Attachment 14_10 21 13_revised 25 NOV 2020_toilet compartment.pdf
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- Attached to
- Cyber Operations Facility
- Solicitation number
- W9123621B2013
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This document contains specifications for toilet compartments to be installed as part of a Cyber Operations Facility project for the Department of the Army Corps of Engineers Engineering District Norfolk. The specifications cover materials, construction requirements, finishes, and installation instructions for solid phenolic toilet partitions and urinal screens. Pilasters, panels, and doors must be constructed of solid phenolic with multiple resin-impregnated kraft sheets fused under high pressure. Partitions and screens must meet emissions requirements of the California Standard Method for Testing Volatile Organic Emissions. Finishes must be color through the core and resistant to water, graffiti, stains, and chemicals. Hardware is also specified including wall brackets, hinges, latches, and coat hooks. Installation details are provided for floor-anchored partitions.
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185th CYBER OPS FACILITY W91236-17-D-0001
JOINT BASE LANGLEY-EUSTIS, VA
SECTION 10 21 13
TOILET COMPARTMENTS
08/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM A123 (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A167 (2011) Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip
ASTM A336 (2018) Standard Specification for Alloy Steel Forgings for Pressure and High-Temperature Parts
ASTM A385 (2017) Standard Practice for Providing High-Quality Zinc Coatings (Hot-Dip)
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM B36 (2013) Standard Specification for Brass Plate, Sheet, Strip, and Rolled Bar
ASTM B86 (2013) Standard Specification for Zinc and Zinc-Aluminum (ZA) Alloy Foundry and Die Castings
ASTM D7611 (2013; E 2014) Standard Practice for Coding Plastic Manufactured Articles for Resin Identification
CALIFORNIA DEPARTMENT OF PUBLIC HEALTH (CDPH)
CDPH SECTION 01350 (2010; Version 1.1) Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources using Environmental Chambers
INTERNATIONAL CODE COUNCIL (ICC)
ICC A117.1 COMM (2017) Standard And Commentary Accessible and Usable Buildings and Facilities
SECTION 10 21 13 PAGE 1 RTA Submittal Amendment 001
SCIENTIFIC CERTIFICATION SYSTEMS (SCS)
SCS SCS Global Services (SCS) Indoor Advantage
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
CID A-A-60003 (Basic) Partitions, Toilet, Complete
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
36 CFR 1191 Americans with Disabilities Act (ADA) Accessibility Guidelines for Buildings and Facilities; Architectural Barriers Act (ABA) Accessibility Guidelines
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Fabrication Drawings
Installation Drawings ; G
SD-03 Product Data
Cleaning and Maintenance Instructions
Colors And Finishes
Anchoring Devices and Fasteners
Hardware and Fittings
Brackets
Door Hardware
Toilet Enclosures
Urinal Screens
Pilaster Shoes
Finishes ; G
SD-04 Samples
Colors and Finishes ; G
Hardware and Fittings
Anchoring Devices and Fasteners
SECTION 10 21 13 PAGE 2 RTA Submittal
SD-07 Certificates
Warranty
SD-10 Operation and Maintenance Data
Plastic Identification ; G
SD-11 Closeout Submittals
1.3 CERTIFICATIONS
1.3.1 Indoor Air Quality
1.3.1.1 Solid Phenolic Products
Provide products certified to meet indoor air quality requirements by SCS Global Services Indoor Advantage Gold or provide certification or validation by other third-party program that products meet the requirements of this Section. Provide current product certification documentation from certification body. When product does not have certification, provide validation that product meets the indoor air quality product requirements cited herein.
1.4 REGULATORY REQUIREMENTS
Conform to ICC A117.1 COMM code for access for the handicapped operation of toilet compartment door and hardware.
1.5 DELIVERY, STORAGE, AND HANDLING
Deliver materials in the manufacturer's original unopened packages with the brand, item identification, and project reference clearly marked.
Store components in a dry location that is adequately ventilated; free from dust, water, other contaminants, and damage during delivery, storage, and construction.
1.6 WARRANTY
Provide certification or warranties that toilet partitions will be free of defects in materials, fabrication, finish, and installation and will remain so for a period of not less than 10 years after completion.
PART 2 PRODUCTS
2.1 SYSTEM REQUIREMENTS
Provide a complete and usable toilet partition system, including toilet enclosures, room entrance screens, urinal screens, system of panels, hardware, and support components. Furnish the partition system from a single manufacturer, with a standard product as shown in the most recent catalog data. Submit Fabrication Drawings for metal toilet partitions and urinal screens consisting of fabrication and assembly details to be performed in the factory. Submit manufacturer's Cleaning and Maintenance Instructions with Fabrication Drawings for review.
2.1.1 Plastic Identification
Verify that plastic products to be incorporated into the project are
SECTION 10 21 13 PAGE 3 RTA Submittal labeled in accordance with ASTM D7611. Where products are not labeled, provide product data indicating polymeric information in the Operation and Maintenance Manual.
Type 7 Other. Solid phenolic with multiple resin-impregnated kraft sheets fused at high temperature and pressure.
2.2 MATERIALS
2.2.1 Anchoring Devices and Fasteners
Provide steel anchoring devices and fasteners hot-dipped galvanized after fabrication, in conformance with ASTM A385 and ASTM A123. Conceal all galvanized anchoring devices.
2.2.2 Brackets
Wall brackets must be two-ear panel brackets, T-style, 1-inch stock.
Provide stirrup style panel-to-pilaster brackets.
2.2.3 Hardware and Fittings
2.2.3.1 General Requirements
Conform hardware for the toilet partition system to CID A-A-60003 for the specified type and style of partitions. Provide hardware finish highly resistant to alkalis, urine, and other common toilet room acids. Comply latching devices and hinges for handicap compartments with 36 CFR 1191 ;
provide stainless steel devices and hinges with door latches that operate without either tight grasping or twisting of the wrist of the operator.
Submit three samples of each item, including anchoring devices and fasteners. Approved hardware samples may be installed in the work if properly identified.
Material Conformance Standard
Cold-rolled sheet steel ASTM A336, commercial quality
Zinc-base alloy ASTM B86, Alloy AC41-A
Brass ASTM B36, Alloy C26800
Aluminum ASTM B221
Corrosion-resistant steel ASTM A167, Type 304
2.2.3.2 Finishes
a. Corrosion-resistant steel must have a No. 4 finish.
b. Exposed fasteners must match the hardware and fittings.
SECTION 10 21 13 PAGE 4 RTA Submittal
2.2.4 Door Hardware
2.2.4.1 Hinges
Hinges must be adjustable to hold in-swinging doors open at any angle up to 90 degrees and outswinging doors to 10 degrees. Provide self-lubricating hinges with the indicated swing. Hinges must be the surface-mounted type. have the following type of return movement:
Heavy-duty diecast (vault) zamac hinge shall have gravity-acting cams and are fabricated from die cast aluminum alloy with brushed finish wrapped around flanges.
2.2.4.2 Latch and Pull
Latch and pull must be a combination rubber-faced door strike and keeper equipped with emergency access.
2.2.4.3 Coat Hooks
Coat hooks must be combination units with hooks and rubber tipped pins.
2.3 PARTITION PANELS AND DOORS
Doors shall be constructed of 3/4" solid phenolic with multiple resin-impregnated kraft sheets.
Panels shall be constructed of 1/2" solid phenolic with multiple resin-impregnated kraft sheets.
Provide solid phenolic toilet partitions and urinal screens to meet the emissions requirements of CDPH SECTION 01350 (use the office or classroom requirements, regardless of space type).
2.3.1 Toilet Enclosures
Provide and conform toilet enclosures to CID A-A-60003 , Type I, Style A, floor supported. Furnish length and height of toilet enclosures as shown. Provide a width as shown in section PARTITION PANELS AND DOORS.
Finish surface of panels must be solid phenolic, black core Finish 4 solid phenolic, color through the core Finish 4A; water resistant; graffiti resistant; non-absorbent. Reinforce panels indicated to receive toilet paper holders or grab bars for mounting of the items required. Provide grab bars to withstand a bending stress, shear stress, shear force, and a tensile force induced by 250 lbf . Grab bars must not rotate within their fittings.
2.3.2 Urinal Screens
Provide and conform urinal screens to CID A-A-60003 , Type III, Style A, floor supported. Provide finish for surface of screens as solid phenolic, color through the core Finish 4A; water resistant; graffiti resistant;
non-absorbent. Furnish width and height of urinal screens as shown.
Provide thickness as shown in section PARTITION PANELS AND DOORS. Secure wall hung urinal screens with a minimum of three wall stirrup brackets.
Fabricate screens from the same types of panels and pilasters as the toilet partitions. Use corrosion-resistant stainless steel fittings and fasteners.
SECTION 10 21 13 PAGE 5 RTA Submittal
2.4 FLOOR-ANCHORED PARTITIONS
Pilasters shall be constructed of 3/4" solid phenolic with multiple resin-impregnated kraft sheets. Provide anchoring device at the bottom of the pilaster consisting of a steel bar not less than 1/2 by 7/8 inch welded to the reinforced face sheets and having not less than two 3/8 inch round anchorage devices for securing to the floor slab. Provide anchorage devices complete with threaded rods, expansion shields, lock washers, and leveling-adjustment nuts. Trim piece at the floor must be 3 inch high and fabricated from not less than 0.030 inch thick corrosion-resistant stainless steel.
2.5 PILASTER SHOES
Pilasters shall include a mounting system comprising a 3/8" x 3/4" stainless steel bar attached to the pilaster having 3/8" zinc plated steel bolts secured to nuts embedded within a contoured aperture transversely piercing the core at least 1" above the mounting end. Each mounting bar shall be secured to the building structure with 3/8" zinc plated steel studs.
2.6 HARDWARE
Provide hardware for the toilet partition system that conforms to CID A-A-60003 for the specified type and style of partitions. Provide hardware pre-drilled by manufacturer. Use a hardware finish that is highly resistant to alkalis, urine, and other common toilet room acids.
Hardware includes: stainless steel stirrup brackets, vault hinge, surface mount slide latch, trim shoe. Provide latching devices and hinges for handicap compartments complying with 36 CFR 1191 and stainless steel door latches that operate without either tight grasping or twisting of the wrist of the operator. Use stainless steel, tamper proof type screws and bolts. Wall mounting brackets must be continuous, full height, stainless steel, in accordance with toilet compartment manufacturer's instructions.
2.7 COLORS AND FINISHES
2.7.1 Colors
Provide manufacturer's standard color charts for color of finishes for toilet partition system components. Submit three samples showing a finished edge on two adjacent sides and core construction, each not less than 12-inch square
2.7.2 Finishes No.4 and No. 5
Provide solid plastic fabricated of solid phenolic core with multiple resin-impregnaed kraft sheets fused under high pressure rendering a single component section not less than one inch thick. Colors must extend throughout the panel thickness. Provide exposed finish surfaces: smooth, waterproof, non-absorbent, and resistant to staining and marking with pens, pencils, or other writing devices. Solid plastic partitions must not show any sign of deterioration when immersed in the following chemicals and maintained at a temperature of 80 degrees F for a minimum of 30 days:
SECTION 10 21 13 PAGE 6 RTA Submittal
Acetic Acid (80 percent) Hydrochloric Acid (40 percent)
Acetone Hydrogen Peroxide (30 percent)
Ammonia (liquid) Isopropyl Alcohol
Ammonia Phosphate Lactic Acid (25 percent)
Bleach (12 percent) Lime Sulfur
Borax Nicotine
Brine Potassium Bromide
Caustic Soda Soaps
Chlorine Water Sodium Bicarbonate
Citric Acid Trisodium Phosphate
Copper Chloride Urea; Urine
Core Oils Vinegar
PART 3 EXECUTION
3.1 PREPARATION
Take field measurements prior to the preparation of drawing and fabrication to ensure proper fits. Verify that field measurements, surfaces, substrates and conditions are as required, and ready to receive work. Verify correct spacing of plumbing fixtures. Verify correct location of built in framing, anchorage, and bracing. Report in writing to Contracting Officer prevailing conditions that will adversely affect satisfactory execution of the work of this section. Do not proceed with work until unsatisfactory conditions have been corrected.
3.2 INSTALLATION
Do not install items that show visual evidence of biological growth.
Install partitions rigid, straight, plumb, and level, with the panels centered between the fixtures. Provide a panel clearance of not more than 1/2 inch and 12 inches above the floor, and secure the panels to walls and pilasters with not less than two wall brackets attached near the top and bottom of the panel. Locate wall brackets so that holes for wall bolts occur in masonry or tile joints. Secure Panels to pilasters with brackets matching the wall brackets. Provide for adjustment due to minor floor variations. Locate head rail joints at pilaster center lines. Install adjacent components for consistency of line and plane. Equip each door with hinges, one door latch, and one coat hook and bumper. Align hardware to uniform clearance at vertical edges of doors.
a. Secure panels to hollow plastered walls with toggle bolts using not less than 1/4-20 screws of the length required for the wall thickness. Toggle bolts must have a load-carrying strength of not less than 600 pounds per anchor.
SECTION 10 21 13 PAGE 7 RTA Submittal
b. Secure panels to ceramic tile on hollow plastered walls or hollow concrete-masonry walls with toggle bolts using not less than 1/4-20 screws of the length required for the wall thickness. Toggle bolts must have a load-carrying strength of not less than 600 pounds per anchor.
c. Submit Installation Drawings for solid phenolic core toilet partitions and urinal screens showing plans, elevations, details of construction, hardware, reinforcing and blocking, fittings, mountings and escutcheons. Indicate on drawings the type of partition, location, mounting height, cutouts, and reinforcement required for toilet-room accessories.
3.3 FLOOR-ANCHORED PARTITIONS
Secure pilasters to the floor with the anchorage device specified. Make all leveling devices readily accessible for leveling, plumbing, and tightening the installation. Level tops of doors with tops of pilasters when doors are in a closed position. Expansion shields must have a minimum 2-inch penetration into the concrete slab.
3.4 FINAL ADJUSTMENT
After completion of the installation, make final adjustments to the pilaster-leveling devices, door hardware, and other working parts of the partition assembly. Doors must have a uniform vertical edge clearance of approximately 3/16 inch and must rest open at approximately 30 degrees when unlatched.
3.5 CLEANING
Clean all surfaces of the work, and adjacent surfaces soiled as a result of the work, in an approved manner compliant with the manufacturer's recommended cleaning and protection from damage procedures until accepted. Remove all equipment, tools, surplus materials, and work debris from the site.
-- End of Section --
SECTION 10 21 13 PAGE 8 RTA Submittal
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