Attachment D - DWG 2551m0002 Rev E.pdf
PDF 6 MB Posted
- Attached to
- HSR BPM Cryo-Cable Assembly
- Solicitation number
- 438478
- Issued by
-
Department of Energy Office of Science
About this file
This is an engineering drawing (drawing number 2551M0002 Rev E) for coaxial cable assemblies to be used in the Beam Position Monitor (BPM) instrumentation of the Hadron Storage Ring at the Electron-Ion Collider at Brookhaven National Laboratory.
The drawing details eight variants (-01 through -08) of SiO2 coaxial cables with different clocking positions and bend patterns. Key specifications include: RP-SMA male vented connectors on both ends, outer conductor made of 316L or 304L stainless steel lined with oxygen-free copper, silicon dioxide dielectric, and oxygen-free copper center conductor. The cables are designed to operate from room temperature through 4 Kelvin in a vacuum environment of 1x10^-9 Torr. Each variant has precise dimensional specifications for cable lengths and bend radii (±0.15" tolerance), with lengths that can be adjusted for signal matching and frequency tuning. The cables must meet specific electrical requirements including cable-to-cable insertion loss variation of ±0.05dB from 20 MHz to 3 GHz.
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Text version
A
B
7 6 5
C
D
NOTES:
8 7 6 5
ELECTRON-ION COLLIDER
SCALE:
DRAWING NUMBER:
FINISH
APPLICATION
4 3
CATEGORY
Q.A.
UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
USED ON DRAWING NO. QTY. PER ASS'Y.
BREAK SHARP EDGES
ANGULAR TOLERANCE �#�1�$�
DECIMAL TOLERANCES
.X �#� .030
.XX �#� .015
.XXX �#� .005
ACCORDANCE WITH
ASME Y14.5 2009
INTERPRET IN GENERAL
D
SIZE
SHEET OFWEIGHT:
UPTON, N.Y. 11973 D
W G
N O
REV.
O F
S H T
B
ER V
4 3 2
C
D
.03 MAX. MIN. 015
CREO
BROOKHAVEN NATIONAL LABORATORYE I C
105.0°
R.75
5.59
R.75
R.75
R.75
2.03
46�$�
R.75
( )2.51
6.97
( )10.78
2.53
.67 ( )27.30
2.60
1.50 ( )34.27
27.30
( )8.12
( )59.25
HADRON STORAGE RING
BEAM INSTRUMENTATION
BPM COAXIAL CABLE, SiO2
2551M0002 A3
M
N/A
E
E
0.1 lb
REVISION APPROVALS
SUPVENGDESCHKBYDATEDESCRIPTIONECN NO.REV
------INITIAL RELEASE-A
-FMVDM-VC11/13/23CORRECTED NOTES-B
-FMVDM-VC01/19/24INCREASED OVERALL LENGTH
& ADDED -05 AND -06 VARIANTS
-C
-FMVDM-VC06/13/24UPDATED NOTES AND ADDED
ADDITIONAL DIMENSIONS
-D
-KMVDM-VC11/25/24
CHANGED -01 THRU -06 CABLE BEND
PATTERNS TO AVOID INTERFERENCES,
CHANGED SMA MALE CONNECTORS
TO RP-SMA MALE CONNECTORS &
ADDED NEW CABLE SET -07 & -08
-E
N/A
1 8
1/2DEPARTMENT
CHAIR
SAFETY / RSC
Q.A.
DIVISION
HEAD
CEE / CME
SUPERVISOR
APPROVAL
ENG / PHY
APPROVAL F. MICOLON 11/23
DESIGN
APPROVAL T. ARNO 11/23
CHECKED
BY
DRAWN BY V.CHIECHI 10/17/23
CABLE DASH
NO.
CLOCKING
POSITION
-01 10 -02 4 -03 8 -04 2 -05 2 -06 8 -07 4 -08 10
1. CABLE SPECIFICATIONS
USE BNL SPECIFICATION EIC-ISG-SPC-012 FOR INFORMATION ON MANUFACTURING,
TESTING, QA, ETC.
2. ENVIRONMENT
TEMP:ROOM TEMP. THRU 4 KELVIN
VACUUM: 1 X 10-9 TORR.
3. MECHANICAL
A. MATERIALS
OUTER CONDUCTOR: O.D. RANGE .090 THRU .142, 316L OR 304L SST
LINED WITH OXYGEN-FREE COPPER PER ASTM-B-75
DIELECTRIC:LOW DENSITY SILICON DIOXIDE (SiO2)
CENTER CONDUCTOR:OXYGEN-FREE COPPER PER ASTM B-170
B. STRAIGHT CABLE LENGTH EXCLUDING CONNECTORS WILL BE THE SAME
FOR ALL CABLES (SEE STRAIGHT CABLE LENGTH VIEW FOR REFERENCE)
C. CONNECTOR NUTS: 316 OR 304 SST HEX NUT WITH LOCKWIRE HOLES
RP-SMA MALE VENTED CONNECTOR (BOTH ENDS)
D. DIMENSION TOLERANCE IS +/- .15 FOR CABLE LENGTHS AND BEND RADII
E. LENGTH CAN BE ADJUSTED FOR SIGNAL MATCHING AND FREQUENCY TUNING
BETWEEN CABLES (SEE INDICATED SECTIONS FOR LENGTHS TO BE ADJUSTED)
4. ELECTRICAL
IMPEDANCE- CABLE-TO-CABLE INSERTION LOSS VARIATION: ±0.05dB FROM 20 MHz TO 3 GHz
5. MARKING TEXT
LASER ENGRAVE WITH DRAWING NUMBER, DASH NUMBER, CONNECTOR REF.
DESIGNATOR (P1 OR P2), CLOCKING POSITION (SEE TABLE 1), AND SERIAL NUMBER
(AS PER EIC-ISG-SPC-012) IN ACCORDANCE WITH MIL-STD-130 ON FIRST STRAIGHT
LENGTH OF CABLE AFTER EACH P1 AND P2 CONNECTOR. SEE DETAIL A & DETAIL B
EXAMPLE: 2551M0002-01 P1 10 SNXXXXX
6. REFERENCE MATERIAL
STEP FILES AVAILABLE UPON REQUEST FOR REFERENCE
TABLE 1
-01 SHOWN
FOR QUOTATION PURPOSES ONLY
P2
XX XXXXXXXX
P1
XXXXXXXX-XX
DETAIL B
SEE NOTE 5
SEE NOTE 5
SEE NOTE 3E
THIS INFORMATION IS CONTROLLED BY THE
U.S. DEPARTMENT OF COMMERCE EXPORT CONTROL
ADMINISTRATION REGULATIONS 15 CFR PARTS 730-774
AS EAR99 TECHNOLOGY
SIDE VIEW
P1
P2 SEE DETAIL A
FRONT VIEW
SEE DETAIL B
TOP VIEW
R.75 R.75
R.75
DETAIL A
STRAIGHT CABLE LENGTH
SEE NOTE 3B
E
E
E E
E
E
E
E
E
E
E E
E
E
E
E
E
APPROVED R&D
ELEC APPVL IN
W
INDCHILL
3 2
ELECTRON-ION COLLIDER
UPTON, N.Y. 11973
SHEET OFWEIGHT:SCALE:CATEGORY:
DRAWING NUMBER:
D Q.A.
SIZE REV.
B
B
7 6 5
D
8 6 5
4 3 2
C
D
A
C
BROOKHAVEN NATIONAL LABORATORY
D W G
N O
S H T
O F
R E V
R.75
7.57
R.75
R.75
60�$�
6.00
2.11
R.75
27�$�
( )11.55
2.51
R.75 4.59
26.00
( )34.51
( )4.08
STRAIGHT CABLE
LENGTH BEFORE
BEND
.20
1.20
117.4�$�
( )1.50
2551M0002 1/2 0.1 lb 2 8
E A3
M
E
-02 SHOWN
FOR QUOTATION PURPOSES ONLY
SEE NOTE 3E
THIS INFORMATION IS CONTROLLED BY THE
U.S. DEPARTMENT OF COMMERCE EXPORT CONTROL
ADMINISTRATION REGULATIONS 15 CFR PARTS 730-774
AS EAR99 TECHNOLOGY
SIDE VIEW
P1
P2
FRONT VIEW
R.75
TOP VIEW
R.75
E
E
E
APPROVED R&D
ELEC APPVL IN
UPTON, N.Y. 11973
SHEET OFWEIGHT:SCALE:CATEGORY:
DRAWING NUMBER:
D Q.A.
SIZE REV.
B
B
7 6 5
D
8 6 5
4 3 2
C
D
A
C
BROOKHAVEN NATIONAL LABORATORY
D W G
N O
S H T
O F
R E V
( )1.50
45.4°
44.6°
2.50
R.75
( )11.62
R.75
R.75
60�$�
R.75
R.75
2.11
9.00
( )135�$�
( )10.60
( )25.50
25.50
( )34.50
STRAIGHT CABLE
LENGTH BEFORE
BEND
.201.20
8.21
2.65
2551M0002 1/2 0.1 lb 3 8
E A3
M
-03 SHOWN
FOR QUOTATION PURPOSES ONLY
SEE NOTE 3E
THIS INFORMATION IS CONTROLLED BY THE
U.S. DEPARTMENT OF COMMERCE EXPORT CONTROL
ADMINISTRATION REGULATIONS 15 CFR PARTS 730-774
AS EAR99 TECHNOLOGY
SIDE VIEW
P1
P2
FRONT VIEW
R.75
TOP VIEW
E E
E
APPROVED R&D
ELEC APPVL IN
UPTON, N.Y. 11973
SHEET OFWEIGHT:SCALE:CATEGORY:
DRAWING NUMBER:
D Q.A.
SIZE REV.
B
B
7 6 5
D
8 6 5
4 3 2
C
D
A
C
BROOKHAVEN NATIONAL LABORATORY
D W G
N O
S H T
O F
R E V
R.75
R.75
R.75
R.75
2.51
3.04
.81
3.56
5.50
3.00
( )3.14
R.75
43�$�
14�$� 3.24
1.50
( )34.66
28.68
( )10.80
( )6.59
2551M0002 1/2 0.1 lb 4 8
E A3
M
-04 SHOWN
FOR QUOTATION PURPOSES ONLY
SEE NOTE 3E
THIS INFORMATION IS CONTROLLED BY THE
U.S. DEPARTMENT OF COMMERCE EXPORT CONTROL
ADMINISTRATION REGULATIONS 15 CFR PARTS 730-774
AS EAR99 TECHNOLOGY
SIDE VIEW
P1
P2
FRONT VIEW
TOP VIEW
R.75
R.75
R.75
E
E
E
APPROVED R&D
ELEC APPVL IN
UPTON, N.Y. 11973
SHEET OFWEIGHT:SCALE:CATEGORY:
DRAWING NUMBER:
D Q.A.
SIZE REV.
B
B
7 6 5
D
8 6 5
4 3 2
C
D
A
C
BROOKHAVEN NATIONAL LABORATORY
D W G
N O
S H T
O F
R E V
( )1.50
54.5°
8.16
( )10.78
2.92
( )27.30
27.30
10.63
R.75
( )1.29
7.50
( )34.80
R.75
R.75
2.00
3.20
STRAIGHT CABLE
LENGTH BEFORE
BEND
.17
( )125.5�$�
R.75
35.5�$�
59.0�$�
( )8.16
(R ).75
2551M0002 1/2 0.1 lb 5 8
E A3
M
THIS INFORMATION IS CONTROLLED BY THE
U.S. DEPARTMENT OF COMMERCE EXPORT CONTROL
ADMINISTRATION REGULATIONS 15 CFR PARTS 730-774
AS EAR99 TECHNOLOGY
FOR QUOTATION PURPOSES ONLY
SEE NOTE 3E
FRONT VIEW
-05 SHOWN
P1
SIDE VIEW
P1
P2
SEE DETAIL C
R.75
TOP VIEW
DETAIL C
SCALE 1/1
E E
E
E
APPROVED R&D
ELEC APPVL IN
UPTON, N.Y. 11973
SHEET OFWEIGHT:SCALE:CATEGORY:
DRAWING NUMBER:
D Q.A.
SIZE REV.
B
B
7 6 5
D
8 6 5
4 3 2
C
D
A
C
BROOKHAVEN NATIONAL LABORATORY
D W G
N O
S H T
O F
R E V
( )1.50
R.75
4.60
27�$�
60�$�
( )11.56
5.50
( )34.51
2.12
( )4.08
1.51
7.54
R.75
R.75
STRAIGHT CABLE
LENGTH BEFORE
BEND
.20
1.20
27.50
117.5�$�
( )7.54
2551M0002 1/2 0.1 lb 6 8
E A3
M
THIS INFORMATION IS CONTROLLED BY THE
U.S. DEPARTMENT OF COMMERCE EXPORT CONTROL
ADMINISTRATION REGULATIONS 15 CFR PARTS 730-774
AS EAR99 TECHNOLOGY
SEE NOTE 3E
FOR QUOTATION PURPOSES ONLY
P1
P2
SIDE VIEWFRONT VIEW
-06 SHOWN
R.75
TOP VIEW
E E
E
APPROVED R&D
ELEC APPVL IN
UPTON, N.Y. 11973
SHEET OFWEIGHT:SCALE:CATEGORY:
DRAWING NUMBER:
D Q.A.
SIZE REV.
B
B
7 6 5
D
8 6 5
4 3 2
C
D
A
C
BROOKHAVEN NATIONAL LABORATORY
D W G
N O
S H T
O F
R E V
56.1°
33.9°
1.50
60�$�
R.75
( )11.59
( )27.00
R.75
R.75
R.75
( )124�$�
R.75
( )34.50
4.60
( )10.63
7.50
8.15
( )3.10
1.27
27.00
3.33
2551M0002 1/2 0.1 lb 7 8
E A3
M
THIS INFORMATION IS CONTROLLED BY THE
U.S. DEPARTMENT OF COMMERCE EXPORT CONTROL
ADMINISTRATION REGULATIONS 15 CFR PARTS 730-774
AS EAR99 TECHNOLOGY
SEE NOTE 3E
FOR QUOTATION PURPOSES ONLY
P1
P2
P1
SIDE VIEW
FRONT VIEW
-07 SHOWN
R.75
TOP VIEW
APPROVED R&D
ELEC APPVL IN
UPTON, N.Y. 11973
SHEET OFWEIGHT:SCALE:CATEGORY:
DRAWING NUMBER:
D Q.A.
SIZE REV.
B
B
7 6 5
D
8 6 5
4 3 2
C
D
A
C
BROOKHAVEN NATIONAL LABORATORY
D W G
N O
S H T
O F
R E V
( )11.05
1.50
38�$�
9�$�
5.22
5.50
( )34.69
R.75
R.75
8.63
1.51
( )5.16
.81
27.68
( )8.63
2551M0002 1/2 0.1 lb 8 8
E A3
M
THIS INFORMATION IS CONTROLLED BY THE
U.S. DEPARTMENT OF COMMERCE EXPORT CONTROL
ADMINISTRATION REGULATIONS 15 CFR PARTS 730-774
AS EAR99 TECHNOLOGY
FOR QUOTATION PURPOSES ONLY
SEE NOTE 3E
-08 SHOWN
P1
SIDE VIEW
P2
FRONT VIEW
R.75
R.75 R.75
TOP VIEW
APPROVED R&D
ELEC APPVL IN
| Sheet 1 |
| Views |
| new_view_19 |
| right_20 |
| top_21 |
| A |
| new_view_29 |
| B |
| Sheet 2 |
| Views |
| new_view_8 |
| right_9 |
| top_10 |
| Sheet 3 |
| Views |
| new_view_12 |
| right_13 |
| top_14 |
| Sheet 4 |
| Views |
| new_view_16 |
| right_17 |
| top_18 |
| Sheet 5 |
| Views |
| new_view_96 |
| left_97 |
| top_98 |
| C |
| Sheet 6 |
| Views |
| new_view_75 |
| left_76 |
| top_77 |
| Sheet 7 |
| Views |
| new_view_78 |
| left_79 |
| top_80 |
| Sheet 8 |
| Views |
| new_view_93 |
| left_94 |
| top_95 |
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