Spec_Vol_8_W912PL-12-R-0018.pdf

FINAL RFP SUBMITTAL

SOLICITATION NO: W912PL-12-R-0018

P2 PROJECT NO: 352304

SPECIFICATIONS FILE NO: 1858

CADD NO: MB11YL58

VOLUME 8 OF 17

SPECIFICATIONS

FOR

DESIGN AND CONSTRUCTION OF

WATER TREATMENT AND DISTRIBUTION SYSTEM

FORT IRWIN, CALIFORNIA

(SAN BERNARDINO COUNTY)

“BUILDING STRONG”

U.S. ARMY ENGINEER DISTRICT, LOS ANGELES

911 Wilshire Boulevard Los Angeles, CA 90017

Sacramento District

FY12 WATER TREATMENT AND DISTRIBUTION SYSTEM SPECIFICATION NO.: 1858

FT. IRWIN, CA

Table of Contents Page 1

TABLE OF CONTENTS

VOLUME 1 OF 17

BIDDING REQUIREMENTS

STANDARD FORM 1442 – SOLICITATION, OFFER, AND AWARD

BIDDING SCHEDULE

EXPLANATION OF BID ITEMS

ATTACHMENT 1 TO EXPLANATION OF BID ITEMS: GE PROPOSAL, TERMS, AND

CONDITIONS

00 00 10 CERTIFICATE OF CORPORATE PRINCIPAL

00 01 00 INSTRUCTIONS TO OFFEREORS

00 01 10 PERFORMANCE/TECHNICAL-PRICE TRADE-OFF BEST VALUE

00 01 20 PERFORMANCE-PRICE TRADE-OFF BEST VALUE

00 06 00 REPRESENTATIONS, CERTIFICATIONS AND OTHER STATEMENTS OF OFFERORS

00 07 00 CONTRACT CLAUSES

00 08 00 SPECIAL CONTRACT REQUIREMENTS

00 08 50 WAGE RATES

SPECIFICATIONS

DIVISION 01 - GENERAL REQUIREMENTS

01 00 00 GENERAL REQUIREMENTS

PROJECT SIGNS

01 10 10 GENERAL DESIGN REQUIREMENTS

01 10 13 PLANT EQUIPMENT TESTING, FACILITY STARTUP AND COMMISSIONING

01 32 01.00 10 PROJECT SCHEDULE

01 33 00 SUBMITTAL PROCEDURES

ENGINEERING FORM 4025R

SUBMITTAL REGISTER

01 33 16 DESIGN AFTER AWARD, GENERAL

01 42 00 REFERENCE PUBLICATIONS

01 45 00.00 QUALITY CONTROL

01 45 00.10 QUALITY CONTROOL SYSTEM (QCS)

01 78 00 CLOSEOUT SUBMITTALS

DIVISION 31 - EARTHWORK

31 31 16 SOIL TREATMENT FOR SUBTERRANEAN TERMITE CONTROL

APPENDICES

APPENDIX A – WATER TREATMENT PLANT AND SUPPORTING FACILITIES

APPENDIX B - BICYCLE LAKE/IRWIN BASIN TRANSMISSION LINE

APPENDIX C - REPLACEMENT OF EXPIRED WATER PIPE – BID OPTION 1

APPENDIX D - WATER SUPPLY AND DISTRIBUTION IMPROVEMENTS – BID OPTION 2

APPENDIX E - UPGRADES FOR IMPROVED FIRE FLOW – PHASE 1 – BID OPTION 3

APPENDIX F - CONNECT IRWIN WELLS – BID OPTION 4 AND 5

APPENDIX G - NEW WELL, LANGFORD LAKE – BID OPTION 6

APPENDIX H - REPAIR/REPLACE JPL-3 STORAGE TANK

APPENDIX I - REHABILITATE WATER STORAGE TANKS

Table of Contents Page 2

VOLUME 2 OF 17

APPENDICES

Appendix J - Environmental Assessment/Initial Study Appendix K - Fort Irwin Installation Design Guide

VOLUME 3 OF 17

APPENDICES

Appendix L - Comprehensive Energy & Water Masterplan, Fort Irwin, 27 April

Appendix M - Weather Data for Mechanical Design Appendix N - Well Data Appendix O - Southern California Edison (SCE) Savings By Design and Standard

Electrical Details Appendix P - COMM Standards, Army Networthiness Appendix Q - Geotechnical Reports and Survey

VOLUME 4 OF 17

Appendix Q - Geotechnical Reports and Survey: FIO (CONTINUED) Appendix R - Bench and Pilot Testing Investigations: FOR INFORMATION ONLY:

Fort Irwin Water Treatment Process Selection Based on Pilot Testing Results, CH2MHILL, February 2007, and Additional Bench Test Studies

VOLUME 5 OF 17

Appendix S - Ft. Irwin Water Supply Permit, Water Supply Engineering Report by CDHS (now CDPH), 2004, and Compliance Order No. 05-13-12CO-001 To US Army Fort Irwin For Arsenic And Fluoride MCL Exceedance (System No. 3610705)

Appendix T - FOR INFORMATION ONLY: Design Principles of Electrodialysis Reversal and Basis of Design of the Fort Irwin' Water Treatment Plant Technical Engineering Report CIP Project W4

Appendix U - FOR INFORMATION ONLY: DRAFT TECHNICAL MEMORANDUM: Domestic (DO) Water System Hydraulic Model Update, Evaluation, and Required Improvements, dated September 30, 2011 by CH2M Hill

Appendix V - FOR INFORMATION ONLY: Engineer’s Report for Corrosion Engineering Evaluation of the 1.0 MG Welded Steel Water Storage Tank, Harper & Assoc. Engineering, Inc., December 2007: JPL-1 Report, JPL-2 Report, and JPL-3 Report

Appendix W - FOR INFORMATION ONLY: Fort Irwin CIP Project WI Investigation for the Combination of the DO and RO Water Systems, FIO:

Technical Memorandum: Fort Irwin – Bicycle Basin Pipe Spool Examination, and FIO: Draft Water System Master Plan Fort Irwin CIP Project W21

Table of Contents Page 3

VOLUMES 6 - 15 OF 17

APPENDIX

Appendix X - FOR INFORMATION ONLY: Fort Irwin Water Treatment Plant Capital

Improvement Plan – Project W4: Volumes 1 – 10

VOLUME 16 OF 17

APPENDIX

Appendix Y - Ft. Campbell/Ft. Irwin Water and Wastewater Design and

Construction Standards, April 2010, CH2M HILL Constructors, Inc.

VOLUME 17 OF 17

APPENDIX

Appendix Z - FOR INFORMATION ONLY: Fort Irwin, Bicycle Lake Water Main and

Water Line Connections – Project W11: Drawings and Specifications

End of Project Table of Contents

APPENDIX X CONTINUED

FOR INFORMATION ONLY: FORT IRWIN WATER

TREATMENT PLANT CAPITAL IMPROVEMENT PLAN –

PROJECT W4:

VOLUME 3

UNITED STATES ARMY

NATIONAL TRAINING CENTER

FORT IRWIN, CALIFORNIA

BIDDING REQUIREMENTS

AND

CONTRACT DOCUMENTS

for the construction of the

FORT IRWIN WATER TREATMENT PLANT (WTP)

Contract No. W4

San Francisco, CA

Copy No.

FORT IRWIN WTP

Pages

*TO BE PROVIDED BY DBO CONTRACTOR

TABLE OF CONTENTS

00 01 10 - 1

VOLUME 1

*PART 1—PROCUREMENT REQUIREMENTS

Request for Quote (RFQ) Instructions to Bidders Bid Form

*PART 2—CONTRACTING REQUIREMENTS

CONTRACTING FORMS

Purchase Order Agreement

PROJECT FORMS

Performance Bond Payment Bond

CONDITIONS OF THE CONTRACT

General Conditions Supplementary Conditions

PART 3—SPECIFICATIONS

DIVISION 1—GENERAL REQUIREMENTS

01 11 00 Summary of Work ....................................................................... 1- 2 01 14 23 Mitigation Measures ................................................................... 1- 2 01 26 00 Contract Modification Procedures .............................................. 1- 5 01 29 00 Payment Procedures .................................................................... 1- 7 Supplement:

Exhibit C, Subcontract Price Schedule ....................................... 1- 1 01 31 13 Project Coordination ................................................................... 1- 4 01 31 19 Project Meetings ......................................................................... 1- 4 01 32 00 Construction Progress Documentation ....................................... 1- 11 01 33 00 Submittal Procedures .................................................................. 1- 10 Supplement:

Transmittal of Supplier’s or Subcontractor’s Submittal ............. 1- 1 01 35 25 Safety Requirements and Protection of Property ........................ 1- 10 01 42 13 Abbreviations and Definitions .................................................... 1- 5

00 01 10 - 2

01 43 33 Manufacturers’ Field Services .................................................... 1- 5 Supplements:

Manufacturer’s Certificate of Compliance ................................. 1- 1 Manufacturer’s Certificate of Proper Installation ....................... 1- 1 Attachment A Outline of Training Session ................................. 1- 2 01 45 10 Special Inspections and Seismic Qualification of Equipment .... 1- 6 Supplement:

Subcontractor’s Statement of Responsibility .............................. 1- 3 01 50 00 Temporary Facilities and Controls ............................................. 1- 9 01 57 13 Temporary Erosion and Sediment Control ................................. 1- 7 01 61 00 Common Product Requirements ................................................. 1- 9 01 61 10 Seismic Anchorage and Bracing ................................................. 1- 5 01 64 00 DBO Contractor-Furnished Products/Equipment ....................... 1- 10 01 77 00 Closeout Procedures ................................................................... 1- 6 01 78 23 Operation and Maintenance Data ............................................... 1- 9 Supplements:

Fort Irwin WTP Electronic Document Requirements ................ 1- 2 O&M Data Sequences and Responsibilities ............................... 1- 1 Fort Irwin WTP Maintenance Summary Form ........................... 1- 4 01 91 14 Equipment Testing and Facility Startup ..................................... 1- 7 Supplements:

Unit Process Startup Form .......................................................... 1- 1 Facility Performance Demonstration/Certification Form ........... 1- 1

VOLUME 2

DIVISION 2—EXISTING CONDITIONS (NOT USED)

DIVISION 3—CONCRETE

03 01 31 Repair of Vertical and Overhead Concrete Surfaces .................. 1- 12 03 01 32 Repair of Horizontal Concrete Surfaces ..................................... 1- 8 03 01 33 Concrete Crack Repair Using Injection ...................................... 1- 10 03 10 00 Concrete Forming and Accessories ............................................ 1- 5 03 15 00 Concrete Joints and Accessories ................................................. 1- 7 03 21 00 Reinforcing Steel ........................................................................ 1- 6 03 30 00 Cast-In-Place Concrete ............................................................... 1- 30 03 39 00 Concrete Curing .......................................................................... 1- 5

00 01 10 - 3

03 62 00 Nonshrink Grouting .................................................................... 1- 6 Supplement:

24-hour Evaluation of Nonshrink Grout Test Form and Grout Testing Procedures ....................................................... 1- 3

DIVISION 4—MASONRY (NOT USED)

DIVISION 5—METALS

05 05 23 Welding ....................................................................................... 1- 5 Supplement:

Welding and Nondestructive Testing Table ............................... 1- 1 05 12 00 Structural Steel Framing ............................................................. 1- 11 05 50 00 Metal Fabrications ...................................................................... 1- 19 05 52 00 Metal Railings ............................................................................. 1- 13 05 53 00 Metal Gratings ............................................................................ 1- 7

DIVISION 6—WOOD, PLASTICS, AND COMPOSITES

06 10 00 Rough Carpentry ......................................................................... 1- 7 06 20 00 Finish Carpentry ......................................................................... 1- 4 06 44 00 Ornamental Woodwork ............................................................... 1- 5 06 82 00 Glass-Fiber-Reinforced Plastic ................................................... 1- 10

DIVISION 7—THERMAL AND MOISTURE PROTECTION

07 14 00 Fluid-Applied Waterproofing ..................................................... 1- 5 07 26 00 Vapor Retarders .......................................................................... 1- 3 07 62 00 Sheet Metal Flashing and Trim ................................................... 1- 5 07 70 01 Roof Specialties and Accessories ............................................... 1- 3 07 84 00 Firestopping ................................................................................ 1- 5 07 92 00 Joint Sealants .............................................................................. 1- 7

DIVISION 8—OPENINGS

08 06 01 Door and Hardware Schedule ..................................................... 1- 1 Supplements:

Door and Hardware Schedule Table ........................................... 1- 4 Door and Frame Types ................................................................ 1- 3

00 01 10 - 4

08 06 50 Window and Relight Schedule.................................................... 1- 1 Supplements:

Window and Relight Schedule Table ......................................... 1- 3 Window and Relight Types ........................................................ 1- 2 08 11 00 Metal Doors and Frames ............................................................. 1- 5 08 14 00 Wood Doors ................................................................................ 1- 5 08 30 00 Specialty Doors ........................................................................... 1- 6 08 45 00 Translucent Wall and Roof Assemblies ...................................... 1- 7 08 51 13 Aluminum Windows ................................................................... 1- 6 08 71 00 Door Hardware............................................................................ 1- 11 08 80 00 Glazing ........................................................................................ 1- 6 08 90 00 Louvers ....................................................................................... 1- 5 Supplement:

Louver Schedule ......................................................................... 1- 4

DIVISION 9—FINISHES

09 06 00 Schedules for Finishes ................................................................ 1- 1 Supplements:

Interior Finish Schedule .............................................................. 1- 4 Exterior Finish Schedule ............................................................. 1- 1 Color List .................................................................................... 1- 3 09 29 00 Gypsum Board ............................................................................ 1- 13 09 30 00 Tiling ........................................................................................... 1- 5 09 51 13 Acoustical Panel Ceilings ........................................................... 1- 5 09 54 00 Fiberglass Reinforced Plastic (FRP) Wall Surfaces ................... 1- 2 09 65 00 Resilient Flooring ....................................................................... 1- 8 09 68 00 Carpeting ..................................................................................... 1- 6 09 90 00 Painting and Coating ................................................................... 1- 26 Supplements:

Paint System Data Sheet (PSDS) ................................................ 1- 1 Paint Product Data Sheet (PDS) ................................................. 1- 1 09 96 35 Chemical-Resistant Coatings for Concrete ................................. 1- 10 Supplement:

Chemical-Resistant Coating Data Sheet (CRCDS) .................... 1- 1 09 97 13 Steel Tank Coatings .................................................................... 1- 12

Paint System Data Sheet (PSDS) ................................................ 1- 2

00 01 10 - 5

DIVISION 10—SPECIALTIES

10 14 00 Signage ........................................................................................ 1- 8 Supplement:

Sign Schedule ............................................................................. 1- 4 10 21 00 Compartments and Cubicles ....................................................... 1- 2 10 28 00 Toilet and Bath Accessories ....................................................... 1- 3 10 44 00 Portable Fire Safety Equipment .................................................. 1- 3 10 51 00 Lockers ........................................................................................ 1- 2 10 80 00 Miscellaneous Specialties ........................................................... 1- 6

DIVISION 11—EQUIPMENT

11 31 00 Appliances .................................................................................. 1- 2

DIVISION 12—FURNISHINGS

12 20 00 Window Treatments .................................................................... 1- 3 12 35 53 Process Analysis Room Casework and Furnishings ................... 1- 18

DIVISION 13—SPECIAL CONSTRUCTION

13 34 19 Metal Building Systems .............................................................. 1- 11

DIVISION 14—CONVEYING EQUIPMENT (NOT USED)

DIVISION 15 (NOT USED)

DIVISION 16 (NOT USED)

DIVISION 17 (NOT USED)

DIVISION 18 (NOT USED)

DIVISION 19 (NOT USED)

DIVISION 20 (NOT USED)

DIVISION 21—FIRE SUPPRESSION

21 13 00 Fire-Suppression Sprinkler Systems .............................................. 1- 5

00 01 10 - 6

DIVISION 22—PLUMBING

22 07 00 Building Mechanical Thermal Insulation ................................... 1- 10 22 10 01 Plumbing Piping and Accessories ............................................... 1- 20 22 30 00 Plumbing Equipment .................................................................. 1- 7 Supplements:

Gas Water Heater (Commercial) Data Sheet .............................. 1- 1 Domestic Water Expansion Tank Data Sheet ............................. 1- 1 Domestic Hot Water Circulating Pump Data Sheet .................... 1- 1 Acid Neutralization Tank Data Sheet ......................................... 1- 1 Backflow Preventers Data Sheet ................................................. 1- 1 22 40 00 Plumbing Fixtures ....................................................................... 1- 13

VOLUME 3

DIVISION 23—HEATING, VENTILATING, AND AIR-CONDITIONING (HVAC)

23 05 48 Vibration Isolation and Seismic Control .................................... 1- 11 23 05 93 Testing, Adjusting, and Balancing for HVAC ............................ 1- 6 23 09 00 Instrumentation and Control Devices for HVAC ....................... 1- 12 23 09 13 HVAC Controls, Field Components, and Instruments ............... 1- 4 23 23 00 Refrigerant Piping ....................................................................... 1- 8 23 31 13 Metal Ducts and Accessories ...................................................... 1- 29 Supplement:

Ductwork Schedule ..................................................................... 1- 1 23 31 16.16 Thermoset Fiberglass-Reinforced Plastic Ducts and Accessories ............................................................................. 1- 9 23 34 00 HVAC Fans ................................................................................. 1- 14 23 37 00 Air Outlets and Inlets .................................................................. 1- 4 23 77 00 Air Handling Units ...................................................................... 1- 15 23 81 00 Unitary Air-Conditioning Equipment ......................................... 1- 19

DIVISION 24 (NOT USED)

DIVISION 25—INTEGRATED AUTOMATION (NOT USED)

DIVISION 26—ELECTRICAL

26 05 02 Basic Electrical Requirements .................................................... 1- 6 26 05 04 Basic Electrical Materials and Methods ..................................... 1- 16 26 05 05 Conductors .................................................................................. 1- 22 26 05 26 Grounding and Bonding for Electrical Systems ......................... 1- 8

00 01 10 - 7

26 05 33 Raceway and Boxes .................................................................... 1- 29 26 05 70 Electrical Systems Analysis ........................................................ 1- 8 Supplement:

Figure 1: Example Arc Flash Label ............................................ 1- 1 26 08 00 Commissioning of Electrical Systems ........................................ 1- 22 26 14 13 Switchboards ............................................................................... 1- 10 26 20 00 Low-Voltage AC Induction Motors ............................................ 1- 12 26 22 00 Low-Voltage Transformers ......................................................... 1- 3 26 24 16 Panelboards ................................................................................. 1- 8 26 24 19 Low-Voltage Motor Control ....................................................... 1- 13 26 27 26 Wiring Devices ........................................................................... 1- 7 26 29 23 Low-Voltage Adjustable Frequency Drive System .................... 1- 14 26 35 26 Power Factor Correction/Active Harmonic Filtering Equipment ............................................................................... 1- 6 26 42 03 Cathodic Protection - Submerged Metal ..................................... 1- 8 Supplement:

Water Quality for Cathodic Protection ....................................... 1- 2 26 50 00 Interior Lighting .......................................................................... 1- 11 26 56 00 Exterior Lighting ......................................................................... 1- 8 26 57 00 Static Uninterruptible Power Supply .......................................... 1- 9

DIVISION 27—COMMUNICATIONS (NOT USED)

DIVISION 28—ELECTRONIC SAFETY AND SECURITY

28 31 00 Fire Detection and Alarm ........................................................... 1- 25

DIVISION 29 (NOT USED)

DIVISION 30 (NOT USED)

DIVISION 31—EARTHWORK

31 10 00 Site Clearing ............................................................................... 1- 2 31 23 13 Subgrade Preparation .................................................................. 1- 3 31 23 16 Excavation .................................................................................. 1- 4 31 23 23 Fill and Backfill .......................................................................... 1- 8 31 23 23.15 Trench Backfill ........................................................................... 1- 10 31 32 19.16 Geotextile .................................................................................... 1- 8 31 41 00 Shoring ........................................................................................ 1- 2

00 01 10 - 8

DIVISION 32—EXTERIOR IMPROVEMENTS

32 11 23 Aggregate Base Courses ............................................................. 1- 5 32 12 16 Asphalt Paving ............................................................................ 1- 9 32 13 13 Concrete Paving .......................................................................... 1- 19 32 17 23 Pavement Markings .................................................................... 1- 4 32 31 13 Chain Link Fences and Gates ..................................................... 1- 15

DIVISION 33—UTILITIES

33 05 01 Conveyance Piping—General ..................................................... 1- 6 33 05 01.01 Welded Steel Pipe and Fittings ................................................... 1- 20 33 05 01.09 Polyvinyl Chloride (PVC) Pressure Pipe and Fittings ................ 1- 5 33 05 01.10 High-Density Polyethylene (HDPE) Pressure Pipe and Fittings .................................................................................... 1- 8 33 05 01.12 Gravity Sewer Pipe and Fittings ................................................. 1- 17 33 05 13 Manholes ..................................................................................... 1- 11 33 12 19 Water Utility Distribution Fire Hydrants .................................... 1- 4 33 13 00 Disinfecting of Water Utility Distribution .................................. 1- 6 33 16 13.13 Welded Steel Tank ...................................................................... 1- 14 33 46 23.19 Composite Drainage Net ............................................................. 1- 5 33 47 13.01 Pond and Reservoir Liners—HDPE ........................................... 1- 18 Supplement:

Geomembrane Installer’s Certification of Subsurface Acceptability ........................................................................... 1- 1 33 47 13.07 Pond and Reservoir Liners—Geosynthetic Clay ........................ 1- 8

DIVISION 34—TRANSPORTATION (NOT USED)

DIVISION 35—WATERWAY AND MARINE CONSTRUCTION

35 20 16.27 Fiberglass Reinforced Polyester (FRP) Downward Opening Weir Gates .............................................................................. 1- 7 Supplement:

Slide Gate Schedule .................................................................... 1- 1

DIVISION 36 (NOT USED)

DIVISION 37 (NOT USED)

DIVISION 38 (NOT USED)

00 01 10 - 9

DIVISION 39 (NOT USED)

VOLUME 4

DIVISION 40—PROCESS INTEGRATION

40 05 16 Piping Support Systems .............................................................. 1- 15 40 05 33 Pipe Heat Tracing ....................................................................... 1- 4 40 27 00 Process Piping-General ............................................................... 1- 25 Supplement:

Piping Schedule .......................................................................... 1- 4 40 27 00.01 DS – Cement-Mortar-Lined Ductile Iron Pipe and Fittings ....... 1- 2 40 27 00.02 DS – Carbon Steel Pipe and Fittings-Special Service ................ 1- 2 40 27 00.03 DS – Carbon Steel Pipe and Fittings-General Service ............... 1- 3 40 27 00.08 DS – Stainless Steel Pipe and Fittings-General Service ............. 1- 2 40 27 00.09 DS – Stainless Steel Pipe and Fittings-Special Service .............. 1- 3 40 27 00.10 DS – Polyvinyl Chloride (PVC) Pipe and Fittings ..................... 1- 2 40 27 00.11 DS – Chlorinated Polyvinyl Chloride (CPVC) Pipe and Fittings .................................................................................... 1- 2 40 27 00.13 DS – Copper and Copper Alloy Pipe, Tubing, and Fittings ....... 1- 1 40 27 00.15 DS – Double Wall Containment Piping ...................................... 1- 2 40 27 00.19 Polyvinyl Chloride Drain Waste and Vent (PVC-DWV) Pipe and Fittings ..................................................................... 1- 1 40 27 00.22 DS – High-Density Polyethylene (HDPE) Pipe and Fittings-Gas Service ................................................................ 1- 2 40 27 01 Process Piping Specialties .......................................................... 1- 13 40 27 02 Process Valves and Operators ..................................................... 1- 26 Supplements:

Open-Close Valve Schedule ....................................................... 1- 1 Modulating Valve Schedule ........................................................ 1- 1 Self-Contained Valve Schedule .................................................. 1- 1 Manual and Check Valve Schedule ............................................ 1- 2 40 42 13 Process Piping and Equipment Insulation .................................. 1- 7 40 80 01 Process Piping Leakage Testing ................................................. 1- 4 40 90 00 Instrumentation and Control for Process Systems ...................... 1- 31 40 91 00 Instrumentation and Control Components .................................. 1- 9 Supplements:

Instrument Data Sheets PLC Input/Output List. ............................................................... 1- 28 Panel List .................................................................................... 1- 1

00 01 10 - 10

40 95 80 Local Area Network (LAN) Communication System ................ 1- 13

As-Built Fiber Optic Cable Installation Form ............................ 1- 2

DIVISION 41—MATERIAL PROCESSING AND HANDLING

EQUIPMENT

41 62 23 Forklift Trucks ............................................................................ 1- 3

DIVISION 42—PROCESS HEATING, COOLING, AND DRYING EQUIPMENT

(NOT USED)

DIVISION 43—PROCESS GAS AND LIQUID HANDLING, PURIFICATION,

AND STORAGE EQUIPMENT

43 12 01 Compressed Air Systems ............................................................ 1- 10 43 32 59 Cartridge Filters .......................................................................... 1- 5 43 40 01 High-Density Cross-Linked Polyethylene Storage Tank ............ 1- 9 Supplement:

55TNK088-00: Sodium Hypochlorite Storage Tank Data Sheet ............................................................................... 1- 1 43 40 02 Fiberglass Reinforced Plastic Tanks ........................................... 1- 10 Supplements:

55TNK001-00: Magnesium Chloride Storage Tank Data Sheet ...................................................................... 1- 1 55TNK040-01: Calcium Chloride Storage Tank No. 1 Data Sheet ............................................................ 1- 1 55TNK040-02: Calcium Chloride Storage Tank No. 2 Data Sheet ............................................................ 1- 1 55TNK020-01: Hydrochloric Acid Storage Tank No. 1 Data Sheet ............................................................ 1- 1 55TNK020-02: Hydrochloric Acid Storage Tank No. 2 Data Sheet ............................................................ 1- 1 30TNK071-00: EDR CIP Tank Data Sheet ................................ 1- 1 30TNK051-00: EDR Hydrochloric Acid Day Tank Data Sheet 1- 1 30TNK043-00: ECIP Tank Data Sheet....................................... 1- 1 50TNK360-00: ME Hydrochloric Acid Day Tank Data Sheet .. 1- 1 50TNK370-00: Calcium Chloride Day Tank Data Sheet ........... 1- 1 50TNK036-00: RO CIP Tank Data Sheet .................................. 1- 1 50TNK219-00: Brine Treatment Product Storage Data Sheet ... 1- 1 45TNK023-00: Settled Water Storage Tank Data Sheet ............ 1- 1

00 01 10 - 11

DIVISION 44—POLLUTION CONTROL EQUIPMENT

44 11 78 Air Stripper System .................................................................... 1- 6 44 42 56.02 Horizontal Split-Case Centrifugal Pumps ................................... 1- 5 Supplements:

Untreated Water Feed Pumps Data Sheet ................................... 1- 2 Untreated Water Feed Pumps Induction Motor Data Sheet ............................................................................... 1- 1 44 42 56.04 Submersible Pumps ..................................................................... 1- 6 Supplement:

Process Drain Pumps Data Sheet ................................................ 1- 2 44 42 56.10 Horizontal End Suction Centrifugal Pumps ................................ 1- 6 Supplement:

Brine Treatment Product Pumps Data Sheet .............................. 1- 3 Carbon Dioxide Carrier Water Pumps Data Sheet ..................... 1- 3 Lime Softening Feed Pumps Data Sheet .................................... 1- 3 EDR Hydrochloric Acid Transfer Pump No. 1 Data Sheet ........ 1- 3 EDR Hydrochloric Acid Transfer Pump No. 2 Data Sheet ........ 1- 3 EDR Sodium Hydroxide Transfer Pump Data Sheet .................. 1- 2 Hydrochloric Acid Transfer Pumps Data Sheet ......................... 1- 3 Calcium Chloride Transfer Pumps Data Sheet ........................... 1- 3 RO CIP Pump Data Sheet ........................................................... 1- 3 EDR CIP Pump Data Sheet ......................................................... 1- 3 44 42 56.13 Progressing Cavity Pumps .......................................................... 1- 5 Supplements:

Thickener Feed Pumps No. 1 and No. 2 Data Sheet ................... 1- 2 Lagoon Feed Pumps No. 1 and No. 2 Data Sheet ....................... 1- 2 44 42 56.18 Nonmetallic Sump Pump ............................................................ 1- 10 44 44 13.01 Chemical Metering Pumps .......................................................... 1- 8 Supplements:

30PMP045-01 to -05: ECIP Feed Pump Nos. 1 to 5 Data Sheet ............................................................................... 1- 2 30PMP053-01 to -05: EDR Brine Acid Metering Pump

Nos. 1 to 5 Data Sheet ............................................................ 1- 2 30PMP063-01 to -05: EDR Anti-Scalant Metering Pump Nos. 1 to 5 Data Sheet ............................................................ 1- 2 50PMP090-01 to -03: RO Train Anti-Scalant Metering Pumps Data Sheet ................................................................... 1- 2 50PMP350-01 and -02: ME Anti-Scalant Feed Pump 1 and 2 Data Sheet ............................................................................... 1- 2

00 01 10 - 12

46PMP080-01 and -02: Sodium Bisulfite Metering Pump Nos. 1 and 2 Data Sheet .......................................................... 1- 2 44 44 13.04 Peristaltic Pumps ......................................................................... 1- 8 Supplements:

Hydrochloric Acid Metering Pumps Data Sheet ........................ 1- 1 Magnesium Chloride Metering Pumps Data Sheet ..................... 1- 1 Calcium Chloride Metering Pumps Data Sheet .......................... 1- 1 Sodium Hypochlorite Metering Pumps Data Sheet .................... 1- 1 ME Calcium Chloride Feed Pumps Data Sheet .......................... 1- 1 RO Citric Acid Feed Pump Data Sheet....................................... 1- 1 RO Sodium Hydroxide Feed Pump Data Sheet .......................... 1- 1 ME Hydrochloric Acid Feed Pumps Data Sheet ........................ 1- 1 Settled Water Return Pumps Data Sheet .................................... 1- 1

DIVISION 45—INDUSTRY-SPECIFIC MANUFACTURING EQUIPMENT (NOT

USED)

DIVISION 46 (NOT USED)

DIVISION 47 (NOT USED)

DIVISION 48—ELECTRICAL POWER GENERATION (NOT USED)

DIVISION 49 (NOT USED)

VOLUME 5

DRAWINGS – AREAS 01 THROUGH 44

VOLUME 6

DRAWINGS – AREAS 45 THROUGH 95

VOLUME 7

DESIGN DETAILS – SERIES 2000 THROUGH 16000

00 01 10 - 13

VOLUME 8

PROCUREMENT PACKAGE B – EDR MEMBRANE SYSTEM

PROCUREMENT PACKAGE C – MECHANICAL EVAPORATOR SYSTEM

PROCUREMENT PACKAGE D – DIESEL-ENGINE-DRIVEN GENERATOR SET

VOLUME 9

PROCUREMENT PACKAGE E – HYDRATED LIME STORAGE AND FEED SYSTEM

PROCUREMENT PACKAGE F – PRE-ENGINEERED GRAVITY FILTERS

PROCUREMENT PACKAGE G – REVERSE OSMOSIS SYSTEM

VOLUME 10

PROCUREMENT PACKAGE H – CONTACT CLARIFIER AND GRAVITY

THICKENER MECHANISMS

PROCUREMENT PACKAGE I – VERTICAL TURBINE PUMPS

PROCUREMENT PACKAGE J – SODIUM HYPOCHLORITE GENERATION SYSTEM

PROCUREMENT PACKAGE M – CARBON DIOXIDE STORAGE AND FEED SYSTEM

END OF SECTION

VIBRATION ISOLATION

AND SEISMIC CONTROL

23 05 48 - 1

SECTION 23 05 48

VIBRATION ISOLATION AND SEISMIC CONTROL

PART 1 GENERAL

1.01 REFERENCES

A. The following is a list of standards which may be referenced in this section:

1. American National Standards Institute (ANSI).

2. American Society of Heating, Refrigeration, and Air Conditioning

Engineers (ASHRAE): Handbook of HVAC Systems and Equipment.

3. American Society of Testing and Materials (ASTM).

a. A36/A36M, Specification for Carbon Structural Steel.

b. E488, Standard Test Methods for Strength of Anchors in Concrete and Masonry Elements.

4. American Welding Society (AWS): D1.1/D1.1M, Structural Welding

Code—Steel.

5. National Fire Protection Association (NFPA): 255, Standard Method of

Test of Surface Burning Characteristics of Building Materials.

6. Sheet Metal and Air Conditioning Contractors’ National Association

(SMACNA):

a. Seismic Restraint Manual; Guidelines for Mechanical Systems.

b. HVAC Duct Construction Standards Metal and Flexible.

7. Underwriters Laboratories Inc. (UL): 181, Standard for Factory-Made Air Ducts and Connectors.

8. Vibration Isolation and Seismic Control Manufacturers Association

(VISCMA).

1.02 DEFINITIONS

A. AHJ: Authority Having Jurisdiction.

B. EPDM: Ethylene-Propylene-Diene Monomer.

C. OSHPD: Office of Statewide Health Planning and Development, for the State of California.

D. Withstand: Unit will remain in place without separation of any parts from the device when subjected to seismic forces specified and unit will be fully operational after the seismic event.

23 05 48 - 2

1.03 DESIGN REQUIREMENTS

A. Seismic Control:

1. Provide seismic control as required to maintain integrity of mechanical piping, ductwork, and equipment installed in this Project, so they will “withstand” seismic forces.

2. Design shall comply with requirements of this Specification, applicable codes, and requirements of Section 01 61 00, Common Product Requirements.

3. Design, size, and install for equipment throughout facility, whether shown or not.

4. Designed by a registered Professional Engineer in the state where the Work is to be installed.

5. Seismic restraints shall conform to requirements of latest edition of SMACNA Seismic Restraint Manual.

1.04 SUBMITTALS

A. Action Submittals:

1. Shop Drawings, Vibration Isolators:

a. Complete set of approved Shop Drawings of mechanical equipment, piping, and ductwork equipment which is to be isolated.

b. Include, as a minimum, basic equipment layout, length and width, installed operating weights of equipment to be isolated and distribution of weight at isolation points.

c. Product Data:

1) Manufacturer’s product data including details of materials, construction, dimensions of individual components, installation details, and finishes.

2) Schedule of vibration isolator type with location and static and dynamic load on each.

3) Vibration Isolation Base Details:

a) Detail fabrication, including anchorages and attachments to structure and to supported equipment.

b) Include auxiliary motor slides and rails, base weights, equipment static loads, power transmission, component misalignment, and cantilever loads.

2. Shop Drawings, Seismic Control Components:

a. Complete set of approved shop drawings of mechanical equipment, piping, and ductwork equipment that is to be seismically restrained.

23 05 48 - 3

b. Include, as a minimum, basic equipment layout, length and width, installed operating weights of equipment to be isolated and distribution of weight at isolation points.

c. Signed and sealed by a registered Professional Engineer registered in the state where the Project is located.

d. Calculations (including combining shear and tensile loads) to support seismic restraint designs shall be signed and sealed by a qualified registered Professional Engineer.

e. Include, as a minimum, a tabulation of design data for each snubber, including specific anchorage details.

f. Detail fabrication and attachment of seismic restraints and snubbers. Show anchorage details and indicate quantity, diameter, and depth of penetration of anchors.

g. Product Data:

1) Manufacturer’s product data including details of materials, construction, dimensions of individual components, installation details, and finishes.

2) Schedule of seismic control component type with location and static and dynamic load on each.

3) Interlocking Snubbers: Include load deflection curves up to 1/2-inch deflection in x, y, and z planes.

B. Informational Submittals:

1. Manufacturer’s Installation Instructions: Indicate special procedures and setting dimensions.

2. Certifications:

a. Manufacturer’s Certificate of Compliance, in accordance with

Section 01 43 33, Manufacturers’ Field Services.

b. Manufacturer’s Certificate of Proper Installation, in accordance with Section 01 43 33, Manufacturers’ Field Services.

c. Welding Certificates: Copies of certificates for welding procedures and personnel.

d. Manufacturer’s Seismic Certification: Certification that specified equipment will withstand seismic forces. Include the following:

1) Basis for Certification: Indicate whether withstand certification is based on actual test of assembled components or on calculations.

2) Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate and describe mounting and anchorage provisions.

3) Detailed description of equipment anchorage devices on which certification is based and their installation requirements.

23 05 48 - 4

1.05 QUALITY ASSURANCE

A. Welding: Qualify procedures and personnel according to AWS D1.1/D1.1M.

B. Isolation materials, flexible connectors, and seismic restraints shall be same manufacturer, Select and certify using published or factory certified data.

C. Vibration isolation and seismic restraint manufacturer shall be a member of the Vibration Isolation and Seismic Control Manufacturers Association

(VISCMA).

D. Seismic Control:

1. Designer Qualifications:

a. Professional Engineer registered in the state where Project resides.

b. Minimum of 5 years’ work experience certifying seismic snubber and anchorage details.

2. Horizontal and vertical load testing and analysis shall be performed according to OSHPD requirements.

3. Components shall bear anchorage pre-approval “R” number, from

OSHPD or other agency acceptable to AHJ, showing maximum seismic restraint ratings.

PART 2 PRODUCTS

2.01 VIBRATION ISOLATION

A. General:

1. Provide for mechanical piping, ductwork, and equipment as identified by this Specification.

2. Select in accordance with equipment, pipe, or duct weight distribution to produce reasonably uniform deflections.

3. Springs: Minimum horizontal stiffness equal to 75 percent vertical stiffness, with working deflection between 30 percent and 60 percent of maximum deflection.

B. Elastomeric Pad:

1. Oil-resistant and water-resistant elastomer or natural rubber waffle pads, arranged in single or multiple layers, molded with a nonslip pattern.

2. Waffle pads bonded each side of minimum 1/4-inch-thick galvanized steel separator plate.

3. Height of waffle ribs shall not exceed 0.7 times width.

4. Maximum Loading: 60 psi.

5. Minimum Single Layer Thickness: 1/4 inch.

23 05 48 - 5

6. Separator plate of sufficient stiffness for uniform loading over pad area.

7. Factory cut to size that matches requirements of supported equipment.

8. Waffle Pad Material: Standard neoprene.

9. Number of Layers: As required to support equipment load; refer to manufacturer’s data for load capacities.

C. Elastomeric Mount:

1. Double-deflection type, with molded, oil-resistant rubber or neoprene isolator elements.

2. Factory-drilled, encapsulated top plate for bolting to equipment.

3. Baseplate for bolting to structure.

D. Open Spring Isolator:

1. Freestanding, laterally stable, open-spring isolators.

2. Outside Spring Diameter: Not less than 80 percent of the compressed height of the spring at rated load.

3. Minimum Additional Travel: 50 percent of required deflection at rated load.

4. Lateral Stiffness: 80 percent minimum of rated vertical stiffness.

5. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.

6. Baseplate:

a. Factory drilled for bolting to structure and bonded to 1/4-inch-thick rubber isolator pad attached to baseplate underside.

b. Limit floor load to 100 psig.

7. Top Plate and Adjustment Bolt: Threaded top plate with adjustment bolt and cap screw to fasten and level equipment.

E. Restrained Spring Isolator:

1. Freestanding, steel, open-spring isolators with seismic restraint.

2. Housing: Steel with resilient vertical-limit stops to prevent spring extension due to wind loads or if weight is removed; factory-drilled baseplate bonded to 1/4-inch-thick elastomeric isolator pad attached to baseplate underside; and adjustable equipment mounting and leveling bolt that acts as blocking during installation.

3. Outside Spring Diameter: 80 percent minimum of compressed height of spring at rated load.

4. Minimum Additional Travel: 50 percent of required deflection at rated load.

5. Lateral Stiffness: 80 percent minimum of the rated vertical stiffness.

6. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.

23 05 48 - 6

F. Elastomeric Hanger:

1. Double-deflection type.

2. Molded, oil-resistant rubber or neoprene isolator elements bonded to steel housing.

3. Threaded connections for hanger rods.

G. Spring Hanger:

1. Combination coil-spring and elastomeric-insert hanger with spring and insert in compression.

2. Frame: Steel, fabricated for connection to threaded hanger rods and to allow for a maximum of 30 degrees of angular hanger-rod misalignment without binding or reducing isolation efficiency.

3. Outside Spring Diameter: 80 percent minimum of compressed height of spring at rated load.

4. Minimum Additional Travel: 50 percent of required deflection at rated load.

5. Lateral Stiffness: 80 percent minimum of rated vertical stiffness.

6. Overload Capacity: Support 200 percent of rated load, fully compressed, without deformation or failure.

7. Elastomeric Element:

a. Molded, oil-resistant rubber or neoprene.

b. Steel washer-reinforced cup to support spring and bushing projecting through bottom of frame.

H. Manufacturers:

1. Mason Industries, Inc.

2. Peabody Noise Control, Inc.

3. BDR Noise and Vibration Control, Inc.

4. Kinetics Noise Control, Inc.

5. Ace Mounting Co., Inc.

6. Amber/Booth Company, Inc.

7. B-Line Systems, Inc.

8. California Dynamics Corp.

9. Isolation Technology, Inc.

10. M.W. Sausse & Co., Inc. (VIBREX).

11. Vibration Eliminator Co., Inc.

12. Vibration Isolation Co., Inc.

13. Vibration Mountings & Controls/Korfund.

23 05 48 - 7

2.02 EQUIPMENT BASES

A. Structural Steel Base:

1. Factory-fabricated, welded, structural steel base and rail.

2. Design Requirements:

a. Lowest possible mounting height with not less than 1-inch clearance above floor.

b. Provide equipment anchor bolts and auxiliary motor slide bases or rails.

c. Provide supports for suction and discharge elbows for pumps.

3. Structural Steel:

a. Steel shapes, plates, and bars complying with ASTM A36/A36M.

b. Bases shall have shape to accommodate supported equipment.

4. Support Brackets: Factory-welded steel angles on frame for outrigger isolation mountings and to provide for anchor bolts and equipment support.

B. Manufacturers:

1. Mason Industries, Inc.

2. Peabody Noise Control, Inc.

3. BDR Noise and Vibration Control, Inc.

4. Kinetics Noise Control, Inc.

5. Amber/Booth Company, Inc.

6. California Dynamics Corp.

7. Isolation Technology, Inc.

8. M.W. Sausse & Co., Inc. (VIBREX).

9. Thybar Inc.

10. Vibration Eliminator Co., Inc.

11. Vibration Isolation Co., Inc.

12. Vibration Mountings & Controls/Korfund.

2.03 FLEXIBLE CONNECTORS

A. Flexible Duct Connectors: Refer to Section 23 31 13, Metal Ducts and Accessories.

2.04 SEISMIC RESTRAINTS

A. Resilient Isolation Washers and Bushings: One-piece, molded neoprene, having a durometer 50, plus or minus 5, with a flat washer face.

B. Seismic Snubbers: Factory fabricated using welded structural steel shapes and plates, anchor bolts, and replaceable resilient isolation washers and bushings.

23 05 48 - 8

C. Restraining Cables: Galvanized steel aircraft cables with end connections made of steel assemblies that swivel to final installation angle and utilize two clamping bolts for cable engagement.

D. Anchor Bolts:

1. Seismic-rated, drill-in, and stud-wedge or female-wedge type.

2. Select anchor bolts with strength required for anchor and as tested according to ASTM E488.

E. Manufacturers:

1. Amber/Booth Company, Inc.

2. B-Line Systems, Inc.

3. California Dynamics Corp.

4. Kinetics Noise Control, Inc.

5. Loos & Co., Inc.; Cableware Technology Division.

6. Mason Industries, Inc.

7. M.W. Sausse & Co., Inc. (VIBREX).

8. TOLCO Incorporated.

9. Unistrut Diversified Products Co.; Wayne Manufacturing Division.

10. Vibration Eliminator Co., Inc.

11. Vibration Isolation Co., Inc.

12. Vibration Mountings & Controls/Korfund.

2.05 SHOP/FACTORY FINISHING

A. Manufacturer’s standard paint applied to factory-assembled and factory-tested equipment, before shipping.

1. Powder coating on springs and housings.

2. Electro-galvanize hardware.

3. Hot-dip galvanize metal components for exterior use.

4. Baked enamel coat metal components for interior use.

B. Color-code or otherwise mark vibration isolation and seismic control devices to indicate capacity range.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine areas and equipment to receive vibration isolation and seismic control devices for compliance with requirements, installation tolerances, and other conditions affecting performance.

23 05 48 - 9

B. Examine roughing-in of reinforcement and cast-in-place anchors to verify actual locations before installation.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.02 INSTALLATION

A. General:

1. Install products in accordance with manufacturers’ written instructions.

2. Connect wiring to isolated equipment with flexible hanging loop.

3. Install roof curbs, equipment supports, and roof penetrations as specified in Section 07 70 01, Roof Specialties and Accessories.

4. Install thrust limits at centerline of thrust, symmetrical on either side of equipment.

5. Locate isolation hangers as near overhead support structure as possible.

B. Vibration Isolators:

1. Install spring hangers without binding.

2. On closed spring isolators, adjust so side stabilizers are clear under normal operating conditions.

C. Equipment Bases:

1. Adjust equipment level.

2. Bases with seismic snubbers shall have snubbers located close to isolators.

3. Structural Steel Bases: Set steel bases for 1-inch clearance between housekeeping pad and base.

4. Concrete Inertial Bases:

a. Set concrete inertia bases for 2-inch clearance between housekeeping pad and base.

b. Fill concrete inertia bases, after installing base frame, with concrete; trowel to a smooth finish.

D. Flexible Connectors: Prior to making piping connections to equipment with operating weights substantially different from installed weights, block up equipment with temporary shims to final height. When full load is applied, adjust isolators to load to allow shim removal.

E. Seismic Restraint Devices:

1. Notify local representative of seismic restraint materials manufacturer prior to installing seismic restraint devices.

23 05 48 - 10

2. No rigid connections between equipment and building structure shall be made which degrades seismic restraint system herein specified.

3. Electrical conduit to restrained equipment shall be looped to allow free motion of equipment without damage to electrical wiring.

4. Install seismic snubbers on isolated equipment.

5. Locate snubbers as close as possible to vibration isolators and bolt to equipment base and supporting structure.

6. Install restraining cables at each trapeze and individual pipe hanger. At trapeze anchor locations, shackle piping to trapeze. Install cables so they do not bend across sharp edges of adjacent equipment or building structure.

7. Install steel angles or channel, sized to prevent buckling, clamped with ductile-iron clamps to hanger rods for trapeze and individual pipe hangers.

8. At trapeze anchor locations, shackle piping and equipment to trapeze.

9. Install resilient bolt isolation washers on equipment anchor bolts.

10. Upon completion of seismic restraint material installation and before startup of restrained equipment, all debris shall be cleaned from beneath all protected equipment, leaving equipment free to contact snubbers.

3.03 FIELD QUALITY CONTROL

A. Testing: Conduct the following field quality-control testing:

1. Isolator deflection.

2. Isolator seismic-restraint clearance.

3. Snubber minimum clearances.

B. Seismic Control Component Inspection:

1. Conduct periodic inspections of material installation with assistance of manufacturer’s representative. Report in writing deviations from good installation practice.

2. Upon completion of seismic restraint device installation inspect completed system with assistance of manufacturer’s representative.

Report in writing installation errors, improperly selected snubber devices, or other fault in the system that could affect performance of the system.

3.04 ADJUSTING

A. Vibration Isolation Devices:

1. Adjust isolators…