ABS_Requirements-Drydocking Survey.pdf

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TRAINING SHIP FREEDOM STAR (TSFS) FY23 REGULATORY DRY DOCKING
Solicitation number
6933A222Q000025
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This document contains rules and verification points for conducting a drydocking survey of the training ship FREEDOM STAR. The survey is to examine various parts of the vessel including the hull, rudder, propeller, sea connections, and other systems. Inspections are to check for corrosion, deterioration, cracking, and other defects. Measurements must be taken of clearances for items like rudder bearings, stern bearings, and tailshaft wear. Non-destructive testing is required for propeller hubs over 10 years old. The Maritime Administration intends to solicit offers for the regulatory drydocking of the FREEDOM STAR in accordance with the provided statement of work.

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RULES AND PROCESS INSTRUCTIONS #FREEDOM STAR

Drydocking Survey [DD-UWILD] - (#4382909) Survey Status:NOTINITIATED Survey Due Date: Feb 08,2023 Class Number: 8100109 Vessel Name: FREEDOM STAR Vessel Type: Special Purpose Vessel Vessel Function: Personnel Class Notations: *A1, *AMS Flag: United States of America

American Bureau of Shipping

Incorporated by Act of legislature of the State of New York 1862.

© 2022 American Bureau of Shipping. All rights reserved.

1701 City Plaza Drive

Spring, Texas 77389 USA

Table of Contents

Rules Verification Points

Contents of Rules

Rule

Rules for Survey After Construction

Part 7 Survey After Construction Chapter 4 Drydocking Surveys

Section 1 Survey Requirements○

Survey After Construction - Part 7

Part 7 Survey After Construction Chapter 4 Drydocking Surveys

Section 1 Survey Requirements○

Rules for Survey After Construction

Part 7 Survey After Construction Chapter 4 Drydocking Surveys Section 1 Survey Requirements

1 All Vessels (2004) (1 July 2018) (2005) When a vessel is in drydock or on a slipway, it is to be placed on blocks of sufficient height and with the necessary staging to permit the examination of the following items which are to be cleaned, as necessary, and examined together with appendages, as applicable, and placed in satisfactory condition:

Keeli.

Stern frameii.

(2008) Bottom Plug arrangementsiii.

Hull Plating. The hull plating is to be examined for excessive corrosion, or deterioration due to chafing or contact with the ground and for any undue unfairness or buckling. Plate unfairness or other deterioration which does not necessitate immediate repairs is to be recorded.

iv.

Visible parts of the rudder. If considered necessary by the Surveyor, the rudder is to be lifted. For flap rudders, the hinge and link system are to be examined.

v.

(2005) Visible parts of rudder shafts and couplingsvi.

Rudder pintles and gudgeons together with their respective securing arrangements. Inspection plates are to be removed for the examination of pintles and securing arrangements unless alternate means, such as an inspection port, have been provided.

vii.

Rudder pressure test as deemed necessary by the Surveyorviii.

Rudder bearing clearances are to be ascertained and reported onix.

(2014) Propeller nozzlex.

Exposed parts of the stern bearing and seal assembly. (See Note below.)xi.

The stern bearing clearance or weardown is to be ascertained and reported on. (See Note below.)xii.

(1 July 2015) Visible parts of the propeller. Each taper fitted propeller hub with greater than 10 years of service life is to be examined by a surface crack-detection method at each out of the water drydocking, or whenever the propeller is removed for any reason.

xiii.

Controllable pitch propeller hub fastenings and tightness. (See Note below.)xiv.

Controllable pitch propeller blade fastenings and tightness. (See Note below.)xv.

The efficiency of the oil gland, if fitted, is to be ascertained and reported on. (See Note below.)xvi.

Bilge keels, with special attention paid to the connection between the bilge strakes and the bilge keelsxvii.

(1 July 2014) Visible parts of athwartship thrusters are to be examined. Other propulsion systems which also have maneuvering characteristics (such as directional propellers, vertical axis propellers, water jet units) are to be examined externally with focus on the condition of gear housing, propeller blades, bolt locking and other fastening arrangements. Sealing arrangement of propeller blades, propeller shaft and steering column shall be verified.

xviii.

Sea chests and their gratingsxix.

(2005) Sea connections and overboard discharge valves and cocks, including their attachments to the hull or sea chests, are to be externally examined. Valves and cocks need not be opened up more than once in a Special Periodical Survey period unless considered necessary by the Surveyor.

xx.

All nonmetallic expansion pieces in the sea-water cooling and circulating systems are to be externally examined xxi.

Nonmetallic expansion pieces in the main sea-water circulating systems are to be examined both externally and internally when vessel is examined on drydock xxii.

(1 July 2015) Special attention is to be paid to all weldments of the ESD (energy saving device) in-way-of its connection to the hull or rudder blade plating as applicable.

xxiii.

(1 July 2015) The exposed steel of the tailshaft is to be protected from the action of the water by filling all spaces between cap, hub and shaft with a suitable material. Once the cap/cone is installed, bolts are to be tightened, visually examined and are to be secured using a locking mechanism.

xxiv.

Survey After Construction - Part 7

Part 7 Survey After Construction Chapter 4 Drydocking Surveys Section 1 Survey Requirements

1 All Vessels (1 July 2018) (2005) When a vessel is in drydock or on a slipway, it is to be placed on blocks of sufficient height and with the necessary staging to permit the examination of the following items which are to be cleaned, as necessary, and examined together with appendages, as applicable, and placed in satisfactory condition:

Keeli.

Stern frameii.

(2008) Bottom Plug arrangementsiii.

Hull Plating. The hull plating is to be examined for excessive corrosion, or deterioration due to chafing or contact with the ground and for any undue unfairness or buckling. Plate unfairness or other deterioration which does not necessitate immediate repairs is to be recorded.

iv.

Visible parts of the rudder. If considered necessary by the Surveyor, the rudder is to be lifted. For flap rudders, the hinge and link system are to be examined.

v.

(2005) Visible parts of rudder shafts and couplingsvi.

Rudder pintles and gudgeons together with their respective securing arrangements. Inspection plates are to be removed for the examination of pintles and securing arrangements unless alternate means, such as an inspection port, have been provided.

vii.

Rudder pressure test as deemed necessary by the Surveyorviii.

Rudder bearing clearances are to be ascertained and reported onix.

(2014) Propeller nozzlex.

Exposed parts of the stern bearing and seal assembly. (See Note below.)xi.

The stern bearing clearance or weardown is to be ascertained and reported on. (See Note below.)xii.

(1 July 2015) Visible parts of the propeller. Each taper fitted propeller hub with greater than 10 years of service life is to be examined by a surface crack-detection method at each out of the water drydocking, or whenever the propeller is removed for any reason.

xiii.

Controllable pitch propeller hub fastenings and tightness. (See Note below.)xiv.

Controllable pitch propeller blade fastenings and tightness. (See Note below.)xv.

The efficiency of the oil gland, if fitted, is to be ascertained and reported on. (See Note below.)xvi.

Bilge keels, with special attention paid to the connection between the bilge strakes and the bilge keelsxvii.

(1 July 2014) Visible parts of athwartship thrusters are to be examined. Other propulsion systems which also have maneuvering characteristics (such as directional propellers, vertical axis propellers, water jet units) are to be examined externally with focus on the condition of gear housing, propeller blades, bolt locking and other fastening arrangements. Sealing arrangement of propeller blades, propeller shaft and steering column shall be verified.

xviii.

Sea chests and their gratingsxix.

(2005) Sea connections and overboard discharge valves and cocks, including their attachments to the hull or sea chests, are to be externally examined. Valves and cocks need not be opened up more than once in a Special Periodical Survey period unless considered necessary by the Surveyor.

xx.

All nonmetallic expansion pieces in the sea-water cooling and circulating systems are to be externally examined xxi.

Nonmetallic expansion pieces in the main sea-water circulating systems are to be examined both externally and internally when vessel is examined on drydock xxii.

(1 July 2015) Special attention is to be paid to all weldments of the ESD (energy saving device) in-way-of its connection to the hull or rudder blade plating as applicable.

xxiii.

(1 July 2015) The exposed steel of the tailshaft is to be protected from the action of the water by filling all spaces between cap, hub and shaft with a suitable material. Once the cap/cone is installed, bolts are to be tightened, visually examined and are to be secured using a locking mechanism.

xxiv.

Note: (2005) Dismantling need not be carried out unless considered necessary by the Surveyor For Special Periodic Survey of underwater items, refer to 7-6-2/3.1.1 and 7-3-2/5.

Verification Points (By Task)

Drydocking Survey [DD-UWILD]■

Drydocking Survey [DD-UWILD]

MACHINERY

Azimuthal Thruster■

Controllable Pitch Propeller■

Controllable Pitch Propeller/Blade■

Controllable Pitch Propeller/Propeller Hub■

Cycloidal Propulsion System/Cycloidal Propeller■

Fixed Pitch Propeller■

Fixed Pitch Propeller/Propeller Hub■

Overboard Discharge■

Pintle Bearing■

Podded Propulsion System/Azimuthing Pod■

Propeller Hub■

Pump or Water-jet Type Thruster System■

Rudder■

Rudder Carrier Bearing■

Rudder Pintle■

Rudder Stock■

Sea Water Circulation and Cooling System/Expansion Joint■

Seawater System/Expansion Joint■

Ship Side Valve■

Steadiment Bearing (Neck Bearing)■

Stern Tube/Shaft Seal■

Tail Shaft■

Tail Shaft Bearing■

Tail Shaft/Shaft Seal■

Tunnel Thruster■

OUTFITTING

Bilge Keel■

Docking Plug■

Propeller Nozzle■

Propulsion Improvement Device■

Rudder Coupling■

Rudder Gudgeon■

Stem■

Stern Frame■

STRUCTURE

Bottom Shell■

Sea Chest■

Side Shell■

Azimuthal Thruster

Examination

Citation: 19 Citation: 19 Citation: 19 Citation: 19

Controllable Pitch Propeller

Examination

Citation: 14 Citation: 14

Controllable Pitch Propeller/Blade

Examination

Citation: 16 Citation: 16 Citation: 15 Citation: 16 Citation: 15

Controllable Pitch Propeller/Propeller Hub

Examination

Citation: 15 Citation: 15 16

Cycloidal Propulsion System/Cycloidal Propeller

Examination

Citation: 19 Citation: 19 Citation: 19 Citation: 19

Fixed Pitch Propeller

Examination

Citation: 14 Citation: 14

Fixed Pitch Propeller/Propeller Hub

Examination

Citation: 25 Citation: 25

Overboard Discharge

Examination

Citation: 21 Citation: 21 Citation: 21

Pintle Bearing

Examination

Citation: 10 Citation: 10

Podded Propulsion System/Azimuthing Pod

Examination

Citation: 19 Citation: 19 Citation: 19 Citation: 19

Propeller Hub

Nondestructive Examination

Citation: 14 Citation: 14

Pump or Water-jet Type Thruster System

Examination

Citation: 19 Citation: 19 Citation: 19 Citation: 19

Rudder

Examination

Citation: 6 Citation: 6 Citation: 24

Press. Test

Citation: 9 Citation: 9

Rudder Carrier Bearing

Examination

Citation: 10 Citation: 10

Rudder Pintle

Examination

Citation: 8 Citation: 8 Citation: 8

Rudder Stock

Examination

Citation: 7 Citation: 7

Sea Water Circulation and Cooling System/Expansion Joint

Examination

Seawater System/Expansion Joint

Examination

Citation: 23

Citation: 22 23 Citation: 22

Ship Side Valve

Examination

Citation: 21 Citation: 21 Citation: 21

Steadiment Bearing (Neck Bearing)

Examination

Citation: 10 Citation: 10

Stern Tube/Shaft Seal

Examination

Citation: 12

Tail Shaft

Examination

Citation: 25 Citation: 25

Tail Shaft Bearing

Examination

Citation: 13 Citation: 13 Citation: 12 26 Citation:

13 Citation: 12 Citation: 13 Citation: 27

Tail Shaft/Shaft Seal

Examination

Citation: 17 Citation: 17

Tunnel Thruster

Examination

Citation: 19 Citation: 19 Citation: 19 Citation: 19

Bilge Keel

Examination

Citation: 18 Citation: 18

Docking Plug

Examination

Citation: 4 Citation: 4

Propeller Nozzle

Examination

Citation: 11 Citation: 11 Citation: 11

Propulsion Improvement Device

Examination

Citation: 24

Rudder Coupling

Examination

Citation: 7 Citation: 7

Rudder Gudgeon

Examination

Citation: 8 Citation: 8 Citation: 8

Stem

Examination

Stern Frame

Examination

Citation: 3 Citation: 3

Bottom Shell

Examination

Citation: 1 2 5 Citation: 1 2 5 Citation: 1 Citation: 1

Sea Chest

Examination

Citation: 20 Citation: 20

Side Shell

Examination

Citation: 1 2 5 Citation: 1 2 5 Citation: 1 Citation: 1

Table of Contents
Contents of Rules
Verification Points (By Task)
Drydocking Survey [DD-UWILD]

File details come from the government source that posted it. Updated .