Attachment_4_598-D615-01-1-_Steering_Arrangement_and_Details_0002.pdf

A

8 7 6

B

C

D

E

F

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AND DETAILS

GREAT LAKES RESEARCH VESSEL

STEERING ARRANGEMENTS

589-D615-01

DEPARTMENT OF THE ARMY

CORPS OF ENGINEERS

MARINE DESIGN CENTER

LONGITUDINAL SECTIONS AND DETAILS

SHAFTING ARRANGEMENT AND DETAILS

45 3

NO.

REFERENCES

TITLE

589-D305-01

DWG. NO.

589-D610-01

SCALE:

MARINE DESIGN CENTER

DATE:

APPROVED:

F

SIZE

3/4" = 1'-0"

PROJECT NO.

DWG. NO.

DWG. NO.APPROVED BY:

DACW61-98-R-0007

SOLICITATION NO.

11-16-98

DATE:

CHECKED BY:

PATTI SHIPYARD INC.

N.A. STONE

DRAWN BY:

F. PATTI

(MDC HULL 589)

SHEET 1 OF 2

REV.

A

B

C

D

6-15-99

ASTM NO.MATERIAL REMARKSSIZEQTY SPAREITEM DESCRIPTION

DODGE P/N 059055

FLANGE BEARING, WITH TAPERED ROLLER BEARINGS, TYPE `E'

4.0" DIA.

1 2 - - -

PARTS LIST

3 2

AS BUILT; ISSUED AS 'REV. 0'

SYM.

REVISIONS

DESCRIPTION

E

F

APPROVEDDATE

GENERAL NOTES

KEYWAYS SHALL HAVE RADIUS CORNERS.

AN ALLOWANCE SHALL BE MADE WHEN MACHINING NYLATRON

BEARINGS FOR SWELLING, IN ACCORDANCE WITH MANUFACTURER'S

THE MANUFACTURER'S HYDRALUC CYLINDER PINS SHALL BE

1.

3.

2.

RECOMMENDATIONS.

4.0" DIA.22 RUDDER STOCK, 136.875" LONG TYPE 316STAINLESS -

1/2" THK22 RUDDER CENTER PLATE A36STEEL -

3/4" THK1414 RUDDER DIAPRAGMS AND CLOSURE PLATES A36STEEL -

5/16" THK44 RUDDER SHALL PLATE A36STEEL -

44.0" LONG-2 RUDDER TUBE, 7.00" O.D. x 5.0" I.D. A519STEEL GR 1025 HR OR EQUAL

1" THK-2 RUDDER TUBE FLANGE, 18.0" O.D. x 7.0625" I.D. -

1/4" THK-2 BEARING RETAINER RING, SPLIT, 7.00" O.D. x 4.125" I.D. A36STEEL -

10.0" LONG-4 RUDDER TUBE BEARINGS, 5.50" O.D. x 4.00" I.D. (NOMINAL) -NYLATRON TYPE `GSM'

1/4"-4 GREASE FITTING; ALEMITE OR EQUAL TYPE 316STAINLESS 1/4"-18MNPT

94.0" LONG-1 JOCKEY BAR TUBING, 3.0" SQ. x 0.25" WALL GR. ASTEEL -

1" THK-A.R. JOCKEY BAR END PLATES SEE DETAIL

6.0" LONG-2 TILLER HUB, 7.00" O.D. x 3.00" I.D.

1" THK-A.R. TILLER ARM PLATE / STIFFENER

1/4"-20 UNC-4 ANT-ROTATION CLIP BOLTS, 1.00" LONG, HEX HEAD A449STEEL SAE GR.5

4.375" LONG-2 JOCKEY BAR PIN, MACHINE FROM 1.50" DIA. BAR STOCK A276STAINLESS TYPE 304L

1/4"-6 GREASE FITTING; ALEMITE OR EQUAL TYPE 316STAINLESS 1/4"-18NPT

3/8" THK-2 JOCKEY BAR PIN ANTI-ROTATION CLIP; 1.00"W x 2.00"H STEEL

7/32" THK-8 WASHER, 2.50" O.D. x 1.0625" I.D. B144-52BRONZE ALLOY 3-B

1/2" THK-2 RUDDER TUBE DOUBLER, 16.0" O.D. x 7.375" I.D.

3"-4UNC-2 RUDDER STOCK HEX NUT

50 49 48 46 45 44

LONGITUDINAL SECTION 4'-6" OFF C

SCALE: 3/4" = 1'-0"

L

VESSEL

C

BASELINE

19.59 S.F.

LAG

72.38%

LEAD

27.62%

L

A36STEEL

2 - PINTLE HOUSING, 7.00" O.D. x 5.0" I.D.7.0" LONG GR 1025 HR OR EQUALSTEEL A519

PINTLE BEARINGS, 5.50" O.D. x 4.00" I.D. (NOMINAL)2 - 4.0" LONG TYPE `GSM'NYLATRON -

STEERING ASSEMBLY PLAN

50 4849

SCALE: 3/4" = 1'-0"

STEEL A36

STEEL A519 GR 1025 HR OR EQUAL

STEEL A36 SEE DETAIL

4950 48 47 46 45

SHAFT CL

SHAFT CL

.0

.0

6.

6.

3.25" x 24" STROKE

CYLINDER (SEE REF. 3)

HYDRAULIC STEERING SYSTEM 589-D615-02

SECTION 7-A

SCALE: 3/4" = 1'-0"

-4 WASHER, 2.00" O.D. x 1.0625" I.D.7/32" THK B144-52BRONZE ALLOY 3-B

SCALE: 3/4" = 1'-0"

SECTION 5-B

25 2 - RUDDER STOCK KEY, 0.75"W x 0.75"D, SPOON ENDS5.00" LONG STEEL 48,000 PSI MIN. YIELD STR.A668 CLASS F

STEEL -A36

A449STEEL SAE GR.5

SCALE: 3/4" = 1'-0"

LONGITUDINAL SECTION @ CL

4445464749 4850

BASELINE

8'-0" W.L.

HYDRAULIC POWER

UNIT (SEE REF. 3)

5"x3"x5/16"L P/S

20"x4"x5/16"

FLG. PL. GIRD.

7 A

.0

.0

.0

.0

1" PL TAPER

BRACKET

1"x6" F.B. FLANGE

3/8" PL WEB

HALF FRAME

B

1"x8" F.B.

3" SCH 40 PIPE

18"∅ M.H.

3/8"PL x 9.00"∅

DOUBLER

3/8" PL TRIPPING

BRACKET

TOW-KNEE PAD

(SET @ 45.5°)

54.00 54.00

CYLINDER CLEVIS

MOUNTING ASSEMBLY

SEE DETAIL 14-B

W.T. HATCH

(ABOVE)

RUDDER SWING

(BELOW)

JOCKEY BAR

ASSEMBLY

(SEE DETAIL)

TILLER ASSEMBLY

(SEE DETAIL)

12.00

12.00

OUTLINE OF PROP

(SEE REF. 2)

TILLER ASSEMBLY

(SEE DETAIL)

.0

.0

6.

PINTLE HOUSING

(SEE DETAIL)

RUDDER BLADE

(SEE DETAIL)

36.00

3/8"PL

BRKT. F/A

.0

RUDDER TUBE

(SEE DETAIL)

18"∅ M.H.

5"x3"x5/16"L P/S

(FR. 47-48)

10.0015.2515.2510.00

57.5013.2513.25

9.

.0

3/8"PL WEB

1"x6" F.B. FLANGE

10"∅ CUT-OUT

(TYPICAL)

3.25" x 24" STROKE

CYLINDER (SEE REF. 3)

CYLINDER CLEVIS

MOUNTING ASSEMBLY

(SEE DETAIL)

6.00 1"x8" F.B.

5.

.3

.5

8.

.9

UNIT (SEE REF. 3)

HYDRAULIC POWER

.0

.0

18.0018.0012 8.

16.0∅

3/8"PL

3/8"PL

1"x8" F.B.

8.00

1.001.00

1"x6" F.B.

MACHINED FOR GREASE FITTINGS, SIMILAR TO ITEM 18.45.0°

45.0°

3/5.3.1 OF THE ABS 90M RULES IS 3.164" DIAMETER.

THE REQUIRED UPPER RUDDER STOCK SIZE AS PER SECTION4.

3/5.3.2 OF THE ABS 90M RULES IS 3.600" DIAMETER.

THE REQUIRED LOWER RUDDER STOCK SIZE AS PER SECTION5.

1/4" THK26 -2 -BEARING RETAINER GASKET; 7.00" O.D. x 3.875" I.D. NEOPRENE -

1" LONG27 6 - BUSHING, 1.25" O.D. x 1.0625" I.D. BRONZE B144-52 ALLOY 3-B

A36 -

Mobile Alabama

Low

Hi

Pensacola Florida Patti Shipyard

AIR & HYDRAULICS

GULF COAST

N/S 1/1

000100001200098

Steering Hydrualic Power Unitprepared checked engineer no.

code idsize drawing no.

sheetscale

CHM

19 1 Gresen DWV-75 cushion valve

17 17

PILOT

AUTOFFU

NFU

OF

LOSS

PRESSURE

AUDIBLE

LOW

LEVEL

LAMP

TEST

MOTOR

OVERLOAD

MOTOR

OVERLOAD

RUNNING

NO. 2 PUMP

RUNNING

NO. 1 PUMP

AVALIABLE

POWER

OFF

AVALIABLE

POWER

Air & Hydraulics Gulf Coast

3 Daman AD05SPS8P subbase

2 Vickers DG4S4018CWB50 110 V. directional control valve

1 Hydrocraft HC1P-210S 0-3000 PSI liquid filled gage18

8 2 Snap Tite 3/4" check valve

2 2 Leeson 130168 5 H. P. elec. motor. 230/460 V. 3 ph.

7 2 Flow Ezy P10-1-100-RV3 suction strainers

17 2 Atlas HPB2 4 x 24 w/ 1.750 S.S. rod w/ clevis and pin 16 1 Char Lynn 211-1038 orbitrol 15 1 Gresen FSP2121ENNN return filter 14 2 Gresen LO50D load lock valve 13 1 Sun NSAB-KXV-BA snubber valve

1 Vickers DG4S4012AB60 110 V directional control valve

9 1 Vickers CT-06-C-50 relief valve

5 2 Browning CHJP5 1 3/8 x 3/4 coupling set 4 2 Vector 2-57-2A C-Face flange 3 2 Vickers V20-1P8P-1C20 hydraulic pump

1 1 Hydrocraft WC5050 50 gal. reservoir JIC style

6 2 Square D 7.5 H.P. motor starters w/ hand/off auto control

BILL OF MATERIALQNTITEM

WHEELHOUSE

STEERING SYSTEM HYDRAULIC SCHEMATIC

7 SYSTEM OPERATING PRESSURE IS 850 PSI

5 COMPONENTS TO HAVE A PRESSURE RATING OF 3000 PSI

6 ALL PIPE TO BE A-106 GRADE B SEAMLESS OR BETTER

WP-1450 PSI BURST-5810 PSI

ALL TUBING TO BE 035 WALL SEAMLESS 3/4" 304 STAINLESS STEEL

LENGTH OF 30"

2 SYSTEM DESIGN PRESSURE IS 1000 PSI

REGULATIONS

HOSES TO HAVE A MINIMUM BURST PRESSURE OF 6000 PSI AND MAX

ALL PIPING TO BE FABRICATED AND INSTALLED IN ACCORDANCE WITH USCG

GENERAL NOTES

8 HARD OVER TO HARD OVER TIME 9 SEC.

RELIEF VALVE

SET @ 1000 PSI

18 13

7.5 H.P.

7.5 H.P.

40 GAL.

7.5 H.P.7.5 H.P.

3 3 for jog or autopilotselector valve for auto-pilot valve Speed control

Steering CylinderSteering Cylinder

STEERING PUMP # 1

VAC

T3T2T1

T3T2T1

L3L2L1

OVERLOAD

CONTACTS

2 SPARES

GRN

RED

WHT

BLK

480VAC

STEERING PUMP # 2

VAC

T3T2T1

L3L2L1

OVERLOAD

CONTACTS

2 SPARES

GRN

RED

WHT

BLK

480VACENGINE ROOM

6 COND.

6 COND.

valve load lock valve load lock

24 Volt12 or12 or 24 Volt

M Motor

M Motor

F

8 7 6 5 4 3

DESCRIPTION

REVISIONS

SYM.

F

DATE

APPROVED

A

B

C

D

E

STEERING SYSTEM DETAILS

NONE

MARINE DESIGN CENTER

APPROVED:

9-22-99

DATE:

DACW61-98-R-0007

SCALE:

PROJECT NO.SIZE

F 2461 589-D615-02

SHEET

DWG. NO.

REV.

GREAT LAKES RESEARCH VESSEL

DEPARTMENT OF THE ARMY

CORPS OF ENGINEERS

MARINE DESIGN CENTER

PATTI SHIPYARD INC.

DRAWN BY:

APPROVED BY:

T. CARVER

DATE:

CHECKED BY:

DWG. NO.

SOLICITATION NO.

F. PATTI

(MDC HULL 589)

A

B

C

D

E

8 7 6

REFERENCES

5 4 3

NO. TITLE DWG. NO.

0 AS BUILT; ISSUED AS 'REV. 0' 9-24-99

N. STONE