines a detailed fabrication sequence including "Rough Lift", "Prep for Gun Drill", "Gun Drill", "Prep for Dry Braze", "Braze Prep", and "Braze Prep Rear" stages. The component is made from C10100 OFE (Oxygen-Free Electronic) copper plate conforming to ASTM B152 specifications, with extremely tight dimensional tolerances ranging from ±.005 to ±.030 inches. Manufacturing steps include gun drilling, stress relieving, counterboring, and brazing, with specific notes about maintaining concentricity and breaking sharp edges. The drawings are marked as "Approved R&D" and controlled under U.S. Department of Commerce export regulations, indicating the component's potential sensitivity and technical complexity.

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Other files

File Type Posted
B.1 RFQ 470766.pdf PDF
Enclosure D - Vendor ACH Authorization Form.pdf PDF
Attachment 9 - Drawing 2400m0166.pdf PDF
Attachment 8 - Drawing 2400m0139.pdf PDF
Enclosure A - Draft PO 470766.PDF PDF
Attachment 2 - Drawing 2400m0128.pdf PDF
Attachment 13 - Drawing 2400m0170.pdf PDF
Attachment 10 - Drawing 2400m0167.pdf PDF
Attachment 6 - Drawing 2400m0135.pdf PDF
Attachment 3 - Drawing 2400m0131.pdf PDF
Attachment 14 - QA101.pdf PDF
Enclosure C - Quotation Pricing Sheet.pdf PDF
Enclosure B - AMS-FORM-050 Reps and Certs.pdf PDF
Attachment 1 - Statement of Work 470766 dated 9_19_25.pdf PDF
Attachment 4 - Drawing 2400m0133.pdf PDF
Attachment 5 - Drawing 2400m0134.pdf PDF
Attachment 7 - Drawing 2400m0136.pdf PDF
Enclosure F - W8 Form (Foreign Vendors).pdf PDF
Enclosure E - W-9 Form (Domestic Vendors).pdf PDF
Attachment 11 - Drawing 2400m0168.pdf PDF
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A

B

C

D

6 5

G

E

F

NOTES:

H

8 6 5

24 3 1

A

D W G

N O

R E V S H T

O F

C

D

2 4 3

G

E

F

H

CREO

ELECTRON-ION COLLIDER

SCALE:

DRAWING NUMBER:

FINISH

APPLICATION

CATEGORY

Q.A.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

USED ON DRAWING NO. QTY. PER ASS'Y.

BREAK SHARP EDGES

ANGULAR TOLERANCE �#�1�$�

DECIMAL TOLERANCES

.X �#� .030

.XX �#� .015

.XXX �#� .005

ACCORDANCE WITH

ASME Y14.5 2009

INTERPRET IN GENERAL

E

SIZE

SHEET OFWEIGHT:

UPTON, N.Y. 11973

REV.

.03 MAX. MIN. 015

BROOKHAVEN NATIONAL LABORATORYE I C

STK

30.66

STK

21.00

STK

5.00

2X �x�.84 .500-13-UNC-2B �x�.81

.422

2.50

( )21.00

10.50

M

REVISION APPROVALS

SUPVENGDESCHKBYDATEDESCRIPTIONECN NO.REV

------1

ESR 704 MHZ FPC TEST

BASE, BRAZED FITTINGS

BASE, MACHINED

2400M0169 1/2

1039.8

2400M0167

1 6 A3DEPARTMENT

CHAIR

SAFETY / RSC

Q.A.

DIVISION

HEAD

CEE / CME

SUPERVISOR

APPROVAL

ENG / PHY

APPROVAL

DESIGN

APPROVAL

CHECKED

BY

DRAWN BY P-D. MALENDELE 07/25/25

1. MATERIAL: C10100 OFE COPPER PLATE AS PER ASTM B152.

2. FABRICATE IN ACCORDANCE WITH SPECIFICATION EIC-VSG-SPC-023.

3. TAG PART WITH DRAWING NUMBER IN ACCORDANCE WITH MIL-STD-130.

"ROUGH LIFT"

THIS INFORMATION IS CONTROLLED BY THE

U.S. DEPARTMENT OF COMMERCE EXPORT

CONTROL ADMINISTRATION REGULATIONS

15 CFR PARTS 730-774 AS EAR99 TECHNOLOGY

APPROVED R&D

ELEC APPVL IN

W

INDCHILL

SHEET OF

E

CATEGORY:

Q.A.

WEIGHT:SCALE:

DRAWING NUMBER:SIZE

D W G

N O

A

REV.

S H T

O F

R E V

A

B

C

D

6 5

G

E

F

H

8 6 5

ELECTRON-ION COLLIDER

UPTON, N.Y. 11973

24 3

C

D

2 4 3

G

E

F

H

BROOKHAVEN NATIONAL LABORATORY

20.63

4X �x�1.75 .500-13 UNC-2B �x�1.69

.422

2X 18.94

2X 19.88

5X .500

VENT HOLES

MARKED "A"

.070

2X .38

( )20.63

1.50

MIN

4.381

2.22

8.63

4X 3.88

2X .84

30.29

2400M0169 A3

1/2 895.2 2 6

M

NOTES

1. MAKE FROM "ROUGH LIFT" (SHEET 1).

2. AFTER MACHINIG ATTACH (4X) HOIST RINGS (ACTEK # 46648-SP)

"PREP FOR GUN DRILL"

A

4X HOIST RINGS

SEE NOTE# 2

2X EXISTING

DO NOT USE

A

A

TOP

BOTTOM

REMOVE .188

START DIM

REMOVE .188

START DIM

REMOVE .280

START DIMREMOVE .339

START DIM

A

A

ISOMETRIC VIEW

FOR REFERENCE ONLY

A

B

APPROVED R&D

ELEC APPVL IN

CATEGORY:

Q.A.

WEIGHT:SCALE:

DRAWING NUMBER:SIZE

D W G

N O

A

REV.

S H T

O F

R E V

A

B

C

D

6 5

G

E

F

H

8 6 5

ELECTRON-ION COLLIDER

UPTON, N.Y. 11973

24 3

C

D

2 4 3

G

E

F

H

BROOKHAVEN NATIONAL LABORATORY

2X �x�19.94 (DO NOT BREAK THROUGH).750

( )19.94

28.664

.710

8X �x� 29.51.375

DRILL DEPTH FROM SHOULDER

29.51

1.13

3.75

6.38

9.00

11.63

14.25

16.88

19.50

.710

( )20.63 ( )20.63

( ).81 .81

( )30.29

( )4.381

( )4.381

(2X �n� ).750

(8X ).375

2400M0169 A3

1/2 869.7 3 6

M

"GUN DRILL"

NOTES

1. MAKE FROM "PREP FOR GUN DRILL" (SHEET 2)

2. GUN DRILL: (8X) HOLES �n�.375 �x� 29.51

3. GUN DRILL: (2X) HOLES �n� .750 �x� 19.94

4. AFTER MACHINIG ATTACH (4X) HOIST RINGS (ACTEK # 46648-SP)

2X EXISTING

DO NOT USE

4X LIFT HOLES

ISOMETRIC VIEW

FOR REFERENCE ONLY

C

A

APPROVED R&D

ELEC APPVL IN

CATEGORY:

Q.A.

WEIGHT:SCALE:

DRAWING NUMBER:SIZE

D W G

N O

A

REV.

S H T

O F

R E V

A

B

C

D

6 5

G

E

F

H

8 6 5

ELECTRON-ION COLLIDER

UPTON, N.Y. 11973

24 3

C

D

2 4 3

G

E

F

H

BROOKHAVEN NATIONAL LABORATORY

4X R.40

THRU

NEAR WALL ONLY

2.00

THRU

NEAR WALL ONLY

.50

THRU

NEAR WALL ONLY

.25

�x�.500

.070

.815

�x�.500.070

2X THRU

NEAR WALL ONLY

.25

1.53

2.62

( )4.381

( )2.62

1.21

.85

( )2.87

( )17.87

( )20.63

( )30.29

11.74

( )20.63

1.50

2.87

( )4.381

1.31 ( )27.66 ( )1.31

15.14

( )1.76

6.39

( )2.06

6.13

26.03

( )2.32

( )2.06

( )1.21

1.38

( )17.14 13.14

( )2.13 2.13

( ).82

( )1.81 26.66 1.81

( )2.85

17.87 .01

1.38 27.66 .01 1.31

( )1.38

R

TYP.

.13

30.289

15.14

21.14( )9.14

2400M0169 A3

1/2 402 4 6

M

NOTES

1. MAKE FROM "GUN DRILL" (SHEET 3)

2. AFTER MACHING SEND PARTS TO STRESS RELIEVE.

" PREP FOR DRY BRAZE "

2X EXISTING

DO NOT USE

4X LIFT HOLES

SECTION B-B

SECTION A-A

R.13 TYP

ISOMETRIC VIEW

FOR REFERENCE ONLY

D

E

APPROVED R&D

ELEC APPVL IN

CATEGORY:

Q.A.

WEIGHT:SCALE:

DRAWING NUMBER:SIZE

D W G

N O

A

REV.

S H T

O F

R E V

A

B

C

D

6 5

G

E

F

H

8 6 5

ELECTRON-ION COLLIDER

UPTON, N.Y. 11973

24 3

C

D

2 4 3

G

E

F

H

BROOKHAVEN NATIONAL LABORATORY

30.164

( ).590

THRU

+.001/-.000 �x�.590

NEAR WALL ONLY

SEE NOTE 5

2.260

�x�.140

SEE NOTE 5

2.501 +.001 -.000

( ).140

( ).590

2X THRU

+.001/-.000 �x�.590

NEAR WALL ONLY

SEE NOTE 3

.315

( ).366

2X �v� �x�.590.881 +.001 -.000

8X �v� �x�.218

SEE NOTE 2

.451 +.001 -.000

2X �v� �x�.313

SEE NOTE 2

.971 +.001 -.000

�x�.090

NEAR WALL ONLY

SEE NOTE 3

.455 +.001 -.000

�x�.090

SEE NOTE 4

.820 +.001 -.000

2X �x�.090

NEAR WALL ONLY

SEE NOTE 3

.455 +.001 -.000

( ).090

X 45�$�

BREAK EDGE

.09

( )2.59

( )15.082

( )28.66 .75

.680

THRU

+.001/-.000 �x�.590

NEAR WALL ONLY

SEE NOTE 3

.315

9.082

15.082

THRU

+.001/-.000 �x�.590

SEE NOTE 4

.680

( )1.06

( )3.69

( )6.31

( )8.94

( )11.56

( )14.19

( )16.81

( )19.44

( )20.500

( )4.351

.680 2.590

( )20.500

2.84

( )30.164

( )2.501

( ).218

(�n� ).451 (�n� ).375

(�n� ).971

(�n� ).881

(�n� ).750

( ).313

( ).590

1.761

( )1.180

( )4.351

( )1.25

1.180

4.351

( )17.87

1.316

20.500

2.026

( )2.411

1.316

(�n� ).315

( )1.316

( ).090

( ).590

(�n� ).366

(�n� ).455

(�n� ).680

( ).090

( ).590 (�n� ).820

(�n� ).741

(�n� ).455

(�n� ).315

1.750 26.664 ( )1.750

1.50

( )2.85

2400M0169 A3

1/2 386.2 5 6

M

NOTES

1. MAKE FROM "DRY BRAZE" (SHEET 4).

2. COUNTERBORE TO BE CONCENTRIC WITH EXISTING GUN DRILLED HOLES.

3. 3X COUNTERBORE TO BE CONCENTRIC WITH EXISTING �n�.25 THRU HOLES.

4 1X COUNTERBORE TO BE CONCENTRIC WITH EXISTING �n�.50 THRU HOLE.

5 1X COUNTERBORE TO BE CONCENTRIC WITH EXISTING �n�2.00 THRU HOLE.

6. BREAK ALL SHARK EDGES .010 X 45�$�.

7. TAG PART WITH DRAWING NUMBER IN ACCORDANCE WITH MIL-STD-130.

" BRAZE PREP "

SEE DETAIL C

SEE DETAIL D

SEE DETAIL B

2X EXISTING

DO NOT USE

4X LIFT HOLES

.09 X 45�$�

BREAK EDGE

SECTION C-C

SEE DETAIL A

SECTION D-D

REMOVE .06

START DIM

REMOVE .06

START DIM

REMOVE .03

START DIM

SHT6

SHT6

DETAIL A

SCALE 1/1

R.13

DETAIL B

SCALE 1/1

DETAIL C

SCALE 1/1

.09 X 45�$�

BREAK EDGE

DETAIL D

SCALE 1/1

ISOMETRIC VIEW

FOR REFERENCE ONLY

A

E

E

APPROVED R&D

ELEC APPVL IN

CATEGORY:

Q.A.

WEIGHT:SCALE:

DRAWING NUMBER:SIZE

D W G

N O

A

REV.

S H T

O F

R E V

A

B

C

D

6 5

G

E

F

H

8 6 5

ELECTRON-ION COLLIDER

UPTON, N.Y. 11973

24 3

C

D

2 4 3

G

E

F

H

BROOKHAVEN NATIONAL LABORATORY

4X �x�.766

750-16 UNF-2B �x�.750

DRILL & TAP BLIND FLAT BOTTOM

.703

( )20.500

19.3135.426

( )30.164

2.84

14.813

2400M0169 A3

1/2 386.2 6 6

M

" BRAZE PREP REAR "

APPROVED R&D

ELEC APPVL IN

Sheet 1
Views
FRONT
left_4
bottom_6
Sheet 2
Views
new_view_9
new_view_10
left_11
bottom_12
right_20
Zones
A1
Sheet 3
Views
new_view_14
left_15
bottom_16
right_19
new_view_52
Zones
A1
Sheet 4
Views
new_view_22
left_23
right_24
bottom_25
top_26
bottom_27
new_view_29
Zones
A1
Sheet 5
Views
new_view_31
left_32
top_33
bottom_34
right_35
bottom_36
new_view_38
right_39
A
B
C
D
Zones
A1
Sheet 6
Views
E
new_view_49
Zones
A1

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