A14 - NAVSEA 4790.8C.pdf
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This is a Navy instruction manual (NAVSEAINST 4790.8C) that establishes policy and procedures for the Ships' Maintenance and Material Management (3-M) System, dated March 14, 2013, with approval for public release and unlimited distribution.
The manual provides comprehensive guidance for implementing and managing the 3-M System across U.S. Navy ships and shore activities. It details organizational responsibilities and chain of command for maintenance management, from the Commanding Officer through maintenance personnel, specifying qualifications and duties for each position including the 3-M System Coordinator, Department Heads, Division Officers, Work Center Supervisors, and maintenance personnel. The document establishes the Planned Maintenance System (PMS) as the primary tool for scheduling and controlling preventive maintenance, using Maintenance Requirement Cards (MRCs) and Maintenance Index Pages (MIPs) to document specific maintenance tasks, periodicities, skill requirements, man-hours, tools, parts, materials, and test equipment needed. It addresses PMS functional operations, installation, updates during overhauls, and the integration with the Maintenance Data System (MDS) for reporting maintenance actions and configuration changes. The manual covers specialized topics including procedures for INSURV inspections, Type Commander assist visits, submarine performance monitoring, Reliability-Centered Maintenance (RCM) methodology, Fleet Maintenance Effectiveness Review processes, inactive equipment maintenance protocols, and alteration management. Appendices provide detailed form preparation instructions for configuration changes and maintenance action documentation (OPNAV 4790/CK and OPNAV 4790/2K forms), guidance on automated periodic maintenance programs using the Master Job Catalog, schedules creation procedures using SKED 3.1 and 3.2 software, and RCM certification program requirements. This instruction supersedes all previous planned or preventive maintenance systems and applies Navy-wide to ensure consistent equipment maintenance within specifications through systematic, documented procedures.
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DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE,
DISTRIBUTION IS UNLIMITED
DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE,
DISTRIBUTION IS UNLIMITED
NAVSEAINST 4790.8C
14 March 2013
Ships’ 3-M Manual
Mar 14 2013 i
MAINTENANCE AND MATERIAL MANAGEMENT (3-M) MANUAL
TABLE OF CONTENTS
SECTION I
CHAPTER 1 - COMMAND ORGANIZATION
1-1 PURPOSE..................................................1-1
1-2 COMMAND 3-M ORGANIZATION AND RESPONSIBILITIES............1-1
1-2.1 Commanding Officer ...................................1-1 1-2.2 Executive Officer ....................................1-2 1-2.3 3M System Coordinator ................................1-2 1-2.4 Department Head ......................................1-5 1-2.5 Department Leading Chief Petty Officer (DLCPO) .......1-6 1-2.6 Department 3-M Assistant .............................1-7 1-2.7 Division Officer .....................................1-7 1-2.8 Division Leading Chief Petty Officer
(LCPO)/Leading Petty Officer (LPO) ....................1-9 1-2.9 Work Center Supervisor ..............................1-10 1-2.10 Maintenance Personnel ..............................1-12
CHAPTER 2 - THE PLANNED MAINTENANCE SYSTEM (PMS)
2-1 PURPOSE..................................................2-1
2-2 SCOPE....................................................2-1
2-3 OBJECTIVE................................................2-1
2-4 PMS FUNCTIONAL OPERATIONS................................2-2
2-4.1 PMS Master File ......................................2-2 2-4.2 Use of the PMS Master File ...........................2-3 2-4.3 Work Center PMS Manual ...............................2-3 2-4.4 Contents of the Work Center PMS Manual ...............2-3 2-4.5 Maintenance Requirement Card (MRC) ..................2-10 2-4.6 Location and Use of MRCs ............................2-20 2-4.7 Shipboard Changes to MRCs ...........................2-21 ii
2-4.8 PMS Trend Data ......................................2-24 2-4.9 Preliminary PMS Documentation .......................2-24 2-4.10 Advance Change Notices (ACNs) ......................2-25 2-4.11 Control and Tracking of ACNs .......................2-26 2-4.12 13-Week Accountability Report ......................2-27
2-5 PLANNED MAINTENANCE SCHEDULE ADMINISTRATIVE CHANGES.....2-27
2-5.1 Shift of Maintenance Responsibility .................2-27
2-6 PMS FEEDBACK REPORT (FBR)...............................2-31
2-6.1 Types of PMS Feedback Reports .......................2-31 2-6.2 FBR Processing/Response .............................2-32
2-7 PMS FORCE REVISION (FR).................................2-35
2-8 PMS SELF-ASSESSMENT.....................................2-40
2-9 EQUIPMENT NOT COVERED BY PMS............................2-42
2-9.1 Classification of Equipment Not Covered by PMS ......2-42 2-9.2 Responsibilities for Providing Coverage .............2-43
2-10 INACTIVE EQUIPMENT MAINTENANCE (IEM)...................2-43
2-10.1 IEM Definitions ....................................2-43 2-10.2 Implementation and Responsibility ..................2-44 2-10.3 Definition of Inactive Status ......................2-44 2-10.4 Inactive Equipment Maintenance (IEM)
Documentation ........................................2-45 2-10.4.1 IEM Periodicity Codes ............................2-45 2-10.5 Supply Materials Required Prior To Inactivation ....2-47
CHAPTER 3 - INITIAL PLANNED MAINTENANCE SYSTEM INSTALLATION
AND UPDATE DURING OVERHAUL
3-1 PLANNED MAINTENANCE SYSTEM (PMS) INSTALLATION
(SHIPBOARD)..............................................3-1
3-1.1 Preparation of Materials .............................3-1 3-1.2 PMS Installation .....................................3-2 3-1.2.1 Preliminary PMS Installation .......................3-2 3-1.2.2 Final PMS Installation .............................3-2 3-1.2.3 Installation Briefings .............................3-3 3-1.3 Inventory of PMS Installation Package ................3-3 iii
3-1.3.1 Inventory of Preliminary PMS Package ...............3-3 3-1.3.2 Inventory of Final PMS Package .....................3-3 3-1.3.3 PMS Package Installation Completion Check List .....3-4
3-2 UPDATE OF SHIPBOARD PMS PACKAGE DURING OVERHAUL PERIOD...3-4
3-3 SCHOOLS/TRAINING COMMANDS................................3-5
CHAPTER 4 - ORGANIZATIONAL LEVEL MAINTENANCE DATA SYSTEM
INTERFACE
4-1 PURPOSE..................................................4-1
4-2 SCOPE....................................................4-1
4-3 OBJECTIVE................................................4-1
4-4 3-M ORGANIZATIONAL (O) LEVEL MAINTENANCE DATA SYSTEM.....4-2
4-4.1 Central Shore Databases ..............................4-3 4-4.1.1 Maintenance Data ...................................4-3 4-4.1.2 Configuration and Logistics Data ...................4-3 4-4.2 Ship Configuration and Logistics Support
Information System (SCLSIS) ...........................4-4 4-4.2.1 Shipboard Benefits of SCLSIS .......................4-4 4-4.2.2 Ship Responsibility ................................4-5 4-4.2.3 Certification of Shipyard Installed Alterations ....4-6 4-4.3 3-M Reporting Requirements ...........................4-6 4-4.3.1 Reporting Methods ..................................4-6 4-4.4 Work Candidate/Job Sequence Number (JSN) Log .........4-8 4-4.5 Deferred Maintenance Action ..........................4-8 4-4.6 Completed Maintenance Actions ........................4-9 4-4.7 Reporting a Completed Maintenance Action that was
Related to an Alteration, or Resulted in a Configuration Change .................................4-10
4-4.8 Documenting a Periodic Maintenance Requirement
(PMR) ................................................4-12
4-4.9 Configuration File Correction .......................4-12 4-4.10 Documenting Changes, Additions, Or Deletions To
Previously Reported Maintenance Actions ..............4-13
4-5 SELECTED LEVEL REPORTING (SLR)..........................4-14
iv
4-5.1 Selected Equipment Indicator (SEI) ..................4-14 4-5.2 Selected Level Reporting Categories .................4-14 4-5.3 Level 3/Level 4 Specialized Reporting Template ......4-16 4-5.4 SLR Nominations/Deletions/Changes ...................4-17 4-5.5 SLR Data Analysis ...................................4-18 4-5.6 SLR Record Identification in CDMD-OA ................4-18 4-5.7 Three-year Limitation ...............................4-19 4-5.8 Semiannual Update ...................................4-19
4-6 SCREENING AND SUBMISSION PROCESS........................4-19
4-6.1 Transaction and Error Report ........................4-20
4-7 CURRENT SHIP'S MAINTENANCE PROJECT (CSMP)...............4-20
4-7.1 CSMP Aboard Ship ....................................4-21 4-7.2 CSMP Use by Outside Activities ......................4-21 4-7.3 Automated CSMP Reports ..............................4-22 4-7.3.1 CSMP Summary Reports ..............................4-22 4-7.3.2 CSMP Detailed Reports .............................4-23
4-8 SHIPBOARD ASSESSMENT OF MDS PERFORMANCE.................4-24
CHAPTER 5 - SHIP INACTIVATIONS, REACTIVATION, STRIKE, OR
TRANSFER TO FOREIGN NAVIES
5-1 OBJECTIVE................................................5-1
5-2 SHIP INACTIVATION OR CONVERSION..........................5-1
5-2.1 Planned Maintenance System (PMS) .....................5-1 5-2.2 Maintenance Data System (MDS) ........................5-2
5-3 SHIP REACTIVATION........................................5-2
5-3.1 PMS ..................................................5-3
5-3.2 MDS ..................................................5-3
5-4 SHIP STRIKE..............................................5-3
5-4.1 PMS ..................................................5-3
5-5 TRANSFER TO A FOREIGN NAVY...............................5-4
5-5.1 PMS ..................................................5-4
5-5.2 MDS ..................................................5-4
v
SECTION II
CHAPTER 1 - INSURV INSPECTION PROCEDURES
1-1 PURPOSE..................................................1-1
1-2 INSURV MISSION...........................................1-1
1-3 INSURV DOCUMENTATION PROCEDURES..........................1-1
1-4 PROCEDURES BEFORE INSURV INSPECTION......................1-4
1-4.1 Ship Responsibilities ................................1-4 1-4.2 Immediate Superior in Command (ISIC) .................1-4 1-4.3 Deficiencies to be Reported ..........................1-4
1-5 PROCEDURES DURING INSURV INSPECTION......................1-5
1-6 INSURV NUMBERING PROCEDURES..............................1-5
1-6.1 INSURV Assigned Numbers (Blocks 19-24) ...............1-5 1-6.2 Starred Cards (Block 19) .............................1-5 1-6.3 INSURV Identification Number (BLOCK 20). .............1-6 1-6.4 SUFFIX (BLOCK 21) – No longer used ...................1-9 1-6.5 MISSION DEGRADE (BLOCK 22) No longer used ............1-9
1-6.6 SAFETY (BLOCK 23) ....................................1-9
1-6.7 RELIABILITY/MAINTAINABILITY (BLOCK 24) .............1-10
1-7 PROCEDURES AFTER INSURV INSPECTION......................1-10
CHAPTER 2 - TYCOM/ISIC ASSIST VISITS AND 3-M INSPECTIONS......2-1
2-1 INTRODUCTION.............................................2-1
2-2 ASSIST VISITS............................................2-1
2-3 TYCOM/ISIC INSPECTION....................................2-2
2-3.1 PMS Inspection .......................................2-2 2-3.1.1 PMS Inspection Objectives ..........................2-2 2-3.2 MDS Inspection .......................................2-3 2-3.2.1 MDS Inspection Objectives ..........................2-3 vi
CHAPTER 3 - SUBMARINE PERFORMANCE MONITORING TEAM (PMT)
MAINTENANCE AND INSPECTION PROCEDURES
3-1 PURPOSE..................................................3-1
3-2 PMT MISSION..............................................3-1
3-3 MAINTENANCE RESPONSIBILITY AND SCHEDULING................3-1
3-4 PMT DOCUMENTATION AND REPORTING..........................3-2
3-4.1 PMT CBM Deficiency Reports ...........................3-2 3-4.2 End of Monitoring Period (EMP) Reporting .............3-2
3-5 DATA COLLECTED AND TRENDED...............................3-2
CHAPTER 4 COMMON ASSESSMENT PROCEDURE DEVELOPMENT FOR
MATERIAL CONDITION ASSESSMENT, INSPECTION,
CERTIFICATION, AND ASSIST VISITS OF AIRCRAFT CARRIERS,
SUBMARINES AND SURFACE SHIPS
4-1 PURPOSE..................................................4-1
4-2 SCOPE AND OVERVIEW.......................................4-1
4-3 POLICY...................................................4-2
4-3.1 Use of Reliability Centered Maintenance (RCM) methodology. ..........................................4-2 4-3.2 Common Assessment Procedure Format ...................4-3
4-4 RESPONSIBILITIES.........................................4-6
4-4.1 Commander, Naval Sea Systems Command (COMNAVSEA). ....4-6 4-4.2 Program Executive Offices and Ship Program
Managers (PEOs and SPMs) ..............................4-7
CHAPTER 5 FLEET MAINTENANCE EFFECTIVENESS REVIEW (MER)
PROCESS GUIDE
5-1 OVERVIEW.................................................5-1
vii
5-2 FLEETMER PROCESS.........................................5-2
5-3 ROLES AND RESPONSIBILITIES...............................5-3
5-3.1 Naval Sea Systems Command (NAVSEA) ...................5-3 5-3.2 FLEETMER Project Coordinator .........................5-4 5-3.3 FLEETMER System Analyst ..............................5-4 5-3.4 FLEETMER Facilitator .................................5-5 5-3.5 Common Maintenance Planning Working Group ............5-5 5-3.6 Technical Warrant Holder .............................5-5 5-3.7 Commodity Specialist (NAVSEALOGCEN Dets) .............5-5 5-3.8 Class Maintenance Plan Engineer/System
Specialists ...........................................5-5 5-3.9 Hull Planning Yard Representatives ..................5-6 5-3.10 INSURV Subject Matter Expert ........................5-6
5-3.11 FLEET/TYCOM .........................................5-6
5-3.12 Port Engineers ......................................5-6
5-4 PROCEDURE................................................5-6
5-4.1 Identifying Systems For Analysis .....................5-6 5-4.2 Scheduling ...........................................5-7 5-4.3 Preparations .........................................5-8
5-5 FLEETMER PERFORMANCE (ANALYSIS EVENT)...................5-13
5-5.1 RCM Level One (Backfit) Certification Training ......5-14 5-5.2 Analysis ............................................5-15 5-5.3 Feedback ............................................5-17
5-6 POST-FLEETMER...........................................5-18
5-6.1 Metrics .............................................5-18 5-6.2 Results .............................................5-19 5-6.3 Implementation of Changes ...........................5-19 5-6.4 Lessons Learned .....................................5-20
SECTION III
CHAPTER 1 - REPORTS AND SERVICES AVAILABLE FROM THE NAVAL
SEA LOGISTICS CENTER (NAVSEALOGCEN)
1-1 3-M SYSTEM DATABASE......................................1-1
1-2 DATA COLLECTED...........................................1-1
viii
1-3 USES OF THE DATA.........................................1-2
1-4 DATA ELEMENTS AVAILABLE IN THE 3-M SYSTEM................1-3
1-5 SHIPS' 3-M ON-LINE SYSTEM................................1-3
1-6 THE OPEN ARCHITECTURAL RETRIEVAL SYSTEM (OARS)...........1-3
1-7 ON-LINE SYSTEMS TRAINING COURSE..........................1-4
1-8 REPORT PRODUCTS..........................................1-4
1-9 OTHER PRODUCTS...........................................1-4
1-10 REQUESTING 3-M SYSTEM DATA..............................1-6
SECTION IV
CHAPTER 1 - 3-M SYSTEMS TRAINING
1-1 INTRODUCTION.............................................1-1
1-2 3-M SYSTEM AND 3-M SYSTEM SUPPORT ASHORE TRAINING........1-1
1-3 OTHER 3-M SYSTEM TRAINING................................1-4
1-4 SHIPBOARD TRAINING.......................................1-4
1-4.1 3-M System Team Assist Visits ........................1-4 1-4.2 Training Sources/Aides Available .....................1-4
SECTION V
CHAPTER 1 - CLASS MAINTENANCE PLAN REQUIREMENTS AND
EXECUTION FOR AIRCRAFT CARRIERS, SUBMARINES AND SURFACE
SHIPS
1-1 PURPOSE..................................................1-1
ix
1-2 SCOPE AND OVERVIEW.......................................1-1
1-3 CLASS MAINTENANCE PLAN...................................1-2
1-3.1 CMP Content ..........................................1-2 1-3.1.1 Plan Overview Section ..............................1-2 1-3.1.2 Maintenance Requirements Section ...................1-3 1-3.1.3 Notional Class Maintenance Schedule ................1-4
1-4 RESPONSIBILITIES.........................................1-4
1-4.1 Commander, Naval Sea Systems Command (COMNAVSEA) .....1-4 1-4.2 PEO Carriers, Team Ships (PEO Ships, SEA 21), Team Submarines (PEO Subs, SEA 07)and Ship Program Managers (SPM) ........................................1-6
APPENDICES
APPENDIX A - DATA ELEMENT DESCRIPTIONS AND VALIDATION
SPECIFICATIONS
A-1 PURPOSE..................................................A-1
A-2 OBJECTIVE................................................A-1
A-3 DATA ELEMENT DESCRIPTIONS...............................A-16
A-3.1 Data Elements .......................................A-16
APPENDIX B - SHIP'S 3-M FORM PREPARATION INSTRUCTIONS
B-1 CONFIGURATION CHANGE FORM (OPNAV 4790/CK)................B-1
B-1.1 Section I – Job Identification .......................B-1 B-1.2 Section II – Job Description/Remarks .................B-1 B-1.3 Section III – Component Configuration Change
Identification ........................................B-1 B-1.4 Section IV – Special Purpose. ........................B-2
B-2 PROCEDURES FOR REPORTING CONFIGURATION CHANGE (OPNAV
4790/CK FORM)............................................B-2
B-2.1 Section I – Job Identification .......................B-2 B-2.2 Job Control Number (Blocks 1 – 3): ...................B-2 B-2.3 Section II - Job Description/Remarks .................B-6 x
B-2.4 Section III - Component Configuration Change Identification ........................................B-6
B.2.5 Section IV - Special Purpose .........................B-8 B-2.6 Procedures for Using CK Continuation Pages ...........B-8 B-2.7 Procedures for Reporting Configuration File
Corrections, and Updating the Coordinated Shipboard Allowance List (COSAL). .....................B-9
B-2.9 Report an Equipment Record Addition/Deletion ........B-10 B-2.10 Report the Turn-In/Receipt of Portable
Electrical/ Electronic Test Equipment (PEETE) ........B-10 B-2.11 Handling Procedures ................................B-10
B-3 SHIP'S MAINTENANCE ACTION FORM (OPNAV 4790/2K)..........B-12
B-3.1 Section I - Identification. .........................B-12 B-3.2 Section II - Deferral Action. .......................B-12 B-3.3 Section III - Completed Action. .....................B-12 B-3.4 Section IV - Remarks/Description. ...................B-13 B-3.5 Section V - Supplementary Information. ..............B-13 B-3.6 Section VI - Repair Activity Planning/Action. .......B-13 B-3.7 Procedures for Documenting a Deferred Maintenance
Action ...............................................B-13 B-3.7.1 Section I – Identification ........................B-13 B-3.7.2 Section II - Deferral Action ......................B-20 B-3.7.3 Section III - Completed Action ....................B-20 B-3.7.4 Section IV - Remarks/Description ..................B-21
B-4 PROCEDURES FOR USING OPNAV 4790/2K CONTINUATION PAGES...B-21
B-4.1 Section V - Supplementary Information ...............B-23 B-4.2 Procedures for Documenting Internal Work Requests ...B-24 B-4.2.1 Section I – Identification ........................B-24 B-4.2.2 Section IV - Remarks/Description ..................B-24 B-4.2.3 Section VI - Repair Activity Planning/Action ......B-24 B-4.3 Procedures for Documenting Screening Information
On Deferred Maintenance Actions ......................B-24 B-4.3.1 Section IV - Remarks/Description ..................B-25 B-4.3.2 Section V - Supplementary Information .............B-28 B-4.3.3 Section VI - Repair Activity Planning/Action ......B-28 B-4.4 Procedures for Documenting a Completed
Maintenance Action Previously Deferred ...............B-30 B-4.4.1 Section III - Completed Action ....................B-30 B-4.4.2 Section IV - Remarks/Description ..................B-33 B-4.5 Procedures for Documenting a Completed
Maintenance Action without prior deferral ............B-34 xi
B-4.5.1 Section I – Identification ........................B-34 B-4.5.2 Section II - Deferral Action (Block 25 - 28) -
Leave blank. .........................................B-39 B-4.5.3 Section III - Completed Action ....................B-39 B-4.6 Procedures for Documenting Changes, Additions, and Deletions to Previously Submitted Maintenance Actions ..............................................B-42
B-4.7 Procedures to Add-On Remarks to the CSMP ............B-42 B-4.8 Handling Procedures .................................B-43
B-5 SUPPLEMENTAL FORM (OPNAV 4790/2L).......................B-43
B-5.1 Special Application .................................B-43 B-5.2 Procedures for Providing Additional Information
Using the 2L .........................................B-44 B-5.2.1 Section I – Identification ........................B-44 B-5.2.2 Section II – Remarks/Sketches .....................B-45 B-5.2.3 Section III – Authentication ......................B-45
B-6 MAINTENANCE PLANNING AND ESTIMATING FORM (OPNAV 4790/2P).B-45
B-6.1 Procedures For Documenting Planning & Estimating
Data .................................................B-46 B-6.1.1 Section I – Planning ..............................B-46 B-6.1.2 Section II – Scheduling ...........................B-48 B-6.1.3 Section III - Technical Documentation .............B-49 B-6.1.4 Section IV - IUC/Repair Activity/TYCOM Remarks ....B-49 B-6.2 Repair Officer Actions ..............................B-49 B-6.3 Procedures for Documenting Changes, Additions, and Deletions ........................................B-50
APPENDIX C - 3-M AUTOMATED PERIODIC MAINTENANCE PROGRAM
(MASTER JOB CATALOG AND PERIODIC MAINTENANCE
REQUIREMENTS)
C-1 PURPOSE..................................................C-2
C-2 SCOPE....................................................C-2
C-3 OBJECTIVE................................................C-2
C-4 MASTER JOB CATALOG (MJC).................................C-4
C-4.1 Use of the MJC .......................................C-5 xii
C-4.2 Control of MJC .......................................C-5
C-5 3-M PERIODIC MAINTENANCE REQUIREMENTS....................C-6
C-5.1 Use of PMRs ..........................................C-6 C-5.1.1 Configuration and Scheduling PMR Data ..............C-7 C-5.1.2 Modified OPNAV 4790/CK Form for PMR ................C-7
C-6 PMR REPORTING............................................C-7
C-6.1 Section I - Job Identification .......................C-8 C-6.2 Section II - Job Description/Remarks .................C-9 C-6.3 Section III - Component Configuration Information ....C-9
C-7 MASTER JOB CATALOG (MJC) INTERFACE WITH PMR.............C-20
C-7.1 TAMS Calibration ....................................C-20 C-7.2 Standard MJC Routines for TAMS Calibration and
Weight Testing .......................................C-21 C-7.3 Other Automated System in Support of PMR ............C-22
C-8 USING MJC JCN STRUCTURE TO MANAGE PROGRAMS..............C-22
C-8.1 Fleet/TYCOM/Local Site MJC Control ..................C-23 C-8.2 Applicability UIC Control ...........................C-23 C-8.3 MJC WC Designations .................................C-24 C-8.4 MJC JSN Prefix for Work Category ....................C-26 C-8.5 Documenting the MJC Deferral ........................C-26 C-8.5.1 Evaluating Requirement for Single or Multi-Task ...C-26 C-8.5.2 Standard Narrative (Block 35) .....................C-27 C-8.5.3 Structured Narrative (Block 35) ...................C-27 C-8.6 Documenting the MJC P&E .............................C-28 C-8.6.1 Section I – Planning ..............................C-28 C-8.6.2 Section II – Scheduling ...........................C-29 C-8.7 Establish Bill of Materials Interface ...............C-29 C-8.8 MJC Alteration Documentation Differences ............C-30 C-8.9 MJC Index and Statistics ............................C-30 C-8.10 Analysis of MJC/PMR Originated Production
History ..............................................C-31 C-8.11 Modification of On-Site MJC ........................C-32
APPENDIX D - LIST OF ACRONYMS
APPENDIX E - SHIPS' 3-M POINTS OF CONTACT
xiii
APPENDIX F - HOW TO CREATE AND MAINTAIN PLANNED MAINTENANCE
SYSTEM (PMS) SCHEDULES USING SKED 3.1
F-1 PURPOSE..................................................F-1
F-2 PMS SCHEDULES............................................F-1
F-3 CYCLE PMS SCHEDULE.......................................F-1
F-4 CONTENT OF CYCLE PMS SCHEDULE............................F-1
F-5 CONTENT OF QUARTERLY PMS SCHEDULE........................F-2
F-6 USE OF THE QUARTERLY PMS SCHEDULE........................F-3
F-7 WEEKLY PMS SCHEDULE......................................F-5
F-8 CONTENT OF WEEKLY PMS SCHEDULE...........................F-5
F-9 USE OF THE WEEKLY PMS SCHEDULE...........................F-5
F-10 PREPARATION OF CYCLE PMS SCHEDULE USING SKED 3.1........F-6
F-11 REVIEW QUARTERLY PMS SCHEDULE...........................F-8
F-15 PMS FEEDBACK REPORT (FBR)..............................F-11
F-16 PMS FORCE REVISION (FR)................................F-12
F-17 INACTIVE EQUIPMENT MAINTENANCE (IEM) SCHEDULING........F-14
F-18 LIST VIEW..............................................F-15
F-19 EVENTS.................................................F-16
F-20 ACCOMPLISHMENT RATINGS.................................F-17
xiv
APPENDIX G - HOW TO CREATE AND MAINTAIN PLANNED MAINTENANCE
SYSTEM (PMS) SCHEDULES USING SKED 3.2
G-1 PURPOSE..................................................G-1
G-2 SCOPE....................................................G-1
G-2.1 Guidance .............................................G-1 G-2.2 SKED 3.2 User Roles ..................................G-1 G-2.3 SKED 3.2 User Interface ..............................G-2 G-2.4 Major Differences from SKED 3.1 ......................G-2
G-3 EQUIPMENT-BASED PMS SCHEDULES............................G-4
G-4 PREPARATION OF PMS SCHEDULES.............................G-5
G-4.1 Overview .............................................G-6 G-4.2 PMS Organization .....................................G-6
G-5 MY TASKS.................................................G-8
G-6 WORK CENTERS.............................................G-8
G-7 SCHEDULE DISPLAY.........................................G-9
G-8 REVIEW DISPLAY..........................................G-11
G-9 FORECAST DISPLAY........................................G-12
G-10 SITUATIONAL MAINTENANCE................................G-13
G-10.1 Global Events Manager ..............................G-13 G-10.2 Situational Display ................................G-14
G-11 INACTIVE EQUIPMENT MAINTENANCE (IEM)...................G-15
G-12 JOURNAL DISPLAY........................................G-17
G-13 PMS DOCUMENTS..........................................G-17
G-13.1 PMS Viewer .........................................G-18 G-13.2 PMS Documents Display ..............................G-18 xv
G-14 REVISIONS..............................................G-19
G-15 PMS FORCE REVISION (FR)................................G-21
G-16 FEEDBACK REPORT MANAGER................................G-22
G-17 SPMIG VIEWER...........................................G-24
G-18 SPOT CHECKS............................................G-25
G-19 LOEP MANAGER...........................................G-25
G-20 REPORTING TOOLS........................................G-26
G-20.1 REPORTS View .......................................G-27 G-20.2 ADMIN View .........................................G-27
G-21 MANAGEMENT TOOLS.......................................G-28
G-22 ACCOMPLISHMENT RATINGS.................................G-28
APPENDIX H - ASSIGNMENT OF RESPONSIBILITIES FOR THE PLANNED
MAINTENANCE SYSTEM (PMS) OF THE SHIPS’ MAINTENANCE AND
MATERIAL MANAGEMENT (3-M) SYSTEM
H-1 PLANNED MAINTENANCE SYSTEM (PMS) POLICY..................H-1
H-2 RELIABILITY-CENTERED MAINTENANCE (RCM) WAIVER POLICY.....H-2
H-3 PMS RESPONSIBILITIES AND PROCEDURES......................H-5
H-4 PMS FOR NEW CONSTRUCTION OR CONVERSION SHIPS.............H-7
H-5 PMS FOR OVERHAULED SHIPS.................................H-8
H-6 PMS FOR NEW SYSTEMS AND EQUIPMENT BEING PROCURED BY
NAVSEA AND OTHER ACTIVITIES..............................H-9
H-7 PMS FOR EXISTING SYSTEMS AND EQUIPMENT IN THE FLEET......H-9
xvi
H-8 PMS CHANGES AS A RESULT OF AN ALTERATION.................H-9
H-9 PMS FOR FOREIGN NAVIES (FORMER U. S. NAVY SHIPS)........H-10
H-10 PMS FOR FOREIGN NAVIES (NEW CONSTRUCTION,
MODERNIZATION, OVERHAUL, AND CONVERSION)................H-10
H-11 PMS TECHNICAL FEEDBACK REPORTS.........................H-11
H-11.1 TFBR Procedures ....................................H-11 H-11.2 PMS TFBR Instructions ..............................H-13 H-11.3 PMS Advance Change Notice Guidance .................H-15
H-12 PMS WORKLOAD INCREASE AND WAIVER POLICY................H-16
APPENDIX I - ALTERATION MANAGEMENT
I-1 PURPOSE..................................................I-1
I-2 DEFINITIONS..............................................I-2
I-3 ORGANIZATIONAL RESPONSIBILITY...........................I-10
I-3.1 Naval Sea Systems Command (NAVSEA) ..................I-10 I-3.2 Type Commanders (TYCOMs) ............................I-11 I-3.3 Fleet Units .........................................I-13
I-4 ALTERATION PROCESS......................................I-14
I-4.1 Alteration Management 3-M Reporting Requirements ....I-15 I-4.2 Ship's Force Requests for Configuration Changes .....I-16 I-4.3 Departure From Specification ........................I-16 I-4.4 Certification of Shipyard Installed Alterations .....I-16 I-4.5 Automated Data Process Between 3-M and Ship’s
CSMP .................................................I-16
APPENDIX J - RELIABILITY-CENTERED MAINTENANCE CERTIFICATION
PROGRAM
J-1 PURPOSE..................................................J-1
J-2 CERTIFICATION LEVELS.....................................J-1
J-2.1 Level I Certification ................................J-1 xvii
J-2.2 Level II Certification ...............................J-1 J-2.3 Level III Certification ..............................J-1
J-3 ORGANIZATIONAL RESPONSIBILITY............................J-2
J-3.1 Naval Sea Systems Command (NAVSEA): ..................J-2 J-3.2 ISEAs & Naval Sea Logistics Center Detachments
(NAVSEALOGCEN Dets) ...................................J-2
J-4 RCM CERTIFICATION PROCESS................................J-3
J-4.1 Level I “Navy Backfit RCM for Practitioners”
Course ................................................J-3 J-4.2 Level II “RCM for PMS Developers” Course .............J-4 J-4.3 Level III “Navy Backfit RCM for Trainers”
Program. ..............................................J-4
J-5 ADDITIONAL INFORMATION...................................J-5
xviii
TABLE OF FIGURES
Figure 2 - 1 List of Effective Pages (LOEP) (PMS 5)
Figure 2 - 2 Maintenance Index Page (MIP) (Page 1)
Figure 2 - 3 Maintenance Index Page (MIP) (Page 2)
Figure 2 - 4 Example MRC (page 1)
Figure 2 - 5 Example MRC (page 2)
Figure 2 - 6 Unscheduled Maintenance Requirement Card (MRC)
Figure 2 - 7 CAT A Feedback Report (Non-technical)
Figure 2 - 8 CAT B Feedback Report (Technical)
Figure 2 - 9 Urgent Feedback Report (Message)
Figure 2 - 10 Automated Library Issue Document (ALID)
Figure 2 - 11 MIP to Work Center File (PMS 4A)
Figure 2 - 12 Technical Feedback Status Report
Figure 2 - 13 Change Service Accountability Log 4790
Figure 2 - 14 PMS Change PG Memorandum (Sample 1)
Figure 2 - 15 PMS Change Check-off Sheet
Figure 2 - 16 Inactive Equipment Maintenance (IEM)
Figure 2 - 17 Start-up (SU) MRC
Figure 3 - 1 PMS Document Support
Figure 4 - 1 JSN Log
Figure 4 - 2 Add/Remove from Selected Equipment List (SEL)
Figure 4 - 3 MDS Non-Automated Commands
Figure 4 - 4 Alteration Certification Letter
Figure 4 - 5 First Endorsement on Alt. Certification Letter
Figure 5 - 1 FLEETMER Process Flowchart
Figure 5 - 2 Example Maintenance Matrix
Figure A - 1 Priority Code Guidance
Figure B - 1 Ship’s Configuration Change Form for Component
Removal Maintenance Action xix
Figure B - 2 Ship’s Configuration Change Form for Component
Install
Figure B - 3 Ship’s Configuration Change Form Resulting from an
Alteration
Figure B - 4 Ship’s Configuration Change Form for An Alteration
Installation
Figure B - 5 Ship’s Configuration Change Form for a Correction to a Previously Submitted Change
Figure B - 6 Ship’s Configuration Change Form for Location
Correction
Figure B - 7 Ship’s Configuration Change Form for COSAL Add
Figure B - 8 Ship’s Configuration Change Form for COSAL Delete
Figure B - 9 Ship’s Maintenance Action Form for a Deferred
Maintenance Action
Figure B - 10 Ship’s Maintenance Action Form for a Completed
Maintenance Action Without Prior Deferral
Figure B - 11 Ship’s Maintenance Action Form Change to a
Previously Submitted Deferred Maintenance Action
Figure B - 12 Ship’s Maintenance Action Form Add-on Remarks to a Previously Submitted Deferred Maintenance Action
Figure B - 13 SUPPLEMENT FORM Containing an Equipment Listing
Figure B - 14 SUPPLEMENT FORM Containing a Sketch/Drawing
Figure B - 15 Completed OPNAV 4790/2P
Figure C - 1 Modfied NAVSEA 4790/CK Form
Figure C - 2 Master Job Catalog Index Page
Figure C - 3 MJC Call Down Frequency Report
Figure F - 1 The Cycle PMS Schedule
Figure F - 2 The Quarterly PMS Schedule
Figure F - 3 The Weekly PMS Schedule
Figure F - 4 New Work Center Wizard xx
Figure F - 5 Data Entry Editor
Figure F - 6 Modify Equipment Association Wizard
Figure F - 7 Equipment Guide List (EGL)
Figure F - 8 New EGL Report Wizard
Figure F - 9 Feedback Report Wizard
Figure F - 10 FBR Manager
Figure F - 11 Force Revision First-time Popup
Figure F - 12 Revision Wizard
Figure F - 13 List View
Figure G - 1 MY TASKS View
Figure G - 2 WORK CENTER View
Figure G - 3 Schedule Display
Figure G - 4 Review Display
Figure G - 5 Forecast Display
Figure G - 6 EVENTS View
Figure G - 7 Situational Display (R-Check)
Figure G - 8 IEM Display
Figure G - 9 Journal Display
Figure G - 10 PMS VIEWER
Figure G - 11 PMS Documents Display
Figure G - 12 MRC Line-Outs
Figure G - 13 Revision Editor
Figure G - 14 FBR View
Figure G - 15 SPMIG Viewer
Figure G - 16 SPOT CHECKS View
Figure G - 17 LOEP View
Figure G - 18 REPORTS View
Figure G - 19 ADMIN View
Figure G - 20 TRAINING View
Figure I - 1 Alteration Certification Letter xxi
Figure I - 2 First Endorsement on Alt. Certification Letter xxii
REFERENCES
REF
INSTRUCTION NO.
SUBJECT
(a) OPNAVINST 4790.4 SHIPS’ MAINTENANCE MATERIAL
MANAGEMENT (3-M) SYSTEM POLICY
(b) COMUSFLTFORCOMINST 4790.3 JOINT FLEET MAINTENANCE MANUAL
(c) SECNAVINST 5510.36 Manual DEPARTMENT OF THE NAVY INFORMATION
SECURITY PROGRAM MANUAL
(d) OPNAVINST 5230.24 NAVY AND MARINE CORPS POLICY ON THE
USE OF COMPACT DISC TECHNOLOGY
(e) NAVSUP PUBLICATION 485, Vol I NAVAL SUPPLY PROCEDURES AFLOAT
SUPPLY
(f) NAVSEA TECHNICAL
SPECIFICATION 9090-310
ALTERATIONS TO SHIPS ACCOMPLISHED
BY ALTERATION INSTALLATION TEAMS
(g) OPNAVINST 3120.33 SUBMARINE EXTENDED OPERATION CYCLE
(SBOC) PROGRAM
(h) OPNAVINST 4790.16A
CONDITIONED-BASED MAINTENANCE (CBM)
POLICY
(i) NAVSEAINST 4790.27 RELIABILITY-CENTERED MAINTENANCE
(RCM) AND CONDITION-BASED
MAINTENANCE (CBM) POLICY FOR SHIPS,
SHIP SYSTEMS, AND EQUIPMENT
(j) OPNAVINST 4700.7 MAINTENANCE POLICY FOR U.S. NAVY
SHIPS
(k)
MIL-STD-3034 RELIABILITY-CENTERED MAINTENANCE
(RCM) PROCESS
(l) OPNAVNOTE 4700 NOTIONAL INTERVALS,DURATIONS, AND
REPAIR MAN-DAYS FOR DEPOT-LEVEL
MAINTENANCE AVAILABILITIES OF U.S.
NAVY SHIPS
xxiii
REF
INSTRUCTION NO.
SUBJECT
(m) SL720-AA-MAN-030 NAVY MODERNIZATION PROCESS
MANAGEMENT AND OPERATIONS MANUAL
(NMP-MOM)
(n) NAVSEAINST 4720.15 MACHINERY ALTERATIONS (MACHALTS) ON
HM&E EQUIPMENT AND SYSTEMS
(o) OPNAVINST 4730.5 TRIALS AND MATERIAL INSPECTIONS
(MI) OF SHIPS CONDUCTED BY THE
BOARD OF INSPECTION AND SURVEY
(p) OPNAVINST 3120.32 STANDARD ORGANIZATION AND
REGULATIONS OF THE U.S. NAVY
(q) N/A SUBMARINE MATERIAL CONTROL LIST
(r) Volume 1 0910-LP-104-7333 (U) Volume 2 0910-LP-275-1800 (C)
NUCLEAR POWERED SUBMARINE
ATMOSPHERE CONTROL TECHNICAL MANUAL
(s) Virtual SYSCOM Joint Instruction VS-JI-22A
VIRTUAL SYSCOM ENGINEERING AND
TECHNICAL AUTHORITY POLICY, of 31 Jan 2007
(t) NAVSEAINST 9210.4B CHANGES, REPAIR, AND MAINTENANCE TO
NUCLEAR POWERED SHIPS
SECTION I
SECTION 1
CHAPTER 1
COMMAND ORGANIZATION
1-1
CHAPTER 1 - COMMAND ORGANIZATION
1-1 PURPOSE
This chapter provides the Command’s Maintenance and Material Management (3-M) System organizational policy and presents specific responsibilities of the key personnel in the Shipboard and Shore 3-M Systems organizational structure.
1-2 COMMAND 3-M ORGANIZATION AND RESPONSIBILITIES
1-2.1 Commanding Officer
The Commanding Officer has overall responsibility for ensuring maintenance is accomplished following 3-M System and quality maintenance procedures and that the 3-M System functions effectively within the command. The Commanding Officer shall ensure appropriate personnel receive adequate formal 3-M training, and shall have frequent meetings with the Executive Officer and the 3M System Coordinator to discuss 3-M System matters and to provide necessary guidance and coordination. The Commanding Officer shall conduct periodic checks to ensure that the 3-M System is functioning properly at the command. An effective maintenance program at the command must involve all levels of management, from the Work Center Supervisor up to and including the Commanding Officer. To this effect, the command must have an aggressive and critical 3-M Self-assessment Program to include spot checks and equipment condition assessments. It is mandatory that all levels of the chain of command know the material condition of the equipment at the command and the extent to which planned and corrective maintenance is being accomplished. The Commanding Officer has the responsibility for establishing a climate where PMS accomplishment is a command wide priority and where command leadership is familiar with 3-M program requirements. Commands shall establish effective and sustainable measures to ensure PMS accomplishment is facilitated and supervised by senior personnel. Feedback to the maintainer on his or her performance is critical to correcting any command problems uncovered during 3-M self-assessment evaluations. The Commanding Officer shall ensure that all maintenance documentation, such as CSMP, PMS, and configuration changes, is reviewed and approved as required by this instruction and that 3-M submissions are being made as required.
1-2
1-2.2 Executive Officer
The Executive Officer is the command’s 3-M System Manager and is responsible to the Commanding Officer for the overall management of the 3-M System program. The Executive Officer shall:
a. Be knowledgeable of current 3-M System policies and directives.
b. Chair periodic 3-M System meetings with Department Heads and the 3M System Coordinator.
c. Monitor the operation of the 3-M System program to ensure compliance with current directives.
d. Brief the Commanding Officer at regular intervals on the status of 3-M.
e. Integrate 3-M System training into the command's training and qualification program. Ensure personnel receive adequate and effective 3-M System training.
f. Act as final review officer for maintenance responsibility shifts between departments.
g. Ensure the effectiveness of the command 3-M self-assessment program.
1-2.3 3M System Coordinator
The 3M System Coordinator is the functional manager of the 3-M System and is responsible to the Executive Officer for the coordination and direct supervision of all administrative facets of the 3-M System program. This position will be assigned in writing as the PRIMARY DUTY of an Officer, Chief Petty Officer or Petty Officer First Class (who has been assigned a secondary Navy Enlisted Classification (NEC) of 9517). As an exception to this policy, commands not having an allowance for a 3M System Coordinator will assign these duties in writing as the most significant collateral duty of an appropriately qualified Officer, Chief Petty Officer or Petty Officer First Class.
Office space of sufficient size is to be provided to permit effective performance of duties. Each command is responsible to ensure personnel assigned to the 3M System Coordinator billet
1-3 have adequate experience, training, and time to perform the responsibilities of the position effectively. Additionally, the 3M System Coordinator shall be qualified 3-M PQS up through 3-M System Coordinator and a graduate of the 3M System Coordinator course of instruction. The 3M System Coordinator shall:
a. Serve as the key 3-M System assistant to the Executive Officer.
b. Review 3-M documentation submissions for accuracy, completeness, and timeliness. Included in this duty is a requirement to ensure all required 3-M submissions are made, and that 3-M data returned for correction is promptly revised and resubmitted.
c. Ensure the 3-M System program is kept current and any revisions are promptly distributed.
d. Advise, monitor, and assist Department Heads, Division Officers, and Work Center Supervisors in matters concerning the 3-M System.
e. Ensure back-ups of SKED database are produced and maintained according to Type Commander (TYCOM) directives.
f. Manage the functions of the 3-M System office. These functions are:
(1) Maintain a file of 3-M System directives, newsletters, notes, and correspondence containing current 3-M program information.
(2) Ensure distribution to Work Center personnel.
(3) Ensure the command 3-M System training program is adequate to meet the needs of the command.
(4) Shall attend meetings of periodic planning or readiness boards.
(5) Coordinate with Information Technology (IT) support personnel for maintaining 3-M system software.
1-4
(6) Screen, serialize, and date all Planned Maintenance System (PMS) Feedback Reports (FBRs) leaving the command.
(7) Ensure all routing review signatures have been applied prior to forwarding 3-M documents to the designated data processing activity within 7 working days of document origination or as operationally feasible.
(8) Supervise the command’s 3-M system Self-assessment Program. Provide a weekly status report to the System Manager.
(9) Establish procedures for routing and/or explaining PMS changes to all concerned.
(10) Manage the PMS Master file which contains information relative to PMS requirements for:
(a) Copies of the current Force Revision (FR) NAVY PMS DVD/CD-ROM, List of Effective Pages (LOEP) for every Work Center, changes issued between FRs in their original format, Classified Maintenance Requirement Cards (MRCs).
(b) Current backups of the SKED databases according to TYCOM directives.
(c) Maintain a file of outstanding PMS FBRs and responses.
(d) Maintain a master accountability log of all PMS changes.
(e) Maintain a file of FBRs submitted requesting PMS coverage for equipment not covered by PMS, until such coverage is established.
(f) Maintain a file of the Command’s PMS Self-assessment Program.
(11) Ensure the 3-M Maintenance Data System (MDS) is managed properly by:
(a) Conducting 3-M MDS data element validation in accordance with the 3-M validation specifications.
1-5
(b) Timely processing of Automated Shore Interface (ASI) configuration and logistic data.
(c) Timely up-line reporting of Current Ship's Maintenance Project (CSMP) maintenance transactions, and command's equipment file corrections.
(d) Maintain current off line backups of the command’s Organizational Maintenance Management System (OMMS) database, and any outstanding paper copies of message Work Candidates, and 2-Limas.
1-2.4 Department Head
Each Department Head is responsible to the 3-M System Manager for the effective operation of the 3-M System and execution of maintenance within the department. The Department Head shall be qualified 3-M PQS up to Department Head. The Department Head is responsible for the final approval of the Quarterly Schedule and archiving of the previous Quarterly Schedule. The Department Head will:
a. Review and approve LCPO initialed line-outs on Work Center LOEPs and MIPs.
b. Use SKED’s Revision Editor to ensure that all PMS changes have been properly annotated and applied to the schedule prior to review and finalization of each Work Center schedule.
c. Supervise maintenance scheduling within the department and other departmental 3-M functions. Review and approve PMS schedules, greater than Weekly.
d. Review maintenance action annotations and closed out Weekly schedules as directed by TYCOM directives.
e. Ensure departmental personnel are properly trained and motivated in the effective operation of the 3-M System.
f. Conduct periodic meetings with Division Officers and Work Center Supervisors and keep the Executive Officer informed of the status of the 3-M System within the department.
1-6
g. Ensure the following action is taken when equipment is added, deleted, or modified:
(1) All equipment changes, adds and removals, regardless of whether the action is performed by command personnel or outside activities, is present or modified in the OMMS database and, if not present, is reported via 4790/CK to the Configuration Data Manager (CDM). A PMS FBR shall be submitted requesting a LOEP change for new adds and for equipment removals.
(2) Coordinate with the Supply Officer to ensure command allowances, including tools, parts, materials, and test equipment needed for PMS are updated.
h. Ensure all material deficiencies are properly and promptly documented.
i. Ensure all required 3-M System documents (e.g. feedback reports, CKs, maintenance actions and status) are submitted to the 3M System Coordinator.
j. Ensure that inactive equipment is annotated with the proper Inactive Equipment Maintenance (IEM) status.
k. Conduct 3-M self-assessment as directed by the Command’s policy to ensure required maintenance is being properly performed and documented.
l. While reviewing submitted 3-M documents, ensure that no classified or Navy Nuclear Propulsion Information (NNPI) data is present.
1-2.5 Department Leading Chief Petty Officer (DLCPO)
a. The Department LCPO shall be accountable to the Department Head for the proper operation of the 3-M System in their department. The Department LCPO shall be 3-M PQS qualified up to Department 3-M System Assistant. The Department LCPO will:
b. Provide 3-M System guidance and training to the Division Officers in their department.
1-7
c. Meet frequently with Division Leading Chief Petty Officers/Leading Petty Officers to discuss the status of the 3-M System within the department.
d. Individual TYCOMs may assign additional duties.
1-2.6 Department 3-M Assistant
Department Heads may assign an Officer, Chief Petty Officer or Petty Officer First Class to provide help with the coordination and supervision of the department’s 3-M program. The Department 3-M Assistant shall complete the 3-M PQS Watchstation Department 3-M Assistant. This assignment will be made in writing. The Department 3-M Assistant will:
a. Provide the Department Head with a weekly status of the department’s:
(1) 3-M Self-assessment Program.
(2) Current Ship’s Maintenance Project (CSMP).
(3) PMS accomplishment and non-accomplishment.
b. Use SKED’s Revision Editor to ensure that all PMS changes have been properly annotated and applied to the schedule prior to the Department Head review and finalization.
c. Review each Work Centers lined out MIPs on the LOEP, MRCs on the MIPs, and all maintenance 3-M documentation supporting PMS and MDS prior to submission to and approval by the Department Head.
d. Ensure all equipment changes, adds and removals, regardless of whether the action is performed by command personnel or outside activities, is present or modified in the OMMS database and if not present is reported via 4790/CK to the CDM and a PMS FBR.
1-2.7 Division Officer
The Division Officer is responsible to the Department Head for the execution of maintenance within the division and will be qualified in the 3-M System. The Division Officer assists in
1-8 managing the maintenance required for the equipment within division responsibility. The Division Officer shall be qualified 3-M PQS up to Division Officer. Division Officer responsibilities are:
a. Use SKED’s Revision Editor to ensure that all PMS changes have been properly annotated and applied to the schedule prior to the Department Head review and finalization.
b. Ensure 3-M documents generated within the division are complete, accurate, promptly prepared and submitted to the Department Head.
c. Review, approve, and close out weekly schedules.
d. Ensure all Work Center weekly schedules are updated daily.
e. Ensure all equipment changes, adds and removals, regardless of whether the action is performed by command personnel or outside activities, is present or modified in the OMMS database and, if not present, is reported via 4790/CK to the Configuration Data Manager (CDM). A PMS FBR shall be submitted requesting a LOEP change for new adds and for equipment removals.
f. Ensure required 3-M System documents are reviewed and submitted to the Department Head.
g. Conduct 3-M self-assessment as directed by the Command’s policy to ensure required maintenance is being properly performed and documented.
h. Incorporate 3-M System training into the Divisional Training Plan.
i. Work in conjunction with the 3M System Coordinator in matters concerning the 3-M program ensuring all equipment has the correct Work Center and PMS assignments.
j. Meet frequently with Divisional Work Center Supervisors informing the Department Head each week of the status of the 3-M System within the division.
1-9
1-2.8 Division Leading Chief Petty Officer (LCPO)/Leading Petty Officer (LPO)
The Division LCPO/LPO shall be accountable to the Division Officer for the proper operation of the 3-M System within their division. The Division LCPO/LPO shall be qualified 3-M PQS up to Division Officer. The Division LCPO/LPO will:
a. Ensure that all Work Center Supervisors are properly trained and qualified to perform their functions.
b. Provide the Division Officer a weekly status of the division’s:
(1) 3-M Self-assessment Program.
(2) Current Ship’s Maintenance Project (CSMP).
(3) PMS accomplishment and non-accomplishment.
c. Use SKED’s Revision Editor to ensure that all PMS changes have been properly annotated and applied to the schedule prior to the Division Officer and Department Head review and finalization.
d. Review, and initial the line outs on the Work Center LOEP and MIPs. This applies to R-Check reports as well.
e. Review, approve, and initial non-applicable procedural steps lined out on MRCs. Ensure that they are identified by the words “if applicable” or a “Note” identifying the steps to be omitted is present on the MRC.
f. Ensure all equipment changes, adds and removals, regardless of whether the action is performed by command personnel or outside activities, is present or modified in the OMMS database and, if not present, is reported via 4790/CK to the Configuration Data Manager (CDM). A PMS FBR shall be submitted requesting a LOEP change for new adds and for equipment removals.
g. Review and submit required 3-M System documents to the Division Officer.
1-10
1-2.9 Work Center Supervisor
The Work Center Supervisor will be a senior Petty Officer, qualified and designated in writing. The Work Center Supervisor is responsible to the Division Officer via the LCPO/LPO for the effective operation of the 3-M System within their respective Work Center. The Work Center Supervisor shall be 3-M PQS qualified through Work Center Supervisor. Work Center Supervisor responsibilities are:
a. Maintain a detailed working knowledge of all equipment deficiencies within the Work Center. The Work Center Supervisor will use the Current Ship’s Maintenance Project (CSMP) as a daily working document for the scheduling of any maintenance actions not included on the PMS schedules.
b. Use SKED’s revision editor to ensure that all PMS changes have been properly annotated and applied to the schedule prior to the LCPO/LPO, Division Officer, and Department Head reviews and finalization.
c. Schedule weekly Work Center maintenance and supervise its proper accomplishment.
d. Ensure the status of…
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