B3_W9126G19B3286_DIV_08_to_DIV_10_Specifications_23_Aug_19.pdf
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Solicitation_DIV 08 - DIV 10 Specifications_JBSA FSH ARNORTH BLDG 615 Renovation Project for Army Band
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Design-Bid-Build
Renovation of Bldg 615 for Army Band Joint Base Fort Sam Houston AR North
San Antonio, TX
W9126G19B3286 August 2019
US Army Corps of Engineers Fort Worth District
M2RONABR
Sticky Note Completed set by M2RONABR
M2RONABR
Sticky Note Completed set by M2RONABR
M2RONABR
Sticky Note Completed set by M2RONABR
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 11 00.01 SOLICITATION, OFFER AND AWARD, SF-1442
00 11 00.02 CONTRACT LINE ITEM SCHEDULE
00 21 00 [INSTRUCTIONS, CONDITIONS, AND NOTICES TO OFFERORS]
00 21 30 SITE VISITS
00 45 00 REPRESENTATIONS AND CERTIFICATIONS
00 72 00 CONTRACT CLAUSES
00 73 00 SPECIAL CONTRACT REQUIREMENTS
00 73 46 WAGE DETERMINATION SCHEDULE
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00.00 44 CONSTRUCTION SCHEDULE
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 35 13.01 44 SPECIAL PROJECT PROCEDURES FOR JOINT BASE SAN
ANTONIO/FORT SAM HOUSTON
01 35 13.10 00 SPECIAL PROJECT PROCEDURES - SURVEYING
01 35 13.20 00 SPECIAL PROJECT PROCEDURES - CAD
01 35 13.30 00 SPECIAL PROJECT PROCEDURES - GIS
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE(RMS CM)
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 20 ENVIRONMENTAL PROTECTION
01 62 35 RECYCLED / RECOVERED MATERIALS
01 72 00.00 44 ALTERATIONS TO EXISTING FACILITIES
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 TOTAL BUILDING COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION
02 82 13.00 10 ASBESTOS ABATEMENT
02 83 13.00 20 LEAD IN CONSTRUCTION
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 03 00 CONSERVATION TREATMENT FOR PERIOD MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 60 00 CELLULAR PVC FABRICATIONS
06 61 16 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 11 13 BITUMINOUS DAMPPROOFING
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 22 00 ROOF AND DECK INSULATION
07 24 00 EXTERIOR INSULATION AND FINISH SYSTEMS
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 19.01 SELF-ADHERING AIR BARRIERS
07 27 36 SPRAY FOAM AIR BARRIERS
07 30 10 ROOFING UNDERLAYMENT
07 41 13 METAL ROOF PANELS
07 54 19 POLYVINYL-CHLORIDE ROOFING
07 60 00 FLASHING AND SHEET METAL
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 31 00 ACCESS DOORS AND PANELS
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 51 13 ALUMINUM WINDOWS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 01 90.50 PREPARATION OF HISTORIC WOOD AND METAL SURFACES FOR
PAINTING
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 68 00 CARPETING
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 11 00 VISUAL DISPLAY UNITS
10 14 00.20 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 51 13 METAL LOCKERS
DIVISION 12 - FURNISHINGS
12 21 00 WINDOW BLINDS
12 50 00.13 10 FURNITURE AND FURNITURE INSTALLATION
12 59 00 SYSTEMS FURNITURE
DIVISION 14 - CONVEYING EQUIPMENT
14 24 23 HYDRAULIC PASSENGER ELEVATORS
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 07 19.00 40 PLUMBING PIPING INSULATION
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 01 30.41 HVAC SYSTEM CLEANING
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 15 COMMON PIPING FOR HVAC
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 23 BACNET DIGITAL CONTROLS (DDC) SYSTEM
23 11 25 FACILITY GAS PIPING
23 21 23 HYDRONIC PUMPS
23 23 00 REFRIGERANT PIPING
23 31 13.00 40 METAL DUCTS
23 34 23.00 40 HVAC POWER VENTILATORS
23 37 13.00 40 DIFFUSERS, REGISTERS, AND GRILLS
23 52 00 HEATING BOILERS
23 54 16.00 10 HEATING SYSTEM; GAS-FIRED HEATERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 73 13.00 40 MODULAR INDOOR CENTRAL-STATION AIR-HANDLING UNITS
23 82 19.00 40 FAN COIL UNITS
DIVISION 26 - ELECTRICAL
26 00 00.00 20 BASIC ELECTRICAL MATERIALS AND METHODS
26 05 00.00 40 COMMON WORK RESULTS FOR ELECTRICAL
26 05 19.10 10 INSULATED WIRE AND CABLE
26 05 71.00 40 LOW VOLTAGE OVERCURRENT PROTECTIVE DEVICES
26 09 23.00 40 LIGHTING CONTROL DEVICES
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 24 13 SWITCHBOARDS
26 24 16.00 40 PANELBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 52 00.00 40 EMERGENCY LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 14.00 10 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 05 28.36 40 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 05 29.00 10 PROTECTIVE DISTRIBUTION SYSTEM (PDS) FOR SIPRNET
COMMUNICATION SYSTEMS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 13 23.00 40 COMMUNICATIONS OPTICAL BACKBONE CABLING
27 21 00.00 20 INTERCOMMUNICATION SYSTEM
27 21 00.00 40 INTERCOMMUNICATION SYSTEM
27 21 10.00 40 FIBER OPTIC DATA TRANSMISSION SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 05 26.00 40 GROUNDING AND BONDING FOR ELECTRONIC SAFETY AND SECURITY
28 08 10 ELECTRONIC SECURITY SYSTEM ACCEPTANCE TESTING
28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
32 92 23 SODDING
DIVISION 33 - UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERS
ATTACHMENTS
A. HAZMAT SURVEY
-- End of Project Table of Contents --
Bldg 615 FSH19B615
SECTION 08 11 13
STEEL DOORS AND FRAMES
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A653/A653M (2015; E 2016) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A879/A879M (2012) Standard Specification for Steel Sheet, zinc Coated by the Electrolytic Process for Applications Requiring Designation of the Coating Mass on Each Surface
ASTM A924/A924M (2017) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM C578 (2016) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2016) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM D2863 (2013) Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.115 (2016) Hardware Preparation in Steel Doors and Steel Frames
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 105 (2016; TIA 16-1) Standard for Smoke Door Assemblies and Other Opening Protectives
NFPA 252 (2017) Standard Methods of Fire Tests of Door Assemblies
SECTION 08 11 13 Page 1
NFPA 80 (2016; TIA 16-1) Standard for Fire Doors and Other Opening Protectives
STEEL DOOR INSTITUTE (SDI/DOOR)
SDI/DOOR 111 (2009) Recommended Selection and Usage Guide for Standard Steel Doors, Frames and Accessories
SDI/DOOR 113 (2001; R2006) Standard Practice for Determining the Steady State Thermal Transmittance of Steel Door and Frame Assemblies
SDI/DOOR A250.11 (2001) Recommended Erection Instructions for Steel Frames
SDI/DOOR A250.6 (2003; R2009) Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames
SDI/DOOR A250.8 (2003; R2008) Recommended Specifications for Standard Steel Doors and Frames
UNDERWRITERS LABORATORIES (UL)
UL 10C (2016) UL Standard for Safety Positive Pressure Fire Tests of Door Assemblies
1.2 SUBMITTALS
Submittals having a "G" designation require Government Approval (GA).
Submittals having a "D" designation require Designer of Record approval (DA). Submittals not having a designation are for information only (FIO) for Contractor quality control. Submit the following in accordance with RFP Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Doors;
Frames;
Accessories
Show elevations, construction details, metal gages, hardware provisions, method of glazing, and installation details.
Schedule of doors;
Schedule of frames;
Submit door and frame locations.
SD-03 Product Data
Doors
SECTION 08 11 13 Page 2
Frames
Accessories
1.3 SUMMARY
This specification section specifies standard steel doors and frames.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver doors, frames, and accessories undamaged and with protective wrappings or packaging. Strap knock-down frames in bundles. Provide temporary steel spreaders securely fastened to the bottom of each welded frame. Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.
PART 2 PRODUCTS
2.1 STANDARD STEEL DOORS
SDI/DOOR A250.8, except as specified otherwise. Prepare doors to receive door hardware as specified in Section 08 71 00. Undercut where indicated.
Exterior doors shall have top edge closed flush and sealed to prevent water intrusion. Doors shall be 1-3/4 inch thick, unless otherwise indicated.
2.1.1 Classification - Level, Performance, Model
2.1.1.1 Extra Heavy Duty Doors (Exterior Doors - Insulated)
SDI/DOOR A250.8, Level 3, physical performance Level A, Model 1 with core construction as required by the manufacturer for indicated exterior doors, of size(s) and design(s) indicated; include applied moulding on door faces to mimic interior stile and rail wood doors. Where vertical stiffener cores are required, the space between the stiffeners shall be filled with mineral board insulation.
2.2 SOUND RATED STEEL DOORS
Doors shall have a Sound Transmission Class (STC) as indicated on the drawings.
2.3 ACCESSORIES
2.3.1 Louvers
2.3.1.1 Interior Louvers
SDI/DOOR 111, Louvers shall be stationary sightproof type where scheduled. Detachable moldings on room or non security side of door; on security side of door, moldings to be integral part of louver. Form louver frames of 20 gage steel and louver blades of a minimum 24 gage. Sightproof louvers to be inverted "V" blade design with minimum 55 percent net-free opening.
SECTION 08 11 13 Page 3
2.3.1.2 Exterior Louvers
Louvers shall be inverted "Y" type with minimum of 35 percent net-free opening. Weld or tenon louver blades to continuous channel frame and weld assembly to door to form watertight assembly. Form louvers of hot-dip galvanized steel of same gage as door facings. Louvers shall have steel-framed insect screens secured to room side and readily removable.
Provide aluminum wire cloth, 18 by 18 or 18 by 16 inch mesh, for insect screens . Net-free louver area to be before screening.
2.3.2 Astragals
For pairs of exterior steel doors which will not have aluminum astragals or removable mullions, as specified in Section 08 71 00 DOOR HARDWARE provide overlapping steel astragals with the doors. For interior pairs of fire rated and smoke control doors, provide stainless steel astragals complying with NFPA 80 for fire rated assemblies and NFPA 105 for smoke control assemblies.
2.3.3 Moldings
Provide moldings around glass of interior and exterior doors Provide nonremovable moldings on outside of exterior doors and on corridor side of interior doors. Other moldings may be stationary or removable. Secure inside moldings to stationary moldings, or provide snap-on moldings.
Muntins shall interlock at intersections and shall be fitted and welded to stationary moldings.
2.4 INSULATION CORES (At All Exterior Doors)
Insulated cores shall be of type specified, and provide an apparent U-factor of .48 in accordance with SDI/DOOR 113 and shall conform to:
a. Rigid Cellular Polyisocyanurate Foam: ASTM C591, Type I or II, foamed-in-place or in board form, with oxygen index of not less than 22 percent when tested in accordance with ASTM D2863; or
b. Rigid Polystyrene Foam Board: ASTM C578, Type I or II
2.5 STANDARD STEEL FRAMES
SDI/DOOR A250.8, Level to match the door designation. Form frames to sizes and shapes indicated, with welded corners . Provide steel frames for doors, transoms, sidelights, mullions, cased openings, and interior glazed panels, unless otherwise indicated.
2.5.1 Welded Frames (For All Locations)
Continuously weld frame faces at corner joints. Mechanically interlock or continuously weld stops and rabbets. Grind welds smooth.
Weld frames in accordance with the recommended practice of the Structural Welding Code Sections 1 through 6, AWS D1.1/D1.1M and in accordance with the practice specified by the producer of the metal being welded.
2.5.2 Mullions and Transom Bars
Mullions and transom bars shall be closed or tubular construction and be a member with heads and jambs butt-welded thereto or knock-down for field
SECTION 08 11 13 Page 4 assembly. Bottom of door mullions shall have adjustable floor anchors and spreader connections.
2.5.3 Stops and Beads
Form stops and beads from 20 gage steel. Provide for glazed and other openings in standard steel frames. Secure beads to frames with oval-head, countersunk Phillips self-tapping sheet metal screws or concealed clips and fasteners. Space fasteners approximately 12 to 16 inch on center. Miter molded shapes at corners. Butt or miter square or rectangular beads at corners.
2.5.4 Cased Openings
Fabricate frames for cased openings of same material, gage, and assembly as specified for metal door frames, except omit door stops and preparation for hardware.
2.5.5 Anchors
Provide anchors to secure the frame to adjoining construction. Provide steel anchors, zinc-coated or painted with rust-inhibitive paint, not lighter than 18 gage.
2.5.5.1 Wall Anchors
Provide at least three anchors for each jamb. For frames which are more than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof.
a. Masonry: Provide anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped;
b. Stud partitions: Weld or otherwise securely fasten anchors to backs of frames. Design anchors to be fastened to wood studs with nails, to closed steel studs with sheet metal screws, and to open steel studs by wiring or welding;
c. Completed openings: Secure frames to previously placed concrete or masonry with expansion bolts in accordance with SDI/DOOR 111;
and
2.5.5.2 Floor Anchors
Provide floor anchors drilled for 3/8 inch anchor bolts at bottom of each jamb member.
2.6 FIRE DOORS AND FRAMES
NFPA 80 and this specification. The requirements of NFPA 80 shall take precedence over details indicated or specified.
2.6.1 Labels
Fire doors and frames shall bear the label of Underwriters Laboratories (UL), Factory Mutual Engineering and Research (FM), or Warnock Hersey International (WHI) attesting to the rating required. Testing shall be in accordance with NFPA 252 or UL 10C. Labels shall be metal with raised letters, and shall bear the name or file number of the door and frame
SECTION 08 11 13 Page 5 manufacturer. Labels shall be permanently affixed at the factory to frames and to the hinge edge of the door. Door labels shall not be painted.
2.6.2 Astragal on Fire and Smoke Doors
On pairs of labeled fire doors, conform to NFPA 80 and UL requirements.
2.7 WEATHERSTRIPPING AND GLAZING
As specified in Section 08 71 00 DOOR HARDWARE.
2.8 HARDWARE PREPARATION
Provide minimum hardware reinforcing gages as specified in SDI/DOOR A250.6.
Drill and tap doors and frames to receive finish hardware. Prepare doors and frames for hardware in accordance with the applicable requirements of SDI/DOOR A250.8 and SDI/DOOR A250.6. For additional requirements refer to ANSI/BHMA A156.115. Drill and tap for surface-applied hardware at the project site. Build additional reinforcing for surface-applied hardware into the door at the factory. Locate hardware in accordance with the requirements of SDI/DOOR A250.8, as applicable. Punch door frames, with the exception of frames that will have weatherstripping or soundproof gasketing, to receive a minimum of two rubber or vinyl door silencers on lock side of single doors and one silencer for each leaf at heads of double doors. Set lock strikes out to provide clearance for silencers.
2.9 FINISHES
2.9.1 Factory-Primed Finish
All surfaces of doors and frames shall be thoroughly cleaned, chemically treated and factory primed with a rust inhibiting coating as specified in SDI/DOOR A250.8 and shall be field painted.
2.9.2 Hot-Dip Zinc-Coated and Factory-Primed Finish
Fabricate exterior doors and frames from hot dipped zinc coated steel, alloyed type, that complies with ASTM A924/A924Mand ASTM A653/A653M. The coating weight shall meet or exceed the minimum requirements for coatings having 0.4 ounces per square foot, total both sides, i.e., A40. Repair damaged zinc-coated surfaces by the application of zinc dust paint.
Thoroughly clean and chemically treat to insure maximum paint adhesion.
Factory prime as specified in SDI/DOOR A250.8. Provide for exterior doors.
2.9.3 Electrolytic Zinc-Coated Anchors and Accessories
Provide electrolytically deposited zinc-coated steel in accordance with ASTM A879/A879M, Commercial Quality, Coating Class A. Phosphate treat and factory prime zinc-coated surfaces as specified in SDI/DOOR A250.8.
2.10 FABRICATION AND WORKMANSHIP
Finished doors and frames shall be strong and rigid, neat in appearance, and free from defects, waves, scratches, cuts, dents, ridges, holes, warp, and buckle. Molded members shall be clean cut, straight, and true, with joints coped or mitered, well formed, and in true alignment. Dress exposed welded and soldered joints smooth. Design door frame sections for use with the wall construction indicated. Corner joints shall be well formed and in true alignment. Conceal fastenings where practicable. On wraparound frames for masonry partitions, provide a throat opening 1/8 inch larger
SECTION 08 11 13 Page 6 than the actual masonry thickness. Design other frames in exposed masonry walls or partitions to allow sufficient space between the inside back of trim and masonry to receive caulking compound.
2.10.1 Grouted Frames
For frames to be installed in exterior walls and to be filled with mortar or grout, fill the stops with strips of rigid insulation to keep the grout out of the stops and to facilitate installation of stop-applied head and jamb seals. Provide bituminous coating on the interior surface of all grout filled frames prior to grouting.
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Frames
Set frames in accordance with SDI/DOOR A250.11. Plumb, align, and brace securely until permanent anchors are set. Anchor bottoms of frames with expansion bolts or powder-actuated fasteners. Build in or secure wall anchors to adjoining construction. Backfill exterior frames with mortar.
Coat inside of exterior frames with corrosion-inhibiting bituminous material. For frames in exterior walls, ensure that stops are filled with rigid insulation before grout is placed.
3.1.2 Doors
Hang doors in accordance with clearances specified in SDI/DOOR A250.8.
After erection and glazing, clean and adjust hardware.
3.1.3 Fire Doors and Frames
Install fire doors and frames, including hardware, in accordance with NFPA 80. Install fire rated doors and frames in accordance with NFPA 80 .
3.2 PROTECTION
Protect doors and frames from damage. Repair damaged doors and frames prior to completion and acceptance of the project or replace with new, as directed. Wire brush rusted frames until rust is removed. Clean thoroughly. Apply an all-over coat of rust-inhibitive paint of the same type used for shop coat.
3.3 CLEANING
Upon completion, clean exposed surfaces of doors and frames thoroughly.
Remove mastic smears and other unsightly marks.
-- End of Section --
SECTION 08 11 13 Page 7
SECTION 08 14 00
WOOD DOORS
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E90 (2009) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 80 (2016; TIA 16-1) Standard for Fire Doors and Other Opening Protectives
WINDOW AND DOOR MANUFACTURERS ASSOCIATION (WDMA)
ANSI/WDMA I.S.1A (2013) Interior Architectural Wood Flush Doors
ANSI/WDMA I.S.6A (2013) Interior Architectural Stile and Rail Doors
1.2 SUBMITTALS
Submittals having a "G" designation require Government Approval (GA).
Submittals having a "D" designation require Designer of Record approval (DA). Submittals not having a designation are for information only (FIO) for Contractor quality control. Submit the following in accordance with RFP Section 01 33 00 SUBMITTAL PROCEDURES:
SD-03 Product Data
Doors
SD-04 Samples
Door stain color
1.3 DELIVERY, STORAGE, AND HANDLING
Deliver doors to the site in an undamaged condition and protect against damage and dampness. Stack doors flat under cover. Support on blocking, a
SECTION 08 14 00 Page 1 minimum of 4 inch thick, located at each end and at the midpoint of the door. Store doors in a well-ventilated building so that they will not be exposed to excessive moisture, heat, dryness, direct sunlight, or extreme changes of temperature and humidity. Do not store in a building under construction until concrete, masonry work, and plaster are dry. Replace defective or damaged doors with new ones.
1.4 WARRANTY
Warrant doors free of defects as set forth in the door manufacturer's standard door warranty.
PART 2 PRODUCTS
2.1 PRODUCT SUSTAINABILITY CRITERIA
For products in this section, where applicable and to extent allowed by performance criteria, provide and document the following:
2.1.1 Recycled Content for Wood Doors
Recycled content is identified for some products in this section; provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph RECYCLED CONTENT. Other products listed in this section may be available with recycled content; identify those products that meet project requirements for recycled content, and provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph RECYCLED CONTENT.
2.1.2 Reduce Volatile Organic Compounds (VOC) (Low-Emitting Materials) for Products
Reduced VOC content is identified for some products in this section;
provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph REDUCE VOLATILE ORGANIC COMPOUNDS (VOC) (LOW-EMITTING MATERIALS). Other products listed in this section may be available with reduced VOC content; identify those products that meet project requirements for reduced VOC content, and provide documentation in accordance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph REDUCE VOLATILE ORGANIC
COMPOUNDS (VOC) (LOW-EMITTING MATERIALS).
2.2 DOORS
Provide doors of the types, sizes, and designs indicatedfree of urea-formaldehyde resins.
2.2.1 Stile and Rail Panel Doors
Premium grade White Birch doors or premium or select stile and rail doors conforming to ANSI/WDMA I.S.6A. Furnish laminate panels in not less than three ply thickness. Provide flat panels with a minimum finished panel thickness of 1/2 inch and 3/4 inch thickness for raised panels. Provide manufacturers standard Ogee sticking.
2.2.2 Flush Doors
Conform to ANSI/WDMA I.S.1A for flush doors. Provide hollow core doors with lock blocks and 1 inch minimum thickness hinge stile. Hardwood stile edge bands of doors receives a natural finish, compatible with face veneer.
Provide mill option for stile edge of doors scheduled to be painted. No
SECTION 08 14 00 Page 2 visible finger joints will be accepted in stile edge bands. When used, locate finger-joints under hardware.
2.2.2.1 Interior Flush Doors
Provide particleboard core, Type II flush doors conforming to ANSI/WDMA I.S.1A with faces of select premium white birch . Hardwood veneers must be rotary cut book matched.
2.2.3 Acoustical Doors
ANSI/WDMA I.S.1A, solid core, constructed to provide Sound Transmission Class rating of 35 or 45, where indicated in the drawings, when tested in accordance with ASTM E90.
2.3 ACCESSORIES
2.3.1 Door Louvers
Fabricate from wood and of sizes indicated. Provide louvers with a minimum of 35 percent free air. Equip louvers with slat type. Mount louvers in the door with wood lip moldings.
2.3.2 Door Light Openings
Provide glazed openings with the manufacturer's standard wood moldings.
Provide moldings for doors to receive natural finish of the same wood species and color as the wood face veneers. Provide moldings on the exterior doors with sloped surfaces.
2.3.3 Weatherstripping
Provide weatherstripping that is a standard cataloged product of a manufacturer regularly engaged in the manufacture of this specialized item.
Provide weatherstripping tempered spring bronze or looped neoprene or vinyl held in an extruded non-ferrous metal housing. Install bronze weatherstripping with a minimum thickness of 0.0089 inch for sills, and a minimum thickness of 0.0063 inch elsewhere. Air leakage of weatherstripped doors not to exceed 0.5 cubic feet per minute of air per square foot of door area when tested in accordance with ASTM E283.
2.3.4 Additional Hardware Reinforcement
Provide the minimum lock blocks to secure the specified hardware. The measurement of top, bottom, and intermediate rail blocks are a minimum 125 mm 5 inch by full core width. Comply with the manufacturer's labeling requirements for reinforcement blocking, but not mineral material similar to the core.
2.4 FABRICATION
2.4.1 Quality and Construction
Identify the standard on which the construction of the door was based , identify the standard under which preservative treatment was made, and identify doors having a Type I glue bond.
SECTION 08 14 00 Page 3
2.4.2 Preservative Treatment
Treat doors scheduled for restrooms, janitor closets and other possible wet locations including exterior doors with a water-repellent preservative treatment and so marketed at the manufacturer's plant.
2.4.3 Adhesives and Bonds
ANSI/WDMA I.S.1A. Use Type I bond for exterior doors and Type II bond for interior doors. Provide a nonstaining adhesive on doors with a natural finish.
2.4.4 Prefitting
Provide factory finished and factory prefitted doors for the specified hardware, door frame and door-swing indicated. Machine and size doors at the factory by the door manufacturer in accordance with the standards under which the doors are produced and manufactured. The work includes sizing, beveling edges, mortising, and drilling for hardware and providing necessary beaded openings for glass and louvers. Provide the door manufacturer with the necessary hardware samples, and frame and hardware schedules to coordinate the work.
2.4.5 Factory Finish
Provide factory finished doors in accordance with AWS/AWI Quality Standards. Factory finish to be a water based stain with ultraviolet (UV) cured polyurethane sealer. Finish shall meet or exceed performance standards of UV cured polyurethane (WDMA TR-6 or AWS System 9).
Stain and sealer shall comply with the VOC content limits established in the South Coast Air Quality Management District (SCAQMD) Rule 1113, Architectural Coatings. The VOC concentration of stains shall not exceed 250 g/l (grams per liter) and sealer 200 g/l.
Seal edges, cutouts, trim, and wood accessories, and apply two coats of finish compatible with the door face finish. Touch-up finishes that are scratched or marred, or where exposed fastener holes are filled, in accordance with the door manufacturer's instructions. Match color and sheen of factory finish using materials compatible for field application.
Door stain color shall be selected from manufacturer's full range of standard colors.
2.5 SOURCE QUALITY CONTROL
Meet or exceed WDMA minimum performance criteria for split-resistance, cycle slam, and hinge loading resistance.
PART 3 EXECUTION
3.1 INSTALLATION
Before installation, seal top and bottom edges of doors with the approved water-resistant sealer. Seal cuts made on the job immediately after cutting using approved water-resistant sealer. Fit, trim, and hang doors with a 1/16 inch minimum, 1/8 inch maximum clearance at sides and top, and a 3/16 inch minimum, 1/4 inch maximum clearance over thresholds. Provide 3/8 inch minimum, 7/16 inch maximum clearance at bottom where no threshold
SECTION 08 14 00 Page 4 occurs. Bevel edges of doors at the rate of 1/8 inch in 2 inch. Door warp must not exceed 1/4 inch when measured in accordance with ANSI/WDMA I.S.1A.
3.1.1 Fire Doors
Install fire doors in accordance with NFPA 80. Do not paint over labels.
3.1.2 Weatherstripping
Install doors in strict accordance with the door manufacturer's printed installation instructions and details. Weatherstrip exterior swing-type doors at sills, heads and jambs to provide weathertight installation.
Apply weatherstripping at sills to bottom rails of doors and hold in place with a brass or bronze plate. Apply weatherstripping to door frames at jambs and head. Shape weatherstripping at sills to suit the threshold.
Meeting stiles of exterior double-doors must be made weathertight by means of a looped vinyl or neoprene strip in an extruded nonferrous metal housing applied to the edge of one door leaf .
SECTION 08 14 00 Page 5
SECTION 08 31 00
ACCESS DOORS AND PANELS
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2016) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A666 (2015) Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate and Flat Bar
ASTM E119 (2016a) Standard Test Methods for Fire Tests of Building Construction and Materials
MASTER PAINTERS INSTITUTE (MPI)
MPI 79 (2012) Primer, Alkyd, Anti-Corrosive for Metal
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 252 (2017) Standard Methods of Fire Tests of Door Assemblies
NFPA 288 (2017) Standard Methods of Fire Tests of Horizontal Fire Door Assemblies Installed in Horizontal Fire Resistance-Rated Assemblies
NFPA 80 (2016; TIA 16-1) Standard for Fire Doors
SECTION 08 31 00 Page 1 and Other Opening Protectives
UNDERWRITERS LABORATORIES (UL)
UL 10B (2008; Reprint Feb 2015) Fire Tests of Door Assemblies
UL 263 (2011; Reprint Jun 2015) Fire Tests of Building Construction and Materials
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Access Doors And Panels;
SD-03 Product Data
Access Doors And Panels;
Hardware Including Locks and Keys; G
Accessories;
SD-04 Samples
Finishes;
SD-06 Test Reports
Fire-rating(s) of Assemblies;
1.3 MISCELLANEOUS REQUIREMENTS
For access doors and panels provide the following:
1.3.1 Shop Drawings
For field assembled access doors and panels, provide plans, elevations, sections, and details for each type of access door and panel assembly.
Indicate frame, surface and edge construction, materials, and accessories.
Indicate types of finished surfaces and details for panel edge conditions.
Provide a door schedule with a unique number for each access door and panel, specific location in the project, location of hinges and hardware for each door. Indicate fire-rating(s) of assemblies.
SECTION 08 31 00 Page 2
1.3.2 Product Data
For shop assembled access doors and panels, provide literature indicating sizes, types, frame and edge construction, finishes, hardware, accessories such as gaskets, seals and weatherstripping, and location of each door and panel in the project. Indicate acoustical ratings of assemblies, fire-ratings of assemblies,. Provide details of adjoining work for each condition indicated.
1.3.3 Finish Samples
Submit two color charts from manufacturer's standard color and finish options for each type of frame and panel assembly finish indicated.
1.3.4 Test Reports
Provide test reports for fire-rated assemblies when tested in accordance with NFPA 252 or UL 10B for fire-rated access door assemblies installed vertically and NFPA 288 for fire-rated access door assemblies installed horizontally.
1.4 PERFORMANCE REQUIREMENTS
1.4.1 Structural Requirements
Provide floor access assemblies to support live loads indicated for floors. Deflection must not exceed 1/180 of span.
1.4.2 Fire-Rating Requirements
Provide access panels with a minimum fire-rating of __1___-Hour.
1.4.3 Access Panels for Wet Areas
Provide panel assemblies that will be located in wet areas with corrosion resistant finishes and hardware and water resistant gasketing.
1.5 DELIVERY, STORAGE, AND PROTECTION
Protect from corrosion, deformation, and other types of damage. Store items in an enclosed area free from contact with soil and weather. Remove and replace damaged items with new items.
PART 2 PRODUCTS
2.1 MATERIALS
2.1.1 Steel Plates, Shapes, and Bars
Provide in accordance with ASTM A36/A36M.
2.1.2 Sheet Steel
Provide cold rolled steel sheet substrate in accordance with ASTM A1008/A1008M, Commercial Steel (CS), exposed.
2.1.3 Stainless Steel
Provide in accordance with ASTM A666, type 302 or 304.
SECTION 08 31 00 Page 3
2.1.4 Metallic Coated Steel Sheet
Provide in accordance with ASTM A653/A653M, Commercial Steel (CS), Type B;
with minimum G60 (Z180) or A60 (ZF180) metallic coating.
2.1.5 Hardware
Provide automatic closing devices. Provide latch releases operable from insides of doors. Provide anchors in accordance with applicable fire test parameters.
2.1.6 Hinges
Provide concealed spring hinges, 175 degrees of opening, with removable hinge pins to allow removal of door panel from frame. Provide hinges of same steel as door and frame or in accordance with manufacturer's written recommendations. If providing non-continuous hinges, provide in numbers required to maintain alignment of door panel with frame. Provide coatings as necessary to permanently protect dissimilar metals from contact with one another; see Part 3 herein for more information.
2.1.7 Locks
Unless otherwise indicated, provide flush screwdriver operated cam lock.
Provide plastic sleeve or stainless steel bushings to protect holes in surface finishes for screwdriver to access lock.
2.1.8 Accessories
Provide anchors in size, number and location on four sides to secure access door to substrate. Provide anchors in types as recommended by manufacturer's written installation instructions for each substrate indicated. Provide shims, bushings, clips, gaskets, and other devices as necessary for a complete installation.
2.2 FABRICATION
2.2.1 Thickness, Size, Edges
Fabricate frames for access doors of steel not lighter than 16 gage with welded joints and anchorage for securing to adjacent construction. Provide doors a minimum of 24 by 24 inches and of not lighter than 16 gage steel, with stiffened edges and welded attachments. Provide with eased (lightly rounded) edges, without burrs, snags or sharpness and exposed welds ground smooth.
2.2.2 Welding
Provide in accordance with AWS D1.1/D1.1M.
2.3 ACCESS ASSEMBLY TYPES
Unless indicated otherwise, provide flush-face steel access doors and panels with steel frames and flanges.
2.3.1 Recessed Doors
Provide recessed access doors with gypsum wallboard bead flanges. Depth of
SECTION 08 31 00 Page 4 door panel recess must accommodate the installed thickness of the finish material of the wall assembly for a flush finished condition of the wall and the access panel face. Reinforce panel and frame to prevent sagging.
2.3.2 Fire-rated Doors
2.3.2.1 Door Construction
Provide ceiling access door construction in accordance with ASTM E119 or UL 263. Provide wall access doors in accordance with NFPA 252 or UL 10B.
2.3.2.2 Labels
Provide class B opening according to UL 10B or test by another nationally recognized laboratory, approved by the Contracting Officer. Provide fire-rating as indicated herein, with a maximum temperature rise of 216 degrees F.
2.3.2.3 Door Panel and Frame
Steelor Stainless steel sheet, with mineral fiber insulation core, insulated sandwich type construction.
2.4 FINISHES
Provide steel frame and panel surfaces with a shop applied prime coat.
Field paint frames and panels to match wall and ceiling surfaces in which they occur. Provide stainless steel frames and panels in wet locations.
Provide exposed fastenings that approximately match the color and finish of the each material to which fastenings are applied.
PART 3 EXECUTION
3.1 PREPARATION
Field verify all measurements prior to fabrication. Verify access door locations and sizes provide required maintenance access to installed building services components. Protect existing construction and completed work from damage during installation.
3.2 GENERAL INSTALLATION REQUIREMENTS
Install items at locations indicated, in accordance with manufacturer's written instructions. Include materials and parts as necessary for a complete installation of each item. Conceal fastenings where practicable.
Poor matching of holes to fasteners is cause for rejection of the work.
3.3 ACCESS LOCATIONS
Install removable access panels directly below each valve, flow indicator, damper, air splitter or other utility requiring access that is located above ceilings, other than at acoustical panel ceilings, and that would otherwise not be accessible. Install access doors and panels permitting access to service valves, traps, dampers, cleanouts, and other mechanical, electrical and conveyor control items concealed in walls and partitions.
3.4 ACCESS LOCATIONS IN WET AREAS
When possible, avoid locating access panels in wet areas. When such
SECTION 08 31 00 Page 5 locations cannot be avoided, provide moisture resistant assemblies as indicated in Part I herein.
3.5 RECESSED ACCESS DOORS
Install fire-rated access doors in fire-rated partitions and ceilings in accordance with NFPA 80.
3.6 FIELD PAINTING
Field painting primed access doors in accordance with the requirements of Section 09 90 00 PAINTS AND COATINGS.
3.7 DISSIMILAR MATERIALS
Where dissimilar metals are in contact, protect surfaces with a coating in accordance with MPI 79 to prevent galvanic or corrosive action.
3.8 ADJUSTMENT
Adjust hardware so that door panel opens freely. Adjust door when closed center door panel in frame.
3.9 ENVIRONMENTAL CONDITIONS
Do not paint surfaces when damp or exposed to weather, when surface temperature is below 45 degrees F or over 95 degrees F, unless approved by the Contracting Officer.
SECTION 08 31 00 Page 6
SECTION 08 34 73
SOUND CONTROL DOOR ASSEMBLIES
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.3/D1.3M (2008; Errata 2008) Structural Welding Code - Sheet Steel
ARCHITECTURAL WOODWORK INSTITUTE (AWI)
AWI AWS (2nd Edition) Architectural Woodwork Standards
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2016) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A1011/A1011M (2017) Standard Specification for Steel Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra-High Strength
ASTM A108 (2013) Standard Specification for Steel Bar, Carbon and Alloy, Cold-Finished
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A568/A568M (2015) Standard Specifications for Steel, Sheet, Carbon, Structural, and High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, General Requirements for
ASTM D4689 (2012) Standard Specification for Adhesive, Casein-Type
ASTM D6386 (2016) Standard Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for Painting
ASTM E1289 (2008; R 2016) Standard Specification for Reference Specimen for Sound Transmission
SECTION 08 34 73 Page 1
Loss
ASTM E90 (2009) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 101 (2015; ERTA 2016) Life Safety Code
NFPA 252 (2017) Standard Methods of Fire Tests of Door Assemblies
NFPA 80 (2016; TIA 16-1) Standard for Fire Doors and Other Opening Protectives
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Hollow Metal Sound Retardant Doors
Wood Sound Retardant Doors
Door Frames
SD-03 Product Data
Hollow Metal Sound Retardant Doors
Wood Sound Retardant Doors
Door Frames
Door Hardware
Vision Panels
Intumescent Seals and Gasketing
ThresholdsSD-06 Test Reports
Acoustical Tests
SD-07 Certificates
Hollow Metal Sound Retardant Doors
Wood Sound Retardant Doors
SECTION 08 34 73 Page 2
Door Frames
Door Hardware
Vision Panels
Intumescent Seals,Gasketing and Door Bottoms
Thresholds1.3 QUALITY CONTROL
Ensure work within this section is designed and furnished by one manufacturer, who has been engaged in the manufacture of Sound Retardant Wood Swinging Doorand Hollow Metal Door systems for at least five years prior to the start of this work.
Provide acoustic assemblies manufactured by a single source specializing in the production of this type work for a minimum of 5 years.
1.3.1 Compliance and Labeling
1.3.1.1 Category A Positive Pressure Fire Door Construction
Where requirements for positive pressure are met, include for doors all requirements as part of the door construction per Category A guidelines as published by ITS/Warnock-Hersey. Intumescent is not allowed on the frame.
Apply smoke gasketing around the perimeter of the frame to meet the "S" smoke rating is permissible in instances where smoke control is required.
1.3.1.2 Category B Positive Pressure Fire Door Construction
Conform all door openings to the applicable portions of NFPA 101 and NFPA 252. Incorporate field applied intumescent materials, applied by a licensed installer according to the manufacturers' instructions. Keep instructions on file. Additional gasketing may be required to meet the 'S' smoke rating. Submit Certificate for intumescent seals, gasketing and door bottoms.
1.3.1.3 Labeling
Ensure all positive pressure door assemblies carry the fire label for the complete opening, clearly identifying the:
a. Manufacturer
b. Third party testing and certification agency
c. Fire door rating
d. Installation limitations
e. Compatible frame, hardware component ratings
f. Compatible lite or vision panel component ratings
g. Required building code information, including temperature and smoke rating
SECTION 08 34 73 Page 3
1.4 DELIVERY, STORAGE, AND HANDLING
Ship all doors in the manufacturer's undamaged individual cartons, securely bundled and wrapped with moisture-resistant covers and stored in accordance with the manufacturer's printed instructions in a dry, clean, and ventilated area.
Deliver and store wood doors in the building following the installation of concrete, terrazzo, plaster, or other wet materials, and only after the building has dried out and has a roof.
Store all materials on planks in a dry location. Store doors and frames vertically with minimum 1/2" airspace between. Store doors on the edge to eliminate any potential damage to the door bottom seal. Cover all material to protect from damage but in a manner to allow proper circulation.
Maintain relative humidity in the building between 30 and 65 percent.
Maintain the ambient temperature at 60 degrees F minimum at the time of installation of wood doors.
Perform final adjustment of seals when temperatures and humidity conditions replicate the interior conditions that will exist when the building is occupied.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide sound retardant door assemblies of the thickness, width, and height indicated, complete with perimeter seals, seal housings, gasketing, automatic door bottoms, thresholds, door frames, and astragals as required to conform to the specified STC per ASTM E90 and ASTM E1289.
Submit fabrication drawings for Hollow Metal Sound Retardant Doors, Wood Sound Retardant Doors, and Door Frames.
Submit certificates showing conformance with the referenced standards in this section, and manufacturer's catalog data including STC ratings and UL fire rating, where applicable, for the following items: Hollow metal sound retardant doors; wood sound retardant doors; door frames; door hardware;
vision panels; intumescent seals and gasketing; thresholds; and astragals.
Provide assemblies that are complete with metal frame, wood door(s), sealing system, and Cam-lift hinges (when required). If vision lights are specified for doors, provide metal loose stops and field install glass and glazing when shipped separately.
2.1.1 Design Requirements
2.1.1.1 Door Design
Provide sound Retardant Wood Swinging Doors that are a 1-3/4-inch thickness construction with sizes as indicated on drawings. No visible seams are permitted on door faces. Provide face gauges, internal sound retardant core and perimeter door edge construction per manufacturer's standard for the specified STC rating. No lead or asbestos is permitted in door construction to achieve STC performance. Provide face veneer species cut and color as selected from manufacturer's full range of available colors and patterns. No lead or asbestos is permitted in door construction to
SECTION 08 34 73 Page 4 achieve performance requirements.
2.1.1.2 Frame Design
Provide sound Retardant Metal Frames conforming to ASTM A1008/A1008M, not less than 0.0747-inch thick, and free from pitting, scale, stretcher strains, fluting, and surface defects with integral trim and shipped with temporary spreader. Knockdown frames are not acceptable.
Provide frames with 2-inch faces, profiles and dimensions as indicated, with mitered reinforced corners, welded the full depth of frame and trim, with exposed surfaces ground smooth and flush. Close contact edges to hairline joints.
2.1.2 Performance Requirements
2.1.2.1 STC (Sound Transmission Classification) Rating
Provide doors with an STC per the door schedule.
2.2 FABRICATION
Provide doors that are minimum 16 gauge, 1-3/4-inch thick with welded, seamless construction. No visible joints are permitted on the exposed faces or edges. Join door skins at vertical edges by continuous welds, ground and dressed smooth to provide a flush finish. Reinforce top and bottom with 16 gauge continuous inverted steel channels spot welded to both faces. Finish both top and bottom to provide a smooth flush condition.
Bevel both vertical edges 1/8-inch in 2-inches.
Clean and sand to smooth finish all doors to remove handling and storage marks, raised grain, minor surface marks and abrasions which are to receive a job site finish.
2.2.1 Hollow Metal Sound Retardant Doors
Conform to ASTM A1008/A1008M for door construction utilizing steel facing sheets. Conform stretcher level flatness to ASTM A568/A568M; not less than 0.0598-inch thick; free from pitting, scale, and surface defects; separated by a core construction designed to meet the required STC; and tested and rated in accordance with ASTM E90.
Provide doors that have flush seamless face sheets and vertical edges, with continuous welded and smooth joints. Provide edges that are flush or rabbeted as required for perimeter seals.
Provide door surfaces that are visually flat and free from warp, waviness, and other surface irregularities and defects. Maximum allowable warp or twist-can not exceed 1/8-inch when measured with a 7-foot straightedge along the diagonal and not exceed 1/16-inch when measured with a 7-foot straightedge in the width or in any position along the length of the door.
Provide hardware reinforcement that is steel drilled, tapped to template requirements and welded in place. Provide minimum thicknesses as follows:
a.…
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