About this file

This document is a Data Item Description (DID) for Failed Item Analysis Reports (FIAR) for the LASSO (Low Altitude Stalking and Striking Ordnance) program. The FIAR is a detailed reporting requirement for documenting test failures during system and component-level testing, reliability testing, and government developmental/operational testing. Vendors must submit a comprehensive report within specific timeframes: initial notification within 1 business day of identifying a failure, and a final report within 10 business days, which must include root cause analysis, corrective actions, and potential impact on similar products or processes.

The report must contain specific detailed information including the failed subsystem's part and serial numbers, test failure description, operating hours at failure, affected units and lot numbers, a summary of failure analysis, measurements, root cause identification, proposed corrective actions, and validation of those actions. The document mandates that each failure requires a separate FIAR, though multiple failures with the same root cause may be combined with Integrated Product Team (IPT) agreement. All reports are subject to government review and must be formatted in Microsoft Office compatible documents, with distribution limited to Department of Defense and U.S. DoD Vendors under Distribution Statement D.

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Text version

ADRL Number: Q004

System/Item

LASSO

OTA No:

TBD

Vendor:

TBD

Title Failed Item Analysis Reports (FIAR)

DI-RELI-80253

SOO Reference:

7.1.5.

DD 250 Req

No

Distribution Statement

Required D

Date of First

Submission

See below

Date of Subsequent

Submission See below

Remarks:

For each failure and Test Incident Report generated that occurs during testing, the Vendor shall perform root cause and corrective action analysis and submit a FIAR to the Government for acceptance.

Initial notification to the Government shall occur within 1 business day of the failure, which is defined as identification of a symptom versus a confirmed failure determined after engineering analysis.

Within 10 business days of failure occurrence, including those occurring during Government testing, the Vendor shall prepare and submit for concurrence the final FIAR. If applicable, the final FIAR shall also include the final Sub-vendor Corrective Action Report.

Government review/comments will be provided within 5 business days.

The Vendor shall incorporate corrections and resubmit a final report within 5 business days of receipt of Government comments.

The Vendor shall submit to the IPPT for concurrence, within time limits a final FIAR.

The final FIAR, shall include, if necessary, a

Sub-vendor Corrective Action Report (SCAR). E-mail is the preferred method of FIAR submittal.

The Vendor shall prepare a separate FIAR for each failure. The Vendor may prepare a combined FIAR for multiple failures of the same root cause if agreed to by the IPT. The FIAR shall not be considered closed until the IPT has concurred with the report.

Distribution

Addressee

Copies

Draft Final

Hard copy

Soft copy

Hard copy

Soft copy

SFAE-SDR-SWAR-SPTD 1 1

Total

1 1

Title Failed Item Analysis Report (FIAR)

Data Item Description (DID) Number

DI-RELI-80253

Description The FIAR documents test failures that occur during system, and major component-level testing, reliability testing, and Government DT/OT. The FIAR shall include identification and verification of the failure mode, a summary of the failure analysis and identification of the root cause(s), disposition of the failed item(s), action taken to eliminate the root cause(s) and to prevent recurrence, corrective action for all materiel affected including items that may have been delivered to the Government, verification/validation the corrective action was effective, history of the failure, containment of the failure, recommended disposition of the lot, and applicable Sub-vendor Corrective Action Report.

Preparation Instructions

Format:

Vendor format acceptable. Documents shall be compatible with Windows and Microsoft Office 2016 products (i.e., Word, Excel, PowerPoint, etc.) MS Project Professional 2019 and MS 365 formatted files.

Export Control Act Warning (Required Warning):

This document may contain technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et seq.), as amended.

Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of

DoD Directive 5230.25.

Security Markings:

Shall contain DISTRIBUTION STATEMENT D: Distribution authorized to Department of Defense and U.S. DoD

Vendors only. Date of determination is date product is generated. Other requests for this document shall be referred to the attention of the Product Manager Soldier Precision Targeting Devices, SFAE-SDR-IVAS-SPTD, 5966 12th Street, Bldg. 1024, Fort Belvoir, VA 22060-5512.

Preparation Instructions

The Vendor shall submit to the IPPT for concurrence, within time limits a final FIAR. The final FIAR, shall include, if necessary, a Sub-vendor Corrective Action Report (SCAR). E-mail is the preferred method of FIAR submittal.

The Vendor shall prepare a separate FIAR for each failure. The Vendor may prepare a combined FIAR for multiple failures of the same root cause if agreed to by the IPT.

Format Vendor format is acceptable; however, the IPPT at the Post Award Conference shall concur with the complete proposed content of the FIAR, and a list of personnel to be notified of failures. All subsequent FIARs shall adhere to the IPT-concurred format. The FIAR shall not be considered closed until the Government has concurred with the report. Government approval is required prior to shipment of any potentially affected production units.

Export Control Act Warning (Required Warning):

This document may contain technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et seq.), as amended.

Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of

DoD Directive 5230.25.

Security Markings:

Shall contain DISTRIBUTION STATEMENT D: Distribution authorized to Department of Defense and U.S. DoD

Vendors only. Date of determination is date product is generated. Other requests for this document shall be referred to the attention of the Product Manager Soldier Precision Targeting Devices, SFAE-SDR-IVAS-SPTD, 5966 12th Street, Bldg. 1024, Fort Belvoir, VA 22060-5512.

Content The FIAR shall include, but is not limited to:

Subsystem or component failed, to include part number, serial number, and manufacturer

Design code or process revision for the failed subsystem

Description of test failure

Failure date/time

Test (or sub-test) failed to include reference to section of the test procedure under execution at the time of failure

Operating hours and/or cycles at the time of failure

Unit(s) affected

Lot Number(s) affected and Lot size

Sample size for the test failed

A summary of the analysis, including o Identification and verification of failure mode. If measurements are made during the failure investigation the FIAR shall include results of all measurements made and expected/required values for each measurement.

o Failure root cause, to include why the defect was not detected during normal production, and impact to similar product or processes o Action taken to eliminate root cause(s) and to prevent recurrence o Proposed corrective action for all materiel affected, including items delivered to the Government

Include process controls in place or planned to prevent the problem from recurring o Test results showing validation/verification of corrective action is effective o History of the failure mode in all CI as well as in production testing and ESS o Containment of the failure, including end items in plant and already delivered to the Government as well as material work in process, at receiving, or in transit o Recommended disposition of failed item(s) and lot o Sub-vendor Corrective Action Report (SCAR), if applicable.

File details come from the government source that posted it. Updated .