Spec_Vol_6_W912PL-12-R-0018.pdf

FINAL RFP SUBMITTAL

SOLICITATION NO: W912PL-12-R-0018

P2 PROJECT NO: 352304

SPECIFICATIONS FILE NO: 1858

CADD NO: MB11YL58

VOLUME 6 OF 17

SPECIFICATIONS

FOR

DESIGN AND CONSTRUCTION OF

WATER TREATMENT AND DISTRIBUTION SYSTEM

FORT IRWIN, CALIFORNIA

(SAN BERNARDINO COUNTY)

“BUILDING STRONG”

U.S. ARMY ENGINEER DISTRICT, LOS ANGELES

911 Wilshire Boulevard Los Angeles, CA 90017

Sacramento District

FY12 WATER TREATMENT AND DISTRIBUTION SYSTEM SPECIFICATION NO.: 1858

FT. IRWIN, CA

Table of Contents Page 1

TABLE OF CONTENTS

VOLUME 1 OF 17

BIDDING REQUIREMENTS

STANDARD FORM 1442 – SOLICITATION, OFFER, AND AWARD

BIDDING SCHEDULE

EXPLANATION OF BID ITEMS

ATTACHMENT 1 TO EXPLANATION OF BID ITEMS: GE PROPOSAL, TERMS, AND

CONDITIONS

00 00 10 CERTIFICATE OF CORPORATE PRINCIPAL

00 01 00 INSTRUCTIONS TO OFFEREORS

00 01 10 PERFORMANCE/TECHNICAL-PRICE TRADE-OFF BEST VALUE

00 01 20 PERFORMANCE-PRICE TRADE-OFF BEST VALUE

00 06 00 REPRESENTATIONS, CERTIFICATIONS AND OTHER STATEMENTS OF OFFERORS

00 07 00 CONTRACT CLAUSES

00 08 00 SPECIAL CONTRACT REQUIREMENTS

00 08 50 WAGE RATES

SPECIFICATIONS

DIVISION 01 - GENERAL REQUIREMENTS

01 00 00 GENERAL REQUIREMENTS

PROJECT SIGNS

01 10 10 GENERAL DESIGN REQUIREMENTS

01 10 13 PLANT EQUIPMENT TESTING, FACILITY STARTUP AND COMMISSIONING

01 32 01.00 10 PROJECT SCHEDULE

01 33 00 SUBMITTAL PROCEDURES

ENGINEERING FORM 4025R

SUBMITTAL REGISTER

01 33 16 DESIGN AFTER AWARD, GENERAL

01 42 00 REFERENCE PUBLICATIONS

01 45 00.00 QUALITY CONTROL

01 45 00.10 QUALITY CONTROOL SYSTEM (QCS)

01 78 00 CLOSEOUT SUBMITTALS

DIVISION 31 - EARTHWORK

31 31 16 SOIL TREATMENT FOR SUBTERRANEAN TERMITE CONTROL

APPENDICES

APPENDIX A – WATER TREATMENT PLANT AND SUPPORTING FACILITIES

APPENDIX B - BICYCLE LAKE/IRWIN BASIN TRANSMISSION LINE

APPENDIX C - REPLACEMENT OF EXPIRED WATER PIPE – BID OPTION 1

APPENDIX D - WATER SUPPLY AND DISTRIBUTION IMPROVEMENTS – BID OPTION 2

APPENDIX E - UPGRADES FOR IMPROVED FIRE FLOW – PHASE 1 – BID OPTION 3

APPENDIX F - CONNECT IRWIN WELLS – BID OPTION 4 AND 5

APPENDIX G - NEW WELL, LANGFORD LAKE – BID OPTION 6

APPENDIX H - REPAIR/REPLACE JPL-3 STORAGE TANK

APPENDIX I - REHABILITATE WATER STORAGE TANKS

Table of Contents Page 2

VOLUME 2 OF 17

APPENDICES

Appendix J - Environmental Assessment/Initial Study Appendix K - Fort Irwin Installation Design Guide

VOLUME 3 OF 17

APPENDICES

Appendix L - Comprehensive Energy & Water Masterplan, Fort Irwin, 27 April

Appendix M - Weather Data for Mechanical Design Appendix N - Well Data Appendix O - Southern California Edison (SCE) Savings By Design and Standard

Electrical Details Appendix P - COMM Standards, Army Networthiness Appendix Q - Geotechnical Reports and Survey

VOLUME 4 OF 17

Appendix Q - Geotechnical Reports and Survey: FIO (CONTINUED) Appendix R - Bench and Pilot Testing Investigations: FOR INFORMATION ONLY:

Fort Irwin Water Treatment Process Selection Based on Pilot Testing Results, CH2MHILL, February 2007, and Additional Bench Test Studies

VOLUME 5 OF 17

Appendix S - Ft. Irwin Water Supply Permit, Water Supply Engineering Report by CDHS (now CDPH), 2004, and Compliance Order No. 05-13-12CO-001 To US Army Fort Irwin For Arsenic And Fluoride MCL Exceedance (System No. 3610705)

Appendix T - FOR INFORMATION ONLY: Design Principles of Electrodialysis Reversal and Basis of Design of the Fort Irwin' Water Treatment Plant Technical Engineering Report CIP Project W4

Appendix U - FOR INFORMATION ONLY: DRAFT TECHNICAL MEMORANDUM: Domestic (DO) Water System Hydraulic Model Update, Evaluation, and Required Improvements, dated September 30, 2011 by CH2M Hill

Appendix V - FOR INFORMATION ONLY: Engineer’s Report for Corrosion Engineering Evaluation of the 1.0 MG Welded Steel Water Storage Tank, Harper & Assoc. Engineering, Inc., December 2007: JPL-1 Report, JPL-2 Report, and JPL-3 Report

Appendix W - FOR INFORMATION ONLY: Fort Irwin CIP Project WI Investigation for the Combination of the DO and RO Water Systems, FIO:

Technical Memorandum: Fort Irwin – Bicycle Basin Pipe Spool Examination, and FIO: Draft Water System Master Plan Fort Irwin CIP Project W21

Table of Contents Page 3

VOLUMES 6 - 15 OF 17

APPENDIX

Appendix X - FOR INFORMATION ONLY: Fort Irwin Water Treatment Plant Capital

Improvement Plan – Project W4: Volumes 1 – 10

VOLUME 16 OF 17

APPENDIX

Appendix Y - Ft. Campbell/Ft. Irwin Water and Wastewater Design and

Construction Standards, April 2010, CH2M HILL Constructors, Inc.

VOLUME 17 OF 17

APPENDIX

Appendix Z - FOR INFORMATION ONLY: Fort Irwin, Bicycle Lake Water Main and

Water Line Connections – Project W11: Drawings and Specifications

End of Project Table of Contents

APPENDIX X

FOR INFORMATION ONLY: FORT IRWIN WATER

TREATMENT PLANT CAPITAL IMPROVEMENT PLAN –

PROJECT W4:

VOLUME 1

UNITED STATES ARMY

NATIONAL TRAINING CENTER

FORT IRWIN, CALIFORNIA

BIDDING REQUIREMENTS

AND

CONTRACT DOCUMENTS

for the construction of the

FORT IRWIN WATER TREATMENT PLANT (WTP)

Contract No. W4

San Francisco, CA

Copy No.

FORT IRWIN WTP

Pages

*TO BE PROVIDED BY DBO CONTRACTOR

TABLE OF CONTENTS

00 01 10 - 1

VOLUME 1

*PART 1—PROCUREMENT REQUIREMENTS

Request for Quote (RFQ) Instructions to Bidders Bid Form

*PART 2—CONTRACTING REQUIREMENTS

CONTRACTING FORMS

Purchase Order Agreement

PROJECT FORMS

Performance Bond Payment Bond

CONDITIONS OF THE CONTRACT

General Conditions Supplementary Conditions

PART 3—SPECIFICATIONS

DIVISION 1—GENERAL REQUIREMENTS

01 11 00 Summary of Work ....................................................................... 1- 2 01 14 23 Mitigation Measures ................................................................... 1- 2 01 26 00 Contract Modification Procedures .............................................. 1- 5 01 29 00 Payment Procedures .................................................................... 1- 7 Supplement:

Exhibit C, Subcontract Price Schedule ....................................... 1- 1 01 31 13 Project Coordination ................................................................... 1- 4 01 31 19 Project Meetings ......................................................................... 1- 4 01 32 00 Construction Progress Documentation ....................................... 1- 11 01 33 00 Submittal Procedures .................................................................. 1- 10 Supplement:

Transmittal of Supplier’s or Subcontractor’s Submittal ............. 1- 1 01 35 25 Safety Requirements and Protection of Property ........................ 1- 10 01 42 13 Abbreviations and Definitions .................................................... 1- 5

00 01 10 - 2

01 43 33 Manufacturers’ Field Services .................................................... 1- 5 Supplements:

Manufacturer’s Certificate of Compliance ................................. 1- 1 Manufacturer’s Certificate of Proper Installation ....................... 1- 1 Attachment A Outline of Training Session ................................. 1- 2 01 45 10 Special Inspections and Seismic Qualification of Equipment .... 1- 6 Supplement:

Subcontractor’s Statement of Responsibility .............................. 1- 3 01 50 00 Temporary Facilities and Controls ............................................. 1- 9 01 57 13 Temporary Erosion and Sediment Control ................................. 1- 7 01 61 00 Common Product Requirements ................................................. 1- 9 01 61 10 Seismic Anchorage and Bracing ................................................. 1- 5 01 64 00 DBO Contractor-Furnished Products/Equipment ....................... 1- 10 01 77 00 Closeout Procedures ................................................................... 1- 6 01 78 23 Operation and Maintenance Data ............................................... 1- 9 Supplements:

Fort Irwin WTP Electronic Document Requirements ................ 1- 2 O&M Data Sequences and Responsibilities ............................... 1- 1 Fort Irwin WTP Maintenance Summary Form ........................... 1- 4 01 91 14 Equipment Testing and Facility Startup ..................................... 1- 7 Supplements:

Unit Process Startup Form .......................................................... 1- 1 Facility Performance Demonstration/Certification Form ........... 1- 1

VOLUME 2

DIVISION 2—EXISTING CONDITIONS (NOT USED)

DIVISION 3—CONCRETE

03 01 31 Repair of Vertical and Overhead Concrete Surfaces .................. 1- 12 03 01 32 Repair of Horizontal Concrete Surfaces ..................................... 1- 8 03 01 33 Concrete Crack Repair Using Injection ...................................... 1- 10 03 10 00 Concrete Forming and Accessories ............................................ 1- 5 03 15 00 Concrete Joints and Accessories ................................................. 1- 7 03 21 00 Reinforcing Steel ........................................................................ 1- 6 03 30 00 Cast-In-Place Concrete ............................................................... 1- 30 03 39 00 Concrete Curing .......................................................................... 1- 5

00 01 10 - 3

03 62 00 Nonshrink Grouting .................................................................... 1- 6 Supplement:

24-hour Evaluation of Nonshrink Grout Test Form and Grout Testing Procedures ....................................................... 1- 3

DIVISION 4—MASONRY (NOT USED)

DIVISION 5—METALS

05 05 23 Welding ....................................................................................... 1- 5 Supplement:

Welding and Nondestructive Testing Table ............................... 1- 1 05 12 00 Structural Steel Framing ............................................................. 1- 11 05 50 00 Metal Fabrications ...................................................................... 1- 19 05 52 00 Metal Railings ............................................................................. 1- 13 05 53 00 Metal Gratings ............................................................................ 1- 7

DIVISION 6—WOOD, PLASTICS, AND COMPOSITES

06 10 00 Rough Carpentry ......................................................................... 1- 7 06 20 00 Finish Carpentry ......................................................................... 1- 4 06 44 00 Ornamental Woodwork ............................................................... 1- 5 06 82 00 Glass-Fiber-Reinforced Plastic ................................................... 1- 10

DIVISION 7—THERMAL AND MOISTURE PROTECTION

07 14 00 Fluid-Applied Waterproofing ..................................................... 1- 5 07 26 00 Vapor Retarders .......................................................................... 1- 3 07 62 00 Sheet Metal Flashing and Trim ................................................... 1- 5 07 70 01 Roof Specialties and Accessories ............................................... 1- 3 07 84 00 Firestopping ................................................................................ 1- 5 07 92 00 Joint Sealants .............................................................................. 1- 7

DIVISION 8—OPENINGS

08 06 01 Door and Hardware Schedule ..................................................... 1- 1 Supplements:

Door and Hardware Schedule Table ........................................... 1- 4 Door and Frame Types ................................................................ 1- 3

00 01 10 - 4

08 06 50 Window and Relight Schedule.................................................... 1- 1 Supplements:

Window and Relight Schedule Table ......................................... 1- 3 Window and Relight Types ........................................................ 1- 2 08 11 00 Metal Doors and Frames ............................................................. 1- 5 08 14 00 Wood Doors ................................................................................ 1- 5 08 30 00 Specialty Doors ........................................................................... 1- 6 08 45 00 Translucent Wall and Roof Assemblies ...................................... 1- 7 08 51 13 Aluminum Windows ................................................................... 1- 6 08 71 00 Door Hardware............................................................................ 1- 11 08 80 00 Glazing ........................................................................................ 1- 6 08 90 00 Louvers ....................................................................................... 1- 5 Supplement:

Louver Schedule ......................................................................... 1- 4

DIVISION 9—FINISHES

09 06 00 Schedules for Finishes ................................................................ 1- 1 Supplements:

Interior Finish Schedule .............................................................. 1- 4 Exterior Finish Schedule ............................................................. 1- 1 Color List .................................................................................... 1- 3 09 29 00 Gypsum Board ............................................................................ 1- 13 09 30 00 Tiling ........................................................................................... 1- 5 09 51 13 Acoustical Panel Ceilings ........................................................... 1- 5 09 54 00 Fiberglass Reinforced Plastic (FRP) Wall Surfaces ................... 1- 2 09 65 00 Resilient Flooring ....................................................................... 1- 8 09 68 00 Carpeting ..................................................................................... 1- 6 09 90 00 Painting and Coating ................................................................... 1- 26 Supplements:

Paint System Data Sheet (PSDS) ................................................ 1- 1 Paint Product Data Sheet (PDS) ................................................. 1- 1 09 96 35 Chemical-Resistant Coatings for Concrete ................................. 1- 10 Supplement:

Chemical-Resistant Coating Data Sheet (CRCDS) .................... 1- 1 09 97 13 Steel Tank Coatings .................................................................... 1- 12

Paint System Data Sheet (PSDS) ................................................ 1- 2

00 01 10 - 5

DIVISION 10—SPECIALTIES

10 14 00 Signage ........................................................................................ 1- 8 Supplement:

Sign Schedule ............................................................................. 1- 4 10 21 00 Compartments and Cubicles ....................................................... 1- 2 10 28 00 Toilet and Bath Accessories ....................................................... 1- 3 10 44 00 Portable Fire Safety Equipment .................................................. 1- 3 10 51 00 Lockers ........................................................................................ 1- 2 10 80 00 Miscellaneous Specialties ........................................................... 1- 6

DIVISION 11—EQUIPMENT

11 31 00 Appliances .................................................................................. 1- 2

DIVISION 12—FURNISHINGS

12 20 00 Window Treatments .................................................................... 1- 3 12 35 53 Process Analysis Room Casework and Furnishings ................... 1- 18

DIVISION 13—SPECIAL CONSTRUCTION

13 34 19 Metal Building Systems .............................................................. 1- 11

DIVISION 14—CONVEYING EQUIPMENT (NOT USED)

DIVISION 15 (NOT USED)

DIVISION 16 (NOT USED)

DIVISION 17 (NOT USED)

DIVISION 18 (NOT USED)

DIVISION 19 (NOT USED)

DIVISION 20 (NOT USED)

DIVISION 21—FIRE SUPPRESSION

21 13 00 Fire-Suppression Sprinkler Systems .............................................. 1- 5

00 01 10 - 6

DIVISION 22—PLUMBING

22 07 00 Building Mechanical Thermal Insulation ................................... 1- 10 22 10 01 Plumbing Piping and Accessories ............................................... 1- 20 22 30 00 Plumbing Equipment .................................................................. 1- 7 Supplements:

Gas Water Heater (Commercial) Data Sheet .............................. 1- 1 Domestic Water Expansion Tank Data Sheet ............................. 1- 1 Domestic Hot Water Circulating Pump Data Sheet .................... 1- 1 Acid Neutralization Tank Data Sheet ......................................... 1- 1 Backflow Preventers Data Sheet ................................................. 1- 1 22 40 00 Plumbing Fixtures ....................................................................... 1- 13

VOLUME 3

DIVISION 23—HEATING, VENTILATING, AND AIR-CONDITIONING (HVAC)

23 05 48 Vibration Isolation and Seismic Control .................................... 1- 11 23 05 93 Testing, Adjusting, and Balancing for HVAC ............................ 1- 6 23 09 00 Instrumentation and Control Devices for HVAC ....................... 1- 12 23 09 13 HVAC Controls, Field Components, and Instruments ............... 1- 4 23 23 00 Refrigerant Piping ....................................................................... 1- 8 23 31 13 Metal Ducts and Accessories ...................................................... 1- 29 Supplement:

Ductwork Schedule ..................................................................... 1- 1 23 31 16.16 Thermoset Fiberglass-Reinforced Plastic Ducts and Accessories ............................................................................. 1- 9 23 34 00 HVAC Fans ................................................................................. 1- 14 23 37 00 Air Outlets and Inlets .................................................................. 1- 4 23 77 00 Air Handling Units ...................................................................... 1- 15 23 81 00 Unitary Air-Conditioning Equipment ......................................... 1- 19

DIVISION 24 (NOT USED)

DIVISION 25—INTEGRATED AUTOMATION (NOT USED)

DIVISION 26—ELECTRICAL

26 05 02 Basic Electrical Requirements .................................................... 1- 6 26 05 04 Basic Electrical Materials and Methods ..................................... 1- 16 26 05 05 Conductors .................................................................................. 1- 22 26 05 26 Grounding and Bonding for Electrical Systems ......................... 1- 8

00 01 10 - 7

26 05 33 Raceway and Boxes .................................................................... 1- 29 26 05 70 Electrical Systems Analysis ........................................................ 1- 8 Supplement:

Figure 1: Example Arc Flash Label ............................................ 1- 1 26 08 00 Commissioning of Electrical Systems ........................................ 1- 22 26 14 13 Switchboards ............................................................................... 1- 10 26 20 00 Low-Voltage AC Induction Motors ............................................ 1- 12 26 22 00 Low-Voltage Transformers ......................................................... 1- 3 26 24 16 Panelboards ................................................................................. 1- 8 26 24 19 Low-Voltage Motor Control ....................................................... 1- 13 26 27 26 Wiring Devices ........................................................................... 1- 7 26 29 23 Low-Voltage Adjustable Frequency Drive System .................... 1- 14 26 35 26 Power Factor Correction/Active Harmonic Filtering Equipment ............................................................................... 1- 6 26 42 03 Cathodic Protection - Submerged Metal ..................................... 1- 8 Supplement:

Water Quality for Cathodic Protection ....................................... 1- 2 26 50 00 Interior Lighting .......................................................................... 1- 11 26 56 00 Exterior Lighting ......................................................................... 1- 8 26 57 00 Static Uninterruptible Power Supply .......................................... 1- 9

DIVISION 27—COMMUNICATIONS (NOT USED)

DIVISION 28—ELECTRONIC SAFETY AND SECURITY

28 31 00 Fire Detection and Alarm ........................................................... 1- 25

DIVISION 29 (NOT USED)

DIVISION 30 (NOT USED)

DIVISION 31—EARTHWORK

31 10 00 Site Clearing ............................................................................... 1- 2 31 23 13 Subgrade Preparation .................................................................. 1- 3 31 23 16 Excavation .................................................................................. 1- 4 31 23 23 Fill and Backfill .......................................................................... 1- 8 31 23 23.15 Trench Backfill ........................................................................... 1- 10 31 32 19.16 Geotextile .................................................................................... 1- 8 31 41 00 Shoring ........................................................................................ 1- 2

00 01 10 - 8

DIVISION 32—EXTERIOR IMPROVEMENTS

32 11 23 Aggregate Base Courses ............................................................. 1- 5 32 12 16 Asphalt Paving ............................................................................ 1- 9 32 13 13 Concrete Paving .......................................................................... 1- 19 32 17 23 Pavement Markings .................................................................... 1- 4 32 31 13 Chain Link Fences and Gates ..................................................... 1- 15

DIVISION 33—UTILITIES

33 05 01 Conveyance Piping—General ..................................................... 1- 6 33 05 01.01 Welded Steel Pipe and Fittings ................................................... 1- 20 33 05 01.09 Polyvinyl Chloride (PVC) Pressure Pipe and Fittings ................ 1- 5 33 05 01.10 High-Density Polyethylene (HDPE) Pressure Pipe and Fittings .................................................................................... 1- 8 33 05 01.12 Gravity Sewer Pipe and Fittings ................................................. 1- 17 33 05 13 Manholes ..................................................................................... 1- 11 33 12 19 Water Utility Distribution Fire Hydrants .................................... 1- 4 33 13 00 Disinfecting of Water Utility Distribution .................................. 1- 6 33 16 13.13 Welded Steel Tank ...................................................................... 1- 14 33 46 23.19 Composite Drainage Net ............................................................. 1- 5 33 47 13.01 Pond and Reservoir Liners—HDPE ........................................... 1- 18 Supplement:

Geomembrane Installer’s Certification of Subsurface Acceptability ........................................................................... 1- 1 33 47 13.07 Pond and Reservoir Liners—Geosynthetic Clay ........................ 1- 8

DIVISION 34—TRANSPORTATION (NOT USED)

DIVISION 35—WATERWAY AND MARINE CONSTRUCTION

35 20 16.27 Fiberglass Reinforced Polyester (FRP) Downward Opening Weir Gates .............................................................................. 1- 7 Supplement:

Slide Gate Schedule .................................................................... 1- 1

DIVISION 36 (NOT USED)

DIVISION 37 (NOT USED)

DIVISION 38 (NOT USED)

00 01 10 - 9

DIVISION 39 (NOT USED)

VOLUME 4

DIVISION 40—PROCESS INTEGRATION

40 05 16 Piping Support Systems .............................................................. 1- 15 40 05 33 Pipe Heat Tracing ....................................................................... 1- 4 40 27 00 Process Piping-General ............................................................... 1- 25 Supplement:

Piping Schedule .......................................................................... 1- 4 40 27 00.01 DS – Cement-Mortar-Lined Ductile Iron Pipe and Fittings ....... 1- 2 40 27 00.02 DS – Carbon Steel Pipe and Fittings-Special Service ................ 1- 2 40 27 00.03 DS – Carbon Steel Pipe and Fittings-General Service ............... 1- 3 40 27 00.08 DS – Stainless Steel Pipe and Fittings-General Service ............. 1- 2 40 27 00.09 DS – Stainless Steel Pipe and Fittings-Special Service .............. 1- 3 40 27 00.10 DS – Polyvinyl Chloride (PVC) Pipe and Fittings ..................... 1- 2 40 27 00.11 DS – Chlorinated Polyvinyl Chloride (CPVC) Pipe and Fittings .................................................................................... 1- 2 40 27 00.13 DS – Copper and Copper Alloy Pipe, Tubing, and Fittings ....... 1- 1 40 27 00.15 DS – Double Wall Containment Piping ...................................... 1- 2 40 27 00.19 Polyvinyl Chloride Drain Waste and Vent (PVC-DWV) Pipe and Fittings ..................................................................... 1- 1 40 27 00.22 DS – High-Density Polyethylene (HDPE) Pipe and Fittings-Gas Service ................................................................ 1- 2 40 27 01 Process Piping Specialties .......................................................... 1- 13 40 27 02 Process Valves and Operators ..................................................... 1- 26 Supplements:

Open-Close Valve Schedule ....................................................... 1- 1 Modulating Valve Schedule ........................................................ 1- 1 Self-Contained Valve Schedule .................................................. 1- 1 Manual and Check Valve Schedule ............................................ 1- 2 40 42 13 Process Piping and Equipment Insulation .................................. 1- 7 40 80 01 Process Piping Leakage Testing ................................................. 1- 4 40 90 00 Instrumentation and Control for Process Systems ...................... 1- 31 40 91 00 Instrumentation and Control Components .................................. 1- 9 Supplements:

Instrument Data Sheets PLC Input/Output List. ............................................................... 1- 28 Panel List .................................................................................... 1- 1

00 01 10 - 10

40 95 80 Local Area Network (LAN) Communication System ................ 1- 13

As-Built Fiber Optic Cable Installation Form ............................ 1- 2

DIVISION 41—MATERIAL PROCESSING AND HANDLING

EQUIPMENT

41 62 23 Forklift Trucks ............................................................................ 1- 3

DIVISION 42—PROCESS HEATING, COOLING, AND DRYING EQUIPMENT

(NOT USED)

DIVISION 43—PROCESS GAS AND LIQUID HANDLING, PURIFICATION,

AND STORAGE EQUIPMENT

43 12 01 Compressed Air Systems ............................................................ 1- 10 43 32 59 Cartridge Filters .......................................................................... 1- 5 43 40 01 High-Density Cross-Linked Polyethylene Storage Tank ............ 1- 9 Supplement:

55TNK088-00: Sodium Hypochlorite Storage Tank Data Sheet ............................................................................... 1- 1 43 40 02 Fiberglass Reinforced Plastic Tanks ........................................... 1- 10 Supplements:

55TNK001-00: Magnesium Chloride Storage Tank Data Sheet ...................................................................... 1- 1 55TNK040-01: Calcium Chloride Storage Tank No. 1 Data Sheet ............................................................ 1- 1 55TNK040-02: Calcium Chloride Storage Tank No. 2 Data Sheet ............................................................ 1- 1 55TNK020-01: Hydrochloric Acid Storage Tank No. 1 Data Sheet ............................................................ 1- 1 55TNK020-02: Hydrochloric Acid Storage Tank No. 2 Data Sheet ............................................................ 1- 1 30TNK071-00: EDR CIP Tank Data Sheet ................................ 1- 1 30TNK051-00: EDR Hydrochloric Acid Day Tank Data Sheet 1- 1 30TNK043-00: ECIP Tank Data Sheet....................................... 1- 1 50TNK360-00: ME Hydrochloric Acid Day Tank Data Sheet .. 1- 1 50TNK370-00: Calcium Chloride Day Tank Data Sheet ........... 1- 1 50TNK036-00: RO CIP Tank Data Sheet .................................. 1- 1 50TNK219-00: Brine Treatment Product Storage Data Sheet ... 1- 1 45TNK023-00: Settled Water Storage Tank Data Sheet ............ 1- 1

00 01 10 - 11

DIVISION 44—POLLUTION CONTROL EQUIPMENT

44 11 78 Air Stripper System .................................................................... 1- 6 44 42 56.02 Horizontal Split-Case Centrifugal Pumps ................................... 1- 5 Supplements:

Untreated Water Feed Pumps Data Sheet ................................... 1- 2 Untreated Water Feed Pumps Induction Motor Data Sheet ............................................................................... 1- 1 44 42 56.04 Submersible Pumps ..................................................................... 1- 6 Supplement:

Process Drain Pumps Data Sheet ................................................ 1- 2 44 42 56.10 Horizontal End Suction Centrifugal Pumps ................................ 1- 6 Supplement:

Brine Treatment Product Pumps Data Sheet .............................. 1- 3 Carbon Dioxide Carrier Water Pumps Data Sheet ..................... 1- 3 Lime Softening Feed Pumps Data Sheet .................................... 1- 3 EDR Hydrochloric Acid Transfer Pump No. 1 Data Sheet ........ 1- 3 EDR Hydrochloric Acid Transfer Pump No. 2 Data Sheet ........ 1- 3 EDR Sodium Hydroxide Transfer Pump Data Sheet .................. 1- 2 Hydrochloric Acid Transfer Pumps Data Sheet ......................... 1- 3 Calcium Chloride Transfer Pumps Data Sheet ........................... 1- 3 RO CIP Pump Data Sheet ........................................................... 1- 3 EDR CIP Pump Data Sheet ......................................................... 1- 3 44 42 56.13 Progressing Cavity Pumps .......................................................... 1- 5 Supplements:

Thickener Feed Pumps No. 1 and No. 2 Data Sheet ................... 1- 2 Lagoon Feed Pumps No. 1 and No. 2 Data Sheet ....................... 1- 2 44 42 56.18 Nonmetallic Sump Pump ............................................................ 1- 10 44 44 13.01 Chemical Metering Pumps .......................................................... 1- 8 Supplements:

30PMP045-01 to -05: ECIP Feed Pump Nos. 1 to 5 Data Sheet ............................................................................... 1- 2 30PMP053-01 to -05: EDR Brine Acid Metering Pump

Nos. 1 to 5 Data Sheet ............................................................ 1- 2 30PMP063-01 to -05: EDR Anti-Scalant Metering Pump Nos. 1 to 5 Data Sheet ............................................................ 1- 2 50PMP090-01 to -03: RO Train Anti-Scalant Metering Pumps Data Sheet ................................................................... 1- 2 50PMP350-01 and -02: ME Anti-Scalant Feed Pump 1 and 2 Data Sheet ............................................................................... 1- 2

00 01 10 - 12

46PMP080-01 and -02: Sodium Bisulfite Metering Pump Nos. 1 and 2 Data Sheet .......................................................... 1- 2 44 44 13.04 Peristaltic Pumps ......................................................................... 1- 8 Supplements:

Hydrochloric Acid Metering Pumps Data Sheet ........................ 1- 1 Magnesium Chloride Metering Pumps Data Sheet ..................... 1- 1 Calcium Chloride Metering Pumps Data Sheet .......................... 1- 1 Sodium Hypochlorite Metering Pumps Data Sheet .................... 1- 1 ME Calcium Chloride Feed Pumps Data Sheet .......................... 1- 1 RO Citric Acid Feed Pump Data Sheet....................................... 1- 1 RO Sodium Hydroxide Feed Pump Data Sheet .......................... 1- 1 ME Hydrochloric Acid Feed Pumps Data Sheet ........................ 1- 1 Settled Water Return Pumps Data Sheet .................................... 1- 1

DIVISION 45—INDUSTRY-SPECIFIC MANUFACTURING EQUIPMENT (NOT

USED)

DIVISION 46 (NOT USED)

DIVISION 47 (NOT USED)

DIVISION 48—ELECTRICAL POWER GENERATION (NOT USED)

DIVISION 49 (NOT USED)

VOLUME 5

DRAWINGS – AREAS 01 THROUGH 44

VOLUME 6

DRAWINGS – AREAS 45 THROUGH 95

VOLUME 7

DESIGN DETAILS – SERIES 2000 THROUGH 16000

00 01 10 - 13

VOLUME 8

PROCUREMENT PACKAGE B – EDR MEMBRANE SYSTEM

PROCUREMENT PACKAGE C – MECHANICAL EVAPORATOR SYSTEM

PROCUREMENT PACKAGE D – DIESEL-ENGINE-DRIVEN GENERATOR SET

VOLUME 9

PROCUREMENT PACKAGE E – HYDRATED LIME STORAGE AND FEED SYSTEM

PROCUREMENT PACKAGE F – PRE-ENGINEERED GRAVITY FILTERS

PROCUREMENT PACKAGE G – REVERSE OSMOSIS SYSTEM

VOLUME 10

PROCUREMENT PACKAGE H – CONTACT CLARIFIER AND GRAVITY

THICKENER MECHANISMS

PROCUREMENT PACKAGE I – VERTICAL TURBINE PUMPS

PROCUREMENT PACKAGE J – SODIUM HYPOCHLORITE GENERATION SYSTEM

PROCUREMENT PACKAGE M – CARBON DIOXIDE STORAGE AND FEED SYSTEM

END OF SECTION

PART 1

PROCUREMENT REQUIREMENTS

TO BE PROVIDED BY

DBO CONTRACTOR

PART 2

CONTRACTING REQUIREMENTS

TO BE PROVIDED BY

DBO CONTRACTOR

PART 3

SPECIFICATIONS

SUMMARY OF WORK

01 11 00 - 1

SECTION 01 11 00

PART 1 GENERAL

1.01 WORK COVERED BY CONTRACT DOCUMENTS

A. DBO Contractor: DBO Contractor has a Design–Build-Operate Agreement with the United States Army, NTC Acquisition Command, to provide Engineering and Construction services for the Work described in the Construction Documents. When DBO Contractor is referred to in these documents it will be identified as the DBO Contractor, General Contractor, Owner, Operator, Engineer or Engineer. DBO Contractor is the preferred term for all Contract Documents and communication.

B. The completed Work will provide DBO Contractor with a 6 million gallon per day (mgd) water treatment plant (WTP) to treat groundwater from three basins to meet the water demand at Fort Irwin, California. The list below represents a condensed summary of the Work items included in the Total Base Bid Amount in the Bid Form, but is not intended to fully represent the scope of the Project. The work includes installation of DBO Contractor–furnished products/ equipment. See Contract Documents for complete coverage. The primary elements of the Lump Sum Bid portion of the work include:

1. Conversion of two existing 1 million gallon untreated water storage tanks (JPL-2 and JPL-3) to treated water storage tanks.

2. Fiber-optic cable installation from WTP to existing converted treated water storage tanks (JPL-2 and JPL-3).

3. 1 million gallon untreated water storage reservoir.

4. Electrodialysis reversal (EDR) membrane facility.

5. 1 million gallon treated water storage reservoir and pump station.

6. Connection to existing 1 million gallon treated water storage tank

(JPL-1).

7. Air stripper (CO2 removal).

8. EDR waste equalization tank.

9. Lime softening clarifiers.

10. Lime softening filter building.

11. Reverse osmosis (RO) feed water storage and pump station.

12. Lime solids thickener.

13. Brine treatment facility.

14. Mechanical evaporator (ME) feed tank.

15. Chemical building.

16. Concentrate equalization basins.

17. Evaporation ponds.

01 11 00 - 2

18. Lime sludge lagoons.

19. Control building.

20. Electrical power distribution system infrastructure and standby generator.

21. Overall WTP process and instrumentation and control system, and integration with instruments and controls provided with DBO Contractor-furnished products/equipment.

22. Site and facility security systems.

23. Site improvements/yard piping/landscaping.

24. Installation of DBO Contractor -furnished products/ equipment.

1.02 WORK NOT COVERED BY CONTRACT DOCUMENTS

A. Electrical utility provision of power supply to WTP connection point as shown on the Drawings.

1.03 PROVISIONS FOR FUTURE WORK

A. Provisions for future construction are as shown.

1.04 DBO CONTRACTOR-FURNISHED PRODUCTS/ EQUIPMENT

A. Refer to Section 01 64 00, DBO Contractor-Furnished Products/ Equipment.

PART 2 PRODUCTS (NOT USED)

PART 3 EXECUTION (NOT USED)

MITIGATION MEASURES

01 14 23 - 1

SECTION 01 14 23

PART 1 GENERAL

1.01 DESCRIPTION

A. Construct the Project in accordance with Design Drawings and Specifications, particularly as they relate to the mitigation factors identified below.

1.02 REFERENCES

A. Mitigation Monitoring and Reporting Program.

1.03 SUBMITTALS

A. Site access plan.

B. Utility/Service Breach Plan of Action.

C. Other specified mitigation measures (see Part 3).

PART 2 PRODUCTS (NOT USED)

PART 3 EXECUTION

3.01 SPECIFIC RESPONSIBILITIES

A. Subcontractor shall perform work activities in full compliance with Rule 403 of the Mojave Desert AQMD requirements.

3.02 TRANSPORTATION/TRAFFIC

A. Construct the project or portion thereof in compliance with established measures or at a minimum using best construction practices, which includes measures in the following subject areas:

1. Land use (none).

2. Geology and soils.

3. Hydrology/water quality.

4. Biological resources.

5. Traffic and circulation.

6. Hazards/hazardous materials.

7. Air quality.

8. Noise.

01 14 23 - 2

9. Aesthetics.

10. Agricultural resources.

CONTRACT MODIFICATION

PROCEDURES

01 26 00 - 1

SECTION 01 26 00

CONTRACT MODIFICATION PROCEDURES

PART 1 GENERAL

1.01 PROPOSAL REQUESTS

A. DBO Contractor may, in anticipation of ordering an addition, deletion, or revision to the work, request Subcontractor to prepare a detailed proposal of cost and time to perform contemplated change.

B. Proposal request will include reference number for tracking purposes and detailed description of and reason for proposed change, and such additional information as appropriate and as may be required for Subcontractor to accurately estimate cost and time impact on Project.

C. Proposal request is for information only; Subcontractor is neither authorized to execute proposed change nor to stop Work in progress as result of such request.

D. Subcontractor’s written proposal shall be transmitted to DBO Contractor promptly, but not later than 14 days after Subcontractor’s receipt of DBO Contractor’s written request. Proposal shall remain firm for a maximum period of 90 days after receipt by DBO Contractor.

E. Subcontractor’s failure to submit such proposal within the required time period will not justify a claim for an adjustment in Contract Price or Contract Times (or Milestones).

1.02 SCHEDULE COORDINATION

A. The Work Breakdown Schedule (WBS) will be incorporated into the Project Schedule.

B. The Project Schedule will be in strict accordance, as defined in Section 01 32 00, Construction Progress Documentation. No changes, additions, or deletions will be allowed, unless approved by the DBO Contractor in accordance with Section 01 32 00, Construction Progress Documentation.

C. Changes, changed conditions, or project issues will all be submitted to the DBO Contractor for review and approval before acceptance to be added to the Project Schedule. All issues must be submitted in accordance with Section 01 32 00, Construction Progress Documentation.

01 26 00 - 2

1.03 INTENT OF DRAWINGS AND SPECIFICATIONS

A. The intent of the Drawings and Specifications is to prescribe the details for the construction and completion of the Work which the Subcontractor undertakes to perform in accordance with the terms of the Subcontract.

B. Where the Drawings or Specifications describe portions of the Work in general terms, but not in complete detail, it is understood that only the best general practice is to prevail and that only materials and workmanship of the first quality are to be used.

C. Unless otherwise specified, the Subcontractor shall furnish all labor, materials, tools, equipment and incidentals, and do all the Work involved in executing the Subcontract in a satisfactory and workmanlike manner.

1.04 CHANGES

A. The DBO Contractor reserves the right to make such alterations, deviations, additions to or deletions from the Drawings and Specifications, including the right to increase or decrease the quantity of any item or portion of the Work or to delete any item or portion of the Work, as may be deemed by the DBO Contractor to be necessary for the proper completion or construction.

B. Any such changes will be set forth in a Subcontract Change Order which will specify, in addition to the Work to be done in connection with the change made, adjustment of Subcontract Time, if any, and the basis of full compensation for such Work. A Subcontract Change Order will not become effective until approved by the DBO Contractor.

C. Upon receipt of an approved Subcontract Change Order, the Subcontractor shall proceed with the ordered Work.

D. If ordered in writing by the DBO Contractor, by letter of intent to perform extra Work, the Subcontractor shall proceed with the Work so ordered prior to actual receipt of an approved Subcontract Change Order therefor.

E. In such cases, the DBO Contractor will, as soon as practicable, issue an approved Subcontract Change Order for such Work.

F. When the compensation for an item of Work is subject to adjustment, the Subcontractor shall, upon request, furnish the DBO Contractor with adequate detailed cost data for such item of Work.

G. If the Subcontractor requests an adjustment in compensation for an item of Work, such cost data by full detail, shall be submitted with its request.

01 26 00 - 3

H. If DBO Contractor proposes to Subcontractor that Subcontractor perform Work by way of Subcontract Change Order, and the DBO Contractor and Subcontractor cannot agree upon a price for performing such Subcontract Change Order Work, DBO Contractor has the right to issue to Subcontractor a "Directed Change Order" requiring Subcontractor to perform Work at the price and on the terms which DBO Contractor, in its sole discretion, shall deem reasonable. Subcontractor will thereafter perform Work for the price and on the terms set forth in such “Directed Change Order.” The Subcontractor shall not have the right to terminate the Subcontract based upon the issuance of a "Directed Change Order." Subcontractor may then make a claim as provided for in this Subcontract for any additional compensation, or time extension, or both which the Subcontractor believes is due and owing to them for performing such Work.

I. The compensation provided for in each and every Subcontract Change Order shall include all costs and taxes applicable thereto.

J. The overhead and profit markup on each and every Subcontract Change Order shall include full compensation for all costs incurred by the Subcontractor for any additional time required to complete the Subcontract Change Order.

K. Changes to the Project must be accurately documented in the Progress Schedule as defined in Section 01 32 00, Construction Progress Documentation. Changes not accurately recorded and approved in accordance with Section 01 32 00, Construction Progress Documentation, will not be approved.

1.05 PROCEDURE AND PROTEST

A. A Subcontract Change Order approved by the DBO Contractor may be issued to the Subcontractor at any time.

B. Should the Subcontractor disagree with any terms or conditions set forth in an approved Subcontract Change Order which the Subcontractor has not executed, the Subcontractor shall submit a written protest to the DBO Contractor, within 15 days after the receipt of such approved Subcontract Change Order.

C. The protest shall state the points of disagreement, and, if possible, the Subcontract and Specification references, quantities, and costs involved.

D. If a written protest is not submitted, payment will be made as set forth in the approved Subcontract Change Order and such payment shall constitute full compensation for all Work included therein or required thereby. Such

01 26 00 - 4 unprotected approved Subcontract Change Orders will be considered as executed Subcontract Change Orders as that term is used, inclusive.

E. Where the protest concerning an approved Subcontract Change Order relates to compensation, the compensation payable for all Work specified or required by said Subcontract Change Order to which such protest relates will be determined as provided, inclusive.

F. The Subcontractor shall keep full and complete records of the cost of such Work and shall permit the DBO Contractor to have such access thereto as may be necessary to assist the DBO Contractor in making determination of the compensation payable for such Work.

G. Where the protest concerning an approved Subcontract Change Order relates to the adjustment of Subcontract Time for the completion of the Work, the time to be allowed therefor will be determined as provided in Section 01 32 00, Construction Progress Documentation.

H. Proposed Subcontract Change Orders may be presented to the Subcontractor for consideration prior to approval by the DBO Contractor.

I. If the Subcontractor signifies acceptance of the terms and conditions of such proposed Subcontract Change Order by executing such document and if such Subcontract Change Order is approved by the DBO Contractor and issued to the Subcontractor, payment in accordance with the provisions as to compensation therein set forth shall constitute full compensation for all Work included therein or required thereby.

J. A Subcontract Change Order executed by the Subcontractor and approved by the DBO Contractor is an executed Subcontract Change Order as that term is used, inclusive.

K. An approved Subcontract Change Order shall supersede a proposed, but unapproved, Subcontract Change Order covering the same Work.

L. The DBO Contractor may provide for an adjustment of compensation as to a Subcontract item of Work included in a Subcontract Change Order determined as provided, inclusive, if such item of Work is eligible for an adjustment of compensation thereunder.

1.06 INCREASED OR DECREASED QUANTITIES

A. Increases or decreases in the quantity of a Subcontract item of Work will be determined by comparing the total pay quantity of such item of Work with the DBO Contractor’s Estimate therefor.

01 26 00 - 5

B. If the total pay quantity of any item of Work required under the Subcontract varies from the DBO Contractor’s Estimate therefore by more than 25 percent, in the absence of an executed Subcontract Change Order specifying the compensation to be paid, the compensation payable to the Subcontractor will be as determined by the DBO Contractor.

PART 2 PRODUCTS (NOT USED)

PAYMENT PROCEDURES

01 29 00 - 1

SECTION 01 29 00

PART 1 GENERAL

1.01 ADMINISTRATIVE SUBMITTALS

A. Schedule of Values: Submit schedule of values based on items in Subcontract.

B. Payment – for Exhibit-C subcontract-price schedule shall be on a Lump Sum basis unless otherwise defined in the Subcontract.

1.02 SCHEDULE OF VALUES

A. Prepare a schedule of values mirroring schedule of work activities under the Subcontract. This will determine progress payment due to Subcontractor as defined in the Subcontract and Section 01 32 00, Construction Progress Documentation.

B. An unbalanced or front-end loaded schedule will not be acceptable.

Unbalanced or front-end loaded schedules of values will be rejected.

C. Summation of the complete schedule of values representing all Work shall equal the Subcontract Price.

D. Submit schedule of values on electronic media or forward via electronic mail, in a format compatible with the latest version of Microsoft Excel.

E. For progress payment procedures, refer to Section 01 32 00, Construction Progress Documentation.

1.03 SCHEDULE OF ESTIMATED PROGRESS PAYMENTS

A. Schedule of values will be submitted as a component of the Application for Payment and shall include percentage (%) completes of each activity updated in each Weekly Update. This monthly submittal shall be submitted via both hard copy and electronic media or via electronic mail, in a format compatible with the latest version of Microsoft Excel.

1.04 APPLICATION FOR PAYMENT

A. Transmittal Summary Form: Attach one Summary Form with each detailed Application for Payment for each schedule. Execute certification by authorized officer of Subcontractor.

B. Provide separate form for each schedule as applicable.

01 29 00 - 2

C. Include accepted schedule of values for each schedule or portion of Work, the unit price breakdown for Work to be paid on unit price basis, a listing of DBO Contractor selected equipment, if applicable, and allowances, as appropriate.

D. Preparation: Submit on DBO Contractor provided Application for Payment, including a Transmittal Summary Form and detailed Application for Payment Form(s) for each schedule as applicable, a listing of materials on hand for each schedule as applicable, and such supporting data as may be requested by DBO Contractor.

1.05 MEASUREMENT OF QUANTITIES

A. All work to be paid for will be verified by the DBO Contractor in such units as shown in Exhibit C, Subcontract Price Schedule of the Subcontract Documents.

1.06 FINAL PAY QUANTITIES

A. When the estimated quantities for a specific portion of the Work are designated in the Subcontract as final pay quantities, said estimated quantities shall be the final quantities for which payment for such specific portion of the Work will be made, unless the dimensions of said portions of the Work shown on the Plans are revised by the DBO Contractor.

B. If such dimensions are revised and such revisions result in an increase or decrease in the quantities of such Work, the final quantities for payment will be revised in the amount represented by the changes in the dimensions.

C. The estimated quantities for such specific portion of the Work shall be considered as approximate only and no guarantee is made that the quantities which can be determined by computations, based on the details and dimensions shown on the Drawings, will equal the estimated quantities.

D. No allowance will be made in the event that the quantities based on computations do not equal the estimated quantities.

E. When portions of an item have been designated in the Subcontract as final pay quantities, portions not so designated will be measured and paid for in accordance with the applicable provisions of these Specifications and the Subcontract Documents.

1.07 SCOPE OF PAYMENT

A. The Subcontractor shall accept the compensation provided in the Subcontract as full payment for furnishing all…