CO FLAP US50(1)_Little_Blue_Creek_Canyon_FINAL_PLANS 2 of 2.pdf
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- CO FLAP US50(1) Little Blue Creek Canyon
- Solicitation number
- 6982AF20B000008
About this file
This document provides details for a federal contract opportunity to reconstruct sections of Colorado State Highway 50 near Montrose, Colorado. The project involves reconstructing approximately 4.17 miles of the existing two-lane roadway to provide consistent 12-foot travel lanes with 4- to 8-foot shoulders, and adding 1.5 miles of climbing lanes. Major work items include large-scale rock excavation and embankment work, roadway realignment, drainage culvert installation, mechanically stabilized earth retaining walls, asphalt paving, guardrail installation, and minor bridge and railing work. Significant quantities listed include over 180,000 cubic yards of roadway excavation, 38,500 cubic yards of waste material, 580 cubic yards of grouted riprap for stream armoring, 60,000 square feet of MSE walls, 2,500 linear feet of rock bolts, and over 70,000 tons of aggregate base and asphalt. The solicitation number for this presolicitation notice is 6982AF20B000008 and the opportunity is being issued by the Department of Transportation Federal Highway Administration.
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NO SCALE
2.
1.
SMOOTH SLEEVE BAND FLAT BAND
SEMI-CORRUGATED BAND
HELICAL BANDANNULAR BANDSTANDARD BAND CONNECTIONS
SLEEVE JOINT
SIDE VIEW SIDE VIEW SIDE VIEW
END VIEW
END VIEWEND VIEW
Oval Lug
Band Angle
Bar & Strap
Integral Flange Wedge and Strap
Stab type joint
Smoother sleeve with center stop.
DIAMETER
ROUND PIPE
SPAN × RISE
PIPE ARCH
CORRUGATION
W
Band Band
Band Bolts
Pipe
Band
Bolts
Angle
Pipe
BandBand
Bolts
Pipe heel and toe of angle of corrugation at fillet weld at crest
Rivet, spot weld, or
Angle
Wedge be used.
Highway Bridges, Division II Section 26 may criteria of AASHTO Standard specifications for devices that comply with the joint performance
Other types of coupling bands or fastening specified in the Special Contract Requirements.
Watertight pipe joints are not required unless of corrugation at heel and toe of angle
Rivet, spot weld, or fillet weld at crest strap connector
Bolt, bar and
Fabricate annular, helical and semi-corrugated type coupling bands from the same metal as [1]
For helically corrugated pipe with rerolled ends, the nominal corrugations size refers to the [2] dimension of the end corrugation in the pipe.
[1]COUPLING BANDS FOR METAL PIPE CULVERT
Use annular corrugated bands with pipes having annular corrugations or with helical pipe [3] the connecting pipe. Provide coupling bands not more than 3 nominal sheet thicknesses
CORRUGATED
ANNULAR
CORRUGATED
HELICALLY
[4]BANDS
CORRUGATED
SEMI-
[2]SIZE
[3]BANDS [5]BANDS
Band corrugation in pipe end with second annular around band meshes
Continuous corrugation
W
BoltsBand
WW
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T S td
.d g n
FEDERAL LANDS HIGHWAY OFFICE
FEDERAL HIGHWAY ADMINISTRATION
U.S. DEPARTMENT OF TRANSPORTATION
REVISED:
STANDARD
U.S. CUSTOMARY STANDARD
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
Little Blue Creek Canyon
CO FLAP US50(1)
602-2
STANDARD APPROVED FOR USE 12/1993
REVISED: 4/1994 6/2005
MINIMUM BAND WIDTH (INCHES)
1 × 2
1 × 3
3 × 1
5 × 1 78 to 144
36 to 72
78 to 144
36 to 72
78 to 84
42 to 72
12 to 36
87 × 64 to 142 × 91
60 × 46 to 81 × 59
87 × 64 to 142 × 91
60 × 46 to 81 × 59
49 × 33 to 83 × 57
17 × 13 to 42 × 29
10.5
10.5
10.5
10.5
10.5
10.5
10.5
INCHESINCHESINCHES
rerolled with 3" × 1" pipe corrugations.
COUPLING BAND
METAL PIPE CULVERT
having rerolled end to form annular corrugations. A 10.5 inch band is acceptable on
" corrugations. A 12 inch band is acceptable on pipe ends 2 1" × 3
2pipe ends rerolled with 2 steel or 0.048 inch for aluminum. Fasten coupling bands with the following diameter of bolt:
thinner than the thickness of the pipe to be connected, and no thinner than 0.052 inch for or 0.036 inch for aluminum, or a plastic with an equivalent strength to metal.
Use a matching metal having a nominal thickness of not less than 0.040 inch for steel, Smooth sleeve-type couplers and flat bands may be used for pipe diameters of 12" or less.
"2 1" × 3
2The minimum band widths shown for 3" × 1" and 5" × 1" corrugated sizes apply to 2 corrugations on rerolled pipe ends.
diameter, required above 42" diameter
Second angle connection optional to 42" diameter, required above 42" diameter
Second angle connection optional to 42"
T7
NOTE:
[6]underdrain
Use helical corrugated bands with pipes having helically corrugated ends.[4]
[5]
[6]
" for 18" round culvert (21" × 15" pipe arch) or less8
" for 21" round culvert (24" × 18" pipe arch) or more2
See Section 704 for bedding and backfill requirements.
dimension of all pipe arch culverts.
H equals the diameter of all round pipe culverts or the rise amount of camber or increase the pipe culvert gradient.
designed exceeds the elevation of the inlet invert, reduce the curve. If the midpoint elevation on the parabolic curve as to 1% of the pipe length. Develop camber on a parabolic through the inlet and outlet inverts an ordinate amount equal
When directed, camber pipe culverts upward from a chord
3.
2.
1.
be adjusted to tie into impervious material.
granular material is used for backfill. Width may material at the pipe culvert inlet where
Construct piping plug of impermeable backfill
MULTIPLE PIPE INSTALLATION
PIPING PLUG
TRENCH EXCAVATION IN EMBANKMENT
BELOW NATURAL GROUND OR
ON UNSTABLE MATERIAL
NATURAL GROUND
ABOVE AND BELOW
ON NATURAL GROUND
ABOVE NATURAL GROUND
ON UNYIELDING MATERIAL
PIPE BEDDING
ELEVATION
SECTION A-A
LEGEND:
Bedding material (uncompacted)
Impermeable backfill material.
BEDDING DEPTH
MINIMUM SPACING
SPACING
or SPAN
DIAMETER
PIPE SIZE (H) DEPTH
Roadway embankment Roadway embankment
Natural ground
Toe plate Toe plate
Natural ground Natural ground
Roadway embankment
Roadway excavation
Natural ground
H
Width
H H
H H
H H
H H
H
H
H
H
Finished subgrade Finished subgrade
Natural ground
Finished subgrade
Pipe culvert
Embankment slope
High water elevation treatment
Culvert end
Piping plug before trench excavation embankment height
Finished subgrade or
Original natural ground surface
A
A
Finished subgrade
Roadway embankment
Roadway embankment
Finished subgrade trench excavations
Embankment material placed in layers
Compacted backfill material placed in layers not backfill in accordance with Section 614.
depth table
See bedding excavation in trench
HH
compact in layers not over compressible material. Lightly and replace with selected fine
Remove unyielding material fill material properly compacted with approved granular foundation firm bearing soil and replace
Remove unstable material to
Bedding
Bedding
Bedding
Bedding
H whichever is less
Half diameter or
(see table)
Minimum spacing or Span
Diameter or Span
Diameter section
Metal endMetal end section
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T S td
.d g n
FEDERAL LANDS HIGHWAY OFFICE
U.S. CUSTOMARY STANDARD
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
Little Blue Creek Canyon
CO FLAP US50(1)
602-3
STANDARD APPROVED FOR USE 12/1993
DRAFT: 10/2017
REVISED: 4/1994 6/2005
or 36" (max.) for embankment installations not exceeding 6" compacted depth.
exceeding 6" compacted depth; or lean concrete
> 54"
12" to 54"
6"
4"
18" (min.)
6" in uncompacted depth.
* Reduce to 18" for
UP to 48"
48" and UP
24" span or 36", PIPE CULVERT BEDDING
METAL AND PLASTIC
2'-0" ±
1'-0" ±
18" ±
18" ±18"±
(min.)
6"
(min.)
6"
12" (min.), 24" (max.)
"/foot of cover,2 minimum
1'-0"
T8
NOTE:
2H or 12' (max.)
2H or 12' (max.) 2H or 12' (max.) 2H or 12' (max.) 2H or 12' (max.)
2H or 12' (max.)2H or 12' (max.)
2H or 12' (max.) 2H or 12' (max.)
8.
7.
6.
5.
4.
3.
2.
1.
ROUND OR PIPE ARCH CULVERT
PIPE ARCH CULVERTROUND PIPE CULVERT
OR OUTLET END OF CONCRETE PIPE
CONNECTION TO METAL PIPE
DESIGN C
SECTION A-APLAN
ELEVATION ELEVATION
Slope
Toe plateToe plate riveted or welded connection
For all sizes of round pipe and pipe arch
END SECTIONS FOR ROUND PIPE CULVERT
END SECTIONS FOR PIPE ARCH CULVERT
A (min) B (max) H (min) W (max) Approx.
SLOPE
A (min) B (max) H (min) W (max) Approx.
SLOPE
A
A
PIPE INLET END
CONNECTION TO CONCRETE
DESIGN B
CORRUGATED METAL PIPE
CONNECTION TO ANNULAR
DESIGN A
diameter
Span or
B
L
AWA
End Section
SpanR is e
Di am et er
Toe plate extension
(min. width A+W)
Toe plate extension
Corner plate
(min. width A+W)
Toe plate extension
Corner plate
Reinforced edge
Pipe coupling band shop bolted to
End section
Pipe culvert
Expander lug End section steel or aluminum pipe
Smooth galvanized
Bolted or welded
Threaded rod
Rod holder connector
Flat strap Pipe culvert Pipe culvert
End section End section
Strap bolt
Pivot bolt
H H
Supplement the reinforced edges of end sections for reinforcement bolted or riveted under the center panel seam.
Fabricate multiple piece bodies with lap seams tightly joined type for the pipe culvert specified.
pipe culvert sizes. Coupling bands may be any acceptable
Design C may be used in lieu of design A for all metal match the inside diameter of the concrete pipe culvert.
Fabricate the diameter of the end section of Design B to for manufacturer's standards.
Variations in design and dimensions are permitted to allow end sections.
Warp embankment slopes to match the slope of the flared
Use toe plate extension where shown on the plans.
extensions from the same metal thickness as the panel body.
Fabricate connector section, corner plate and toe plate attached with bolts or rivets.
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T S td
.d g n
FEDERAL LANDS HIGHWAY OFFICE
U.S. CUSTOMARY STANDARD
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
Little Blue Creek Canyon
CO FLAP US50(1)
602-4
STANDARD APPROVED FOR USE 12/1993
DRAFT: 10/2007
REVISED: 4/1994 6/2005
METAL END SECTIONS
60" and larger diameter pipe and 66" and larger
" bolts8 3spacing for
35" × 24" thru 66" × 51" pipe arch
For 30" thru 60" round pipe and
17" × 13" thru 28" × 20" pipe arch
For 12" thru 24" round pipe and
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.079
0.079
0.064
0.064
0.064
0.064
0.064
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.075
0.075
0.060
0.060
0.060
0.060
0.060
112 × 75
103 × 71
95 × 67
87 × 63
83 × 57
81 × 59
77 × 52
73 × 55
71 × 47
66 × 51
64 × 43
60 × 46
57 × 38
49 × 33
42 × 29
35 × 24
28 × 20
24 × 18
21 × 15
17 × 13
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.079
0.079
0.064
0.064
0.064
0.064
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.105
0.075
0.075
0.060
0.060
0.060
0.060
INCHES
SPAN × RISE
PIPE SIZE METAL THICKNESS
STEEL ALUMINUM
INCHES GAGE INCHES GAGE
INCHES
DIMENSIONS
L (±2")(INCHES)
DIAM.
VALENT
EQUI-
INCHES
DIAMETER
PIPE SIZE
STEEL
METAL THICKNESS
INCHES GAGE
ALUMINUM
INCHES GAGE
INCHES
DIMENSIONS
L (±2") m in
12" (max.) hole lap after expansion
1" Minimum
13" for 30" dia. and over.
culvert less than 30" dia.
7" for concrete pipe
" bolts8 3spacing for m in
12" (max.) hole at 6" centers (max.) or equivalent
" angle4 1" × 2
1" × 22 1equivalent pipe arch provide 2
" bolts8 3flared end section with
" rivets or bolts. Fabricate end section center panels 8 3by
On end section center panels for 66" and larger from 0.138 inch steel or 0.135 inch aluminum.
for 60" and larger diameter pipe and equivalent pipe arch
" stiffener angles 4 1" × 2
1" × 22 1equivalent pipe arch with 2
T9
NOTE:
edge
Reinforced
Pay Limit
Pipe Culvert
604-A
SLOT DETAIL
TRANSVERSE VIEW LONGITUDINAL VIEW
SLOPING GRATE INSTALLATION
(Showing Anchor Bolt Layout)
DETAIL
HOLD DOWN PLATE
ALTERNATE SLOT AND
GRATE INSTALLATION DETAIL
TRANSVERSE CROSS SECTION
LEVEL GRATE INSTALLATION
LONGITUDINAL CROSS SECTION
LONGITUDINAL CROSS SECTIONTRANSVERSE CROSS SECTION
PLAN VIEW
STANDARD INLET GRATE
TWO STEEL GRATE PER INLET QUANTITIES
CLOSE MESH GRATE
SECTION E-E
diameter.
weight of steel includes a ring for the maximum pipe inlet before deduction for volume occupied by pipe.
Concrete and steel quantities are for one entire
Total lbs. - 256
NOTE:
QUANTITIES FOR ONE INLET
Adopted from CDOT Standard M-604-11
(TYPE D)
INLET
Shoulder
Flow
7' Min.
Ditch
Flat Bottom
3"
1ƒ"
2.55
2.98
7.7040"
WEIGHT
(LBS.)PER FT.
LBS
PIECES
NO.
8 S4 x 7.7 BEAM
LENGTHDESCRIPTION
3•" x ‚" FLAT
3" x ‚" FLAT
26†"
26†"
4%
D
47"
41"
35"
H
14" 14"
68"
80"
6"
#4 AT
9"
DIKE
FLOW
4%4%4%
12" CTRS.
16" MAX.
6" WALLS AND FLOOR (TYP.)
18•"
18•" 4•"
PIPE O.D.
CONCRETE
(TYP.)
12" CTRS.
#4 AT
CLR.
3"
LAP
12"
BAR
#4
F L
(TYP.)
12" CTRS.
#4 ATGRATES
INLET
AND PIPE
OF INLET
FLOW LINE
PIPE
AROUND
#4 BAR
E
E
4" x …" BAR
SPACED AT 2…" CTRS.
4" x …" BEARING BARS
AT 8 IN. CTRS. WELDED TO
OR TWISTED CROSS BARS
…" TYPICAL HEX. ROUND
3" x ‚" FLAT
SAME AS IN STANDARD INLET GRATE
SLOT DETAIL IN 3•" x ‚" FLATS
3" x ‚" FLAT ‰
BEARING BAR
4" x …" 3•" x ‚" FLAT
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0
1.5
1.7
1.9
2.0
2.2
2.4
2.6
2.8
2.9
3.1
3.3
3.5
3.6
3.8
4.0
18-24
18-30
18-36
18-42
18-42 47"
80"
1.5
2.0
2.5
3.0
3.5
3.0
3.5
4.0
4.5
5.0
CIRCULAR PIPE RANGE
INSIDE DIA., IN. - "D"
18-42
18-42
18-42
18-42
18-42
18-42
18-42
18-42
18-42
4•"
24•"
CTRS.
BOLT
37•"
BOLT CTRS.
31"
FT. - "D"
INSIDE DIA.
OUTLET PIPE
FT.
"H"
CU. YDS.
CONCRETE
LBS.
STEEL
MEDALLION
΂
31• ΂
41‚" (΂")
4‚" (΂")
CLEARANCE
3" MIN.
BERM
Berm the cost of the inlet with berm included in
Earthwork associated
:1 M
AX.
10:1
M in
Flow
3"
6"
"4
"2
3"
OFFSET
BOLT
" x 8"8
1"
" CLR.16
WASHER
GRATE
3"2"
INLET WALL
"2 11 "4
" R.8
" FLAT4
13" x
"16
2"
"4
"4 13" x
"2
SLOTTED HOLE
" x 1"16
12" MIN.
PIPE
AROUND
#4 BAR
AND PIPE
OF INLET
FLOW LINE
GRATES
INLET
35"
41"
47"
4%
14"
(TYP.)
12" CTRS.
#4 AT
16" MAX.
14"
6" WALLS AND FLOOR (TYP.)
6"
80"
68"
"2 14"2
BAR
#4
LAP
12"
4%
FL
D
CLR.
3"
"2
(SEE NOTE 10)
MEDALLION
(TYP.)
12" CTRS.
#4 AT
PIPE O.D.
CONCRETE
CLEARANCE
3" MIN.
12" CTRS.
#4 AT
H
CONCRETE APRON DETAIL
10:110:1
10:1 10:1
2' 10'
FT.
"H"
MIN.
9.
8.
7.
6.
5.
4.
3.
2.
1.
T10 with a permanent fastener. Medallion is incidental to inlet.
a blue background. It shall be firmly attached to the inlet's surface
Stream" on all inlets. The medallion shall have a fish symbol with
Place a 4 in. dia. metal medallion with a "No Dumping Drains To required.
have a 2 in. minimum clearance. Cut or bend bars around pipe as
Reinforcing bars shall be epoxy coated and deformed #4, and shall
3 ft. - 6 in. and shall conform whith AASHTO M 199.
Provide steps when inlet dimension "H" is equal to or greater than sidewalks, crosswalks or bike paths.
compliant or bicycle friendly and shall not be placed directly in routes are in close proximity to grate. This grate is not ADA
Close mesh grates are recommended where foot traffic or bicycle specified on the plans.
Close mesh grates shall be used on all type D inlets unless be galvanized and shall be in accordance with subsection 712.06.
Structural steel for grates and grate installation hardware shall
See plans and cross sections for size and location of pipe.
or precast.
Concrete shall conform to Section 601. Inlet may be cast-in-place roadways. This inlet shall be used only outside Paved roadways.
Inlet type D is not HS-20 rated and shall not be placed in paved
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p A .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
SPECIAL
U.S. CUSTOMARY SPECIAL
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
Little Blue Creek Canyon
CO FLAP US50(1)
Sheet 1 of 5
604-B
(VANE GRATE)
INLET
T11
402 401
INDICATE THE PREDOMINATE DIRECTION OF RUNOFF FLOW.
IN SUMP CONDITIONS, THE STAMPED FLOW ARROWS SHALL
THE DIRECTION OF RUNOFF. THE STAMPED ARROWS SHALL
TOP SURFACE OF THE INLET BOX SIDEWALLS TO INDICATE
THE CONTRACTOR SHALL STAMP FLOW ARROWS INTO THE
THE INVERT OF THE BOX SHALL BE SLOPED TO DRAIN.
BE 6 IN. LONG, 1 IN. HIGH, AND … IN. DEEP. FOR INLETS
CUT OR BEND REINFORCING BARS AROUND PIPES AS REQUIRED.
STEPS SHALL BE REQUIRED WHEN THE INLET DEPTH "H"
CONFORM TO AASHTO M 199.
IS EQUAL TO OR GREATER THAN 4 FT. AND SHALL
8.
7.
ALL EDGE DISTANCES NOT MARKED "CLEAR" ARE TO THE
REINFORCING BARS SHALL BE #4 UNLESS SHOWN OTHERWISE.4.
CENTERLINE OF THE BAR.
6.
5.
10.
9.
INLET MAY BE CAST-IN-PLACE OR PRECAST.3.
2.
COATED. REINFORCING BARS SHALL HAVE A MINIMUM
CLEARANCE OF 2 IN.
ALL REINFORCING BARS SHALL BE GRADE 60 AND EPOXY500
4-401 @ 13" O.C.
4'-0"
O .C
3'-8"
6"
6"
3-501 @ 15" O.C.
A A
B
B
FOR THE 32 INCH AND 36 INCH INSIDE INLET DIMENSIONS,
THE ALLOWABLE PIPE I.D. IS 30 INCHES OR LESS. FOR THE
72 INCH INSIDE INLET DIMENSION, THE ALLOWABLE PIPE I.D.
1.
IS "H" MINUS 18 INCHES, OR LESS, UP TO A MAXIMUM OF
66 INCHES FOR "H" OF 7 FEET OR MORE.
PLAN
GENERAL NOTES
FOR CLARITY)
(GRATE NOT SHOWN
GRATE FRAME
RECESS FOR
H
O .C
36" FRAME
6" (TYP.)
H
4-403 @ 12" O.C.
32"
6" (TYP.)
6" (TYP.)
16"
SECTION A-A
SECTION B-B
31„" FRAME
29ƒ" GRATE
PIPE ENTRIES
2-503 AROUND
HOOP REBAR
PENETRATIONS
AROUND PIPE
2-503
HOOP REBAR
FLOW ARROW STAMP IN DIRECTION OF FLOW (TYP.).
TO FACILITATE REMOVAL OF THE GRATE, PLACE PLYWOOD
AS SHOWN.
GRATE TO BE INSTALLED DURING CONSTRUCTION OF
THE BOX WITH THE VANE GRATE BOLTED IN PLACE
TO THE FRAME.
FLOW
LEGEND
3 IN. x ‚ IN. x 31-… IN. ALONG EDGE OF THE GRATE
ALL CONCRETE SHALL CONFORM TO SECTION 601.
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p B .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U.S. DEPARTMENT OF TRANSPORTATION
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
(VANE GRATE)
INLET
Sheet 2 of 5
604-B
T12
SECTION A-A
401 403
PLAN
500500
O .C
H
6" (TYP.)
72" FRAME
O .C
3'-8"
6"
7'-0"
7-401 @ 13" O.C.
6"
6-501 @ 13" 0.C.
B
FLOWFLOW ARROW STAMP IN DIRECTION OF FLOW (TYP.).
B
A A
16"
6" (TYP.)
6" (TYP.)
32"
4-403 @ 12" O.C.
H
SECTION B-B
LEGEND
31„" FRAME
29ƒ" GRATE
PIPE PENETRATIONS
2-503 AROUND
HOOP REBAR
FOR CLARITY)
(GRATE NOT SHOWN
GRATE FRAME
RECESS FOR
TO THE FRAME.
THE BOX WITH THE VANE GRATE BOLTED IN PLACE
GRATE TO BE INSTALLED DURING CONSTRUCTION OF
PENETRATIONS
AROUND PIPE
2-503
HOOP REBAR
AS SHOWN.
3 IN. x ‚ IN. x 31-… IN. ALONG EDGE OF THE GRATE
TO FACILITATE REMOVAL OF THE GRATE, PLACE PLYWOOD
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p B .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U.S. DEPARTMENT OF TRANSPORTATION
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
T13
INLET
Sheet 3 of 5
604-B
36 IN. INLET BOX BENDING DIAGRAM
6"
72 IN. INLET BOX BENDING DIAGRAM
6"
42"
10"
27"
36"
A 38" 12"
38"
36"
45"
12"A
78"
10"
OF "H" ABOVE 4 FT.
EACH 6 IN. INCREASE
ADD TWO BARS FOR
PROPER PLACEMENT)
SHOWN TO INDICATE
(2-402 BARS
ABOVE 4 FT.
INCREASE OF "H"
EACH 1 IN.
"A" 1 IN. FOR
INCREASE DIMENSION
PROPER PLACEMENT)
SHOWN TO INDICATE
(2-402 BARS
OF "H" ABOVE 4 FT.
EACH 6 IN. INCREASE
ADD TWO BARS FOR
ABOVE 4 FT.
INCREASE OF "H"
EACH 1 IN.
"A" 1 IN. FOR
INCREASE DIMENSION
6"
12"
7"
12"
6"
7"
12"
O.D.+6"
12"
40"
B
ABOVE 4 FT.
INCREASE OF "H"
EACH 1 IN.
"B" 1 IN. FOR
INCREASE DIMENSION
76"
B
ABOVE 4 FT.
INCREASE OF "H"
EACH 1 IN.
"B" 1 IN. FOR
INCREASE DIMENSION
INLET APRON BENDING DIAGRAM FOR 72 IN. INLET
INLET APRON BENDING DIAGRAM FOR 36 IN. INLET
10'-5"
REQ'D
407 1
MARK
NO.
14'-8"
17'-8"
3'-0"
3'-10" 4
NO.
REQ'D
MARK
500 4
4"-2"
10'-8"
7'-8"
11'-4"4'-0"
5'-2"
QUANTITIES FOR ONE 36 IN. INLET
REQ'D
NO.
4 500
MARK
8'-2"
4'-0"
3'-10"
14'-4"
10'-5"
4'-2"
10'-8"
10'-8"
HEIGHT
"B""A"
HEIGHT
(EACH)
LENGTH
QUANTITIES FOR ONE 72 IN. INLET
11'-0" 4.6
4.811'-6"
6 462
4.4
4.2
3.9
4.1
3.7
3.2
3.5
3.3
3.0
2.8
2.3
2.4
2.6
2.1
8'-6"
9'-6"
9'-0"
10'-0"
10'-6" 6
6'-0"
6'-6"
7'-6"
8'-0"
7'-0"
4'-0"
5'-6"
5'-0"
4'-6"
H CU. YD.
CONC.
STEEL
LBS.
11'-0"
3.1 6
3.0 6
11'-6" 331
CONC.
1.3 1
1.7
1.6
2 1.5
1.8
1.9
2.2
2.3
3 2.1
CU. YD.H
4'-6"
5'-0"
5'-6"
4'-0"
7'-0"
8'-0"
7'-6"
6'-6"
6'-0"
OF STEPS
REQUIRED
NUMBER
2.4
2.7
2.5
2.8
2.9
610'-6"
10'-0"
9'-0"
9'-6"
8'-6"
LBS.
STEEL
BAR LIST FOR H = 4'-0" 36 IN. INLET
BAR LIST FOR CONCRETE APRON
(FOR INFORMATION ONLY)
2. REINFORCING STEEL QUANTITY ASSUMES TWO 503 HOOPS
1. CONCRETE QUANTITY INCLUDES VOLUME OCCUPIED BY PIPES.
FOR EACH 24 IN. PIPE.
NOTES
3. BARS NUMBERED IN 400 SERIES INDICATES #4 SIZE BAR.
BARS NUMBERED IN 500 SERIES INDICATES #5 SIZE BAR.
4. ALL REINFORCING BARS SHALL BE GRADE 40 AND EPOXY COATED.
12"
24"
24"
12"
(FOR INFORMATION ONLY)
BAR LIST FOR CONCRETE APRON
BAR LIST FOR H = 4'-0" 72 IN. INLET
3'-0"
24'-6"
20'-8"
REQUIRED
NUMBER
OF STEPS
62"
57"
62"
93"
84"
64"
84"
105"
HEIGHT
"B""A"
HEIGHT
(EACH)
LENGTH
(EACH)
LENGTH
REQ'D
MARK
NO.
(EACH)
LENGTH
+O.D. 6"
INLET
VANE GRATE
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p B .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U.S. DEPARTMENT OF TRANSPORTATION
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
T14
INLET
Sheet 4 of 5
604-B
BOLT SLOT AT CORNER (TYP.)
DETAIL A
1‡"
1"
1‡"
SECTION B-BSECTION A-A
6" 1" 1•" 2•" ƒ"
5" ƒ"
5‚"
1„"
3" (TYP.)
3‚"
3•" R
1Ž" MIN.
29ƒ"
1Œ" MIN.
1•" MIN.
3Œ"
17ƒ"
30°
FREE OPEN AREA: 190 SQ. IN./GRATE.
MATERIAL: CAST GRAY IRON ASTM A-48 CLASS 35B.
FINISH: NO PAINT.
WEIGHT: GRATE 170 LBS. EACH; FRAME 29 LBS. EACH.
DETAIL B
NOTES
ALL REINFORCING BARS SHALL BE EPOXY COATED.
3.
5.
4.
2.
1.
1•"
2•"
1ƒ" 1‡"
Œ" ƒ" 4†"
‚" R (TYP.)
•" CORED HOLE
2Œ"
1Š"
1Œ"
F L
O W
GRATE PLAN
SEE DETAIL A
5"
3•"A
F L
O W
F L
O W
A
B B
1‡"
MULTIPLE GRATE WITH FRAME PLAN
SECTION C-C
36" FRAME (TYP.)
F L
O W
F L
O W
F L
O W
F L
O W
F L
O W
D
D
C
C
2•"
4ˆ"
5"
SEE DETAIL B
31„"
26ƒ"
17ƒ" GRATE (TYP.) ‚" CLEAR (TYP.)
SCREWS (TYP.)
HEX HEAD CAP
STAINLESS STEEL
•" x 2•" ANCHOR ROD (TYP.)
8" #3 REBAR
‚" CLEAR (TYP.)
SECTION D-D
CAP SCREWS
HEX HEAD
STAINLESS STEEL
•" x 2•"
ROD - 8" LONG
#3 REBAR ANCHOR
INLET
VANE GRATE
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p B .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U.S. DEPARTMENT OF TRANSPORTATION
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
T15
INLET
Sheet 5 of 5
604-B
CONCRETE APRON FOR 72 IN. INLET
22" OUTSIDE
STATION POINT AND
GRATE ELEVATION (TYP.)
EXPANSION JOINT
SEE DETAIL (TYP.)
2'-0"
APRON
(TYP.)
9'-0"
ROADWAY (TYP.)
13-405 @ 1'-6"
EQUAL SPACING
AROUND APRON
3'-8"
E
(TYP.)
APRON
2'-0"
E
2'-0"
APRON
(TYP.)
FACE OF BOX
F L
O W
BARRIER
TYPE 7
F-SHAPE
7'-8"
6'-0"
FF
406 407
(TYP.)
3" CLEAR
12" (TYP.)
9" (TYP.)
3" CLEAR
CONCRETE APRON FOR 36 IN. INLET
F L
O
WSEE DETAIL (TYP.)
EXPANSION JOINT
BARRIER
TYPE 7
F-SHAPE
SECTION E-E
INLET BOX
VANE GRATE
STATION POINT AND
GRATE ELEVATION (TYP.)
PROJECTED
FLOW LINE
PROJECTED
CROSS SLOPE
EXPANSION JOINT (TYP.)
(SEE DETAIL)
EXPANSION JOINT (TYP.)
SEE DETAIL
1"
7'-0"
BARRIER
TYPE 7
F-SHAPE
ROADWAY
CROSS SLOPE
SEE NOTE 1
(TYP.)
TRANSITION
APRON
2'-0"
EXPANSION JOINT (TYP.)
T
SEALANT
SILICONE
MATERIAL
JOINT
PREFORMED
SECTION F-F
INLET BOX
VANE GRATE
EXPANSION JOINT (TYP.)
SEE DETAIL
4'-0"
NOTES
CROSS SLOPE
ROADWAY
3.
1.
2.
FLOW LINE
PROJECTED
CROSS SLOPE
PROJECTED
1"
SEE NOTE 1
(TYP.)
TRANSITION
APRON
2'-0"
INTO THE INLET.
CONSTRUCTED AS SHOWN AND SHALL BE KEYED
A 2 FT. CONCRETE TRANSITION APRON SHALL BE
AND TYPE AS THE SURROUNDING CONCRETE.
CONCRETE APRON SHALL BE THE SAME THICKNESS
BE INCLUDED THE COST OF THE INLET.
THE COST OF THE CONCRETE APRON SHALL
TO DIRECT FLOW TOWARD THE GRATE.
SLOPE THE APRON ADJACENT TO THE BARRIER
IF THE INLET IS OFFSET FROM THE BARRIER,
AROUND APRON
EQUAL SPACING
9-405 @ 1'-6" ƒ
INLET
VANE GRATE
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p B .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U.S. DEPARTMENT OF TRANSPORTATION
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
UNDERDRAINS
GEOCOMPOSITE
STANDARD AND
1.
3.
impermeable material (A4 - A7 soil).
Fill and compact the top 12" of the trench with or gradient is required at the outlet.
to the roadway, unless solid rock is encountered, otherwise. Construct the flowline gradient parallel
Install underdrain at a 5' depth unless shown
Co lle ct or P ip e
Pe rfo ra te d
6" D ia m et er
S e e N o te
1'
30" m in m a x
H
±2
0' (M ax
Or Stapled
Min. Unless Sewn
Overlap 3" as appropriate).
(Skew in the direction of flow
Pipe Drain to Fill Side of Road
6" Diameter NON PERFORATED Outlet
605-A
NO SCALE
El bo w s
Se e
Not e
Min. Gradient = 2.0%
Min. Trench Width
OUTLET PIPE
OUTLET PIPE
STANDARD UNDERDRAIN
S e e N o te
Underdrain
Perforated connection to outlet pipe tee or wye for
Use prefabricated
Min.
Outlet Pipe
Variable Slope
Subgrade Shoulder
STANDARD UNDERDRAIN OR GEOCOMPOSITE UNDERDRAIN LOCATION
S e e N o te
Flow
Collector Pipe
Perforated
Geocomposite sheet drain
OUTLET PIPE DETAIL
Sh ee t D ra in
Ge oc om po sit e of s he et d ra in s.
to a llo w ab ut m en t th e co lle ct or p ip e
Sh or te n an d ca p
GEOCOMPOSITE UNDERDRAIN
2.
4.
Use the minimum width required for installation.
5.
6.
7.
For Thicknesses
Refer To Typical Section
NOTE:
See Note 2
Ditch
Backfill
Granular requirements of subsection 708.04.
Furnish collector pipe, outlet pipe & fittings meeting the of subsection 714.02.
Furnish geocomposite sheet drain meeting requirements or other suitable marker.
Mark the outlet of the underdrain with a delineator post with standard coupling bands or by other approved means.
to Subsection 605.03. Hold the screen securely in place
Cover the end of the outlet pipe with screen according
T16
Granular Backfill
Nonwoven
Class 1, Type C, Geotextile
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p A .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
609-A
1:6
Varies
2"
" R2
See detail
Curb reveal if necessary
3.0' typ., Use 2.0'
1.
Normal edge of pavement
Asphalt pavement
R 10.0'
Face of curb
FLARED CURB TERMINUS
NO SCALE
CONCRETE CURB DETAILS
PAVED DITCH AND
PAVED DITCH WITH CONCRETE CURB
structural section Section for pavement
See Mainline Typical
14-INCH DEPTH
CONCRETE CURB,
8.5"
14"
5"
0.75"
4"
6"
" R2
9"
T17
14" Concrete curb
12" Aggregate Base material
Embankment
Riprap, Class 3 apron concrete pavement
5" Asphalt
Existing ground
NOTE:
See detail
Curb Taper, CURB TAPER DETAIL
(included in mainline quantities) Aggregate Base below curb
1:6 structural section Section for pavement
See Mainline Typical Epoxy glue
8"
1"3"
MOUNTABLE
4-INCH DEPTH,
CONCRETE CURB,
Varies
See Mainline Typ. Sections 4'
3.
3.
2.
1. Curb for flared curb terminus will be measured under curb items.
Adjust as necessary to fit field conditions.
Riprap and revet mattress for curb terminus on mainline will be measured under their respective pay items.
See Special 617-A for more information.
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p
A .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
617-A
Sheet 1 of 11
Adopted from CDOT Standard M-606-1
TYPE 3 W-BEAM 31 INCHES
MIDWEST GUARDRAIL SYSTEM
T18
(See note 4)
3' Min.
Obstruction note 2)
(See sheet 2) on note 8
(See
31"
7' Post
25"
1" on sheet 2)
(See note 8
31"
(See note 2)
(see note 3)
2" Min. HMA
7' Post
1" paved shoulder
Normal edge of
1'
Breakpoint slope
Variable
(see note 11 on sheet 2)
7' Post identification
Breakpoint
(See note 2)
Breakpoint slope
Variable paved shoulder
Normal edge of selection (poss)
Point of slope
Normal fill slope
Normal catchpoint
Bridge or structure approach
6'-3"
SPACINGLOCATION
bridge rail locations
All locations except
(See note 5) variable slope may "catch" at the poss.)
"normal" fill slope. for the wider "z" distances, the
(Note: The catchpoint remains the same as that for
EMBANKMENT WITH GUARDRAIL
NORMAL CENTER-TO-CENTER POST SPACING
NOTES(See note 4)
2' Min.
(see note 5)
3' Min.
Obstruction note 2)
(See sheet 2) on note 8
(See
31"
(see note 3) or 2" min. HMA
Earth shoulder
7' Post
25"
1"
1'
Breakpoint slope
Variable paved shoulder
Normal edge of
(see note 3)
2" Min. HMA note 5)
(see
(see note 11 on sheet 2)
7' Post identification
(see note 11 on sheet 2)
7' Post identification
(See note 5)
(See note 5) at post
1V:1.5H Max. slope
WITH 7 FOOT GUARDRAIL POSTS
NORMAL ROADSIDE INSTALLATION
AT HINGE POINT
WITH 7 FOOT GUARDRAIL POSTS
RESTRICTIVE ROADSIDE INSTALLATION
1' FROM HINGE POINT
WITH 7 FOOT GUARDRAIL POSTS AT
RESTRICTIVE ROADSIDE INSTALLATION
(Continued on sheet 2):
together and bolted at a post location. Joints shall be located at the posts.
above. No splicing shall be allowed in wood curbs. Adjacent boards shall be butted
2 in. by 6 in. curb and set on top of pavement surface and attached as described approved by the CO, a 2 in. by 4 in. treated wood curb may be substituted for the
2 in. x 6 in. wood curb is specified, it will be included in the cost of the guardrail. If
in. dia. bolt with washer and nut at each steel post. If the4 1wood post, or with a treated (AASHTO M 133) wood curb. Fasten with a 4 in. lag bolt and washer at each the rail face. As an alternative when specified on the plans, install a 2 in. x 6 in.
When specified on the plans, install 4 in. high concrete curb with its face at or behind6.
for proposed distances behind the guardrail.
Scenarios shown on this sheet are typical for the project, refer to the cross sections5.
for short distances, while providing a smooth change in guardrail alignment.
goal of placing the guardrail as far back as possible from the travel way, even
Use of greater than minimum offset dimensions is encouraged to meet the desirable
(3) The ramp shoulders are 4 ft. or wider.
curve connection to the major highway.
(2) The non-offset guardrail is not located on the ramp exit or entrance
(1) The non-offset guardrail begins at least 100 ft. beyond ramp nose.
B. For a one-way one-lane ramp, and where one or more of the following are true:
offset is 4 ft. from the traveled way.
A. For an existing highway with a design speed less than 50 MPH. The minimum
The above 2 ft. guardrail to shoulder offset is desirable but not required for:
2 ft. desirable for 4 ft. shoulders
0 ft. minimum for shoulders 6 ft. or wider
The guardrail offset from paved inside shoulder edge of a divided highway shall be:
2 ft. for shoulders 6 ft. or less
0 ft. for shoulders 8ft. or wider
The minimum guardrail offset from paved inside shoulder edge shall be:4.
surface will be made under the 40101-5600 pay item.
formed hole for guardrail runs and terminals as directed. Payment for this paved be used for paving beneath the guardrail. Install the post in a ½ in. oversized of the work. A minimum 3 in. thick fiber reinforced concrete pavement may also area will not be measured and paid for separately but shall be included in the cost damage to all paved surfaces under guardrail installations. All repairs to the paved
Asphalt cutting & patching or other approved method shall be used to minimize
1 ft. behind the guardrail posts or to the erosion control curb as shown on plans.
When specified on the plans, extend a 2 in. minimum thickness paved surface to3.
the slope shall be 1:10 or flatter.
B. For guardrail face more than 2 ft. from the normal edge of paved shoulder, continue the rate of slope of the normal paved shoulder to the breakpoint.
A. For guardrail face 2 ft. or less from the normal edge of paved shoulder, Rate of slope depends on guardrail location:2.
Tolerance for top of guardrail beam is 1 in.1.
See sheet 8
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p A .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
Adopted from CDOT Standard M-606-1
T19
3¼" 20"
23¼" nails (typical)
Two 16d galv.
Block
14"
Wood post
Splice lap
Tr af fic
(see note 15)
Reflector tab
" Dia. x 22" button head bolt8
6" 8"
4"
3"
3"
6" 12"
7"
7"
3"
6' Wood post
See note 14
" Dia. hole4
(Nominal dimensions are shown for the posts & blocks)
3¼" 17¾"
21" block
Notched
14"
W6 x 9 post and washer
" Hex nut8
" hole4 3in
" Dia. x 22" bolt8 and washer
" Hex nut8
" hole4 3in
" Dia. x 14" bolt8 and washer
" Hex nut8
6"
"4
"8
7"
7"
"4 112"
" Dia. hole in block4
(Nominal dimensions are shown for the posts & blocks)
See note 14
6" 4"
4"
7"
"8
" Dia. hole16
(PDB01 & PDE01)
WOOD POST & BLOCK
STEEL POST & NOTCHED BLOCK
(PWE01)
to 31 inches or above.
If this dimension will be less than 31 inches, reset guardrail height shall be lapped in the direction of traffic unless otherwise noted.
All w-beam splices, and splices of terminal connectors to w-beam are specified, i.e. at end anchorages and box culverts.
throughout the project except when specific posts and blocks
Material type and shape of posts and blocks shall be the same certified as identical to the specimens used for testing and approval.
that the supplied materials have received fhwa approval and are
Glulam posts and blocks will be accepted as alternatives provided elevation view on sheet 1.
shall be a minimum 2 in. tall and located as shown on the
Steel posts shall be stamped prior to galvanizing. The number 7 marked with the number 7 to ensure permanent indentification.
instead of the standard 6 ft. posts. The 7 ft. posts shall be
When specified in the contract, 7 ft. posts shall be installed on the standard plan.
repairs, or resetting of rail, except when specifically identified installations but shall not be used in new construction, under post bolt heads in the past may remain in existing
in. rectangular washer used16 3 in. x 4
3The standard 3 in. x 1 all nuts in contact with wood posts.
Standard galvanized round steel washers shall be used under future raising of the rail elements and blocks for overlays.
An additional hole shall be provided in the posts to facilitate way edge line. See the retroreflector tab detail on sheet 3.
sheeting color shall match the color of the adjacent travel provided for both directions of travel. The retroreflective the tabs shall be retroreflective, so that delineation is traffic for one-way roads. For two-way roads, both sides of traffic, and the retroreflector surface faces the approaching
The tabs shall be mounted so the bolt slot faces away from not be paid for separately but shall be included in the work.
(see sheets 6 and 8 for exceptions). Retroreflector tabs will
Retroreflector tabs shall be installed at 25 ft. intervals extends the full length of the piece.
in. shall not be used when the check4 1checks greater than
At the time of installation, wood posts or blocks with seasoning as the posts when wood posts are used.
and grade, and shall receive the same preservative treatment
Wood blocks shall be cut from the same cross-section, species, AASHTO-AGC-ARTBA joint cooperative committee.
Standardized Highway Barrier Hardware" prepared by the standard plan specify hardware details from "A Guide To
References such as "PDB01", "PDE01", and "PWE01" in this for testing and approval.
approval and are certified as identical to the specimens used with steel posts provided that the blocks have received FHWA be accepted as alternatives to wood notched blocks for use
Notched rail blocks manufactured from synthetic material will blocks in any one continuous length of guardrail.
Only one type of surface finish shall be used for posts and
S4S (surfaced four sides) with nominal dimensions indicated.
Timber for posts shall be either rough sawn (unplaned) or the southern pine bureau, or the western wood products association.
conform with the rules of the west coast inspection bureau, or in bending of 1200 psi stress grading and post dimensions shall
Wood posts shall be made of timber with an extreme fiber stress flange steel posts are an acceptable alternative to the w6 x 9.
section as defined in AASHTO M 160 (ASTM A 6). W6 x 8.5 wide
The dimensions of the cross-section shall conform to a W6 x 9 manufactured from AASHTO M 270 (ASTM A 709) grade 50W steel.
resistant steel is required, in which case the post shall be using AASHTO M 270 (ASTM A 709) grade 36 steel unless corrosion
W-beam and thrie-beam guardrail posts shall be manufactured zinc-coated, painted or otherwise treated.
(ASTM A 123) and the portion above the soil shall not be embedded in soil shall be zinc-coated conforming to AASHTO M 111 corrosion-resistant steel is used the portion of the post to be
(ASTM A 123) unless corrosion-resistant steel is used. When the component shall be zinc-coated conforming to AASHTO M 111
After the section is cut and all holes are drilled or punched paint conforming to military specification DOD-P-21035A.
with AASHTO M 36, or painted with one full brush coat of zinc rich damaged shall be either regalvanized or recoated in conformance be modified. Components on which the spelter coating has been drilling of holes. Flame cutting is not permitted. Posts shall not
Field modification to rail elements only is allowed by sawing and
8.
9.
11.
12.
15.
14.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
NOTES
the requirements of the contract.
The contractor shall certify that the species and grade meet
Assay Retention reports shall be submitted to the CO.
AASHTO M 133 except that blocks need not be incised. Preservation
Pressure treatment of posts and blocks shall conform to13
10.
7. Note intentionally left blank.
Sheet 2 of 11
TYPE 3 W-BEAM 31 INCHES
MIDWEST GUARDRAIL SYSTEM
(Continued from sheet 1):
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p A .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
TYPE 3 W-BEAM 31 INCHES
MIDWEST GUARDRAIL SYSTEM
T20
8½"2"
27½"
10"
"8
(.104")
12 Gauge
" Post bolt slot2 1" x 24 rail splice slots.
must match 4 outer
" slots,8 1" x 132
29Four
14"
6¼"
"8
"4
3¼" thickness
Sheet
"16
10°
⅜" R
"32
TERMINAL SECTION (FLARED)
W-BEAM RAIL SECTION W-BEAM RAIL SPLICE
TERMINAL SECTION (CONNECTOR)
RETROREFLECTOR TAB
THRIE BEAM DETAIL
RECTANGULAR WASHER
TERMINAL SECTION (CONNECTOR)
THRIE BEAM
WITH OVAL SHOULDER
BUTTON HEAD BOLT WASHER HEX NUT
(RWE01a)
(RWM02a)
(FWR03)
(To be used only where specified.)
to the requirements of special 633-G.
from 12 to 14 gauge steel and shall conform
Note: Retroreflector tabs shall be manufactured block Post and block Post andpost and block crt. of timber Post bolt thru
(typical) splice bolts Guardrail
12-½" of splice slots locates ctrs.
Neutral axis, 12¼"7⅝"
3¼"
"16
"16
" Radii16
2¼"
"16
12 Gauge shoulder
Finished
6'-3" post and block crt. of timber Post bolt thru the splice lap shown
Traffic direction for
31"
1"
30"
(.134")
10 Gauge
3" 8½"
"8
3"
" Post bolt slot2 1" x 24
7¼"
7"
"8
"8
"4
4" 4" 2" holes
Five 1" dia.
"8
30"
10 Gauge
3" extra holes permitted
Five 1" dia. holes
"16
"8
"16
7¼"
"4 14 "4
143" 2"8"
20"
"8
"8
"8
" Post bolt slot (optional)2 1" x 24 shall match rail splice slot locations.
" x 3" slots.32 29Twelve match rail splice slot locations.
" x 3" slots, must32 29Eight
20"
2" slot (typ.)
1" x 1-1/5" Splice bolt
Post bolt slot (typ.)
"2 1" x 24
8½"
4¼"4¼"
Post bolt
5"
"4
2"
3"
Retroreflective
Sheeting
Slotted hole
"2
"16
"4
Tr aff ic
" R8 1" * 4
Rounded corners
Position
Mounting "16 or
"16
⅝" Dia.
")64 1" - 16
1(+
"16
L "16
"32
"4
"64
"16 both sides
" deep recess,16 11" Dia. x
1¼""16
" x 1" Slotted hole16
"4
"8
3"
(0.164" Min.)
"16
1"
1"
Base Plate
General Use
Studs for
Nuts, Bolts &
Bolts & Nuts
High Strength
Studs & Nuts
High Strength
Washers
Round Steel
Washers
Rectangular
Other Fittings
ASTM A 36
ASTM A 307
ASTM A 325
ASTM A 449
ASTM F 436
AASHTO M 180
ASTM A 36
AASHTO M 111 N.A.
Class C
AASHTO M 232,
Type 1
Class 50
B 695
ASTM
or
AASHTO M 111
PART
SPEC.
MATERIAL
SPEC.
GALVANIZING
SPEC.
RESISTANT
CORROSION-
Terminal Sections
W-Beam Rail &
Class A or B
AASHTO M 180,
Type 1 or 2
AASHTO M 180,
Type 4
AASHTO M 180,
(Inches)
& Type
Diameter
(Inches)
L = Length
12" Blocks
(Inches)
Length
Thread
Intended Use Standard Number
AASHTO-AGC-ARTBA
& Washers
No. Bolts, Nuts
Shldr.
Oval
Buttonhead
)32 1Full (1
1Min. 2
Min. 2
Min. 2
All Rail Splices
Single Block & Post (Timber)
Double Block & Post (Timber)
Fasten Notched Block To Steel Post
FBB01
FBB04
FBB05
FBB03
1 Per post
1 Per post
1 Per block
Washers not used at rail splices
8 Per splice* galvanizing.
cutting, or welding of posts will not be permitted after as specified for the metal beam rail. Punching, drilling, Steel posts shall have the same corrosion protection
Sheet 3 of 11
90° ± 5°
STATE PROJECT
P
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O u s R o a d w a y C
A D
D S h e e ts T s p A .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
Sheet 4 of 11
617-A
TYPE 3 W-BEAM 31 INCHES
MIDWEST GUARDRAIL SYSTEM
T21
SECTION A-A
SECTION B-B
ELEVATION VIEW
PLAN VIEW
TYPE 3B ANCHOR BLOCK DETAIL
(Without roadside ditch at guardrail)
(With roadside ditch at guardrail)
Backslope
31"31"
1' Min. cover block
3B Anchor rail splice detail
See sheet 2 for length may be shortened if the slope is less than 8 ft. wide.
See type 3b (rub rail) plan view for alignment. the 100 ft. flare
1% steeper than shoulder edge slope Top of guardrail may slope
Top rail height parallels shoulder edge slope
100 Ft. flare field conditions)
50 Ft. (may be adjusted to fit
1'
21" Max.
31"
Ground line at guardrail rail
Rub
B
B
" Dia. bolts8 rub rail
W-beam
31" 1½"
1" exceeds 33 in. above the ground the top rail when the top rail height
in. below2 1Mount a w-beam rub rail 1-holes splice
Standard
A
A dia. holes
"8 5Eight
6" 6" 6" 6"
36"15"
3"
24"
3"48" (W-beam)
8-#4
24"
3"18"3"
12"
"16
"8 bolts in rai l humps.
post, use 2 post
End rub ra il behind 50 Ft. rub rail
37.5 Ft. r
ub ra il
(normal guardrail line)
Shoulder edge
Slope 1:10 or flatter
Backslope
Ditch
Transition slope8' block
Anchor
3B slope
Typical
1:6 or 1:4
7' 5'-5"
4'
End of guardrail pay length type MGS guardrail
Standard
Terminal S ection, Typ e MGS - BAT Pay Limi ts pay length
Guardrail type MGS
END ANCHORAGE TYPE MGS - BAT (RUB RAIL)
END ANCHORAGE TYPE MGS - BAT
Flare line2
1:12 flare from normal guardra il line
100 Ft. on 1:12
STATE PROJECT
P
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O u s R o a d w a y C
A D
D S h e e ts T s p A .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
Sheet 5 of 11
617-A
TYPE 3 W-BEAM 31 INCHES
MIDWEST GUARDRAIL SYSTEM
T22
See sheets 1, 3 and 5 for standard guardrail type 3 and installation details.
Retroreflector tabs shall not be used on end anchorage posts.
instructions.
Posts shall be drilled for breakaway according to the manufacturer's
1.
2.
3.
4.
5.
6.
NOTES:
with rail top and treat end with sealant, in conformance with AASHTO M 133.
In heavy snow locations, trim posts 1 and 2 (if they are wooden) flush
(NCHRP 350 Certified)
(NCHRP 350 Certified)
SLOTTED RAIL TERMINAL (SRT-31)
FLEAT 350
END ANCHORAGES (FLARED)
Post offset dimensions are given to the center of the traffic face of posts.1.
2.The guardrail between post 1 thru 7 is on a straight line flare.
"4
"8
(post 7 not included with SRT)
31" high guardrail system
First line post of approved
"16 shall be positioned immediately downstream of slots
Deflector angle (high end) of slot guard bracket
Slot guard bracket (typ.)
Length of need note 2 offset
See
4'-0"
Traffic
6'-3"6'-3"6'-3"6'-3"6'-3"6'-3"6'-3"6'-3"
31" 31"
SRT-31
"2 134'-4 at post flange protector
Bolt thru rail &
Posts 2 thru 6
7 6 5 at ground level
Posts yielding holes
4 3 2 to posts 2 thru 5 are not attached
Guardrail panels
2 , 4 , and 6 attached to posts
Flange protector not relaxed sure it is taut and has recheck cable to make
After final assembly, End of guardrail pay length
10' Min.
embankment
Edge of widen
1:15 Taper
(relative to grade)
1:20 Slope max
10'
1:10 Slope max48" to
30"
Tangent line
Length of need
37'-6"
Straight flare
3 2
6'-3"6'-3"6'-3"6'-3"6'-3"6'-3"
31"
Ground line
Delineation according to standard plan S-612-1
Post # 7 6 5 4 3
2 1
3 - 7
See detail from manufacturer
(typ.)
Drilled posts
Delineation shall be applied to the end piece, and is included in the work.
list to the CO prior to installation of the device.
provide a copy of the manufacturer's installation instructions and parts conforming to the manufacturer's recommendations. The contractor shall required for a complete unit. The end anchorage (flares) shall be installed
One end anchorage (flared) shall include all post, rail, and all hardware items or the Fleat-350, as manufactured by Road Systems Inc. (telephone #: 432-263-2435).
as manufactured by Trinity Highway Products LLC (telephone #: 800-772-7976), The end anchorages (flared) shall either be the Slotted Rail Terminal SRT-31 pay length
Guardrail type MGS
Terminal Section, MGS Flared Pay Limit pay length
Guardrail type MGS
Terminal Section, MGS Flared Pay Limit
Guardrail type MGS
OFFSET NOTES:
STATE PROJECT
P
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O u s R o a d w a y C
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D S h e e ts T s p A .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
Sheet 6 of 11
617-A
TYPE 3 W-BEAM 31 INCHES
MIDWEST GUARDRAIL SYSTEM
T23
S K
T steel barrier, concrete structure) without a proper transition.
Do not attach these end anchorages directly to a rigid barrier (ex. concrete barrier, " W-beam panel downstream of traffic.2 1", or 15'-72
1", 9'-42 1made using a 3'-1
Connections to W-beams where the splice is not at mid-span but at a post can be
Hinged break away (HBA) steel posts may be used conforming to the manufacturer's instructions.
Retroreflector tabs shall not be used on end anchorage posts.
1.
2.
3.
4.
5.
6.
7.
for posts 1 and 2 .
For MSKT end anchorages (nonflared), use the manufacturer's specified steel foundation tubes
MAX-TENSION TERMINAL END ANCHORAGE (NONFLARED)
MSKT TERMINAL END ANCHORAGE (NONFLARED)
SOFTSTOP TERMINAL END ANCHORAGE (NONFLARED)
SECTION A-A
DETAIL B
DETAIL A
(Mash certified)
(Mash certified)
(Mash certified)
Length of max-tension terminal
55'-1½" the guardrail panel at post 6
Bolt does not pass through
Guardrail panel
12'-6"
Traffic
31"
29 8 7 6 5 4 3 1
5'-3¾"
3'-1½"
6'-3"6'-3"6'-3"6'-¾"6'-3"6'-3"6'-3"
3'-1½"
40"
32"
Head height
32¼" line
Ground
A
A slider
Rear side slider
Traffic side pay length
End of guardrail
Length of softstop terminal
50'-9½" strut
Ground of need
Length head
Softstop
Traffic 13'-3½"
8 7 6 5 4 3 2 1 0 line
Ground 12'-6" panel
Guardrail
4'-7"5'-8"6'-3"6'-3"6'-3"6'-3"6'-3"6'-3"
31"
"8 36'-1
3'-4"
See Detail B post 2 rail at attach
Do notpanel guardrail anchor
Softstop and 2 for posts 1 ground level at approximately at
Posts yielding holes of post 2 to the traffic side the supplied offset block
Attach and secure
46'-10½"
3'-½"
6'-3"6'-3"6'-3"6'-3"6'-3"6'-3"6'-3""2 13'-1
31"
Length of need Traffic
8 7 6 5 4 3 2 1 Detail A
See
6'-3"
3'-1½"
32"
40" downstream side
Soil plate on of post 2
Upper part and nut
Splice bolt and nut
Hex bolt
31" post 2 with the slots facing post 1 .
slot for the 31" mskt terminal. Install for 28" and 31" rail heights. Use the top in the upper part of post 2 . These are
There are two sets of open-ended slots
See special 633-G.
Delineation shall be applied to the end piece and is included in the cost of the work.
pay length type MGS
Guardrail pay length type MGS
Guardrail pay length type MGS
Guardrail
Terminal Section, MGS Tangent Pay Limit installation instructions and parts list to the CO prior to the installation of the device.
recommendations. The contractor shall provide a copy of the manufacturer's
The end anchorage (nonflared) shall be installed conforming to the manufacturer's shall include all post, rail, and hardware items required for a complete unit.
manufactured by Road Systems, Inc. (tel. #: 432-263-2435). The end anchorage (nonflared) by Lindsay Transportation Solutions (tel. #: 402-829-6800), or the MSKT as
Trinity Industries, Inc. (tel. #: 800-772-7976), or the Max-Tension as manufactured
The end anchorage (nonflared) shall either be the softstop as manufactured by
Terminal Section, MGS Tangent Pay Limit
Terminal Section, MGS Tangent Pay Limit
NOTES:
Opposite Traffic
Upper Cable
Traffic Side
Lower Cable
STATE PROJECT
P
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O u s R o a d w a y C
A D
D S h e e ts T s p A .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
Sheet 7 of 11
617-A
TYPE 3 W-BEAM 31 INCHES
MIDWEST GUARDRAIL SYSTEM
T24
1.
2.
the rail.
(nonflared) shall be tapered to prevent a drop in the paved surface below warrant it being overlayed. Any overlay pavement abutting the end anchorage anchorage (nonflared) shall not be overlayed unless pavement conditions the top breakway hole or strut assembly. The widened area at the end
When overlay paving, the finished surface at each post shall not be above
See sheets 1, 2, 3, and 5 for standard type 3 guardrail installation details.
possible a minimum 1:3 slope may be used if approved by the engineer.
the end anchorage area, and in advance of post 1 . If this is not
1:4 or flatter slopes in the traversable area shall be used behind shoulder, or slope equal to roadway slope if 2 ft. or less from shoulder.
as beneath the adjacent guardrail: 1:10 or flatter if more than 2 ft. from
The widened area, except for curb option A, shall have the same grading
For other highways, paving shall be as shown on the plans.
Widening for end anchorages shall be paved on interstates and freeways.
Hinged Break Away (HBA) steel posts may be used. see manufacturer's details.
7.
6.
5.
4.
3.
PLAN VIEW
SECTION A-A
WIDENED AREA FOR END ANCHORAGE (NONFLARED)
8.
Breakpoint note 8)
(See31"
1'
Surface
Base
Subbase Topsoil
(see note 1)
Added embankment
(see note 5)
1:4 slope fill slope
Normal
Normal catchpoint (shall not change)
Point of slope selection (see note 1)
Pavement if specified on plans
Traffic
See note 2 on sheet 1
1:4 (see note 7)
Traversable embankment slope and/or earthwork
Required extra pavement behind the back of posts behind the guardrail run, pave 1 ft.
If the plans require a widened area
2' Min.
2' Min.
1'-10" Min.
Breakpoint
2'-3"
3'-3"
2' desired (see sheet 1, note 4)
0' min.
88'
Breakpoint
3'-11"
1'-11" (see note 8)
Slope
(see note 7)
Slope
1:15
1' Offset from front face of rail
Normal shoulder edge line 1:50 Taper
A
A
End of guardrail pay length
1.
2.
3.
4.
shall be tapered to prevent a drop in the paved surface below the rail.
being overlayed. Any overlay pavement abutting the flared end anchorage end anchorage should not be overlayed unless pavement conditions warrant it the top breakaway hole or strut assembly. The widened area at the flared
When overlay paving, the finished surface at each post shall not be above
See sheets 1, 2, 3, and 5 for standard type 3 guardrail installation details.
5.
6.
7.
shoulder or slope equal to roadway slope if 2 ft. or less from shoulder.
as the adjacent guardrail: 1:10 or flatter if more than 2 ft. from
The widened area, except for curb option a, shall have the same grading
For other highways, paving shall be as shown on the plans.
Widening for end anchorages shall be paved on interstates and freeways.
PLAN VIEW
SECTION A-A
WIDENING FOR END ANCHORAGE (FLARED)*
End of guardrail pay length details.
The fleat-350 uses the same widening
*This plan view shows only the srt-31.
1:15
1'
Edge of pavement
Breakpoint (see note 5)
Slope slope
1:10 Max.
4'-8"
3'-3"
Length of need
Breakpoint
1'-8"
(see sheet 1, note 4)
0' Min., 2' desired
2' 1'
1'
A
A
See note 2 on sheet 1
Required extra pavement and/or earthwork behind the back of posts.
behind the guardrail run, pave 1 ft.
If the plans require a widened area
Traversable embankment slope
1:4 (see note 5)
37'-6" flare
120'
4'-0" note 9)
(See 31" Surface
Base
Subbase
Breakpoint
Topsoil
(see note 1)
Added embankment
(see note 5)
1:4 Slope
Point of slope selection
Normal catchpoint (shall not change) on plans (see note 1)
Pavement if specified slope
Normal fill a minimum 1:3 slope may be used if approved by the CO.
the end anchorage, and in advance of post 1 . If this is not possible, 1:4 or flatter slopes in the traversable area shall be used behind
NOTES FOR NONFLARED:
Guardrail type MGS pay length varies
Terminal Section, Type MGS Tangent pay limit
Guardrail type MGS pay length Terminal Section, Type MGS Flared pay limit
NOTES FOR FLARED:
the flare shall be under pay item 20401-0000: Roadway Excavation.
Payment for the added embankment (approximately 45 cu. yds.) for the flare shall be under pay item 20401-0000: Roadway Excavation.
Payment for the added embankment (approximately 25 cu. yds.) for
Asphalt Concrete Pavement.
(approx. 70 sq. yds.) shall be under pay item 40101-5600:
When the widened area is paved, payment for the pavement shall be under pay item 40101-5600: Asphalt Concrete Pavement.
When the widened area is paved, payment for the pavement (approx. 39 sq. yds.)
STATE PROJECT
P
M N C
O u s R o a d w a y C
A D
D S h e e ts T s p A .d g n
CENTRAL FEDERAL LANDS HIGHWAY DIVISION
FEDERAL HIGHWAY ADMINISTRATION
U s e r J e ff r e y .F e ll in g
NUMBER
SHEET
CO
Sheet 8 of 11
617-A
TYPE 3 W-BEAM 31 INCHES
MIDWEST GUARDRAIL SYSTEM
T25 a rectangular washer is required under the post bolt head.
This symbol in the elevation drawings shows the locations where approval. Steel blocks are not allowed.
are certified as identical to the specimens used for testing and posts provided that the blocks have received FHWA approval and accepted as alternatives to wood notched blocks for use with steel
Notched rail blocks manufactured from synthetic material will be
NOTES:
1.
2.
8.
7.
6.
5.
4.
3.
TRANSITION TYPE 3G
DETAIL A
G-G
H-H
J-J
All posts shall be steel
2 3#4" x 3" x 3#8" washer
" dia. high st. hex hd. bolts each with nut…
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