3819P22114A05_c0v0_FY26_TGI.pdf
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- Solicitation number
- N6264925RA059-0008
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This is a WebAIM Short Form Task Group Instruction (TGI) for the USS Blue Ridge (LCC-19) addressing a desuperheater tightness test for the 1A Boiler. The document details a specific maintenance task to be performed on the ship's main propulsion boiler, manufactured by Foster Wheeler Corp, with a design pressure of 705 PSIG and maximum operating pressure of 655 PSIG. The work is scheduled to begin on 7/21/2026 and complete by 11/21/2027, with the primary objectives including installing test fittings to the desuperheater outlet piping, conducting a tightness test for mechanical joints, and then removing the test fittings.
The task requires specific services from SRF-JRMC, including crane and rigging services, utilities services (low pressure air, water, and steam supply), safety inspections, gas-free inspections, and quality assurance inspections. Two key materials are specified: a spiral wound gasket and heat-resistant paint. The work is linked to a Boiler Inspection and Repair Management Information System (BIRMIS) report from 17 OCT 2024 and carries a special note about potential asbestos hazards. The document is marked FOUO (For Official Use Only) and includes a detailed sketch showing the desuperheater outlet piping and test connection locations.
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Text version
FOUO
WebAIM Short Form TASK GROUP INSTRUCTION
03-MAR-2025 1501
20.14.15.2.9020 (September 2024) ICN: 3819P22114 KeyOp: A05
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BOILER BO A 8 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P 22111
CU PHASE TITLE: *(H9-01) F/O - ACCOMPLISH SET UP AND RST OF 1A BLR DSUPHTR TIGHTNESS TEST
WORK CERTIFICATION SIGNATURES: DLs
COMPLETION OF WORK REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
RECORDS REVIEW: BADGE NO: SHOP/CODE: PHONE: DATE:
FOUO Pg 1 of 5
EM02L194
PREPARING ACTIVITY: STATUS: APP WORKING STATUS:
PREPARED BY: CODE: PHONE: DATE:
KIMURA, REIYA 234 7076038983 10-FEB-2025
APPROVED BY: CODE: PHONE: DATE:
HARADA, HIDEO 234 3152435176 11-FEB-2025
CONCURRED BY: CODE: PHONE: DATE:
REASON FOR WORK/NEED FOR CHANGE:
JCN:
EM02-L194
SPECIAL REQUIREMENTS:
CU PHASE DESCRIPTION:
ZONE MANAGER: ZONE: COMPARTMENT: LEVEL: FRAME: SIDE:
TAKAHASHI, YASUHIKO 8-76-0-E U
JOB SUMMARY ID: TOT MAN HR.: TOT DUR: TOT JML COST: PLANNING ACCEPTANCE:
221A1114
1. SCOPE/PURPOSE:
1.1 Title: Set Up and Restoration for 1A Boiler Desuperheater Tightness Test; accomplish
1.2 Location of Work:
1.2.1 Fire Room (8-76-0-E)
1.3 Identification:
1.3.1 Quantity (One EA), Boiler, Main Propulsion, 1A
Mfr: Foster Wheeler Corp.
Mfr ID: N/A Design Pressure: 705 PSIG Max Operating Pressure: 655 PSIG
FSCM: 23230
APL: 021550096
TGI Short Form
03-MAR-2025 1501
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A05
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BOILER BO A 8 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P 22111
CU PHASE TITLE: *(H9-01) F/O - ACCOMPLISH SET UP AND RST OF 1A BLR DSUPHTR TIGHTNESS TEST
FOUO Pg 2 of 5
CU PHASE DESCRIPTION (Cont.)
1.4 Security Classification: None.
1.5 Initial Condition:
1.5.1 Potential Asbestos Hazard.
1.6 Contractor work start date: 7/21/2026
1.7 Contractor work completion date: 11/21/2027
2. PROCEDURE:
2.1 Accomplish the requirements of 099-906YO of Ref. No. 2.
2.1.1 Accomplish the requirements of 009-09 of Ref. No. One.
2.2 Install test fitting to the desuperheater outlet piping of the boiler listed in 1.3.1 to accomplish tightness test for each mechanical joint of the desuperheater after reinstallation, using Ref. No. 3, Ref. No. 4 and Enclosure-01 for guidance.
2.2.1 Remove blank flange from the boiler desuperheater outlet piping.
2.3 Remove test fitting from the desuperheater outlet piping of the boiler listed in 1.3.1 after completion of tightness test for the desuperheater, using Ref. No. 3, Ref. No. 4 and Enclosure-01 for guidance.
2.3.1 Install blank flange to the boiler desuperheater outlet piping.
2.3.1.1 Remove existing and install new gasket conforming to MIL-G-24716.
2.4 Accomplish the requirements of 009-32 of Ref. No. One for each new and disturbed surface.
2.5 Notes:
2.5.1 Planner: Code 234 R. Kimura, 070-7603-8983
2.5.2 Work Integration Manager (WIM): Code 333 T. Yaginuma, 080-5419-0598
2.5.3 Tightness Test for mechanical joints of the desuperheater will be covered by T-Phase.
2.5.4 This TGI is response to Boiler Inspection and Repair Management Information System (BIRMIS) for 1A Boiler report dated 17 OCT 2024, Line item “H9-01”.
2.5.5 JCN EM02-L194 is related to this TGI.
2.6 Government Furnished Material (GFM):
2.6.1 SRF-JRMC will provide GFM listed in the Material List.
2.7 SRF-JRMC will provide the following service work: (TGI No. 3819P22114S06)
03-MAR-2025 1501
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A05
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BOILER BO A 8 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P 22111
CU PHASE TITLE: *(H9-01) F/O - ACCOMPLISH SET UP AND RST OF 1A BLR DSUPHTR TIGHTNESS TEST
FOUO Pg 3 of 5
CU PHASE DESCRIPTION (Cont.)
2.7.1 [C740] Crane and crane rigging service.
2.7.2 [X99E] Utilities service.
2.7.3 [X99M] Utilities service, including low pressure air supply, water supply, and steam supply.
2.7.4 [C106.1] Safety inspection for SRF-JRMC employees.
2.7.5 [C106.2] Gas free inspection for SRF-JRMC employees.
2.7.6 [C133] QA Inspection for (G) symbol(s).
03-MAR-2025 1501
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A05
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BOILER BO A 8 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P 22111
CU PHASE TITLE: *(H9-01) F/O - ACCOMPLISH SET UP AND RST OF 1A BLR DSUPHTR TIGHTNESS TEST
FOUO Pg 4 of 5
OTHER SPECIAL REQUIREMENTS:
CLEANLINESS FOR PIPING SYSTEM/EQUIPMENT LEVEL II.
Ref.
No.
Document/Drawing Number DOCUMENT/DRAWING TITLE REV
CHG
NO.
CPY
REQ PARAGRAPH SECT PG CHPT
1 NSI FY-25 NAVSEA Standard Items - ORG N 2 LI FY-25 Local Standard Items - ORG N
3 DWG 514-2492519 600LB H.P. AUX STM-SECT D Y ALL
4 DWG 514-2492520 600 LB H.P. AUX STM-L/M D Y SH
6A, SH
TASK NAME / TASK DESCRIPTION
SHOP/
TSD TS
SF
WC
CREW
# MHRS RWRK
2.1 QA HRs 22/KE PC N
2.2 BLRM HRs, INSL HRs 22/KE PC N
2.3 BLRM HRs, INSL HRs, PNTR HRs, QA HRs 22/KE PC N
2.4 PNTR HRs, QA HRs 22/KE PC N
CFM for asbestos sampler and analysis cost, paint, covering materials and other consumable.
22/MQ CS N
Process Funding Document 10/CT OM N
MATERIAL LIST
ITEM
NO.
PC
NO.
REF
NO.
M
C DESCRIPTION
STOCK
NUMBER
GENERIC
MATL
TYPE LVL QA
HAZ
MAT
DOC
NO.
QTY
REQD/
UNIT
QTY
USED/
UNIT
001 M GASKET,SPIRAL WOUND,
GASKET SPIRAL WOUND
1"IPS
C-234 R.KIMURA, 070-7603-
ORDERED FOR KTR
9B 5330 013387833 NA 4 N 50385198 2/EA
002 M PAINT,HEAT RESISTIN,
ORIGINATOR:C234 R. KIMURA
070-7603-8983
ORDERED FOR KTR
9B 8010 013445119 NA 4 Y 50385233 1/GL
ATTACHMENT LIST
TITLE FILE NAME SAVED DATE
MATERIAL REFERENCES
REF
NO.
DOCUMENT/DRAWING NUMBER DOCUMENT/DRAWING TITLE
REV
ICN: 3819P22114 KEY OP: A05
03-MAR-2025 1501
20.14.15.2.9020 (September 2024) (Continued) ICN: 3819P22114 KeyOp: A05
COMPONENT NAME: TYPE: PHASE: REPEAT: CHG/VER:TGI NO: 1A BOILER BO A 8 0/0
SHIP/HULL NO: SHIP/HULL NAME: PROJECT: SYSTEM: PLANT ID: CASREP CAT:
LCC-19 USS BLUE RIDGE 19P 22111
CU PHASE TITLE: *(H9-01) F/O - ACCOMPLISH SET UP AND RST OF 1A BLR DSUPHTR TIGHTNESS TEST
FOUO Pg 5 of 5
ENCLOSURE-01 3819P22114A05-Sketch.pdf 10-FEB-2025 0000
3819P22114A05
SKETCH
ENCLOSURE-01 Sheet 1 of 1
Reiya.Kimura.ja Oval
Reiya.Kimura.ja_1 Line
Reiya.Kimura.ja_2 Text Box Desuperheater Outlet Piping
Reiya.Kimura.ja_3 Text Box Test Connection
Reiya.Kimura.ja_4 Oval
Reiya.Kimura.ja_5 Line
Reiya.Kimura.ja_6 Line
Reiya.Kimura.ja_7 Underline
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