Attachment 12_08 14 00_revised 25 NOV 2020_wood doors.pdf
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- Attached to
- Cyber Operations Facility
- Solicitation number
- W9123621B2013
About this file
This document contains specifications for wood doors required for a federal construction project. The solicitation is for a Cyber Operations Facility and seeks wood doors that meet standards for materials, fire resistance, sound transmission, and sustainability certification. Door requirements include flush wood doors with agrifiber or particleboard cores containing minimum recycled content. Acoustical doors must achieve a Sound Transmission Class rating of 35. Composite fire doors must have appropriate fire resistance ratings and labeling. Doors must be certified as sustainably harvested and use adhesives with low formaldehyde emissions.
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185th CYBER OPS FACILITY W91236-17-D-0001
JOINT BASE LANGLEY-EUSTIS, VA
SECTION 08 14 00
WOOD DOORS
08/16
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM E2226 (2015a) Standard Practice for Application of Hose Stream
ASTM E90 (2009) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements
CALIFORNIA AIR RESOURCES BOARD (CARB)
CARB 93120 (2007) Airborne Toxic Control Measure (ATCM) to Reduce Formaldehyde Emissions from Composite Wood Products
FOREST STEWARDSHIP COUNCIL (FSC)
FSC STD 01 001 (2015) Principles and Criteria for Forest Stewardship
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 105 (2016; TIA 16-1) Standard for Smoke Door Assemblies and Other Opening Protectives
NFPA 252 (2017) Standard Methods of Fire Tests of Door Assemblies
NFPA 80 (2016; TIA 16-1) Standard for Fire Doors and Other Opening Protectives
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
40 CFR 770 Formaldehyde Standards for Composite Wood Products
UNDERWRITERS LABORATORIES (UL)
UL 10B (2008; Reprint Feb 2015) Fire Tests of Door Assemblies
WINDOW AND DOOR MANUFACTURERS ASSOCIATION (WDMA)
ANSI/WDMA I.S.1A (2013) Interior Architectural Wood Flush
SECTION 08 14 00 PAGE 1 RTA Submittal Amendment 001
Doors
ANSI/WDMA I.S.6A (2013) Interior Architectural Stile and Rail Doors
WOODWORK INSTITUTE (WI)
NAAWS 3.1 (2017; 2018 Errata Edition) North American Architectural Woodwork Standards
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-02 Shop Drawings
Doors ; G
Submit drawings or catalog data showing each type of door unit ;
include descriptive data of head and jamb weatherstripping with installation instructions. Indicate within drawings and data the door types and construction, sizes, thickness, methods of assembly, and glazing,.
SD-03 Product Data
Doors ; G
Recycled Content for Door Cores ; S
Accessories
Sample Warranty
Sound Transmission Class Rating ; G
Fire Resistance Rating ; G
SD-04 Samples
Doors
Prior to the delivery of wood doors, submit a sample section of each type of door which shows the stile, rail, veneer, finish, and core construction.
Submit a minimum of three color selection samples , minimum 3 by 5 inches in size representing wood stain for selection by the Contracting Officer.
SD-06 Test Reports
Cycle-Slam
SECTION 08 14 00 PAGE 2 RTA Submittal
Hinge Loading Resistance
Submit cycle-slam test report for doors tested in accordance with ANSI/WDMA I.S.1A , and hinge loading resistance test report for doors tested in accordance with ANSI/WDMA I.S.6A .
SD-07 Certificates
Certificates of Grade
Certified Sustainably Harvested Flush Wood Doors ; S
Indoor Air Quality for Particleboard and Agrifiber Door Cores : S
SD-11 Closeout Submittals
Warranty
1.3 CERTIFICATIONS
1.3.1 Certified Wood Grades
Provide certificates of grade from the grading agency on, acoustical doors, and fire doors.
1.3.2 Certified Sustainably Harvested Wood
Provide wood certified as sustainably harvested by FSC STD 01 001 .
Provide a letter of Certification of Sustainably Harvested Wood signed by the wood supplier. Identify certifying organization and their third party program name and indicate compliance with chain-of-custody program requirements. Submit sustainable wood certification data; identify each certified product on a line item basis. Submit copies of invoices bearing certification numbers.
1.3.3 Indoor Air Quality Certification
1.3.3.1 Composite Wood, Wood Structural Panel and Agrifiber Products
For purposes of this specification, composite wood and agrifiber products include particleboard, medium density fiberboard (MDF), wheatboard, strawboard, panel substrates, and door cores. Provide products certified to meet requirements of both 40 CFR 770 and CARB 93120 . Provide current product certification documentation from certification body.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver doors to the site in an undamaged condition and protect against damage and dampness. Stack doors flat under cover. Support on blocking, a minimum of 4 inch thick, located at each end and at the midpoint of the door. Store doors in a well-ventilated building so that they will not be exposed to excessive moisture, heat, dryness, direct sunlight, or extreme changes of temperature and humidity. Do not store in a building under construction until concrete, masonry work, and plaster are dry. Replace defective or damaged doors with new ones.
1.5 WARRANTY
Warrant doors free of defects as set forth in the door manufacturer's
SECTION 08 14 00 PAGE 3 RTA Submittal standard door warranty.
PART 2 PRODUCTS
2.1 DOORS
Provide doors of the types, sizes, and designs specified free of urea-formaldehyde resins.
2.1.1 Flush Doors
Conform to ANSI/WDMA I.S.1A for flush doors. Provide hollow core doors with lock blocks and 1 inch minimum thickness hinge stile. Hardwood stile edge bands of doors receives a natural finish, compatible with face veneer. Provide mill option for stile edge of doors scheduled to be painted. No visible finger joints will be accepted in stile edge bands.
When used, locate finger-joints under hardware. Provide certified sustainably harvested flush wood doors .
2.1.1.1 Interior Flush Doors
Provide agrifiber core, Type II flush doors conforming to ANSI/WDMA I.S.1A with faces of premium grade White Maple, Plain Sliced premiumgrade natural red rotary cut . Door cores must have a minimum recycled content of 45 percent. Provide data identifying percentage of recycled content for door cores . Products must contain no added urea-formaldehyde resins. Provide certification of indoor air quality for particleboard and agrifiber door cores .
2.1.2 Acoustical Doors
ANSI/WDMA I.S.1A , solid core, constructed to provide Sound Transmission Class rating of 35 unless otherwise indicated on drawings when tested in accordance with ASTM E90. Reference Door Schedule.
2.1.3 Composite-Type Fire Doors
Provide doors specified or indicated to have a fire resistance rating conforming to the requirements of UL 10B , ASTM E2226, or NFPA 252 for the class of door indicated. Affix a permanent metal label with raised or incised markings indicating testing agency's name and approved hourly fire rating to hinge edge of each door.
2.2 ACCESSORIES
2.2.1 Door Louvers
Where louvers for wood doors are indicated, fabricate from wood and of sizes indicated. Provide louvers with a minimum of 35 percent free air.
Equip louvers with sightproof inverted vee slat type. Mount louvers in the door with wood lip moldings.
2.2.2 Door Light Openings
Provide glazed openings with the manufacturer's standard wood moldings.
Provide moldings for doors to receive natural finish of the same wood species and color as the wood face veneers. Provide moldings on the exterior doors with sloped surfaces. Lip type moldings for flush doors.
SECTION 08 14 00 PAGE 4 RTA Submittal
2.2.3 Additional Hardware Reinforcement
Provide the minimum lock blocks to secure the specified hardware. The measurement of top, bottom, and intermediate rail blocks are a minimum 125 mm 5 inch by full core width. Comply with the manufacturer's labeling requirements for reinforcement blocking, but not mineral material similar to the core.
2.3 FABRICATION
2.3.1 Marking
Stamp each door with a brand, stamp, or other identifying mark indicating quality and construction of the door.
2.3.2 Quality and Construction
Identify the standard on which the construction of the door was based.
2.3.3 Adhesives and Bonds
ANSI/WDMA I.S.1A . Use Type II bond for interior doors. Provide a nonstaining adhesive on doors with a natural finish.
2.3.4 Prefitting
Provide factory prefinished finished and factory prefitted doors for the specified hardware, door frame and door-swing indicated. Machine and size doors at the factory by the door manufacturer in accordance with the standards under which the doors are produced and manufactured. The work includes sizing, beveling edges, mortising, and drilling for hardware and providing necessary beaded openings for glass and louvers. Provide the door manufacturer with the necessary hardware samples, and frame and hardware schedules to coordinate the work.
2.3.5 Finishes
2.3.5.1 Factory Finish
Provide doors finished at the factory by the door manufacturer as follows: WDMA System TR-8 (UV cured acrylated polyester/urethane) or TR-2 (catalyzed lacquer) or TR-4 (conversion varnish) factory finish systems that utilize water-based stains and finishes with ultraviolet UV protection. The coating is NAAWS 3.1 premium, medium rubbed sheen, open grain effect. Use stain when required to produce the finish specified for color. Seal edges, cutouts, trim, and wood accessories, and apply two coats of finish compatible with the door face finish. Touch-up finishes that are scratched or marred, or where exposed fastener holes are filled, in accordance with the door manufacturer's instructions. Match color and sheen of factory finish using materials compatible for field application.
2.4 SOURCE QUALITY CONTROL
Meet or exceed the following minimum performance criteria of stiles of "C" label fire doors utilizing standard mortise leaf hinges:
a. Cycle-slam : Heavy Duty Doors: 500,000 cycles with no loose hinge screws or other visible signs of failure when tested in accordance with the requirements of ANSI/WDMA I.S.1A .
SECTION 08 14 00 PAGE 5 RTA Submittal
b. Hinge loading resistance : Averages of ten test samples not less than Heavy Duty doors: 475 pounds force when tested for direct screw withdrawal in accordance with ANSI/WDMA I.S.6A using a No. 12, 1-1/4 inch long, steel, fully threaded wood screw. Drill 5/32 inch pilot hole, use 1-1/2 inch opening around screw for bearing surface, and engage screw full, except for last 1/8 inch . Do not use a steel plate to reinforce screw area.
PART 3 EXECUTION
3.1 INSTALLATION
Do not install building construction materials that show visual evidence of biological growth.
Fit, trim, and hang doors with a 1/16 inch minimum, 1/8 inch maximum clearance at sides and top, and a 3/16 inch minimum, 1/4 inch maximum clearance over thresholds. Provide 3/8 inch minimum, 7/16 inch maximum clearance at bottom where no threshold occurs. Bevel edges of doors at the rate of 1/8 inch in 2 inch . Door warp must not exceed 1/4 inch when measured in accordance with ANSI/WDMA I.S.1A .
3.1.1 Fire and Smoke Doors
Install fire doors in accordance with NFPA 80 . Where smoke door is indicated, install smoke doors in accordance with NFPA 105 . Do not paint over labels.
-- End of Section --
SECTION 08 14 00 PAGE 6 RTA Submittal
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