07 19 00 - WATER REPELLENTS.pdf

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P683 Aircraft Engine Repair Facility, NAS Jacksonville, FL
Solicitation number
N6945026R0005
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This is a specification document (Section 07 19 00) for water repellent treatment to be applied to precast concrete surfaces. The specification was issued in August 2023.

The contractor must provide a silane-siloxane blend, non-yellowing, deep-penetrating, VOC-compliant clear water repellent solution that creates a mechanical and chemical interlocking bond with concrete substrates to a minimum depth of 1/8 inch. The material must achieve 83% minimum moisture vapor transmission (ASTM E96/E96M) and reduce water penetration and leakage by not less than 93% (ASTM E514/E514M). Application includes two coats using low-pressure airless spray equipment, brush, or roller application as appropriate, with an 8-10 inch rundown pattern on vertical surfaces and a maximum gun distance of 18 inches from the wall. The treatment must be applied to all exterior-facing precast concrete surfaces, including wall panels, columns, spandrel panels, parapets, and the interior surfaces of perimeter structural columns, following a minimum 30-day concrete cure period and surface cleanliness verification. The contractor must provide a five-year warranty issued jointly by the manufacturer and applicator against moisture penetration through treated surfaces, with materials and labor included for remediation. Field quality control includes a water spray test conducted no later than 10 days after application completion to verify water beading on the surface, with areas up to 10 feet by 10 feet selected by the Contracting Officer; failure to achieve water beading requires corrective action including full replacement at no additional cost to the government. Submittals requiring government approval include product data, test reports demonstrating leakage reduction and accelerated weathering performance, manufacturer and applicator qualifications with minimum five years of relevant experience, and manufacturer's instructions.

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SECTION 07 19 00

WATER REPELLENTS

08/23

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)

AAMA 501.2 (2015) Quality Assurance and Diagnostic

Water Leakage Field Check of Installed

Storefronts, Curtain Walls and Sloped

Glazing Systems

AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS

(AASHTO)

AASHTO T 259 (2002; R 2025) Standard Method of Test for

Resistance of Concrete to Chloride Ion

Penetration

AASHTO T 260 (2021; R 2025) Standard Method of Test for

Sampling and Testing for Chloride Ion in

Concrete and Concrete Raw Materials

ASTM INTERNATIONAL (ASTM)

ASTM C140/C140M (2025) Standard Test Methods for Sampling and Testing Concrete Masonry Units and

Related Units

ASTM C642 (2021) Standard Test Method for Density, Absorption, and Voids in Hardened Concrete

ASTM D1653 (2013; R 2021) Standard Test Methods for

Water Vapor Transmission of Organic

Coating Films

ASTM D2369 (2020) Standard Test Method for Volatile

Content of Coatings

ASTM D3278 (2021) Standard Test Methods for Flash

Point of Liquids by Small Scale Closed-Cup

Apparatus

ASTM E96/E96M (2024a) Standard Test Methods for

Gravimetric Determination of Water Vapor

Transmission Rate of Materials

ASTM E514/E514M (2020) Standard Test Method for Water

Penetration and Leakage Through Masonry

ASTM G154 (2023) Standard Practice for Operating

Fluorescent Ultraviolet (UV) Lamp

Apparatus for Exposure of Materials

U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)

29 CFR 1910.1000 Air Contaminants

1.2 SUBMITTALS

Government approval is required for submittals with a "G" or "S" classification. Submittals not having a "G" or "S" classification are for

Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-03 Product Data

Water Repellents

SD-06 Test Reports

Reduction in Leakage Rate

Accelerated Weathering

Moisture Vapor Transmission

Depth of penetration Field Test

SD-07 Certificates

Manufacturer's Qualifications

Applicator's Qualifications

Evidence of Acceptable Variation

Warranty

SD-08 Manufacturer's Instructions

Application Instructions

Manufacturer's Safety Data Sheets

1.3 QUALITY ASSURANCE

1.3.1 Qualifications

a. Manufacturer's qualifications: Minimum five years record of successful in-service experience of clear water repellent treatments manufactured for concrete precast panel application.

b. Applicator's qualifications: Minimum five years successful experience in projects of similar scope using specified or similar treatment materials and manufacturer's approval for application.

1.3.2 Performance Requirements

a. Moisture vapor transmission: 83% minimum, ASTM E96/E96M. Comparison of treated and untreated specimens.

b. Water penetration and leakage not less than 93% reduction:

ASTM E514/E514M.

c. Depth of pPenetration: not less than 1/8 inch.

1.3.3 Evidence of Acceptable Variation

If a product proposed for use does not conform to requirements of the referenced specification, submit for approval to the Contracting Officer, evidence that the proposed product is either equal to or better than the product specified. Include the following:

a. Identification of the proposed substitution;

b. Reason why the substitution is necessary;

c. A comparative analysis of the specified product and the proposed substitution, including tabulations of the composition of pigment and vehicle;

d. The difference between the specified product and the proposed substitution; and

e. Other information necessary for an accurate comparison of the proposed substitution and the specified product.

1.4 1.4.1 PRE-INSTALLATION MEETING

a. Attend pre-installation meeting required prior to commencement of

[concrete,] [concrete masonry,] [plaster] installation.

b. Review procedures and coordination required between water repellent treatment work and work of other trades which could affect work to be performed under this section of the work.

c. Convene additional pre-installation meeting prior to water repellent treatment application for coordination with work not previously coordinated including joint sealants.

1.5 REGULATORY REQUIREMENTS

1.5.1 Environmental Protection

In addition to requirements specified in Section 01 57 19 TEMPORARY

ENVIRONMENTAL CONTROLS for environmental protection, provide coating materials that conform to the restrictions of the local Air Pollution

Control District regional jurisdiction. Notify the Contracting Officer of water repellent coating specified herein which fails to conform to the local Air Quality Management District Rules at the location of the

Project. In localities where the specified coating is prohibited, the

Contracting Officer may direct the substitution of an acceptable coating.

1.6 DELIVERY, STORAGE, AND HANDLING

Deliver materials in original sealed containers, clearly marked with the manufacturer's name, brand name, type of material, batch number, percent solids by weight and volume, and date of manufacturer. Store materials off the ground, in a dry area where the temperature will be not less than 50 degrees F nor more than 85 degrees F.

1.7 SAFETY METHODS

Apply coating materials using safety methods and equipment in accordance with Section 01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS, and the following:

1.7.1 Toxic Materials

To protect personnel from overexposure to toxic materials, conform to the most stringent guidance of:

a. The coating manufacturer when using solvents or other chemicals. Use impermeable gloves, chemical goggles or face shield, and other recommended protective clothing and equipment to avoid exposure of skin, eyes, and respiratory system. Conduct work in a manner to minimize exposure of building occupants and the general public.

b. 29 CFR 1910.1000.

c. Threshold Limit Values (R) of the American Conference of Governmental

Industrial Hygienists.

d. Manufacturer's Safety Data Sheets.

1.8 ENVIRONMENTAL CONDITIONS

1.8.1 Weather and Substrate Conditions

Do not proceed with application of water repellents under any of the following conditions, except with written recommendations of manufacturer.

a. Ambient temperature is less than 40 degrees F.

b. Substrate faces have cured less than one month.

c. Rain or temperature below 40 degrees F are predicted for a period of 24 hours before or after treatment.

d. Earlier than three days after surfaces are wet.

e. Substrate is frozen or surface temperature is less than 40 degrees F and falling.

1.8.2 Moisture Condition

Determine moisture content of substrate meets manufacturer's requirements prior to application of water repellent material.

1.9 SEQUENCING AND SCHEDULING

1.9.1 Precast Concrete Surfaces

Do not start water repellent coating until all patching, pointing and cleaning operations have been completed and concrete has cured a minimum of

30 days under normal weather conditions.

1.9.2 Sealants

Do not apply water repellents until the sealants for joints adjacent to surfaces receiving water repellent treatment have been installed and cured.

a. Water repellent work may precede sealant application only if sealant adhesion and compatibility have been tested and verified using substrate, water repellent, and sealant materials identical to those used in the work.

b. Provide manufacturers' test results of compatibility.

1.10 INSPECTIONS

Notify the manufacturer's representative a minimum of 72 hours prior to scheduled application of water repellents for field inspection. Inspect surfaces and obtain approval in writing from the manufacturer's representative prior to application of water repellent coating.

1.11 SURFACES TO BE COATED

Coat all exterior-facing precast concrete surfaces. This includes, but is not limited to, all exterior precast wall panels, columns, and spandrel panels, as well as all exposed faces of parapets, precast panels, and columns at the uppermost parking level, including the top of walls (if no cap is provided), edges, and wall returns. The interior ("inbound") surface of all structural columns at the building's perimeter must also be coated.

1.12 WARRANTY

Provide a warranty, issued jointly by the manufacturer and the applicator of the water repellent treatment against moisture penetration through the treated structurally sound surface for a period of five years. Warranty to provide the material, labor, and equipment necessary to remedy the problem. At the satisfactory completion of the work, complete the warranty sign, notarize, and submit to the Contracting Officer.

PART 2 PRODUCTS

2.1 MATERIALS

Provide a Silane-Siloxane blend, non-yellowing, deep-penetrating, VOC compliant clear water repellent solution. Material must not stain or discolor and must produce a mechanical and chemical interlocking bond with the substrate to the depth of the penetration. Material must be recommended by the manufacturer for intended use and application substrate.

PART 3 EXECUTION

3.1 EXAMINATION

Examine precast concrete surfaces to be treated to ensure that:

a. All visible cracks, voids or holes have been repaired.

b. All mortar joints in masonry are tight and sound, have not been re-set or misaligned and show no cracks or spalling.

c. Moisture contents of walls does not exceed 15 percent when measured on an electronic moisture register, calibrated for the appropriate substrate.

d. Concrete surfaces are free of form release agents, curing compounds and other compounds that would prevent full penetration of the water repellent material.

Do not start water repellent treatment work until all deficiencies have been corrected, examined, and found acceptable to the Contracting Officer and the water repellent treatment manufacturer. Do not apply treatment to damp, dirty, dusty, or otherwise unsuitable surfaces. Comply with the manufacturer's recommendations for suitability of surface.

3.2 PREPARATION

3.2.1 Surface Preparation

Prepare substrates in accordance with water repellent treatment manufacturer's recommendation. Clean surfaces of dust, dirt, efflorescence, alkaline, and foreign matter detrimental to proper application of water repellent treatment.

3.2.2 Protection

Provide masking or protective covering for materials which could be damaged by water repellent treatment.

a. Protect glass, glazed products, and prefinished products from contact with water repellent treatment.

b. Protect landscape materials with breathing-type drop cloths; plastic covers are not acceptable.

3.2.3 Compatibility

a. Confirm treatment compatibility with each type of joint sealer within or adjacent to surfaces receiving water repellent treatment in accordance with manufacturer's recommendations.

b. Apply treatment after application and cure of joint sealers.

Coordinate treatment with joint sealers.

c. Mask surfaces indicated to receive joint sealers which would be adversely affected by water repellent treatment where treatment must be applied prior to application of joint sealers.

3.3 MIXING

Mix water repellent material thoroughly in accordance with the manufacturer's recommendations. Mix, in quantities required for that day's work, all containers prior to application. Mix each container the same length of time.

3.4 APPLICATION

In strict accordance with the manufacturers written requirements. Do not start application without the manufacturer's representative being present or their written acceptance of the surface to be treated. Submit manufacturer's instructions including preparation, application, recommended equipment to be used, safety measures, and protection of completed application.

3.4.1 Water Repellent Treatment

3.4.1.1 Spray Application

Spray apply a clear water repellent material to exterior precast concrete panel surfaces using low-pressure airless spray equipment in strict accordance with manufacturer's printed application, instructions, and precautions. Maintain copies at the job site. Apply flood coat in an overlapping pattern allowing approximately 8 to 10 inch rundown on the vertical surface. Maintain a wet edge at all overlaps, both vertical and horizontal. Hold gun maximum 18 inches from wall.

3.4.1.2 Brush or Roller Application

Brush or roller apply water repellent material only at locations where overspray would affect adjacent materials and where not practical for spray applications.

3.4.1.3 Rate of Application

Apply materials to exterior surfaces at the coverages recommended by the manufacturer . Increase or decrease application rates depending upon the surface texture and porosity of the substrate to achieve even appearance and total water repellency.

3.4.1.4 Number of Coats

Apply two coats to achieve full coverage and performance.

3.4.1.5 Appearance

If unevenness in appearance, lines of work termination or scaffold lines exist, the Contracting Officer may require additional treatment at no additional cost to the Government. Apply required additional treatment to a natural break off point.

3.5 CLEANING

Clean all runs, drips, and overspray from adjacent surfaces while the water repellent treatment is still wet in a manner recommended by the manufacturer.

3.6 FIELD QUALITY CONTROL

Do not remove drums containing water repellent material from the job site until completion of all water repellent treatment and until so authorized by the Contracting Officer.

3.6.1 Field Testing

At a time no suner than 10 days after completion of application, provide a water sprey test to demonstrate water beading on the surface. Conduct the test with a standard water spray knozzle and water supply of 30-50 psi pressure.

Up to two test areas may be selected by the Contracting Officer. Size of area may be up to 10'-0" by 10'-0".

Water must bead in tested surfaces. Faileur to bead will require corrective action as directed by the Contracting Officer to include, but not limited to, full replacement of clear water repelent at no additional cost to the government.

-- End of Section --

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