Unit_5_Spring_2025_Outage_Contractor_Services_(Addendum_#6_Revision).pdf
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- Attached to
- Unit 5 Spring 2025 Outage Contractor Services
- Solicitation number
- 2025-RFP-002
- Issued by
- Sangamon County, Florida
About this file
This document is a Request for Proposal (RFP) No. 2025-RFP-002 issued by the City of Lakeland for Unit 5 Spring 2025 Outage Contractor Services at the McIntosh Power Plant in Lakeland, Florida. The solicitation seeks well-qualified and experienced Boiler and Heat Recovery Steam Generator (HRSG) contractors to perform various scopes of work during the Unit No. 5 Spring Outage, scheduled from February 22nd to May 5th, 2025. The RFP requires bidders to demonstrate expertise in code welding of thin-wall HRSG tubes and heavy wall P91 piping, with a mandatory pre-proposal meeting on January 15, 2025, at the McIntosh Power Plant. Proposals are due electronically by January 29, 2025, at 3:00 pm, with a 60-day validity period.
The project involves comprehensive HRSG maintenance and repair services, including high-pressure desuperheater spray liner replacement, floor liner replacements, expansion joint flow liner installations, and various other technical interventions. The evaluation will be points-based, with 25% allocated to company experience, 25% to key personnel experience, 25% to fee proposal, 15% to company Experience Modification Rates (EMRs), and 10% to professional contacts. The City of Lakeland will require extensive documentation, including safety plans, insurance certificates, and compliance with process safety management standards. A $100,000 contingency line item is included for outage discovery work, and the contractor will be expected to provide comprehensive reporting, including traveler documentation, welding procedure specifications, and non-destructive examination reports.
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REQUEST FOR PROPOSAL
2025-RFP-002
UNIT 5 SPRING 2025 OUTAGE CONTRACTOR SERVICES
City of Lakeland
1140 E. Parker Street
Lakeland, FL 33801
RELEASE DATE: January 8, 2025
DEADLINE FOR QUESTIONS: January 22, 2025
RESPONSE DEADLINE: January 29, 2025, 3:00 pm
RESPONSES MUST BE SUBMITTED ELECTRONICALLY TO:
https://secure.procurenow.com/portal/lakelandgov https://secure.procurenow.com/portal/%7bproject.government.code%7d
City of Lakeland
Unit 5 Spring 2025 Outage Contractor Services
I. NOTICE
II. INTRODUCTION
III. SCOPE OF WORK
IV. SELECTION CRITERIA
V. INSURANCE AND SAFETY REQUIREMENTS
VI. SPECIFICATION OF SAFETY AND OCCUPATIONAL HEALTH
VII. VENDOR QUESTIONNAIRE
Attachments:
A - Indemnification 2025 Contractor
B - ATTACH 04_25-1300-4006_NE_HRSG Plan View
C - ATTACH 21_2020031140-GA-007_10-HPDSHSPOOL
D - ATTACH 22_2020031140-GA-100_10-HPDSHSPOOL
E - ATTACH 10_25-1300-4072_NE_Field Corner Angles
F - 2025-RFP-002 Mandatory Pre-Bid Attendance List
G - PSM - Contractor Annual Audit Form
H - ATTACH 12_25-1300-4099 NE_ Reheater #1 & HPSH #1 Floor Panel COLS 6 to 7
I - ATTACH 03_25-1300-4005_NE_HRSG Elevation View Right Side
J - ATTACH 11_25-1300-4087 NE_HP EVAP Casing Assembly Diagram COL 7 to 8
K - ATTACH 16_25-1313-4120_NORFLEX_Stack Inlet EJ
L - ATTACH 07_25-1300-4064_NE_Plan View
M - ATTACH 13_25-1300-4100 NE_HP Evaporator Floor Panel COLS 7 to 8
N - ATTACH 05_25-1300-4027_NE_Wall Field Seam Liners
Request For Proposal #2025-RFP-002 Title: Unit 5 Spring 2025 Outage Contractor Services
O - ATTACH 18_25-1317-5059_NE_INTERCONNECT_PIPING_SH 1
P - ATTACH 19_25-1317-5060_NE_INTERCONNECT_PIPING_SH 2
Q - ATTACH 01_25-1300-4002 - HRSG General Arrangement Right side
R - ATTACH 05_2024-REQ-343_Break out pricing
S - ATTACH 23_Bundle Layout Elevation View_Color
T - ATTACH 08_25-1300-4068_NE_Floor Liner Layout
U - ATTACH 20_997000 SH_E1_NEPIPINGDATA
V - ATTACH 14_25-1300-5031 NE_Nozzle Penetrations_COLS 5 to 8 and 11 to 14
W - ATTACH 02_25-1300-4003 - HRSG General Arrangement Left Side
X - ATTACH 17_25-1313-4121_NORFLEX_HRSG Outlet EJ
Y - ATTACH 24_Bundle Layout Plan View_Color
Z - ATTACH 15_25-1301-4022_HP Remote Steam Drum Internal Davit and Details
AA - ATTACH 06_25-1300-4028_NE_Floor Field Seam Liners
BB - ATTACH 09_25-1300-4069_NE_Field Joint Details at Floor
CC - City of Lakeland Terms - 2024
DD - ATTACH 26_25-1300-4080_Fabric Expansion Belt for 10 inch nozzle
EE - ATTACH 27_25-1300-4081 Fabric Expansion Belt for 14 inch Nozzle
FF - ATTACH 28_997002-CA-11_Fabric Expansion Belt for 12 Inch Nozzle and
997002-CA-012_PAcking Gland for 16 inch Nozzle
GG - ATTACH 29_997003-CB-013_Reheater 2 Front Lower Gas Baffles
HH - ATTACH 30_997003-CB-014_HP Superheater 3 Middle Lower Gas Baffles
II - ATTACH 31_997003-CB-015_HP Superheater 2 Back Lower Gas Baffles
1. NOTICE
Unit 5 Spring 2025 Outage Contractor Services
FOR THE CITY OF LAKELAND
Wednesday, January 8, 2025
RFP No.2025-RFP-002
Sealed proposals will be received electronically by the Purchasing Manager via OpenGov, the City’s e-
Procurement Portal (“Portal”), until 3:00 pm – Wednesday, January 29, 2025. Proposals received after this specified time and date will not be considered. The sealed proposals will be publicly opened and read aloud on the same date and time in the office of the Purchasing Manager for the following:
RFP Documents may be accessed by visiting our Website athttps://procurement.opengov.com/portal/lakelandgov or by contacting the City of Lakeland
Purchasing Division @ (863) 834-6780.RFP Documents are Required for Submittal. Respondents are required to submit their response through the Portal. Respondents shall sign up on the Portal if an account does not exist.
THE CITY OF LAKELAND IS SOLICITING SEALED PROPOSALS FROM QUALIFIED VENDORS TO
PROVIDE:Unit 5 Spring 2025 Outage Contractor Services.
THE PROPOSALS SUBMITTED SHALL BE IN COMPLETE ACCORDANCE WITH, WITHOUT LIMITATION, THIS REQUEST FOR PROPOSAL, THE ATTACHED CITY OF LAKELAND SPECIFICATIONS, ALL CODES AND
REQUIREMENTS REFERENCED THEREIN.
All Questions regarding this request for proposals shall be in writing and submitted electronically via the
Portal through the Question and Answer tab before 5:00 pm on Wednesday, January 22, 2025.
Responses will be released on the Question and Answer Tab.
1.1. CLARIFICATION AND/OR EXCEPTIONS OF DOCUMENTATION
Bidders requiring clarification or having a dispute with these documents must advise the City Purchasing
Division of the nature of the required clarification or basis of the dispute, in writing, no later than 5:00 pm on Wednesday, January 22, 2025 via the Portal's Question and Answer tab. If no written contact has been made by this specified date, the Bidder waives the right to any future consideration and accepts the documents as published and/or revised by the City. Additionally, submitting a signed bid shall be construed as a total compliance statement. Note: Any use of brand names (manufacturer) in this invitation and specification is for Bidder convenience only and shall not limit this offering. Equal or better equipment and alternate bids may be given consideration.
https://procurement.opengov.com/portal/lakelandgov
1.2. FLORIDA PUBLIC RECORDS LAW
Respondent’s submittal information shall be subject to Chapter 119, Florida Statutes, generally known as the “Florida Public Records Law.” This statute provides that all documents, papers, records and similar material produced or received by an agency or political subdivision of the State are subject to public inspection and review under reasonable conditions and at reasonable times. Accordingly, unless specifically exempted by law, all bids and materials received with bids, marketing information, quotations, proposals, specifications, correspondence, forms, contracts, bonds, financial statements, prospectus, corporate resumes, product summaries, lab reports, inspection and test reports and any other such material will be considered a matter of public record. The City and its staff cannot regard any document, information or data as proprietary or confidential unless so advised by the City Attorney.
Additionally, should a Contractor enter into an Agreement with the City, the Contractor shall comply with Florida Statute Chapter 119, the Florida Public Records Act as it relates to records kept and maintained by Contractor in performance of services pursuant to this Agreement. In accordance with
Florida Statute §119.0701, the Contractor shall keep and maintain public records required by the City in performance of services pursuant to the contract. Upon request from the City’s custodian of public records, Contractor shall provide the City with a copy of the requested records or allow the records to be inspected or copied within a reasonable time at a cost that does not exceed the cost provided pursuant to Florida Statute Chapter 119 or as otherwise provided by law. Contractor shall ensure that public records that are exempt or confidential and exempt from public records disclosure requirements are not disclosed except as authorized by law for the duration of the contract term and following completion of the contract if the Contractor does not transfer the records to the City. Contractor shall, upon completion of the contract, transfer, at no cost, to the City all public records in possession of the
Contractor or keep and maintain public records required by the City to perform services pursuant to the contract. If the Contractor transfers all public records to the City upon completion of the contract, the
Contractor shall destroy any duplicate public records that are exempt or confidential and exempt from public records disclosure requirements. If the Contractor keeps and maintains public records upon completion of the contract, the Contractor shall meet all applicable requirements for retaining public records. All records stored electronically must be provided to the City, upon request from the City’s custodian of public records, in a format that is compatible with the information technology systems of the City.
1.3. EXPARTE COMMUNICATION
Please note that to insure the proper and fair evaluation of a proposal the City of Lakeland prohibits exparte communication (i.e., unsolicited) initiated by the Respondent to the City Official or Employee evaluating or considering the proposals prior to the time a bid decision has been made. Communication between Respondent and the City will be initiated by the appropriate City Official or Employee in order to obtain information or clarification needed to develop a proper and accurate evaluation of the proposal. Exparte communication may be grounds for disqualifying the offending Respondent from consideration or award of the proposal, then in evaluation, or any future proposal.
1.4. INSURANCE AND SAFETY REQUIREMENTS
All insurance shall be secured from or countersigned by an agent or surety company recognized in good standing and authorized to do business in the State of Florida.
The Contractor shall, within ten (10) days of notification of award and prior to commencement of work, take out and maintain in full force and effect minimum insurance coverage as specified in the attached requirements. This insurance shall remain in force and effect throughout the duration of the contract.
A certificate of existing insurance coverage should be submitted with the proposal as proof of insurability. If the current coverage does not meet the RFP requirements, then the Respondent should request an affidavit of insurability from the Respondent’s insurance agent that certifies the requirements can and will be met. Failure to provide adequate insurance coverage may be cause for disqualification as non-responsive to the RFP requirements. The Contractor agrees to accept and abide by the City of Lakeland safety regulations in complete accordance with the attached requirements.
1.5. INDEMNIFICATION AGREEMENT
The Contractor agrees to indemnify and hold harmless the City of Lakeland in complete accordance with the attached requirements. This agreement shall be signed, notarized and returned with the RFP submittal. Failure to provide the Hold Harmless Indemnification Agreement may be cause for disqualification as non-responsive to the RFP requirements.
1.6. DRUG-FREE WORKPLACE CERTIFICATION
By submitting a proposal in response to this Request for Proposal, you are certifying that your company is a drug-free workplace in accordance with Florida Statute 287.087.
1.7. SUSPENSION AND DEBARMENT CERTIFICATION
By submitting a bid in response to this Invitation to Bid, you are certifying that your company, pursuant to 49 CFR Part 29: (1) is not presently suspended or debarred as, and/or listed on the U.S. General
Services Administration’s System for Award Management (SAM) as such; and (2) will at all times remain eligible to bid for and perform the services subject to the requirements set forth herein and other applicable laws. Bidder agrees that any contract awarded to Bidder will be subject to termination by the
City if Contractor or its subcontractors fail to comply or maintain such compliance.
1.8. PUBLIC ENTITY CRIMES
A person or affiliate who has been placed on the convicted vendor list following a conviction for a public entity crime may not submit a proposal on a contract to provide any goods or services to a public entity, may not submit a proposal on a contract with a public entity for the construction or repair of a public building or public work, may not submit proposals on leases of real property to a public entity, may not be awarded or perform work as a contractor, supplier, subcontractor, or consultant under a contract with any public entity, and may not transact business with any public entity in excess of the threshold amount provided in Section 287.017, for CATEGORY TWO for a period of 36 months from the date of being placed on the convicted vendor list.
1.9. CONFLICT OF INTEREST / STATEMENT OF NON-COLLUSION
The award hereunder is subject to Chapter 112, Florida Statutes. All respondents must disclose with their proposal the name of any officer, director, or agent who is also an employee of the City of
Lakeland. Further, all respondents must disclose the name of any City of Lakeland employee who owns, directly or indirectly, an interest of five percent (5%) or more of the respondent’s firm or any of its branches.
The respondent shall certify that he/she has not, either directly or indirectly, entered into any agreement, participated in any collusion, or otherwise taken any action in restraint of free competitive bidding in connection with the proposal and that the respondent is not financially interested in, or otherwise affiliated in a business way with any other respondent on the same land or improvements.
1.10. E-VERIFY CERTIFICATION
Vendor/Contractor shall utilize the U.S. Department of Homeland Security’s E-Verify system, in accordance with the terms governing use of the system, to confirm the employment eligibility of:
All persons employed by the Vendor/Contractor during the term of the Contract to perform employment duties within Florida; and
All persons, including subcontractors, assigned by the Vendor/Contractor to perform work pursuant to the Contract with the City.
1.11. VENDOR/CONTRACTOR CERTIFICATION REGARDING SCRUTINIZED
COMPANIES
Section 287.135, Florida Statutes, as may be amended, prohibits agencies or local government entities from contracting with companies for goods or services of $1,000,000.00 or more, that are on the
Scrutinized Companies with Activities in Sudan List, the Scrutinized Companies with Activities in the Iran
Petroleum Energy Sector List, the Scrutinized Companies that Boycott Israel List or is engaged in a boycott of Israel and that it does not have business operations with Cuba or Syria.
As the person authorized to submit responses/bids on behalf of respondent/bidder, I hereby certify that the company identified above in the section entitled “Respondent Vendor Name” is not listed on either the Scrutinized Companies with Activities in Sudan List or the Scrutinized Companies with Activities in the Iran Petroleum Energy Sector List, the Scrutinized Companies that Boycott Israel List. I further certify that the company is not engaged in a boycott of Israel or has business operations in Cuba or Syria. I understand that pursuant to section 287.135 , Florida Statutes, as may be amended, the submission of a false certification may subject company to civil penalties, attorney’s fees, and/or costs.
1.12. PROHIBITION AGAINST CONSIDERING SOCIAL, POLITICAL OR IDEOLOGICAL
INTERESTS IN GOVERNMENT CONTRACTING -- F.S. 287.05701
Bidders are hereby notified of the provisions of section 287.05701, Florida Statutes, as amended, that the City will not request documentation of or consider a Bidder's social, political, or ideological interests when determining if the Bidder is a responsible Bidder. Bidders are further notified that the City's governing body may not give preference to a Bidder based on the Bidder's social, political, or ideological interests.
1.13. ADDENDA
It is the Respondent’s responsibility to review all available project documents including Addenda, Notices and Questions & Answers prior to submitting a proposal. Respondent shall acknowledge all addenda electronically within their submission via the Portal.
The failure of a Respondent to submit acknowledgement of any addenda that affects the proposal price(s) may be considered an irregularity and may be cause for rejection of the proposal.
1.14. LOCAL VENDOR PREFERENCE
A copy of City’s Local Preference Policy, Ordinance No. 5912 dated January 3, 2022 is attached.
A Local Business shall be defined as a vendor, supplier or contractor that: (i) conducts business within the jurisdictional limits of Lakeland Electric’s service territory by providing goods, services or construction; (ii) maintains a physical business location within the jurisdictional limits of Lakeland
Electric’s service territory in an area legally zoned for conducting such business; (iii) conducts business on a daily basis from the local business location; (iv) has conducted business from such location for at least twelve (12) consecutive months prior to the due date for the applicable bid or proposal; and (v) provides a copy of its local business tax receipt, if located within the City of Lakeland, or a copy of its
Polk County local business tax receipt, if located outside of the City limits but within Lakeland Electric’s service territory.
1.15. BID PROTEST PROCEDURE
The City’s procedure on bid disputes is located in the City’s Purchasing Manual and can be found at https://www.lakelandgov.net/departments/purchasing/bid-dispute-policy.
1.16. TERMS AND CONDITIONS OF AGREEMENT
A copy of the agreement to be entered into with the successful Respondent is included with this RFP
Attached herein, should the City require such.
1.17. OPENGOV PROCUREMENT
The City of Lakeland uses OpenGov, the e-Procurement Portal (“Portal”), to administer the competitive solicitation process, including but not limited to soliciting quotes, sealed bids, proposals, and qualifications, issuing addenda, posting results and issuing notification of an intended decision. Bidders are strongly encouraged to familiarize themselves well in advance of their intention of submitting a proposal to ensure familiarity with the use of the Portal. The City shall not be responsible for a Bidder’s https://www.lakelandgov.net/departments/purchasing/bid-dispute-policy inability to submit a proposal by the end date and time for any reason, including issues arising from the use of the Portal.
1.18. RFP SUBMITTAL
Respondent shall complete all electronic sections of their response and submit a response before the due date and time identified in the Timeline of this solicitation. Electronic sections may comprise of but are not limited to Contact Information, Addenda Confirmation, Questionnaire, Pricing and Company
Profile.
The City of Lakeland at its sole discretion reserves the right to waive technicalities or irregularities, to reject any or all proposals, and/or to accept that proposal which is in the best interest of the City. The award of this proposal, if made, may be based on considerations other than total cost and may be awarded based on various considerations, including without limitation; Respondent’s experience and/or qualifications, past experience, administrative cost, standardization, technical evaluation and oral and/or written presentations as required. The City reserves the right to accept all or part, or to decline the whole, and to award this RFP to one (1) or more Respondents. There is no obligation to buy. The
RFP, if awarded, will be in the judgement of the City the most responsive to the City’s needs. The City of
Lakeland encourages the use of minority and women owned businesses as subcontractors or in joint venture arrangements.
City of Lakeland, Florida
2. INTRODUCTION
2.1. Summary
Lakeland Electric (OWNER) seeks well-qualified and experienced Boiler and HRSG contractors to perform various scopes of work as detailed below, as well as to retain the services of sub-contractors and a consultant where work requires. The work will take place during the Unit No. 5 Spring Outage, beginning on February 22nd, 2025, and ending on May 5th, 2025.
This solicitation is a Request for Proposal (RFP) in which the Bidder will provide detailed accounts of their experience as an industrial boiler contractor capable of performing code welds on thin-wall HRSG tubes and heavy wall P91 piping, as well as providing other measurable / verifiable criteria to be detailed in the sections below.
2.2. Background
The HRSG at McIntosh Unit 5 uses waste heat from a Siemens 501G combustion turbine to produce superheated, dry steam and supply that steam to a Siemens ST5 steam turbine. The HRSG is a Nooter-
Erikson steam generator, built in the year 2000 by Chanute. It is designed to produce 553,360 lbs/hr main-steam flow at 1,832 psig and 1041°F at the HP superheat outlet. The HRSG is a three-pressure system with a low-pressure (LP) drum, and intermediate pressure (IP) drum and a high pressure (HP) drum. Siemens performed a "Flex Fire" upgrade on the 501G CT in 2020, increasing mass flow and exhaust temperature through the HRSG.
Recent borescope inspections have revealed indications in one of the high-pressure desuperheater spray liner spool pieces. The replacement material is on-hand.
A number of penetration seals, both on the roof and in the HRSG floor have been replaced. We will require pricing from Bidders to replace a number of these during this Outage, based on thermal-scan results.
A portion of the Outage work will be performed on a labor and materials basis, and will be determined by inspection findings during the outage.
2.3. Contact Information
Todd Glidewell
Purchasing Agent
1140 East Parker Street
Lakeland, FL 33801
Email: todd.glidewell@lakelandgov.net
Phone: (863) 834-6780
Department:
LE - Production - MPP mailto:todd.glidewell@lakelandgov.net tel:(863)834-6780
2.4. Timeline
The City Commission may not approve this purchase, or may ask that the plan be modified in some respect. The City may opt to modify and/or terminate the project described within the RFP.
The suggested deployment schedule contained within this RFP is subject to change based on the City’s needs and/or final scoping of the project through the contract negotiation phase.
Estimated Schedule
RFP release January 8, 2025
Pre-Proposal Meeting (Mandatory) January 15, 2025, 1:00pm
Gate 8. First Quad Trailer (Admin Trailer) on the left after entry. McIntosh Power Plant. 3400 East
Lake Parker Dr., Lakeland, FL 33805.
RFP questions deadline January 22, 2025, 5:00pm
RFP proposal due date January 29, 2025, 3:00pm
3. SCOPE OF WORK
3.1. Safety
For all work scopes, the CONTRACTOR shall:
A. Provide OWNER'S representative with daily copies of Safety sign-in sheets and safety walkdown sheets (JSA, PTP, etc.), demonstrating that the planned activities of the day have been reviewed with the CONTRACTOR employees, including all reasonable awareness of other activities, site-specific safety hazards, job related safety hazards, and special circumstances requiring additional vigilance, all required PPE, and any other safety related topics to be addressed before the work begins for the day
B. Provide OWNER'S representative with daily copies of Employee attendance/sign-in sheets if not included in the above safety sign-in
C. If any special case emergency rules or regulations are in-place or implemented during the execution of the work, the CONTRACTOR will at minimum comply with the OWNER’S site-specific rules, where NOT prohibited by law
D. Submit their Confined Space Entry program procedures and permits for OWNER approval. To be approved by the OWNER, CONTRACTOR’S Confined Space Entry Program must be evaluated to be at least as comprehensive as OWNER’S Confined Space Entry Program
E. Adhere to OWNER'S hot-work program. CONTRACTOR hot-work areas are subject to inspection by OWNER'S staff at any time during the work durations and ALL documentation must be turned in according to OWNER'S HOT-WORK PROGRAM REQUIREMENTS
During the Outage all or any part of the worksite may be designated "Spotter Required" areas, in which all forklift, manlift, boom or crane truck, activity must be observed and supported by a competent
"spotter" who will remain visible to the equipment operator at all times, and remain able to communicate clearly with the equipment operator: Rule of thumb is 'if the equipment engine is running, spotter is required'
3.2. RFP Criteria
Bidders will be evaluated on a points-based system by a selection committee appointed by OWNER. The criteria to be scored are as follows:
A. Company Experience (25 points - 25% of Total)
1. Experience of the company in code welding of heavy-wall exotic steel (P91 & P22), thin-walled HRSG tubes, headers and all other manner of boiler pressure vessels, piping and tubing of any material, whether inside or outside of boiler casing
2. Contact information for reachable persons with knowledge of the project experience referenced in item A.1. Experience which cannot be verified cannot be scored
3. Minimum selection criteria are three (3) projects of similar size and scope as the scope herein, in the last five (5) years
B. Key Project Personnel Experience (25 points - 25% of Total)
1. Experience of Project lead or supervisor dedicated to this project
2. Experience of welders dedicated to this project (including current WPQRs)
C. Fee Proposal (25 points - 25% of total)
1. Respondents are are evaluated based on the proposed cost to complete the services in this
RFP: any omissions must be made explicit in the fee proposal
D. Company EMRs for the last three (3) calendar years (15 points - 15% of Total)
E. Professional Contacts (10 points - 10% of Total)
1. Three (3) professional references not related to the "Company Experience" requirement listed above - this can be subcontractors, consultants, engineers or customers
3.3. General Requirements
The CONTRACTOR shall perform all work and provide all services identified within this Specification as being the responsibility of the CONTRACTOR within the time frame requested. This is a “turnkey”
Project. The CONTRACTOR shall supply all supervision, tools, labor, scaffold, equipment, materials, expendables, etc., except those items specifically identified by the OWNER to be provided by the
OWNER. CONTRACTOR shall have full responsibility for retaining, supervising and scheduling the services of specialized subcontractors where such services are required for the completion of work scopes contained herein, including but not limited to Non-destructive testing services (MT, PT, UTPA, etc.);
machining services; penetration/gland seal manufacture/installation contractor.
To the extent applicable, CONTRACTOR shall:
A. Adhere to all site-specific and best practice safety rules and procedures for all aspects of this work scope
B. Provide for crane service as part of the firm price of the work scope to include operator and rigger/signalman
C. Provide the OWNER with a crane lift plan (hard copy and electronic), to include maximum weight crane pick with boom angle and ground bearing pressure under mats (<2,500 pounds per square foot). Critical lifts will be made explicit
D. Provide a complete R-1 Report of Repair, to include:
1. Traveler(s)
2. Welding Procedure Specifications (WPS)
3. Procedure Qualification Record (PQR)
4. Welder Performance Qualification Record (WPQR) specific to this work scope
5. Material Control Record
6. Non-Destructive Examination reports
E. Provide written QA/QC plan, and Certified Weld Inspector Certifications
F. Coordinate, schedule and provide for Authorized Inspector site visit(s)
G. Provide ASME BPVC (Boiler Pressure and Vessel Codes) for any pre-heat and post-weld heat treatment (PWHT) requirements. Heat Treatment Date is to be provided with the report
3.4. Consultant Hire
Bidder shall solicit the expertise and experience of TJR Technical Services of Secane Pennsylvania for
Technical Direction of this project for a duration not less than twenty (20) days and not to exceed thirty
(30) days. These services shall be billed to OWNER on a cost-plus basis.
3.5. Schedule
The scope of work identified in this specification is to be completed during the spring 2025 scheduled outage of Unit #5 at McIntosh Power Plant, scheduled to begin on February 22, 2025 and end on May 5, 2025.
A. CONTRACTOR shall not mobilize any equipment, office trailers, etc. to site before on March 10, B. Unit 5 is scheduled to come off-line at approximately 2300 hrs. Work inside the HRSG will be coordinated with interior HRSG cleaning activities
C. CONTRACTOR shall ensure all tools, and equipment are removed from the HRSG no later than
1500 hrs. on Friday April 25th, 2025.
3.6. Fixed Price Work
The below work scopes will be discussed in greater detail
CONTRACTOR will provide fixed pricing for:
A. Consultant hire
B. High Pressure desuperheater spray flow liner replacement
1. Inspect replacement liner spool piece
2. Remove existing desuperheater liner spool piece
3. Install replacement spool piece in strict accordance with material welding, pre-heat, PWHT and QA/QC requirements
4. Provide for radiographic testing of welds in accordance with ASME 31.1 and any other applicable codes
C. HRSG high temperature area floor liner and insulation replacement
D. HRSG Expansion Joint Flow Liner (Shields) Installation
E. Remove/Replace two (2) OWNER provided HP drum access doors
F. Procure and Replace six (6) twelve-inch and six (6) ten-inch piping penetration shields
G. Provide pricing for two (2) weeks of crane service, including operator
H. Include a $100,000 line item for outage discovery and contingency work
3.7. General Outage Repairs
The CONTRACTOR shall perform the boiler/HRSG outage items commonly termed “General Outage
Repairs”. CONTRACTOR will provide unit pricing as requested; either on a time and material (T&M) basis, or on a "per item" basis. T&M work will be based on CONTRACTOR provided pricing for labor classifications.
Provide "per item" pricing for:
A. Remove a twenty-four inch (24") HRSG tube segment and replace with new OWNER supplied tube stock of SA-213-T91, 1.75"OD X 0.105"MWT, including all phases of heat treatment and R-1
Report required activities
B. Remove a twenty-four inch (24") HRSG tube segment and replace with new OWNER supplied tube stock of SA-213-T91, 1.75"OD X 0.125"MWT, including all phases of heat treatment and R-1
Report required activities
C. Remove a twenty-four inch (24") HRSG tube segment and replace with new OWNER supplied tube stock of SA-213-T22, 1.75"OD X 0.110"MWT, including all phases of heat treatment and R-1
Report required activities
D.
T&M work facilitates inspections and provides expert repair on the basis of inspection discoveries:
A. Open/close HRSG access doors for inspections
B. HRSG Casing crack weld repairs
C. Drum weld repairs
D. Repairs and possible removal/replacement of gas deflection baffles
E. Localized liner repairs
F. HRSG tube metal thermocouple “pad” repairs and Insulation wrap install
G. Provide labor support for High Energy Piping inspections
H. Any other general outage repairs identified by inspection and assigned by OWNER which can be reasonably completed within outage scheduled timeframe
I.
3.8. High-Pressure Desuperheater "B" Pipe/Liner Replacement
The center HP Superheat Desuperheater Spray liner has been identified for replacement. OWNER has purchased a replacement Liner installed in a spool pipe. Details of the existing and replacement attemperator (shown below) are provided in ATTACHMENTS 01 thru 06
CONTRACTOR shall provide all labor, equipment and materials/consumables required to remove the existing liner/pipe section and install the OWNER supplied liner/spool pipe to include:
A. Measurement and inspection of the replacement spool/liner to identify cut line locations and orientation
B. Pre-notification and/or scheduling any required crane lifts within a reasonable time frame to allow the OWNER time to respond
C. Equipment and Labor to cut and prep the pipe ends on the existing pipe as well as the OWNER supplied spool piece
D. Equipment and Labor to perform required pre- and post-weld heat treatment
E. A qualified QA/QC technician or lead responsible for the required documentation and inspection/approval of work and welds. Any welding to existing piping shall conform to applicable weld codes, including pre-heat and post-weld heat treatment
F. NDE report of all welds to include identification of the welder who performed the weld
OWNER will:
A. Provide and erect all required scaffold which will be inspected daily prior to use. The
CONTRACTOR shall contact the OWNER’S DR for any requested scaffold erection, changes, or modifications
B. Provide all lagging and insulation removal and replacement
C. Remove instrumentation, valves, heat trace, etc.
D. Provide temporary power as required
E. Provide crane and crane operator
3.9. HRSG "Box 1" Floor Liner Replacement
The Unit 5 Nooter-Eriksen HRSG has experienced floor liner damage under the Reheater #2, HP SH #2 and HP SH #3 Harps located in “box 1” of the HRSG. “Box 1” is located at the inlet of the HRSG (see
Attachments 07 thru 15). OWNER will consider CONTRACTOR proposed alternate liner designs. Should
OWNER decide to utilize an alternate design, the CONTRACTOR shall provide all drawings and details of the liner system as it applies to the OWNERS HRSG. CONTRACTOR shall provide an in-kind quote to perform the following work:
A. Matchmark and remove all gas deflection baffles on the upstream and down stream side of the identified harps
B. Identify any damaged gas deflection baffles and notify OWNER’S representative
C. Remove all floor liners, baffle keepers, insulation and floor liner attachment studs
D. Clean and prep area under liner/insulation (HRSG Casing) for new liner stud installations
E. Install new CONTRACTOR supplied Liner Studs
F. Install CONTRACTOR Supplied Insulation if an alternate design is used. If in-kind replacement is to be utilized, OWNER will provide the Insulation for CONTRACTOR installation
G. Install new CONTRACTOR supplied Liner Plates and all associated hardware to include liners and hardware to tie into existing liners along the floor and walls
H. CONTRACTOR to provide all liner materials and hardware for any pipe penetrations in the area to be replaced. External pipe penetration seals are to remain in place.
3.10. HRSG Expansion Joint Flow Liners
OWNER will provide materials for the installation of Flow Liners to cover two HRSG outlet Expansion
Joints (EJ’s). Both EJ’s are located on the transition duct from the HRSG outlet to the Stack; one is at the
HRSG Outlet and one is on the stack inlet. See Attachments 16 & 17.
The CONTRACTOR shall provide all labor, equipment and consumables to install the flow shields. The shields shall be installed per OWNER-supplied procedure and are intended to be hinged to allow for belt inspections during outages. CONTRACTOR shall provide a break-out price for this scope. Breakout price will include:
A. Install one (1) flow shield at approximately 5’ long x 14” wide with two hinges
B. Hinges to weld to inner casing material
C. Flow Liners to be 12 gauge Carbon Steel (CS)
D. Hinges and hinge base plates are CS material
E. Hinge Base plates weld to 12 gauge CS material
3.11. HRSG High-Pressure (HP) Drum Access Doors (Manway Covers)
OWNER has purchased two Nooter Eriksen manway covers for the HP Steam Drum. CONTRACTOR shall:
a. Inspect and verify the OWNER supplied Manway covers against the existing Manway covers to ensure proper fitment
b. Remove the existing manway covers to include the support davit
c. Clean the mating surfaces of the steam drum and OWNER supplied manway covers
d. Install the new OWNER supplied davits and manway covers
CONTRACTOR shall ensure that all internal drum pipes and tubes are covered to avoid any foreign materials from entering these locations. CONTRACTOR shall also clean all material and debris created by the scope of work from the drum internally and externally
3.12. HRSG Penetration Seals
Contractor shall provide all labor and materials to demo existing and install new CONTRACTOR supplied penetration seals at the following locations:
A. Reheater #1; Qty Six (6) penetrations. Penetration piping identified as 12” Standard Sch., SA-
106B. Design Temperature 715°F
B. HP Evaporator; Qty three (3) Penetrations. Penetration piping identified as 16”, SCH. 120 SA-
106-B. Design Temperature 655°F
CONTRACTOR shall provide detailed drawings and design information for the provided penetration seals. CONTRACTOR shall provide breakout pricing for each set of seals
OWNER reserves the right to select an alternate penetration seal design
3.13. List of Drawings
Attachment No. Drawing Number Drawing Description
1 25-1300-4002 HRSG General Arrangement Right side
2 25-1300-4003 HRSG General Arrangement Left Side
3 25-1300-4005 NE_HRSG Elevation View Right Side
4 25-1300-4006 NE_HRSG Plan View
5 25-1300-4027 NE_Wall Field Seam Liners
6 25-1300-4028 NE_Floor Field Seam Liners
7 25-1300-4064 NE_Plan View
8 25-1300-4068 NE_Floor Liner Layout
9 25-1300-4069 NE_Field Joint Details at Floor
10 25-1300-4072 NE_Field Corner Angles
11 25-1300-4087 NE_HP EVAP Casing Assembly Diagram COL 7 to 8
12 25-1300-4099 NE_ Reheater #1 & HPSH #1 Floor Panel COLS 6 to 7
13 25-1300-4100 NE_HP Evaporator Floor Panel COLS 7 to 8
14 25-1300-5031 NE_Nozzle Penetrations_COLS 5 to 8 and 11 to 14
15 25-1301-4022 HP Remote Steam Drum Internal Davit and Details
16 25-1313-4120 NORFLEX_Stack Inlet EJ
17 25-1313-4121 NORFLEX_HRSG Outlet EJ
18 25-1317-5059 NE_INTERCONNECT_PIPING_SH 1
19 25-1317-5060 NE_INTERCONNECT_PIPING_SH 2
20 99700 SH_E1 NEPIPINGDATA
21 2020031140-GA-007 10-HPDSHSPOOL
22 2020031140-GA-100 10-HPDSHSPOOL
23 Bundle Layout Elevation View Bundle Layout Elevation View_Color
24 Bundle Layout Plan View Bundle Layout Plan View_Color
25 2024-REQ-343 Break-out Pricing Sheet
3.14. Final Acceptance
Final acceptance shall be based on completion of the work identified in this specification and accordance with the CONTRACT to OWNER'S satisfaction, and:
A. The equipment has been connected, tested and placed into operation by the OWNER, insofar as such is required
B. CONTRACTOR has completed all outstanding punch list items and has submitted all required/requested documentation
C. In determining compliance with the CONTRACT terms and conditions, OWNER will rely on the applicable ASME, AWS, NBIC, Florida State Rules and Regulations pertaining to Boilers, Pressure
Vessels and other codes as enumerated herein, as well as satisfactory fit-up, welding, preheating and post weld heat treatment of components and installation into the steam generator
A.
4. SELECTION CRITERIA
It is the intent of the City of Lakeland to award the contract to a vendor based on:
No. Evaluation Criteria Scoring Method Weight (Points)
1. Company Experience (25 points - 25% of
Total)
A. Experience of the company in code welding of heavy-wall exotic steel
(P91 & P22), thin-walled HRSG tubes, headers and all other manner of boiler pressure vessels, piping and tubing of any material, whether inside or outside of boiler casing
B. Contact information for reachable persons with knowledge of the project experience referenced in item A.1. Experience which cannot be verified cannot be scored
C. Minimum selection criteria are three
(3) projects of similar size and scope as the scope herein, in the last five
(5) years
Points Based 25 (25% of Total)
2. Key Project Personnel Experience (25 points -
25% of Total)
A. Experience of Project lead or supervisor dedicated to this project
B. Experience of welders dedicated to this project (including current
WPQRs)
Points Based 25 (25% of Total)
3. Fee Proposal (25 points - 25% of total)
A. Respondents are are evaluated based on the proposed cost to complete the services in this RFP: any omissions must be made explicit in the fee proposal
Points Based 25 (25% of Total)
4. Company EMRs for the last three (3) calendar years (15 points - 15% of Total) Points Based 15
(15% of Total)
5. Professional Contacts (10 points - 10% of
Total)
A. Three (3) professional references not related to the "Company Experience" requirement listed above - this can be subcontractors, consultants, engineers or customers
Points Based 10 (10% of Total)
5. INSURANCE AND SAFETY REQUIREMENTS
5.1. STATEMENT OF PURPOSE
The City of Lakeland (the “City”) from time to time enters into agreements, leases and other contracts with Other Parties (as hereinafter defined).
Such Agreements shall contain at a minimum risk management/insurance term to protect the City’s interests and to minimize its potential liabilities. Accordingly, the following minimum requirements shall apply:
5.2. CITY DEFINED
The term City (wherever it may appear) is defined to mean the City of Lakeland itself, its Commission, employees, volunteers, representatives and agents.
5.3. OTHER PARTY DEFINED
The term Other Party (wherever it may appear) is defined to mean the other person or entity which is the counter-party to the Agreement with the City and any of such Other Party’s subsidiaries, affiliates, officers, employees, volunteers, representatives, agents, contractors and subcontractors.
5.4. LOSS CONTROL/SAFETY
Precaution shall be exercised at all times by the Other Party for the protection of all persons, including employees, and property. The Other Party shall comply with all laws, rules, regulations or ordinances related to safety and health, and shall make special effort to anticipate and detect hazardous conditions and shall take such precautionary and prompt action where loss control/safety measures should reasonably be expected.
The City may order work to be stopped at any time, without liability, if conditions exist that present immediate danger to persons or property. The Other Party acknowledges that such stoppage, or failure to stop, will not shift responsibility for any damages from the Other Party to the City.
5.5. INSURANCE - BASIC COVERAGES REQUIRED
The Other Party shall procure and maintain the following described insurance, except for coverage specifically waived by the City of Lakeland, on policies and with insurers acceptable to the City, and insurers with AM Best ratings of no less than A.
These insurance requirements shall in no way limit the liability of the Other Party. The City does not represent these minimum insurance requirements to be sufficient or adequate to protect the Other
Party’s interests or liabilities, but are merely minimums.
"Except for workers’ compensation and professional liability, the Other Party's insurance policies shall be endorsed to name the City of Lakeland as additional insured. It is agreed that the Other Party's insurance shall be deemed primary and non-contributory with respect to any insurance or self-insurance carried by The City of Lakeland for liability arising out of the operations of this agreement."
Except for worker’s compensation, the Other Party waives its right of recovery against the City, to the extent permitted by its insurance policies.
The Other Party’s deductibles/self-insured retentions shall be disclosed to the City and may be disapproved by the City. They shall be reduced or eliminated at the option of the City. The Other Party is responsible for the amount of any deductible or self-insured retention.
Insurance required of the Other Party or any other insurance of the Other Party shall be considered primary, and insurance of the City shall be considered excess, as may be applicable to claims which arise out of the Hold Harmless, Payment on Behalf of the City of Lakeland, Insurance, Certificates of Insurance and any Additional Insurance provisions of this agreement, contract, or lease.
5.6. Commercial General Liability
This insurance shall be an “occurrence” type policy written in comprehensive form and shall protect the
Other Party and the additional insured against all claims arising from bodily injury, sickness, disease, or death of any person other than the Other Party’s employees or damage to property of the City or others arising out of any act or omission of the Other Party or its agents, employees, or Subcontractors and to be inclusive of property damage resulting from explosion, collapse or underground (xcu) exposures. This policy shall also include protection against claims insured by usual personal injury liability coverage, and to insure the contractual liability assumed by the Other Party under the article entitled
INDEMNIFICATION, and “Products and Completed Operations” coverage.
The Other Party is required to continue to purchase products and completed operations coverage for a minimum of three years beyond the City’s acceptance of renovation or construction properties.
Bodily Injury and Property Damage -
Single limit each occurrence shall not be less than:$1,000,000.00
5.7. Business Automobile Liability
Business Auto Liability coverage is to include bodily injury and property damage arising out of ownership, maintenance or use of any auto, including owned, non-owned and hired automobiles and employee non-ownership use.
Bodily Injury and Property Damage -
Single limit each occurrence shall not be less than:$1,000,000.00
5.8. Workers’ Compensation
Workers’ Compensation coverage to apply for all employees for statutory limits and shall include employer’s liability with a limit of $100,000 each accident, $500,000 disease policy limits, $100,000 disease limit each employee. (“All States” endorsement is required where applicable). If exempt from
Worker’s Compensation coverage, as defined in Florida Statue 440, the Other Party will provide a copy of State Workers’ Compensation exemption.
All subcontractors shall be required to maintain Worker’s Compensation.
The Other Party shall also purchase any other coverage required by law for the benefit of employees.
5.9. Excess Liability
This insurance shall protect the Other Party and the additional insured against all claims in excess of the limits provided under the employer’s liability, commercial automobile liability, and commercial general liability policies. The policy shall be an “occurrence” type policy, and shall follow the form of the General and Automobile Liability.
The liability limits shall not be less than:$2,000,000.00
5.10. EVIDENCE/CERTIFICATES OF INSURANCE
Required insurance shall be documented in Certificates of Insurance which provide that the City shall be notified at least 30 days in advance of cancellation, nonrenewable, or adverse change.
New Certificates of Insurance are to be provided to the City at least 15 days prior to coverage renewals.
If requested by the City, the Other Party shall furnish complete copies of the Other Party’s insurance policies, forms and endorsements.
For Commercial General Liability coverage, the Other Party shall, at the option of the City, provide an indication of the amounts of claims payments or reserves chargeable to the aggregate amount of liability coverage.
Receipt of certificates or other documentation of insurance or policies or copies of policies by the City, or by any of its representatives, which indicate less coverage than required does not constitute a waiver of the Other Party’s obligation to fulfill the insurance requirements herein.
5.11. Indemnification Agreement
See #ATTACHMENTS.
https://procurement.opengov.com/portal/lakelandgov/projects/139238/document?section=1257005
6. SPECIFICATION OF SAFETY AND OCCUPATIONAL HEALTH
City of Lakeland project representatives who assume responsibility for contract management will be responsible for ensuring compliance with these safety requirements by all Contractors and
Subcontractors.
6.1. General
A. All contractors are responsible for providing their employees with a safe and healthful working environment as required the Occupational Health and Safety (OSH) Act of 1970 and the
Occupational Safety and Health Administration (OSHA) standards. Therefore, the contractor and their employees are responsible for following OSHA standards, applicable state regulations, and the City of Lakeland Safety Practices and Policies.
B. The City of Lakeland's Safety Team and City management reserve the right to STOP work for any condition found to be Immediately Dangerous to Life and Health (IDLH). The contractor is solely and exclusively responsible for compliance with all safety requirements and the safety of all their employees and property on the project site. Note: Nothing in this requirement is to be construed to as removing or shifting responsibility from the contractor.
C. The parties hereto expressly agree that the obligation to comply with applicable safety provisions is a material provision of this Contract and a duty of the Contractor. The City reserves the right to require demonstration of compliance with the safety provisions of this Contract. The parties agree that such failure is deemed to be a material breach of this Agreement. The
Contractor agrees upon such breach, all work under the Contract shall terminate until compliance with the provision of this Agreement is demonstrated. In no event shall action or failure to act on the part of the City be construed as a duty to enforce the safety provisions of this Agreement, nor shall it be construed to create liability for the City for any act or failure to act in respect to the safety provisions of this Agreement.
6.2. Personal Protective Equipment (PPE) (OSHA 29CFR§1910 Subpart I)
It is the contractor’s sole responsibility to provide adequate PPE for their employees. Additionally, the contractor is responsible for training their employees in the proper selection, maintenance, use of PPE.
Minimal PPE requirements on City of Lakeland worksites:
A. Foot protection must meet ANSI Z41.1-1999 standards and worn on all City properties.
B. Head protection must meet ANSI Z89.1-1986 standards and worn in all areas except office buildings and office trailers.
C. Eye and face protection must meet ANSI Z87.1-1989 standards and worn in all areas except office buildings and office trailers.
D. Hand and Arm Protection must meet OSHA 29CFR§1910.138 requirements for proper selection, inspection, and care.
E. Hearing Protection must meet ANSI S3.19-74, OSHA 29CFR§1910.95(j) and 29CFR§1910.95
Appendix: B requirements. Hearing protection must be worn in areas where the noise level is over 85 dB
6.3. Housekeeping
It is the contractor’s sole responsibility to keep the project work site clean during and after working hours. Contractor shall supply waste receptacles for each site location. They shall be emptied not less frequently than once each working day, unless unused, and shall be maintained in a clean and sanitary condition. At the completion of the contract the contractor will ensure that all excess materials are removed from the work site and that the worksite is left clean and safe. If the contractor leaves a project work site unkept and in a hazardous condition; the City will have the area cleaned and forward the bill to the contractor.
6.4. Smoking
Smoking is permitted only in designated areas. Receptacle’s must be used or waste removed in contractors’ waste disposal container.
6.5. Safety Kick-offs and Safety Stand-Downs
A safety…
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