Intergard 264 (2).pdf

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T. S. KENNEDY - FY20 Drydocking Repairs and ABS Intermediate Survey
Solicitation number
6933A220Q000005
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About this file

This solicitation package outlines requirements for drydocking repairs and an ABS intermediate survey of the T.S. Kennedy, a training ship owned by the Maritime Administration. The contractor will perform work pierside from March 1st to May 1st 2020, including an underwater hull inspection, tailshaft examination, blasting and coating of the hull, thickness gauging of tanks, cleaning of tanks and inspections, work on propellers and stern tubes, renewal of steel structures and foundations, and other repairs. A site visit will be held on December 17th 2019 to review the scope of work, with any questions due by December 20th. The complete solicitation will be issued on or around December 6th and drawings can be requested from the contracting officer. Minority, women-owned, and disadvantaged businesses are encouraged to consider opportunities under the DOT short-term lending program.

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Text version

TEMPERATE

A two pack, self priming, surface tolerant epoxy with low semi-gloss finish. Exhibits excellent chemical and abrasion resistance. A low temperature cure version is available. Low VOC.

PRODUCT

DESCRIPTION

A universal anticorrosive for use on underwater hulls, above water and internal areas of marine vessels, barges and offshore structures.

For use at Newbuilding, Maintenance & Repair or On Board Maintenance.

INTENDED USES

FPD052-Off White, FPJ034-Light Grey, FPL274-Red, FPY999-Black For the availability of other colors, consult International Paint.

80% ±3% (ASTM D2697-86)

5 mils dry (6.2 mils wet)

257 ft²/US Gal at 5 mils dft, allow appropriate loss factors

Airless Spray, Conventional Spray

PRODUCT

INFORMATION

Volume Solids

Typical Film Thickness

Theoretical Coverage

Method of Application

Finish/Sheen Low Semi-Gloss

Part B (Curing Agent) FPA327 for normal applications

Mix Ratio 4 volume(s) Part A to 1 volume(s) Part B

Flash Point Part A 117°F; Part B 124°F; Mixed 117°F (Setaflash) (ASTM D-3278)

Induction Period 15 minutes at temperatures below 70°F

Overcoating Data - see limitations Substrate Temperature

Color

Drying Information 50°F 59°F 77°F 86°F

Touch Dry [ASTM D1640 7.5.1] 10 hrs 7 hrs 4 hrs 2 hrs

Hard Dry [ASTM D1640 7.7] 24 hrs 17 hrs 8 hrs 4 hrs

Pot Life 8 hrs 6 hrs 4 hrs 2 hrs

Overcoated By

50°F 59°F 77°F 86°F

Min Max Min Max Min Max Min Max

* Times listed above are for normal recoating situations of Intergard 264 at specified temperatures within a relative humidity range of 40-60%. Stated drying times are for FPA327 converter only. For low temperature application information with FCA321 low temperature converter see Intergard 264 Low Temperature data sheet.

Note

Intergard 264 24 hrs 12 wks 18 hrs 10 wks 10 hrs 8 wks 7 hrs 28 days

Intergard 267 24 hrs 8 wks 18 hrs 6 wks 10 hrs 4 wks - -

Intergard 740 24 hrs 12 wks 18 hrs 10 wks 10 hrs 8 wks 7 hrs 28 days

Intershield 6GV 24 hrs 7 days 24 hrs 7 days 24 hrs 7 days 24 hrs 7 days

Interthane 990 24 hrs 10 days 18 hrs 9 days 10 hrs 7 days 7 hrs 3 days

Interthane 990HS 24 hrs 10 days 18 hrs 9 days 10 hrs 7 days 7 hrs 3 days

REGULATORY DATA VOC

Note: VOC values are typical and are provided for guidance purposes only. These may be subject to variation depending on factors such as differences in color and normal manufacturing tolerances.

194 g/lt (1.62 lb/US gal) as supplied (EPA Method 24)

MIL SPEC MIL-PRF-24647D, Type II, CL1, Gr A, Applications 2 & 3 MIL-PRF-24647D, Type III, CL1, 2 & 3, Gr A, Applications 1 & 2 MIL-PRF-24667B, Type I & II, Composition G MIL-PRF-23236C, Type VI, CL 5, 6, 7 & 8, GrC

Intergard 264 Epoxy

Ref:271

Issue Date:7/7/2009

Marine Coatings

Intergard 264 Epoxy

Consult your International Paint representative for the system best suited for the surfaces to be protected.

If overcoating Intergard 264 with antifoulings, the first coat of antifouling must be applied while the Intergard 264 is soft to thumbprint or slightly tacky.

When using in cargo holds, consult the Intergard 264 Cargo Hold Application Procedures.

SYSTEMS AND

COMPATIBILITY

Use in accordance with the standard Worldwide Marine Specifications.

All surfaces to be coated should be clean, dry and free from contamination.

High pressure fresh water wash or fresh water wash, as appropriate, and remove all oil or grease, soluble contaminants and other foreign matter in accordance with SSPC-SP1 solvent cleaning.

SURFACE

PREPARATIONS

NEWBUILDING

Dependent on yard procedures. Consult International Paint.

MAJOR REFURBISHMENT

Steel:

For optimum performance "Near White Blast Cleaning" (SSPC-SP10) is recommended.

"Commercial Blast Cleaning" (SSPC-SP6) is acceptable in many areas. Consult your International Paint representative for specific recommendations.

If oxidation has occurred between blasting and application of Intergard 264, the surface should be reblasted to the specified standard.

Previously Painted Surfaces "Power Tool Clean" (SSPC-SP3 or SP11, as specified) or "Commercial Blast" (SSPC-SP6) bare areas of steel.

Hydroblasting to International Paint HB2M standard for non-immersed areas and HB2L for immersed areas is also acceptable.

Apply one or more spot coats of Intergard 264, as specified.

RECOATING:

When maximum recoat times have been exceeded, wash surface with International 950 Cleaner as recommended and rinse thoroughly. After 90 days more extensive surface preparation may be required.

NOTE

For use in Marine situations outside North America, the following surface preparation standards can be used:

Sa2 (ISO 8501-1:2007) in place of SSPC-SP6 Sa2½ (ISO 8501-1:2007) in place of SSPC-SP10

Ref:271

Material is supplied in 2 containers as a unit. Always mix a complete unit in the proportions supplied. Once the unit has been mixed it must be used within the working pot life specified.

(1) Agitate Base (Part A) with a power agitator.

(2) Combine entire contents of Curing Agent (Part B) with Base (Part A) and mix thoroughly with power agitator.

Use appropriate size China bristle brush.

Use All Purpose Roller cover with 3/8" (9.5 mm) smooth to medium nap. Prewash roller cover to remove loose fibres prior to use.

DO NOT THIN BEYOND YOUR STATE'S COMPLIANCY. Material is supplied at spray viscosity and normally does not need thinning. If thinning is necessary, thin up to a maximum of 4 ounces/gal. with International GTA220 Thinner.

In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation. In North America do so in accordance with instruction in ANSI/ASC Z49.1 "Safety in Welding and Cutting."

Minimum 30:1 ratio pump; 0.019"- 0.027" (483-686 microns) orifice tip; 3/8" (9.5 mm) ID high pressure material hose; 60 mesh tip filter

DeVilbiss MBC-510 gun E tip and 704 air cap; 3/8" (9.5 mm) ID material hose; double regulated pressure tank with oil and moisture separator.

APPLICATION

Mixing

Airless Spray

Conventional Spray

Brush

Roller

Thinner

Welding

Apply by airless spray. Application by brush or roller will require more than one coat and is suggested for small areas only of stripe coating. Strain material through a minimum 60 mesh screen before application. Apply at 6.3 mils wet which will yield 5.0 mils dry film thickness. Consult the following equipment recommendations or utilize suitable equal.

Work Stoppages and Cleanup

Clean all equipment immediately after use with International GTA220. Spray equipment requires flushing with this solvent. It is good working practice to periodically flush out spray equipment during the course of the working day.

Frequency will depend upon factors such as amount sprayed, temperature and elapsed time including work stoppages. Monitor material condition. Do not exceed pot life limitations.

All surplus materials and empty containers should be disposed of in accordance with appropriate regional regulations/legislation.

All work involving the application and use of this product should be performed in compliance with all relevant national Health, Safety & Environmental standards and regulations.

Prior to use, obtain, consult and follow the Material Safety Data Sheet for this product concerning health and safety information. Read and follow all precautionary notices on the Material Safety Data Sheet and container labels. If you do not fully understand these warnings and instructions or if you can not strictly comply with them, do not use this product. Proper ventilation and protective measures must be provided during application and drying to keep solvent vapor concentrations within safe limits and to protect against toxic or oxygen deficient hazards. Take precautions to avoid skin and eye contact (ie. gloves, goggles, face masks, barrier creams etc.) Actual safety measures are dependant on application methods and work environment.

EMERGENCY CONTACT NUMBERS:

USA/Canada - Medical Advisory Number 1-800-854-6813 Europe - Contact (44) 191 4696111. For advice to Doctors & Hospitals only contact (44) 207 6359191 R.O.W. - Contact Regional Office

SAFETY

Ref:271

Apply in good weather when air and surface temperatures are above 50°F.

Unmixed material (in closed containers) should be maintained in protected storage between 40 and 100°F.

Reaction with ultraviolet light may cause color variations when the product is used as a cosmetic finish coat.

Overcoating information is given for guidance only and is subject to regional variation depending upon local climate and environmental conditions. Consult your local International Paint representative for specific recommendations.

Technical and application data herein is for the purpose of establishing a general guideline of the coating and proper coating application procedures. Test performance results were obtained in a controlled laboratory environment and International Paint makes no claim that the exhibited published test results, or any other tests, accurately represent results actually found in all field environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection, verification of performance and use of the coating.

LIMITATIONS

UNIT SIZE Unit Size Part A Part B

Vol Pack Vol Pack

This product can be made available in other pack sizes. Consult International Paint for details.

1 US gal 0.8 US gal 1 US gal 0.2 US gal 1 US quart

5 US gal 4 US gal 5 US gal 1 US gal 1 US gal

UNIT SHIPPING WEIGHT Unit Size Unit Weight

1 US gal 14.3 lb

5 US gal 70 lb

Shelf Life 18 months minimum from date of manufacture when maintained in protected storage af 40- 100°F. Subject to reinspection thereafter. Store in dry, shaded conditions away from sources of heat and ignition.

STORAGE

Consult International Paint.WORLDWIDE

AVAILABILITY

The information in this data sheet is not intended to be exhaustive: any person using the product for any purpose other than that specifically recommended in this data sheet without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to law) any loss or damage arising out of the use of the product. All products supplied and technical advice given are subject to our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous development. It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to using the product.

IMPORTANT NOTE

and product names mentioned in this data sheet are trademarks of or are licensed to AkzoNobel.

© AkzoNobel, 2009 www.international-marine.com

Ref:271

Issue Date:7/7/2009 www.international-marine.com

File details come from the government source that posted it. Updated .