Section 07 19 00 - Water Repellents.pdf

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P683 Aircraft Engine Repair Facility, NAS Jacksonville, FL
Solicitation number
N6945026R0005
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This is a technical specification section (Section 07 19 00) for water repellent treatment to be applied to precast concrete surfaces at the P683 Parking Garage Facility at NAS Jacksonville, Florida (eProject No. 1817922), dated 08/23.

The specification requires application of a Silane-Siloxane blend, non-yellowing, deep-penetrating, VOC-compliant clear water repellent solution to all exterior-facing precast concrete surfaces, including exterior precast wall panels, columns, spandrel panels, parapets, and the interior surfaces of structural columns at the building's perimeter. The material must achieve a minimum 93% reduction in water penetration and leakage per ASTM E514/E514M, maintain 83% minimum moisture vapor transmission per ASTM E96/E96M, and penetrate to a depth of not less than 1/8 inch. The contractor must apply two coats using spray, brush, or roller application methods in strict accordance with manufacturer instructions, with spray being the primary method. Manufacturer and applicator qualifications require a minimum of five years of successful in-service experience with similar projects. Pre-installation meetings are mandatory, and the manufacturer's representative must approve surfaces prior to application. Environmental conditions restrict application when ambient temperature is below 40°F, substrate has cured less than one month, or rain is predicted within 24 hours. A five-year warranty issued jointly by manufacturer and applicator is required to cover material, labor, and equipment for remediation. Field quality control includes a water spray test conducted no sooner than 10 days after completion, with up to two test areas (up to 10' x 10' each) selected by the Contracting Officer to verify water beading; failure to achieve beading requires full replacement at no additional cost to the government.

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P683 Parking Garage Facility eProject No. 1817922 NAS Jacksonville, FL

SECTION 07 19 00

WATER REPELLENTS

08/23

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM E514/E514M (2020) Standard Test Method for Water Penetration and Leakage Through Masonry

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910.1000 Air Contaminants

1.2 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-03 Product Data

Water Repellents

SD-06 Test Reports

Reduction in Leakage Rate

Accelerated Weathering

Moisture Vapor Transmission

Depth of penetration Field Test

SD-07 Certificates

Manufacturer's Qualifications

Applicator's Qualifications

Evidence of Acceptable Variation

Warranty

SD-08 Manufacturer's Instructions

Application Instructions

Manufacturer's Safety Data Sheets

SECTION 07 19 00 Page 1

1.3 QUALITY ASSURANCE

1.3.1 Qualifications

a. Manufacturer's qualifications: Minimum five years record of successful in-service experience of clear water repellent treatments manufactured for concrete precast panel application.

b. Applicator's qualifications: Minimum five years successful experience in projects of similar scope using specified or similar treatment materials and manufacturer's approval for application.

1.3.2 Performance Requirements

a. Moisture vapor transmission: 83% minimum, ASTM E96/E96M. Comparison of treated and untreated specimens.

b. Water penetration and leakage not less than 93% reduction:

ASTM E514/E514M.

c. Depth of penetration: not less than 1/8 inch.

1.3.3 Evidence of Acceptable Variation

If a product proposed for use does not conform to requirements of the referenced specification, submit for approval to the Contracting Officer, evidence that the proposed product is either equal to or better than the product specified. Include the following:

a. Identification of the proposed substitution;

b. Reason why the substitution is necessary;

c. A comparative analysis of the specified product and the proposed substitution, including tabulations of the composition of pigment and vehicle;

d. The difference between the specified product and the proposed substitution; and

e. Other information necessary for an accurate comparison of the proposed substitution and the specified product.

1.4 SAMPLE TEST PANEL

1.4.1 PRE-INSTALLATION MEETING

a. Attend pre-installation meeting required prior to commencement of precast concrete installation.

b. Review procedures and coordination required between water repellent treatment work and work of other trades which could affect work to be performed under this section of the work.

c. Convene additional pre-installation meeting prior to water repellent treatment application for coordination with work not previously coordinated including joint sealants.

SECTION 07 19 00 Page 2

1.5 REGULATORY REQUIREMENTS

1.5.1 Environmental Protection

In addition to requirements specified in Section 01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS for environmental protection, provide coating materials that conform to the restrictions of the local Air Pollution Control District regional jurisdiction. Notify the Contracting Officer of water repellent coating specified herein which fails to conform to the local Air Quality Management District Rules at the location of the Project. In localities where the specified coating is prohibited, the Contracting Officer may direct the substitution of an acceptable coating.

1.6 DELIVERY, STORAGE, AND HANDLING

Deliver materials in original sealed containers, clearly marked with the manufacturer's name, brand name, type of material, batch number, percent solids by weight and volume, and date of manufacturer. Store materials off the ground, in a dry area where the temperature will be not less than 50 degrees F nor more than 85 degrees F.

1.7 SAFETY METHODS

Apply coating materials using safety methods and equipment in accordance with Section 01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS, and the following:

1.7.1 Toxic Materials

To protect personnel from overexposure to toxic materials, conform to the most stringent guidance of:

a. The coating manufacturer when using solvents or other chemicals. Use impermeable gloves, chemical goggles or face shield, and other recommended protective clothing and equipment to avoid exposure of skin, eyes, and respiratory system. Conduct work in a manner to minimize exposure of building occupants and the general public.

b. 29 CFR 1910.1000.

c. Threshold Limit Values (R) of the American Conference of Governmental Industrial Hygienists.

d. Manufacturer's Safety Data Sheets.

1.8 ENVIRONMENTAL CONDITIONS

1.8.1 Weather and Substrate Conditions

Do not proceed with application of water repellents under any of the following conditions, except with written recommendations of manufacturer.

a. Ambient temperature is less than 40 degrees F.

b. Substrate faces have cured less than one month.

c. Rain or temperature below 40 degrees F are predicted for a period of 24 hours before or after treatment.

d. Earlier than three days after surfaces are wet.

SECTION 07 19 00 Page 3

e. Substrate is frozen or surface temperature is less than 40 degrees F and falling.

1.8.2 Moisture Condition

Determine moisture content of substrate meets manufacturer's requirements prior to application of water repellent material.

1.9 SEQUENCING AND SCHEDULING

1.9.1 Precast Concrete Surfaces

Do not start water repellent coating until all patching, pointing and cleaning operations have been completed and concrete has cured a minimum of 30 days under normal weather conditions.

1.9.2 Sealants

Do not apply water repellents until the sealants for joints adjacent to surfaces receiving water repellent treatment have been installed and cured.

a. Water repellent work may precede sealant application only if sealant adhesion and compatibility have been tested and verified using substrate, water repellent, and sealant materials identical to those used in the work.

b. Provide manufacturers' test results of compatibility.

1.10 INSPECTIONS

Notify the manufacturer's representative a minimum of 72 hours prior to scheduled application of water repellents for field inspection. Inspect surfaces and obtain approval in writing from the manufacturer's representative prior to application of water repellent coating.

1.11 SURFACES TO BE COATED

Coat all exterior-facing precast concrete surfaces. This includes, but is not limited to, all exterior precast wall panels, columns, and spandrel panels, as well as all exposed faces of parapets, precast panels, and columns at the uppermost parking level, including the top of walls (if no cap is provided), edges, and wall returns. The interior ("inbound") surface of all structural columns at the building's perimeter must also be coated.

1.12 WARRANTY

Provide a warranty, issued jointly by the manufacturer and the applicator of the water repellent treatment against moisture penetration through the treated structurally sound surface for a period of five years. Warranty to provide the material, labor, and equipment necessary to remedy the problem. At the satisfactory completion of the work, complete the warranty sign, notarize, and submit to the Contracting Officer.

PART 2 PRODUCTS

2.1 MATERIALS

Provide a Silane-Siloxane blend, non-yellowing, deep-penetrating, VOC

SECTION 07 19 00 Page 4 compliant clear water repellent solution. Material must not stain or discolor and must produce a mechanical and chemical interlocking bond with the substrate to the depth of the penetration. Material must be recommended by the manufacturer for intended use and application substrate.

PART 3 EXECUTION

3.1 EXAMINATION

Examine precast concrete surfaces to be treated to ensure that:

a. All visible cracks, voids or holes have been repaired.

b. All mortar joints in masonry are tight and sound, have not been re-set or misaligned and show no cracks or spalling.

c. Moisture contents of walls does not exceed 15 percent when measured on an electronic moisture register, calibrated for the appropriate substrate.

d. Concrete surfaces are free of form release agents, curing compounds and other compounds that would prevent full penetration of the water repellent material.

Do not start water repellent treatment work until all deficiencies have been corrected, examined, and found acceptable to the Contracting Officer and the water repellent treatment manufacturer. Do not apply treatment to damp, dirty, dusty, or otherwise unsuitable surfaces. Comply with the manufacturer's recommendations for suitability of surface.

3.2 PREPARATION

3.2.1 Surface Preparation

Prepare substrates in accordance with water repellent treatment manufacturer's recommendation. Clean surfaces of dust, dirt, efflorescence, alkaline, and foreign matter detrimental to proper application of water repellent treatment.

3.2.2 Protection

Provide masking or protective covering for materials which could be damaged by water repellent treatment.

a. Protect glass, glazed products, and prefinished products from contact with water repellent treatment.

b. Protect landscape materials with breathing-type drop cloths; plastic covers are not acceptable.

3.2.3 Compatibility

a. Confirm treatment compatibility with each type of joint sealer within or adjacent to surfaces receiving water repellent treatment in accordance with manufacturer's recommendations.

b. Apply treatment after application and cure of joint sealers.

Coordinate treatment with joint sealers.

SECTION 07 19 00 Page 5

c. Mask surfaces indicated to receive joint sealers which would be adversely affected by water repellent treatment where treatment must be applied prior to application of joint sealers.

3.3 MIXING

Mix water repellent material thoroughly in accordance with the manufacturer's recommendations. Mix, in quantities required for that day's work, all containers prior to application. Mix each container the same length of time.

3.4 APPLICATION

In strict accordance with the manufacturers written requirements. Do not start application without the manufacturer's representative being present or their written acceptance of the surface to be treated. Submit manufacturer's instructions including preparation, application, recommended equipment to be used, safety measures, and protection of completed application.

3.4.1 Water Repellent Treatment

3.4.1.1 Spray Application

Spray apply a clear water repellent material to exterior precast concrete panel surfaces using low-pressure airless spray equipment in strict accordance with manufacturer's printed application, instructions, and precautions. Maintain copies at the job site. Apply flood coat in an overlapping pattern allowing approximately 8 to 10 inch rundown on the vertical surface. Maintain a wet edge at all overlaps, both vertical and horizontal. Hold gun maximum 18 inches from wall.

3.4.1.2 Brush or Roller Application

Brush or roller apply water repellent material only at locations where overspray would affect adjacent materials and where not practical for spray applications.

3.4.1.3 Rate of Application

Apply materials to exterior surfaces at the coverages recommended by the manufacturer . Increase or decrease application rates depending upon the surface texture and porosity of the substrate to achieve even appearance and total water repellency.

3.4.1.4 Number of Coats

Apply two coats to achieve full coverage and performance.

3.4.1.5 Appearance

If unevenness in appearance, lines of work termination or scaffold lines exist, the Contracting Officer may require additional treatment at no additional cost to the Government. Apply required additional treatment to a natural break off point.

3.5 CLEANING

Clean all runs, drips, and overspray from adjacent surfaces while the water

SECTION 07 19 00 Page 6 repellent treatment is still wet in a manner recommended by the manufacturer.

3.6 FIELD QUALITY CONTROL

Do not remove drums containing water repellent material from the job site until completion of all water repellent treatment and until so authorized by the Contracting Officer.

3.6.1 Field Testing

At a time no sooner than 10 days after completion of application, provide a water spray test to demonstrate water beading on the surface. Conduct the test with a standard water spray nozzle and water supply of 30-50 psi pressure.

Up to two test areas may be selected by the Contracting Officer. Size of area may be up to 10'-0" by 10'-0".

Water must bead in tested surfaces. Failure to bead will require corrective action as directed by the Contracting Officer to include, but not limited to, full replacement of clear water repellent at no additional cost to the government.

-- End of Section --

SECTION 07 19 00 Page 7

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