TDOAM25_SPECS_AMD0008.pdf

The Dalles Oil Accountability Measures

PROJECT TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

01 10 00.00 25 CONTRACT ADMINISTRATION DATA

01 10 10.00 25 CONTRACTOR'S OPERATIONS AND REQUIREMENTS

01 11 00.00 26 TECHNICAL SUMMARY OF WORK

01 22 00.00 25 MEASUREMENT AND PAYMENT

01 32 01.00 25 PROJECT SCHEDULE

01 33 00 SUBMITTAL PROCEDURES

01 35 26.00 25 GOVERNMENTAL SAFETY REQUIREMENTS

01 42 00 SOURCES FOR REFERENCE PUBLICATIONS

01 45 00.00 25 QUALITY CONTROL

01 45 00.15 25 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)

01 57 19.00 25 TEMPORARY ENVIRONMENTAL CONTROLS

01 74 19.00 25 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL

01 78 23.00 25 OPERATION AND MAINTENANCE DATA

01 78 39.00 25 PROJECT RECORD DOCUMENTS

DIVISION 02 - EXISTING CONDITIONS

02 82 14.00 25 ASBESTOS ABATEMENT WORK

02 83 13.00 25 LEAD IN CONSTRUCTION

DIVISION 03 - CONCRETE

03 60 00.00 26 CONCRETE DEMOLITION, REPAIR OF CONCRETE SURFACES, AND

MINOR EQUIPMENT FOUNDATIONS

03 60 00.01 26 CONCRETE DEMOLITION, REPAIR OF CONCRETE SURFACES, AND

MINOR EQUIPMENT FOUNDATIONS

DIVISION 13 - SPECIAL CONSTRUCTION

13 48 00.00 26 SEISMIC RESTRAINT FOR MECHANICAL AND ELECTRICAL EQUIPMENT

DIVISION 22 - PLUMBING

22 00 00.00 26 GENERAL PIPING, FLOWMETER AND LEVEL SENSOR INSTALLATION,

TURBINE OIL TESTING, TANK CLEANING, BOLLARDS, AND

CUSTOM-FABRICATED ITEMS

DIVISION 25 - INTEGRATED AUTOMATION

25 05 11.00 26 CYBERSECURITY

25 05 11.01 26 CYBERSECURITY FOR CONTROL SYSTEMS // USACE DOING HARDENING

DIVISION 26 - ELECTRICAL

26 05 00.00 26 BASIC ELECTRICAL MATERIALS AND METHODS

26 05 19.00 26 INSULATED WIRE AND CABLE

26 05 26.00 26 GROUNDING

26 08 01.00 26 SYSTEMS TESTING AND COMMISSIONING

DIVISION 27 - COMMUNICATIONS

27 21 10.00 26 FIBER OPTIC DATA TRANSMISSION SYSTEM

DIVISION 33 - UTILITIES

PROJECT TABLE OF CONTENTS Page 1

AMD #0008

33 56 53.00 26 CERTIFICATION OF ACCUMULATOR TANK PRESSURE VESSELS AFTER

INSTALLATION OF NEW EQUIPMENT

DIVISION 40 - PROCESS INTERCONNECTIONS

40 95 00.00 26 PROCESS CONTROL

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 2

SECTION TABLE OF CONTENTS

DIVISION 40 - PROCESS INTERCONNECTIONS

SECTION 40 95 00.00 26

PROCESS CONTROL

PART 1 GENERAL

1.1 GENERAL INFORMATION

1.1.1 General

1.1.2 Related Documents

1.1.3 Related Sections

1.2 REFERENCES

1.3 SUBMITTALS

1.4 DEFINITIONS

1.5 QUALIFICATIONS

1.6 QUALITY ASSURANCE

1.7 STORAGE AND HANDLING

1.8 PROGRAMMING

1.9 COORDINATION

PART 2 PRODUCTS

2.1 GOVERNMENT FURNISHED EQUIPMENT (GFE)

2.2 MATERIALS AND EQUIPMENT

2.2.1 Standard Products

2.2.2 Nameplates

2.3 GENERAL REQUIREMENTS

2.4 MONITORING AND CONTROL PARAMETERS

2.4.1 GENERAL

2.4.2 Transmitter

2.4.3 Level Instrumentation

2.4.3.1 Guided-Wave Radar and Magnetostrictive Level Sensors

2.4.3.1.1 Guided-Wave Radar Level Sensors

2.4.3.1.2 Direct Insert Style Magnetostrictive Sensors

2.4.3.1.3 External Gauge Mount Style Magnetostrictive Sensors

2.4.3.2 Magnetic Level Indicators for Magnetostrictive Sensors

2.4.4 Pressure Sensors

2.4.4.1 Pressure Transmitters and remote displays

2.4.5 Temperature Sensors

2.4.6 Remote Process Display

2.4.7 Calibration of Government-Furnished Flowmeters

2.5 ELECTRICAL EQUIPMENT

2.5.1 MAIN UNIT 10 EQUIPMENT

2.5.2 MAIN UNIT 16 EQUIPMENT

2.5.3 STATION SERVICE U1 EQUIPMENT

2.5.4 FISH UNIT 1 EQUIPMENT

2.5.5 OIL STORAGE ROOM EQUIPMENT

2.5.6 PLC EQUIPMENT

2.5.6.1 Computer Monitor

2.5.7 Wiring Connections

2.6 ROCKWELL/ALLEN BRADLEY HARDWARE AND SOFTWARE

2.6.1 HMI SOFTWARE

2.7 CONTROL PANELS

2.7.1 Components

2.7.1.1 Enclosures

SECTION 40 95 00.00 26 Page 1

2.7.1.2 Terminal Blocks

2.7.1.3 Panel Mounted Displays

2.7.2 Panel Assembly

2.8 FACTORY TEST

2.8.1 Factory Test Procedure

2.8.2 Factory Test Report

2.9 SPARE PARTS

PART 3 EXECUTION

3.1 DESIGN AND FABRICATION

3.1.1 Control Panels

3.2 OPERATIONS AND MAINTENANCE DATA

3.2.1 PLC Hardware

3.2.2 Operations And Maintenance Manuals

-- End of Section Table of Contents --

SECTION 40 95 00.00 26 Page 2

SECTION 40 95 00.00 26

PROCESS CONTROL

PART 1 GENERAL

1.1 GENERAL INFORMATION

1.1.1 General

This Section covers the process controls and additional equipment necessary to provide the components in the configuration shown in the Contract drawings, the part list, and in accordance with the manufacturers' recommendations. Field-verify all conditions and notify the Government of any discrepancies prior to submitting any product data for approval. This specification includes but is not limited to descriptions of sensors required for main unit 10 (MU10) which is on the "old end" of the powerhouse, station service unit 1 (SS01), fish unit 1 (FU01), and main unit 16 (MU16), which is on the "new end" of the powerhouse.

1.1.2 Related Documents

Drawings and general provisions of the Contract, including but not limited to General and Supplementary Conditions and Division 00 Specification Sections, apply to this Section.

1.1.3 Related Sections

a. Section 26 05 00.00 26 , BASIC ELECTRICAL MATERIALS AND METHODS

b. Section 26 05 19.00 26 , INSULATED WIRE AND CABLE

c. Section 22 00 00.00 26 , GENERAL PIPING, FLOWMETER AND LEVEL SENSOR

INSTALLATION, TURBINE OIL TESTING, TANK CLEANING, BOLLARDS, AND

CUSTOM-FABRICATED ITEMS

1.2 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE Stds Dictionary (2009) IEEE Standards Dictionary: Glossary of Terms & Definitions

INTERNATIONAL ELECTROTECHNICAL COMMISSION (IEC)

IEC 60068-2-6 (2007) Environmental testing – Part 2-6:

Tests – Test Fc: Vibration (sinusoidal)

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

NEMA ICS 1.1 (1984; R 2003) Safety Guidelines for the Application, Installation, and Maintenance

SECTION 40 95 00.00 26 Page 3 of Solid State Control

NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures

NEMA 250 (2020) Enclosures for Electrical Equipment (1000 Volts Maximum)

National Electrical Safety Code (NESC)

NESC (2023) National Electrical Safety Code

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2023; ERTA 1 2024; TIA 24-1; TIA 25-2)

National Electrical Code

U.S. ARMY (DA)

AR 385-10 (2023) The Army Safety and Occupational Health Program

UL SOLUTIONS (UL)

UL 50 (2024) UL Standard for Safety Enclosures for Electrical Equipment, Non-Environmental Considerations

UL 508A (2018; Reprint Jul 2022) UL Standard for Safety Industrial Control Panels

UL 508 (2018; Reprint Jul 2021) UL Standard for Safety Industrial Control Equipment

1.3 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00

SUBMITTAL PROCEDURES:

SD-03 Product Data

Manufacturer's Catalog Data ; G HDC OPS

Factory Test Procedure ; G HDC OPS

Spare Parts ; G HDC OPS

Material And Equipment ; G HDC OPS

Guided-Wave Radar Level Sensors ; G HDC OPS

Direct Insert Style Magnetostrictive Sensors ; G HDC OPS

External Gauge Mount Style Magnetostrictive Sensors ; G HDC OPS

Pressure Sensors ; G HDC OPS

SECTION 40 95 00.00 26 Page 4

Remote Process Display ; G HDC OPS

Temperature Sensors ; G HDC OPS

Panel Mounted Displays ; G HDC OPS

SD-06 Test Reports

Factory Test Report ; G HDC OPS

SD-07 Certificates

Calibration Of Government-Furnished Flowmeters ; G OPS HDC

Qualifications ; G OPS

SD-08 Manufacturer's Instructions

Installation Instructions ; G OPS HDC

SD-10 Operation and Maintenance Data

PLC Hardware ; G HDC OPS

Operations And Maintenance Manuals ; G OPS HDC

1.4 DEFINITIONS

Definitions, Symbols, and engineering unit abbreviations must conform to IEEE Stds Dictionary , as applicable.

1.5 QUALIFICATIONS

Electrical installation work in this section and as defined by 26 05 00.00 26 BASIC ELECTRICAL MATERIALS AND METHODS Paragraph

DESCRIPTION OF WORK.

1.6 QUALITY ASSURANCE

a. Control panels supplied under this Section must be supplied by a single manufacturer, unless supplied with equipment specified under other Divisions.

b. Submit and obtain approval of shop drawings and make approved shop drawings available prior to placement of conduits to ensure placement is coordinated with panel access locations.

c. Prior to shipment to the project site, test completed control panels in panel fabricators shop as specified in Paragraph entitled

SHOP TEST.

1.7 STORAGE AND HANDLING

a. After completion of shop assembly and testing, enclose panels in heavy-duty polyethylene envelopes or secured sheeting to provide complete protection from dust and moisture. Place dehumidifiers inside the polyethylene covering.

b. Show shipping weight on shipping tags, together with instructions

SECTION 40 95 00.00 26 Page 5 for unloading, transporting, storing, and handling on job site.

1.8 PROGRAMMING

The PLC code and HMI screens will be programmed by Government personnel.

1.9 COORDINATION

The drawings indicate the extent and the general location and arrangement of equipment and wiring.

PART 2 PRODUCTS

All drawings and devices will become the property of the Government and must be capable of being altered as needed by Government personnel.

Devices must not have code or settings that are locked out as proprietary and unavailable for changes.

2.1 Government Furnished Equipment (GFE) GOVERNMENT FURNISHED EQUIPMENT

(GFE)

The following itemized list of equipment will be provided to the contractor as Government Furnished Equipment

Manufacturer Product Description Quantity

Cisco GLC-SX-MM-RGD 1000Mbps Multi-Mode Rugged SFP

Cisco GLC-T-RGD Cisco 1000BASE-T Copper SFP

Cisco C9300-48S-A Catalyst 9300 48-port data only Network Advantage Managed Switch

Cisco C9300 STACK-T1-50CM Data Stack Cable 2

Cisco C9300 CAB-SPWR-30CM Power Stack Cable 2

Cisco C9300-NM-4G Catalyst 9300 4 x Gig Network Module Spare

Perle 5091960 RJ45 to SFP Fast Ethernet Industrial Media Converter, -40 to 75C

SECTION 40 95 00.00 26 Page 6

Manufacturer Product Description Quantity

Flow Technology DC20I Industrial Flowmeter 5

Raritan DKX4-101 Raritan Dominion

DKX4-101 - KVM

switch - 1 local user - 8 IP users -rack-mountable

Raritan DKX4-UST Raritan Dominion KX IV User Station - Remote control device - GigE - AC 100/240 V - 1U -desktop

REVConnect RVUICBK-B24 REVConnect Color Icon, Black, Bulk Pack

REVConnect RVAMJKUBK-B24 REVConnect 10GX Modular Jack, T568 A/B, UTP, Black, Bulk Pack

Dell P222H 22 Monitor - P2222H, TAA, 54.6cm (21.5")

2ft CAT6/6a Brown Factory Ethernet Cable

6ft CAT6/6a Brown Factory Ethernet Cable

15ft CAT6/6a Brown Factory Ethernet Cable

20ft CAT6/6a Brown Factory Ethernet Cable

SECTION 40 95 00.00 26 Page 7

Manufacturer Product Description Quantity

1000ft CAT6/6a Brown Factory Ethernet Cable, Plenum Rated, LS

The Contractor must install the above-listed parts according to the Contract Drawings and as specified. Any additional parts must be provided to the Government as spares.

2.2 MATERIALS AND EQUIPMENT

Installation instructions from the manufacturer must be submitted along with Manufacturer's Catalog Data composed of catalog cuts, brochures, circulars, specifications, product data, and printed information in sufficient detail and scope to verify compliance with the requirements of the Contract documents. Standard catalog data will not be acceptable unless irrelevant parts are marked out and relevant parts are clearly identified. Manufacturer's catalog data must be included in the required Operation and Maintenance data as indicated above. Material And Equipment must be submitted 60 days after issuance of Notice to Proceed.

2.2.1 Standard Products

Materials and equipment must be standard unmodified products of a manufacturer regularly engaged in the manufacturing of such products.

Units of the same type of equipment must be products of a single manufacturer. Items of the same type and purpose must be identical and supplied by the same manufacturer.

2.2.2 Nameplates

Each major component of equipment must have the manufacturer's name and address, and the model and serial number in a conspicuous place.

Laminated plastic nameplates must be provided for equipment devices and panels furnished. Each nameplate must identify the device. Labels must be coordinate with the schedules and the process and instrumentation drawings. Laminated plastic must be 1/8 inch thick. Nameplates must be a minimum of 1 by 3 inches with minimum 1/4 inch high engraved block lettering. Nameplates for devices smaller than 1 by 3 inches must be attached by a nonferrous metal chain. All other nameplates must be attached to the device.

2.3 GENERAL REQUIREMENTS

a. Equipment and wiring must be in accordance with NFPA 70 , UL 508A and NESC, with proper consideration given to environmental conditions such as moisture, dirt, corrosive agents, and hazardous area classification.

b. Conform to NEMA ICS 1.1 for installation and application of the PLC system.

SECTION 40 95 00.00 26 Page 8

c. The equipment must consist of fully integrated microprocessor units specifically designed for operation in unconditioned audible noise and be able to withstand vibration testing of 2g in the frequency range of 10 to 500Hz as described in IEC 60068-2-6 .

2.4 MONITORING AND CONTROL PARAMETERS

2.4.1 GENERAL

Control equipment must be powered by a 125 VDC power source, unless indicated otherwise on Contract drawings, with local power supplies included as needed for signal transmission and subsystem operation.

Connecting conductors must be suitable for installed service. Enclosures must be rated for NEMA 12. Equipment provided must be certified and tested by an NRTL (Nationally Recognized Testing Laboratory) as required by AR 385-10 . Equipment that bears a CE marking is not accepted as a NRTL. Each sensor, including but not limited to magnetostrictive, guided-wave radar, and pressure sensors, must have integral temperature sensing transmitted via HART protocol, and must be suitable for use with turbine oil from 0F to 250F.

2.4.2 Transmitter

Each sensor must be supplied with a transmitter, selected to match the sensor. Except where specifically indicated otherwise on the drawings, the transmitter must be provided with a five digit or analog visual display of the measured parameter and must provide a 4 to 20 mAdc HART output signal proportional to the level of the measured parameter.

Accuracy must be plus or minus one percent of full scale reading with output error not exceeding plus or minus 0.5 percent of full scale. Field preamplifiers and signal conditioners must be included when necessary to maintain the accuracy from sensor to the programmable logic controller or recorder. Transmitters that require wireless adapters or gateways are not allowed.

2.4.3 Level Instrumentation

2.4.3.1 Guided-Wave Radar and Magnetostrictive Level Sensors

Provide integral temperature sensing with each sensor. Provide manufacturer calibration data certificates specific to each sensor.

Provide vibration dampers, which are an option from the manufacturer, as part of mounting for each level sensor.

2.4.3.1.1 Guided-Wave Radar Level Sensors

Guided-wave radar sensors must be stainless steel, must have temperature sensing and must be suitable for use in turbine oil ranging in pressures from 0 psig to 915 psig, and ranging in temperature from 0 F to 250 F.

Sensors must measure the full range of oil levels needed in each specific piece of equipment as shown and specified. Guided-wave radar level sensors must have a flexible weighted lead, unless otherwise specified.

Sensors must have accuracy of plus or minus 0.12 inches, measurement repeatability of plus or minus 0.04 inches, and response time no longer than 1 second when oil levels change. Field-verify all conditions and submit product data with exact configuration including but not limited to full part number and dimensions, for each individual sensor, for approval. Provide five Guided Wave Radar (GWR) Level Transmitters.

SECTION 40 95 00.00 26 Page 9

Field-verify all conditions and submit product data for approval for each GWR level sensor. Provide one GWR with a flexible lead and a weight and a remote level readout, for installation on the 11,000-gallon clean lubrication oil storage tank in the oil storage room. Provide one GWR in parallel with a magnetostrictive sensor on a dual-chamber external stillwell for MU10, MU16, and FU01 accumulator tanks. Provide one GWR with a flexible lead and a weight and a remote level readout for SS01 accumulator tank. See drawings for design pressure of each accumulator tank. Oil storage tank is not pressurized. See also Section

22 00 00.00 26 GENERAL PIPING, FLOWMETER AND LEVEL SENSOR INSTALLATION,

TURBINE OIL TESTING, TANK CLEANING, BOLLARDS, AND CUSTOM-FABRICATED ITEMS;

if all required product data has already been submitted under Section 22 00 00.00 26 for a particular sensor, then it would be acceptable to include just the full part number together with the relevant submittal number for that sensor.

2.4.3.1.2 Direct Insert Style Magnetostrictive Sensors

Magnetostrictive level sensors must be stainless steel, must have temperature sensing and must be suitable for use in turbine oil ranging in pressures from 0 psig to 915 psig, and ranging in temperature from 0 F to 250 F. Sensors must measure the full range of oil levels needed in each specific piece of equipment as shown and specified. Magnetostrictive level sensors must have level sensor accuracy of 0.020 inches and resolution of 0.04 inches.Field-verify all conditions and submit product data with exact configuration including but not limited to full part number and dimensions, for each individual sensor, for approval. The direct insert style sensors must use a 3/4 inch hex plug mount style with flange to easily remove the sensors from the tank for maintenance if needed. Maximum specific gravity of the float must be less than the minimum specific gravity of the oil used in each sensor location and must not float on top of any interface material like foaming. The sensor must have temperature sensing and display capability. Maximum operating temperature must be at least 200 degrees Fahrenheit. Maximum operating pressure must be equal to atmospheric unless otherwise specified on the drawings. The measuring length of each sensor must be equal to depth of the sump it will be installed with a maximum clearance of 1 inch from the bottom. Sump depths are approximated on the Contract drawings; confirm actual dimensions. If there are any additional features needed to order each sensor, confer with the Government for the proper selection preference. See also Section 22 00 00.00 26 GENERAL PIPING, FLOWMETER AND

LEVEL SENSOR INSTALLATION, TURBINE OIL TESTING, TANK CLEANING, BOLLARDS,

AND CUSTOM-FABRICATED ITEMS; if all required product data has already been submitted under Section 22 00 00.00 26 for a particular sensor, then it would be acceptable to include just the full part number together with the relevant submittal number for that sensor.

2.4.3.1.3 External Gauge Mount Style Magnetostrictive Sensors

a. Magnetostrictive level sensors must be stainless steel, must have temperature sensing and must be suitable for use in turbine oil ranging in pressures from 0 psig to 915 psig, and ranging in temperature from 0 F to 250 F. Sensors must measure the full range of oil levels needed in each specific piece of equipment as shown and specified. Magnetostrictive level sensors must have level sensor accuracy of 0.020 inches and resolution of 0.04 inches.

b. All dimensions included in this Paragraph are for information only.

Field-verify all conditions and submit product data with exact

SECTION 40 95 00.00 26 Page 10 configuration including but not limited to full part number and dimensions, for each individual sensor, for approval. Field-verify all conditions and submit product data for approval. Each magnetic level indicator must come with an external gauge mount magnetostrictive sensor. The manufacturer can make an external mount transmitter specifically for the magnetic level indicator given the serial number. For the transmitter head mount on the magnetic level indicator, place the transmitter head in an easily accessible location facing the location that readings will most commonly be taken e.g. If the sensor is on a magnetic level indicator that is 10 feet tall, place it at a height approximately 6 feet off the ground and facing the walking path. All sensor materials and features from the Paragraph DIRECT INSERT STYLE MAGNETOSTRICTIVE SENSORS that apply to the external mount transmitters must be the same. See also Section

22 00 00.00 26 GENERAL PIPING, FLOWMETER AND LEVEL SENSOR

INSTALLATION, TURBINE OIL TESTING, TANK CLEANING, BOLLARDS, AND

CUSTOM-FABRICATED ITEMS; if all required product data has already been submitted under SECTION 22 00 00.00 26 for a particular sensor, then it would be acceptable to include just the full part number together with the relevant submittal number for that sensor.

c. Note that "MU" stands for main unit, "FU" stands for fish unit, and "SS" stands for station service unit. Each unit is also referred to by an identification number. Main units 1-14 may also be referred to as "old-end units", and main units 15-22 may also be referred to as "new-end units", due to when they were originally constructed.

Location Process Connection (FIO)

Field-verify all dimensions and conditions.

QTY. Remote Head (Y/N)

MU10 Thrust Bearing 3/4" NPT with vibration damper 1 Yes

MU10 Turbine Guide Bearing

3/4" NPT with vibration damper 1 Yes

MU10 Governor Sump 3/4" NPT with vibration damper 1 No

MU10 Governor Accumulator

External gauge mount magnetostrictive level transmitter and level indicator and vibration damper. Dual chamber with GWR level sensor in the second stillpipe.

1 No

MU16 Thrust Bearing 3/4" NPT with vibration damper 1 Yes

MU16 Turbine Guide Bearing

3/4" NPT with vibration damper 1 Yes

MU16 Governor Sump 3/4" NPT with vibration damper 1 No

SECTION 40 95 00.00 26 Page 11

Location Process Connection (FIO)

Field-verify all dimensions and conditions.

QTY. Remote Head (Y/N)

MU10 Thrust Bearing 3/4" NPT with vibration damper 1 Yes

MU16 Governor Accumulator

External gauge mounted magnetostrictive level transmitter and level indicator and vibration damper. Dual chamber with GWR level sensor in the second stillpipe.

1 No

FU01 Turbine Guide Bearing

3/4" NPT with vibration damper 1 Yes

FU01 Governor Sump 3/4" NPT with vibration damper 1 No

FU01 Governor Accumulator

External gauge mount magnetostrictive level transmitter and level indicator and vibration damper. Dual chamber with GWR level sensor in the second stillpipe.

1 No

SS01 Governor Sump Direct insert 3/4" NPT with vibration damper

1 No

11,000-gallon Clean Lubrication Oil Storage Tank

External gauge mount magnetostrictive level sensor and vibration damper and flexible-lead GWR level sensor (in addition to the pressure sensor specified below)

1 Yes

2.4.3.2 Magnetic Level Indicators for Magnetostrictive Sensors

a. Provide a magnetic level indicator to measure the oil level in each location listed in the table below. Measure existing fitting sizes and the distance between existing attachment location fittings in person to determine the process connection distance and size for each magnetic level indicator.

b. Magnetic level indicators must be liquid measurement type. The float must have a maximum specific gravity less than the minimum specific gravity of the oil used in each sensor location and must not float on top of any interface material like foaming. The mounting style must have an access flange on top and bottom for float access with side process connections. Each level indicator must have a working pressure rating that is equal to or exceed the maximum operating pressure of the application. The access flanges must be RF slip-on style. The indicator scale must be in Imperial units. The chamber material must be 316 Stainless Steel. Consult the indicator manufacturer for recommended side process connection style for each application. Process connection pressure rating must match the

SECTION 40 95 00.00 26 Page 12 pressure rating of the indicator. Process connection schedule must match the schedule of the chamber. Process connection material must match the material of the chamber. The top of the chamber must have a blind flange with no vent. Bottom of the chamber must be equipped with a flange and 1/2 inch drain to allow for draining the oil from below the lower process connection. Bottom drain must be rated for each specific pressure application. Indicator reading type must be the magnetic flag type. Measuring range will vary with each magnetic indicator to be field verified by the Contractor at each location listed below. Scale units must be feet and inches in 1/2 inch increments. Indicator enclosure material must be anodized aluminum housing with glass. Indicator flag color must be red and silver flags. For indicator mounting style, each indicator face must be facing out toward the common walking path that reading will be taken from.

Location QTY. Remote Head (Y/N)

MU10 Accumulator 1 No

MU16 Accumulator 1 No

FU01 Accumulator 1 No

2.4.4 Pressure Sensors

All pressure sensors must be stainless steel, suitable for use with turbine oil ranging in pressures from 0 psig to 20 psig, and ranging in temperature from 0 F to 250 F, and have an accuracy of plus or minus 0.25 percent of the calibrated span. Pressure sensors shown or specified as being submersible must be suitable for submersion up to 6 feet in turbine oil, including the transmitter and wiring. Note that no wireless adaptors or gateways are allowed. Provide integral temperature sensing with each sensor. Provide manufacturer calibration data certificates specific to each sensor.

2.4.4.1 Pressure Transmitters and remote displays

All dimensions included in this Paragraph are for information only. The sensor must be provided with temperature sensing capabilities, operating pressure range specified for each location in the part list, and other features described that are unique for each install location. Pressure sensors must be provided with a remote process display according to the table below. See section remote process display.

Location Process Connection (FIO)

Field-verify all dimensions and conditions.

Remote Head (Y/N)

QTY.

MU10 Upper Guide Bearing 1/2" NPT Female Yes 1

MU10 Lower Guide Bearing 1/2" NPT Female No 1

MU16 Upper Guide Bearing 1/2" NPT Female Yes 1

MU16 Lower Guide Bearing 1/2" NPT Female Yes 1

SECTION 40 95 00.00 26 Page 13

Location Process Connection (FIO)

Field-verify all dimensions and conditions.

Remote Head (Y/N)

QTY.

MU10 Upper Guide Bearing 1/2" NPT Female Yes 1

FU01 Thrust Bearing 1/2" NPT Female No 1

FU01 Lower Guide Bearing 1/2" NPT Female Yes 1

SS01 Thrust Bearing 1/2" NPT Female Yes 1

SS01 Lower Guide Bearing 1/2" NPT Female No 1

SS01 Turbine Guide Bearing 1/2" NPT Female Yes 1

SS01 Governor Sump 1/2" NPT Female No 1

Oil Storage Tanks 1/2" NPT Female No 4

2.4.5 Temperature Sensors

a. All dimensions included in this Paragraph are for information only. Field-verify all connections and dimensions. Provide temperature sensors of the resistive temperature detector (RTD) type and thermowells to mount the temperature sensors in the locations listed below.

b. Temperature sensors must be of the thin-film type with temperature measuring range -50 degrees C to 450 degrees C, stainless steel sheath, class B accuracy, single 3-wire elements, English dimension units, 3.75 inch insertion length, 1/2 inch-14 NPT process connection, spring loaded adapter, and 316 Stainless Steel components.

c. Provide thermowells with English units, 1.75 inch immersion length, threaded mount style, 1/2 inch-14 NPT instrument connection to match the process connection of the selected temperature sensors, 3/4 inch process connection, tapered stem, 316 Stainless Steel, and 2 inch head length.

Part Type Location Process Connection (FIO)

Field-verify all dimensions and conditions.

QTY. Government Part Designation

Temperature Sensor

East/West Oil Supply Header

1/2 inch-14 NPT 2 OSHE-TS

Thermowell East/West Oil Supply Header

1/2 inch-14 NPT instrument connection 3/4 inch-14 NPT process connection

2 OSHE-TW

SECTION 40 95 00.00 26 Page 14

Part Type Location Process Connection (FIO)

Field-verify all dimensions and conditions.

QTY. Government Part Designation

Temperature Sensor

22-Gallery Oil Header in Oil Purification Room

Flanged Unions 3" or Matching Header Pipe Size

1 OSH22-TS

Thermowell 22-Gallery Oil Header in Oil Purification Room

Flanged Unions 3" or Matching Header Pipe Size

1 OSH22-TW

2.4.6 Remote Process Display

Provide remote process displays as indicated on contract drawings and specifications. Displays must accept a 4-20mA signal to display process values on a configurable LCD display. Must accomodate wall mount or pipe/conduit mount applications. Device enclosure must be NEMA 4X rated.

2.4.7 Calibration of Government-Furnished Flowmeters

The Government will furnish five flowmeters manufactured by Flow Technology. Calibrate and certify all five flowmeters using ISO VG 68 mineral oil at a temperature of 60 degrees F +/- 5 degrees F. Submit for approval a calibration certificate for each flowmeter that explicitly states the calibration was performed using standards and equipment traceable to the National Institute of Standards and Technology (NIST), and that calibrated flowmeters meet repeatability of +/- 0.05 percent of flowrate and also a linearity of +/- 0.5 percent of the flowrate over the upper 80 percent of the full span. Along with calibration, provide five quantity of both hall effect sensors and quick connect 12 foot cables.

Part numbers 27-IS160-01 and 19-945506 respectively.

a. Three flowmeters are in storage and available immediately.

Calibrate these three flowmeters as soon as possible. They are Decathlon Series, model number DC20I, positive displacement flow meters. Provide spare cables for two of these DC20I flowmeters.

b. Two flowmeters are currently installed in the oil purification room, both of which are also Decathlon Series, model number DC20I.

Calibrate and certify both of these flowmeters after removing them from the oil storage room piping.

2.5 ELECTRICAL EQUIPMENT

2.5.1 MAIN UNIT 10 EQUIPMENT

Provide the following Allen Bradley equipment in the table below for Main Unit 10. Provide remaining equipment according to Contract drawings.

SECTION 40 95 00.00 26 Page 15

Manufacturer Allen Bradley Part Number

Description QTY.

Allen Bradley 1734-TOP Terminal Base Unit 6

Allen Bradley 1734-AENTR POINT IO Ethernet Adapter

Allen Bradley 1734sc-IE4CH 8 Channel Analog Input Module

Allen Bradley 1734-OE4C 8 Channel Analog Output Module

2.5.2 MAIN UNIT 16 EQUIPMENT

Provide the following Allen Bradley equipment in the table below for Main Unit 16. Provide remaining equipment according to Contract drawings.

Manufacturer Allen Bradley Part Number

Description QTY.

Allen Bradley 1734-TOP Terminal Base Unit 6

Allen Bradley 1734-AENTR POINT IO Ethernet Adapter

Allen Bradley 1734sc-IE4CH 4 Channel Analog Input 4

Allen Bradley 1734-OE4C 4 Channel Analog Output

2.5.3 STATION SERVICE U1 EQUIPMENT

Provide the following Allen Bradley equipment in the table below for Station Service Unit 1. Provide remaining equipment according to Contract drawings.

Manufacturer Allen Bradley Part Number

Description QTY.

Allen Bradley 1734-TOP Terminal Base Unit 6

Allen Bradley 1734-AENTR POINT IO Ethernet Adapter

Allen Bradley 1734sc-IE4CH 4 Channel Analog Input 4

Allen Bradley 1734-OE4C 4 Channel Analog Output 1

Allen Bradley 1734-IR2 2 Channel RTD Input 1

SECTION 40 95 00.00 26 Page 16

Number

Description QTY.

Allen Bradley 6300P-156ECPM Industrial Computer with 15.6" Widescreen Display

2.5.4 FISH UNIT 1 EQUIPMENT

Provide the following Allen Bradley equipment in the table below for Fish Unit 1. Provide remaining equipment according to Contract drawings.

Manufacturer Allen Bradley Part Number

Description QTY.

Allen Bradley 1734-TOP Terminal Base Unit 5

Allen Bradley 1734-AENTR POINT IO Ethernet Adapter

Allen Bradley 1734sc-IE4CH 4 Channel Analog Input 4

Allen Bradley 1734-OE4C 4 Channel Analog Output 1

Allen Bradley 6300P-156ECPM Industrial Computer with 15.6" Widescreen Display

2.5.5 OIL STORAGE ROOM EQUIPMENT

Provide the following Allen Bradley equipment in the table below for Oil Storage Room. Provide remaining equipment according to Contract drawings.

Manufacturer Allen Bradley Part Number

Description QTY.

Allen Bradley 1734-TOP Terminal Base Unit 4

Allen Bradley 1734-AENTR POINT IO Ethernet Adapter

Allen Bradley 1734sc-IE4CH 4 Channel Analog Input 3

Allen Bradley 1734-OE4C 4 Channel Analog Output 1

Allen Bradley 6300P-156ECPM Industrial Computer with 15.6" Widescreen Display

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2.5.6 PLC EQUIPMENT

Provide the following Cisco and Allen Bradley equipment in the table below for Networking / PLC Equipment. Provide remaining equipment according to Contract drawings.

Manufacturer Allen Bradley Part Number

Description QTY.

Allen Bradley 1756-PB75 Controllogix Power Supply

Allen Bradley 1756-OB16I Output Module 1

Allen Bradley 1756-L81E Controllogix Controller 1

Allen Bradley 1756-A4/B Controllogix 4 module chassis

Allen Bradley 1756-EN2TR Controllogix Ethernet Adapter

Allen Bradley 1756-N2 Filler Module 1

2.5.6.1 Computer Monitor

Provide computer monitor according to Contract drawings. Monitor must be 24 inch, 16:10 aspect ratio, with a WUXGA screen resolution.

2.5.7 Wiring Connections

a. All control wire within control panels must be stranded copper wire (type XHHW-2) with class K stranding (SIS GREY) and 600V insulation.

For control wiring between PLC input/output modules and terminal blocks, use wire size No. 14 AWG.

b. Shop or factory wire panels to identified terminal blocks equipped with screw type lugs. Wireways must be a minimum of one inch wide and 3 inches deep with removable snap-on covers and perforated walls for easy wire entrance. Wireways must be constructed of non-metallic materials with a voltage insulation in excess of the maximum voltage carried therein. .

c. Wiring connections must be heavy duty, self lifting, pressure type screw terminals to provide easy wire insertion and secure connections. The terminals must accept two No. 14 AWG wires.

2.6 ROCKWELL/ALLEN BRADLEY HARDWARE AND SOFTWARE

Only gold or platinum Rockwell certified integrators, must purchase, build, and install all Allen Bradley/Rockwell hardware and software. They are experts in the purchase, control, panel build and install of Allen Bradley hardware and Rockwell software. All software must be purchased with an authorized Rockwell CD media and three years of 24/7 phone chat support from Rockwell Automation. All licenses acquired under this Contract must be turned over to The Dalles Lock and Dam within 30 days of final commissioning acceptance via the Rockwell/AB license transfer

SECTION 40 95 00.00 26 Page 18 authorized process. All licenses, concurrent or not, must be installed on a CMSTICK A-B 9509-CMSTICKS Catalog number 9509-CMSTICK8. Software licenses must not be installed on Contractor laptops. Final Contract payment will not be made until all licenses are transferred to The Dalles Lock and Dam Software Licenses account.Submit as part of "Software Licenses" submittal in paragraph SOFTWARE LICENSING in SECTION

25 05 11.01 26 CYBERSECURITY FOR CONTROL SYSTEMS //USACE DOING HARDENING

2.6.1 HMI SOFTWARE

Each HMI must be provided with FactoryTalk View Studio software part number 9701C-VWSVBL1021M.

2.7 CONTROL PANELS

2.7.1 Components

2.7.1.1 Enclosures

a. The enclosure for each control panel must conform to the requirements of NEMA ICS 6 and NEMA 250 unless otherwise specified.

Finish color must be the manufacturer's standard, unless otherwise indicated. Cabinets, boxes, and enclosures with volume greater than 100 cubic inches must be in accordance with UL 50 . Damaged surfaces must be repaired and refinished using original type finish.

Enclosures installed indoors must be NEMA 250 Type 12, galvanized steel. Painted steel must not be allowed for use in a corrosive environment. Control Panel Enclosures must be factory UL labeled enclosures fabricated into a rigid self-supporting structure.

b. Stainless steel junction boxes and wall mount enclosures must be constructed from 16 or 14 gauge Type 304 or 316L stainless steel. The seams must be continuously welded and ground smooth with no holes or knockouts. Stainless steel enclosures must meet the requirements of UL 508 and have NEMA 4X rating. The latching system must be in accordance with Paragraph entitled FABRICATION. A continuous rubber gasket must be provided for a watertight and dust-tight seal.

Enclosures with non-continuous or foam gaskets will not be allowed.

c. Each door must be equipped with flush or semi-concealed hinges. The hinges must be continuous and constructed from heavy gauge steel.

Identifying nameplates, as specified in Subparagraph entitled PANEL NAMEPLATES AND IDENTIFICATION, must be provided on the front of the doors with designations as shown. Boxes must be furnished with covers of the same material and gauge metal as the box. Cover fastening latches must be placed not more than 12 inches apart along the perimeter of a box. No box must have less than four cover fastening latches.

d. Enclosures must also meet the requirements of 26 05 00.00 26 BASIC

ELECTRICAL MATERIALS AND METHODS

e. Furnish the following cabinet sizes and quantities in the table below:

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Location Dimensions (HxWxD) Qty.

MU10 42x30x12 1

MU16 42x30x12 1

SS01 42x30x12 1

FU01 42x30x12 1

Oil Storage Room 42x30x12 1

Oil Storage Room 24x24x12 1

2.7.1.2 Terminal Blocks

See Section 26 05 00.00 26 , BASIC ELECTRICAL MATERIALS AND METHODS.

2.7.1.3 Panel Mounted Displays

Provide digital 1/8 DIN sized Panel Meters that meet the following requirements.

a. Five digit red LED display.

b. 20mA signal input.

c. 24VDC nominal input power.

d. NEMA 4X/IP65 rated enclosure.

2.7.2 Panel Assembly

Control panels must be factory assembled in a UL 508 or UL 508A cerfified shop and shipped to the jobsite as a single unit. Panels must be fabricated as indicated and devices must be mounted as shown or required.

Each panel must be fabricated as a top-entry connection point for control system electrical power and wiring.

2.8 FACTORY TEST

The factory test must be performed in the presence of the Government Quality Assurance Representative (GQAR) in accordance with the shop test procedure. Notify the GQAR 21 days prior to conducting tests, and in no case must notice be given until after the Contractor has received written Government approval of the test procedures. Furnish all materials, labor, and equipment necessary to conduct tests. Perform all tests and inspections recommended by the manufacturer unless specifically waived by the GQAR. Maintain a written record of all tests that includes date, test performed, personnel involved, devices tested, serial number, name of test equipment and test results. Sign and date all test reports. All testing must be performed at the panel fabricator's shop prior to shipment.

2.8.1 Factory Test Procedure

Provide a factory test procedure at least 45 days prior to conducting tests. Coordinate the panel testing schedule with the Construction Schedule. Test procedures must define the tests required to ensure that the system meets technical, operational, and performance requirements.

The test procedures must define location of tests, milestones for the tests, and identify simulation programs, equipment, personnel, facilities, SECTION 40 95 00.00 26 Page 20 and supplies required. Provide for testing all control system capabilities and functions specified and shown. Cover actual equipment and sequences to be used for the specified project and include detailed instructions for test setup, execution, and evaluation of test results.

The test reports must document results of the tests. As a minimum,the procedures must include the following:

a. Conduct continuity checks for all installed wiring. Ensure all wiring is installed correctly per Contract drawings.

b. Power up all installed equipment. PLC's, Point I/O modules, LED Displays, HMI's on the cabinet to verify equipment functionality.

c. Force all digital outputs "on" and "off", verify LED displays are functional, displaying accurate readings.

d. Test all analog input signals (4-20 mA and 2-10VDC) must each be tested at not less than three values (4.08 mA or 0.5 percent, 12 mA or 50 percent, and 19.92 mA or 99.5 percent). Verify inputs are coming into Point I/O modules and LED Displays are reading measurements accurately. Ensure no major faults on the system.

e. Correct, replace, or repair panel wiring, and components until testing demonstrates proper operation. Do not ship panels to the site until testing has demonstrated satisfactory operation of the panels.

f. Note that more than one factory test and review of the panel wiring and drawings may be required. If the first factory test is not satisfactory, or results in the need to make revisions to the panel and shop drawings that cannot be affected during the course of the factory test, then a repeat factory test and review of the drawings against the construction will be required. The presence of the Owner's Representative at up to two factory tests/reviews will be without cost to the Contractor. If more than two factory tests/reviews are required, then the Contractor must be required to reimburse the Owner for the Owner's Representative costs for the third and each subsequent factory test/review.

2.8.2 Factory Test Report

Submit original copies of data produced during the factory test, providing results of each demonstration procedure within 30 days after completion of each test. Arrange the report so that commands, responses, and data acquired are correlated to allow logical interpretation of the data. The final performance verification test report must be delivered 15 days after completion of testing.

2.9 SPARE PARTS

The following parts must be furnished as spares:

Manufacturer Allen Bradley Part Number

Description QTY.

Allen Bradley 1734sc-IE4CH 4 Channel Analog Input 2

SECTION 40 95 00.00 26 Page 21

Number

Description QTY.

Allen Bradley 1734-TOP Terminal Base Unit 2

Allen Bradley 1734-AENTR POINT IO Ethernet Adapter

Allen Bradley 1734-OE4C 4 Channel Analog Output

Allen Bradley 1734-IR2 2 Channel RTD Input 1

Allen Bradley 1756-PB75 24VDC Power Supply 1

Allen Bradley 1756-OB16I Digital Output Module 16 Channel

Allen Bradley 1756-L81E Controllogix Controller

Allen Bradley 1756-EN2TR Controllogix Ethernet Adapter

Allen Bradley 1756-A4/B PLC Chassis 1

Allen Bradley 6300P-156ECPM Industrial Computer with 15.6" Widescreen Display

a. Twenty - Control Terminal Blocks.

b. Ten - Grounded Terminal Block.

c. TwoOne - Transmitter s/Sensor s of each type and length provided

d. Five - Panel Mounted Displays

e. Any other spare parts identified in other spec Sections and the Contract drawings must also be furnished.

PART 3 EXECUTION

3.1 DESIGN AND FABRICATION

Install parts and equipment in accordance with manufacturer recommendations and as specified and as shown, with all appurtenances needed for a complete and functional assembly. Notify Contracting Officer of any discrepancies.

3.1.1 Control Panels

a. Furnish panel and cabinet enclosures as indicated on the Contract Documents.

b. Control panels must be factory or shop fabricated units completely assembled, wired and tested before shipment to the job site.

SECTION 40 95 00.00 26 Page 22

c. Panel construction must meet applicable NEMA and IEEE standards.

d. The panels must be constructed in accordance with UL 508A standards and must be so labeled.

e. Size panels for the enclosed equipment and the available space for mounting of the panel, but not smaller than as shown on the Contract Documents.

f. Painted panels must be descaled, cleaned and primed in preparation for painting. Painting must consist of one coat of flat white enamel in the interior and two coats of hard finish exterior enamel, in manufacturer's standard color for the exterior. Paint must be suitable for field touch-up.

g. Devices located in the control panels must be as shown on the drawings.

3.2 OPERATIONS AND MAINTENANCE DATA

3.2.1 PLC Hardware

Submit operation and maintenance data for all process control equipment per Section 01 78 23.00 25 , OPERATION AND MAINTENANCE DATA.

3.2.2 Operations And Maintenance Manuals

Submit operations and maintenance manuals from the manufacturer for all equipment installed.

-- End of Section --

SECTION 40 95 00.00 26 Page 23

2.4.3.2 Magnetic Level Indicators for Magnetostrictive Sensors

2.5.7 Wiring Connections

2.7.2 Panel Assembly

2.9 SPARE PARTS