Attachment J-4 USCG_WAGB10_Install_High_Level_SOW.pdf

USCG Polar Star (WAGB-10)

Coast Guard Machinery Control System

(CGMCS)

High Level SOW Summary for CGMCS Installation aboard USCGC

POLAR STAR FY2020/FY2021/FY2022/FY2023

Revision Summary

Revision Number

Date Summary Author

Draft 08/12/19 Initial Draft JAC

1.0 OVERALL SCOPE

Replace existing Machinery Propulsion Control System (MPCMS) with CGMCS based control system used on other CGMCS ships and integrate with PPD system. Technical refresh of all existing Opto based Input/Output Devices with standard CGMCS Rockwell devices, upgrade all computers and all network switches and install initial baseline of CGMCS software.

2.0 FY2020 AVAILABILITY

Preliminary Work to support 2021 Initial installation of CGMCS.

2.1 Work Force (35 days of installation)

4 electricians for 35 days 2 mechanics for 30 days 1 work supervisor to oversee 2-3 NSWCPD Engineers to support

2.2 High Level Scope

Mount electrical distribution boxes, two in Aux 2, two in Engineering Control Center (ECC) and two electrical junction boxes underneath pilothouse.

Install UPS foundations (two enclosures and four battery enclosures)

Run communication cable cat-5E Shielded between ECC and Engineering spaces (Aux1/2/3/Motor Gear Room)

Run communication cable cat-5e between pilothouse and Aloft Con

Run communication cable fiber between ECC and pilothouse

Run power cable from UPS cabinets to Electrical Distribution and junction boxes.

Run serial communication cable and one control cable from the RDU1/2 location and the Main Diesel Engine LOCOPS.

Install deck and bulkhead penetrations as required to run new cabling/

2.3 Work Spaces

ECC, Aux 1/2/3, Diesel 1 & 2, Motor Gear Compartment, Pilothouse, Aloft Con

3.0 FY2021 AVAILABILITY

Initial Installation of CGMCS; Replace all RDU Enclosures, Computers, Network Switches and Pilothouse Opto devices.

3.1 Work Force (60 days of installation, 40 days of testing, 2 days of dock trials, 5 days of Sea Trials)

8 electricians rotated for 60 days 4 mechanics onsite for 30 days 2 electricians to support testing post installation 40 days 2 electricians 2 days of dock trials 2 electricians 5 days of Sea Trials 3-5 NSWCPD Engineers at any time

3.2 High Level Scope

Power Modifications o Remove existing UPS units and install new UPS units in ECC.

o Connect power cabling run in 2020 to new and existing enclosures

ECC Modifications o Remove existing computers and switches within ECC o Install new computers and switches in ECC.

o Modify existing ECC plates with additional switches, and keyboard trackball in section o Install new network switches and maintenance computers

Pilothouse Modifications o Install new top plate on Pilothouse with control pushbuttons and new monitors o Remove existing field wiring o Replace existing Opto devices with Rockwell I/O plates o Install field wiring into new plates

Main Diesel LOCOP o Modify existing Main Diesel LOCOP replacing Optos, adding Pyrometer and Tach. Remove computer o Replace Existing Main Diesel LOCOP Panel Door

GT LOCOP

o Remove computer, modify panel and install new communication module

GT Enclosure Mounted Computers o Install foundations for Computers o Install two Enclosure Mounted Computer and move LMAS panels to accommodate

RDUs o Remove existing field cabling o Replace RDUs 1, 2, 3 and 5 with new enclosures using existing foundations. Modify existing RDUs 4 and 6 with new internal components.

o Install field cabling

Other o Remove asbestos and lead paint associated with tasking, paint and lag disturbed areas.

o Connect all enclosures (new and old) to UPS through power system run in

2020.

o Connect all enclosures (new and old) to communication cabling run in

2020.

Testing o Signal ring out for all cabling o Signal verification (fluke simulator or other) for all signals o Operational testing for Ships equipment operated through CGMCS including integration testing with PPD o Dock Trials o Sea Trials

3.3 Work Spaces

ECC, Aux 1/2/3, Diesel 1 & 2, Motor Gear Compartment, Pilothouse, Aloft Con

4.0 FY2022 AVAILABILITY

Replace Opto devices in ECC. Install Quarterdeck Computers. Connect to ships Vibration system.

4.1 Work Force (30 days of installation, 10 days of testing)

2-4 electricians rotated for 40 days 2 mechanics onsite for 10 days 3-4 NSWCPD Engineers at any time

4.2 High Level Scope

ECC Modifications o Remove field cabling for PCAMS o Remove existing Opto devices from PCAMS-S/P/C o Install Rockwell I/O plates o Install field cabling to Rockwell I/O plates

Quarterdeck o Install 3 quarterdeck stations for laptop computer.

o Run power and communication cabling from ECC to quarterdeck station

Vibration system o Run signal cable to vibration system from ECC

Other o Remove asbestos and lead paint associated with tasking, paint and lag disturbed areas.

Testing o Signal ring out for all cabling o Signal verification (fluke simulator or other) for all signals o Operational testing for Ships equipment operated through CGMCS including integration testing with PPD

4.3 Work Spaces

ECC, quarterdeck stations

5.0 FY2023 AVAILABILITY

Replace Opto devices in LMAS units and replace with Rockwell I/O

5.1 Work Force (10 days of installation, 5 days of testing)

2 electricians rotated for 15 days 2-4 NSWCPD Engineers at any time

5.2 High Level Scope

LMAS Modifications o Remove field cabling from Opto Devices o Remove Opto devices o Install Rockwell devices o Re install field cabling

Testing o Signal ring out for all cabling o Operational testing for Ships equipment operated through CGMCS including integration testing with PPD

5.3 Work Spaces

Aux 1/2/3 Motor Gear Compartment