C09.0 Attachment J-1 Errata 1 Caisson 1 SOW 15FEB2022.pdf
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- Solicitation number
- N4523A22R1050
About this file
This federal solicitation seeks proposals for maintenance, repair, and preservation of Caisson One. Work includes hull preservation, tank cleaning, valve and pump replacement, mimic board installation, alarm testing, ventilation cleaning, inspection and repair of hatches, rubber fender inspection, and undocking services. Offerors must have facilities capable of drydocking the 94-foot vessel located in the Puget Sound, Washington region. The period of performance is scheduled from June 28, 2022 to December 12, 2022. The solicitation will result in a firm-fixed-price contract awarded to the responsible contractor submitting the lowest priced, technically acceptable proposal in accordance with FAR 15.101-2. The Navy will evaluate proposals received in response to N4523A22R1050 by late May 2022.
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DEPARTMENT OF THE NAVY
NWRMC (NMD)
CAISSON 1 (RMC 1)
SPECIFICATIONS FOR WORK TO BE ACCOMPLISHED
SPECIFICATION NUMBER: NWRMC-702-22
INCLUDES ALL CHANGES THROUGH 8/4/2021
INDEX
SHIP: CAISSON 1 (RMC 1) NWRMC-702-22
ITEMS THAT ARE STRUCK OUT IN THIS INDEX DO NOT APPLY TO THIS CONTRACT.
CATEGORY I. FY-22 STANDARD ITEMS APPLICABLE TO THIS JOB ORDER WITHOUT FURTHER REFERENCE.
ITEM_NO. TITLE CHANGE DATE CHANGE
009-01 General Criteria; accomplish 10/01/2019 Original
009-02 Environmental Compliance Report for Material Usage; accomplish 10/01/2019 Original
009-03 Toxic and Hazardous Substance; control 10/01/2019 Original
009-04 Quality Management System; provide 10/01/2019 Original
009-06 Maintaining Protection and Cleanliness from Non-Radioactive Operations;
accomplish
03/06/2020 Original
009-07 Confined Space Entry, Certification, Fire Prevention and Housekeeping;
accomplish
02/21/2021 CH-1
009-08 Shipboard Fire Protection and Fire Prevention; accomplish 02/21/2021 CH-1
009-10 Asbestos-Containing Material (ACM); control 10/01/2019 Original
009-18 Mine Warfare Ships Magnetic Material; control 04/30/2018 Original
009-19 Provisioning Technical Documentation (PTD); provide 10/01/2018 Original
009-20 Government Property; control 10/01/2017 Original
009-21 Logistics and Technical Data; provide 10/01/2018 Original
009-23 Interference; remove and install 10/01/2018 Original
009-24 Authorization, Control, Isolation, Blanking, Tagging, and Cleanliness;
accomplish
10/01/2019 Original
009-34 Fire Protection of Unmanned Vessel at Contractor Facility; accomplish 10/01/2018 Original
009-39 Technical Manual Contract Requirement (TMCR) for a New Technical Manual for Commercial Equipment/Component; accomplish
10/01/2018 Original
009-40 Contractor Crane, Multi-Purpose Machine and Material Handling Equipment at a Naval Facility; provide
10/01/2019 Original
009-60 Schedule and Associated Reports for CNO Availabilities; provide and manage 02/21/2021 CH-1
009-61 Shipboard Use of Fluorocarbons; control 07/18/2014 Original
009-67 Integrated Total Ship Testing; manage 04/30/2018 Original
009-69 Heavy Weather/Mooring Plan; provide 04/30/2018 Original
009-70 Confined Space Entry, Certification, Fire Protection, Fire Prevention and
Housekeeping for Unmanned Vessels; accomplish
10/01/2019 Original
009-72 Physical Security at a Private Contractor Facility; accomplish 10/01/2019 Original
009-73 Shipboard Electrical/Electronic Cable Procedure; inspect, test, install, remove, and repair
10/01/2018 Original
009-74 Occupational, Safety and Health Plan; accomplish 02/21/2021 CH-1
009-80 Ship Facilities; maintain 11/18/2016 Original
009-81 Compartment Closeout; accomplish 10/01/2019 Original
009-82 Installation of Equal Component Vice Specified Component; report 03/26/2018 Original
009-84 Threaded Fastener Requirements; accomplish 03/06/2020 Original
009-93 Emergency Planning and Community Right-to-Know Act (EPCRA) and Pollution
Prevention Act (PPA) Information; provide
03/06/2018 Original
009-99 Ship Departure Report; provide 07/18/2014 Original
009-100 Ship's Stability; maintain 03/06/2018 Original
009-101 Ship Transit and Berthing; accomplish 03/26/2018 Original
ITEM_NO. TITLE CHANGE DATE CHANGE
009-106 Work Authorization Form Coordinator (WAFCOR); provide 10/01/2017 Original
009-109 Non-SUBSAFE Work on SUBSAFE-Certified Vessel; accomplish 10/01/2017 Original
009-110 Non-Nuclear Work on a Nuclear Vessel; accomplish 11/18/2016 Original
009-111 Schedule and Associated Reports for non-CNO Availabilities; provide and manage
02/21/2021 CH-1
009-117 Combat Systems, Light-Off Suport; provide 10/01/2019 Original
009-118 CG Deck Loading; accomplish 07/18/2014 Original
009-120 Fact Finding and Critique of Unplanned Event; manage 03/06/2018 Original
009-122 Temporary Padeye; install and remove 10/01/2018 Original
009-125 Boats Less Than 65 Feet Long; accomplish 07/11/2020 Original
ITEM NO. TITLE
Workplace Requirements; accomplish042-10-001
Hazardous Waste; control077-11-001
Rubber Seal; replace119-10-001
Hull Exterior Surfaces; inspect120-11-001
Cleaning and Pumping; accomplish123-16-001
Tank Interior Surfaces; inspect123-16-002
Weather Deck Exterior Surfaces; inspect130-11-001
Deck Hatches; repair167-11-001
Mimic Board; install324-11-001
Caisson Alarm Systems and Equipment Test; accomplish400-00-001
Ventilation Cleaning; accomplish512-00-001
Piping, Drainage and Ballasting System; inspect529-11-001
Valves; replace529-11-002
Superflood Pump Discharge Piping Covers; install529-11-003
Dewatering Pump and Motor; replace529-21-001
Grease Lines and Steady Bearings; replace529-21-002
Actuator Stands; replace529-21-003
Actuators; replace529-21-004
Valve Stem Extension Assemblies; renew529-21-005
Rubber Fendering; inspect611-11-001
Handrail Swing Gate; install612-10-001
Boarding Ladder; renew623-12-001
Tank Preservation; accomplish631-10-001
Operations Deck Compartment; preserve631-10-002
Handrail Stanchions; preserve631-21-001
Hull Preservation; accomplish631-31-001
Zinc Anodes; install633-11-001
Non-skid; replace634-11-001
Operational Test Support; provide982-31-001
Contractor Facilities; provide992-10-001
Drydocking and Undocking; accomplish997-11-001
Cat II Standard Items List - 2022 - CH-1 8/10/2021-6:22 PM
8/5/2021 12:23
Standard Item Year
Standard Item # Title
Usage Comment Change Change Date
2022 009-12 Weld, Fabricate, and Inspect;
accomplish
Original 10/01/2019
2022 009-25 Structural Boundary Test;
accomplish
Original 03/06/2020
2022 009-32 Cleaning and Painting Requirements; accomplish
CH-1 02/21/2021
2022 009-90 Technical Representative;
provide
Original 07/24/2019
Cat II Standard Items List - 2022 - CH-1
SHIP: CAISSON 1 (RMC 1) ITEM NO: 042-10-001
COAR: 47 PCN: SERV-L002
CMP: NONE
PLANNER: LOCKWOOD, HOLLIS
SSP: NWRMC-702-22 1 of 5 ITEM NO: 042-10-001
1. SCOPE:
1.1 Title: Workplace Requirements; accomplish
1.2 Location of Work:
1.2.1 Quantity (One EA), Drydock Caisson No. 1, 94 Feet 10 and 3/8 Inches Length, 16 Feet Width, 39 Feet Height, 20 Feet 11 and 7/16 Inch Draft, 1483 Long Tons Full Displacement, 762 Long Tons Light Load
1.3 Identification:
1.3.1 Not Applicable
2. REFERENCES:
2.1 Standard Items
3. REQUIREMENTS:
3.1 Accomplish weld build up repair and "V" out excavate and weld fill repairs, to be distributed on the following work items: 119-10-001, 120- 11-001, 123-16-002, 130-11-001, and 529-11-001. Distribution of work to be based on Repair Plan locations approved by the SUPERVISOR in each of the aforementioned work items.
3.1.1 Accomplish not to exceed 3,500 square inches of weld build up repair.
3.1.2 Accomplish not to exceed 240 Linear Inches of "V" out excavate and weld fill repairs.
3.1.3 Keep a Declining Log listing at a minimum: the item number that each repair is accomplished under, the CFR that each repair was identified on, the location and dimensions of the repair, the linear inches of each weld repair approved, and square inches of each weld repair approved. Also provide a total number of linear inches of weld repair approved and a total number of square inches of weld repair approved.
3.1.4 Submit one legible copy, in hard copy or approved
transferrable media, of the Declining Log for repairs as approved by the SUPERVISOR Weekly to the SUPERVISOR.
3.1.5 Utilize the structural references listed in 119-10-001, 120- 11-001, 123-16-002, 130-11-001, and 529-11-001 as guidance in way of structural weld repairs.
(I)(G) "JOINT INSPECTION"
3.1.6 Accomplish a joint inspection with the SUPERVISOR to verify all repairs are accomplished by the Contractor in the locations and dimensions as approved by the SUPERVISOR in the Repair Plan as identified on the Declining Log prior to final Blast and Paint in the location listed in 1.2.1.
SHIP: CAISSON 1 (RMC 1)
SSP: NWRMC-702-22 2 of 5 ITEM NO: 042-10-001
3.1.6.1 Submit one legible copy, in hard copy or approved
transferrable media to the SUPERVISOR of the results of 3.1.6.
3.2 Develop a Test Plan incorporating each Work Item in the job order, LOA Chits or Statements of Work (SOW). The initial Test Plan must include all inspections and tests required by zero-tier references and first tier references, as well as symbols (I)(V)(Q) test/inspections and (G) government notification identified in the Work Item, and any additional tests and inspections the contractor deems necessary to substantiate product conformance.
3.2.1 Submit the initial copy of the Test Plan to the SUPERVISOR no later than 3 days prior to the availability start date.
3.2.1.1 Submit one legible copy of the initial Test Plan, in
hard copy or approved transferrable media that can be sorted (e.g., Excel spreadsheet).
3.2.1.2 Submit one legible copy, in hard copy or approved
transferrable media that can be sorted (e.g., Excel spreadsheet) of an updated Test Plan when requested by the SUPERVISOR not to exceed one per week.
3.2.2 A Test Plan must:
3.2.2.1 Be revised prior to the start of productive work and
updated as work proceeds on each Work Item. Supporting data for tests and inspections requiring government notification (G), including accept/reject criteria, must be available at the location of each test and inspection. Include provisions for documenting the date, time, and identification of the SUPERVISOR's representative notified and government representative attending each (G)-Point on the Test Plan.
3.2.2.2 Each test and inspection must be identified by its
respective Work Item number and Work Item paragraph number, including Standard Item paragraph number, and must include inspection symbols (I)(Q) and (V), and the government notification (G) Point symbol where applicable.
3.2.2.3 Provide identification of the item to be inspected by name, number, and location (e.g., number 3 main feed pump, 5-180- 0-E).
3.2.2.4 Provide identification of each characteristic of the
items to be inspected and provide the criterion for acceptance for each characteristic (e.g., air test; 2 PSIG for 10 minutes;
no drop).
3.3 Test and Inspection records must:
3.3.1 Include the ship's name and hull number, Job Order and Work Item number, applicable PCP number, paragraph number, component identification, accept/reject criteria, date, time, unique identification of test equipment used, and signature, of the contractor's authorized representative who witnessed or performed the test or inspection. The signature occurs after the checkpoint is determined to be satisfactory or unsatisfactory and any exceptions are documented.
SSP: NWRMC-702-22 3 of 5 ITEM NO: 042-10-001
3.3.2 Be maintained at a contractor location accessible to the site of the work required by the Job Order.
3.3.3 Be documented within one day of accomplishment or prior to the subsequent tests or inspections, whichever is less. The records must indicate the results of the test and or inspection accomplished. Test or inspection records will clearly identify each location or component when multiple locations or multiple components are listed on a single record. Records must be incorporated into the Test Plan within 4 days after completion of each test or inspection.
3.3.3.1 For tests and inspections involving (G)-points, records must be documented upon acceptance or rejection and a hard copy (or electronic copy as authorized by the SUPERVISOR) provided to the SUPERVISOR at the conclusion of each (G)-Point.
3.3.4 Required reports resulting from tests or inspections must include the appropriate design criterion for each attribute or measurement required by the Work Item.
3.4 The SUPERVISOR will consider the Work Item incomplete if the contractor's documentation and records are not complete.
3.5 Accomplish (I), (V) and (Q) tests/inspections that do not have associated (G)-points, with qualified and/or currently certified personnel where required by the technical documents (e.g., NBPI, NACE, nondestructive testing, electrical cableway inspection, Oxygen Cleanliness Inspector, etc.) as follows:
3.5.1 (I) inspections require verification and documentation by a separate individual, other than the person who has accomplished the work, who is qualified as an inspector.
3.5.2 (V) inspections require verification and documentation by the qualified tradesperson, trade supervisor, or inspector.
3.5.3 (Q) inspections require verification and documentation by a qualified Technical Representative in accordance with 009-90 of 2.1 and associated PCP requirements.
3.5.4 The authority to accomplish, document, accept and reject (I) and (V) inspections may be delegated to qualified subcontractor personnel, without regards to geographical location, subject to SUPERVISOR approval.
3.6 Accomplish (G)-Point (government notification) as follows:
3.6.1 (G) is a symbol inserted in a Work Item to establish a point in the sequence of accomplishment of work at which time the SUPERVISOR must be notified by the prime contractor in all cases to permit observation of a specific test or inspection (I)(V) by the government. When the symbol (G) precedes tests or inspections in a Work Item which are applicable to more than one action, the symbol
(G) must identify the action required, e.g., (G) "HYDROSTATIC TEST".
When more than one unit is involved, the (G) notification requirement applies to each unit.
3.6.2 3.14.2 Notify the SUPERVISOR's designated representative as directed by the SUPERVISOR via FAX, hard copy, or by electronic method.
3.6.2.1 Notify the SUPERVISOR prior to commencing the specific requirements in a paragraph annotated with the symbol (G), during
SSP: NWRMC-702-22 4 of 5 ITEM NO: 042-10-001 normal day shift working hours with at least 2 hours, but not more than one-day notice. Following the required notification, the requirements in the | paragraph annotated with the symbol (G) may proceed prior to the scheduled time as approved by the SUPERVISOR. Notify the SUPERVISOR to cancel a scheduled test or inspection no later than 30 minutes prior to the scheduled event or as negotiated with the SUPERVISOR.
3.6.2.2 Notify the SUPERVISOR not later than 4 hours before the end of the last preceding normal work day when tests or inspections following a (G) Point are scheduled after normal day shift working hours, on a weekend, or on a federal holiday.
Following the required notification, the requirements in the paragraph annotated with the symbol (G) may proceed prior to the scheduled time as approved by the SUPERVISOR. Notify the SUPERVISOR to cancel a scheduled test or inspection as soon as known, but no later than one hour prior to the scheduled event.
3.6.2.3 Notify the SUPERVISOR at least 48 hours, but not more than 72 hours, prior to commencing (G)-Points at contractor's/subcontractor's plants located in excess of 50 miles by the most direct roadway nearest to the place of performance of the contract. Document the date, time, and identification of the SUPERVISOR's representative notified. Following the required notification, the requirements in the paragraph annotated with the symbol (G) may proceed prior to the scheduled time as approved by the SUPERVISOR. Notify the SUPERVISOR to cancel a scheduled test or inspection as soon as known, but no later than one hour prior to the scheduled event.
3.6.3 Proceed with the test or inspection if the SUPERVISOR is not present, provided the required advance notice has been furnished to the SUPERVISOR and the contractor has completed and documented the preceding tests and inspections.
3.6.4 A partial test or inspection requiring (G) notification may be accomplished in the event that all work cannot be completed and work progress would be delayed in waiting for total completion of work.
Comply with the requirements of 3.14.2 when the incomplete work is completed and ready for the remainder of the test or inspection. Note partial inspections on the test or inspection form.
3.6.5 A qualified contractor representative must be present to accomplish, accept or reject and document tests or inspections associated with the symbol (G).
3.6.5.1 The authority to witness or perform, document and
accept/reject (I)(G), (Q)(G), and (V)(G) tests and inspections is a prime contractor's responsibility but, subject to SUPERVISOR approval within a 50-mile radius of the contractor’s plant nearest to the place of performance of the contract, may be delegated to subcontractors who are MSRA or ABR agreement holders, SSPC QP1 certified, NDT certified, or have a current QMS accepted by the SUPERVISOR.
3.6.5.2 The contractor may delegate responsibility to
subcontractors to perform, document and accept/reject (I)(G) and (V)(G) tests and inspections performed at plants located outside a 50-mile radius of the contractor's plant nearest to the place of performance of the contract subject to SUPERVISOR prior
SSP: NWRMC-702-22 5 of 5 ITEM NO: 042-10-001 approval.
3.6.5.3 Associated (G)-Point notification requirements must not be delegated.
3.7 For work being performed outside a 50-mile radius of the place of contract performance, the prime contractor must submit one legible copy, in hard copy or approved transferrable media, of purchase orders to the SUPERVISOR within 2 days or otherwise as directed by the SUPERVISOR, prior to issue of purchase order and shipment of equipment. For contractors who do not utilize purchase orders as a vehicle for accomplishing work within their company, a report identifying the delineation of the specific Work Item requirements, in lieu of the purchase order must be submitted to the SUPERVISOR.
3.8 Maintain a current list for reference by the SUPERVISOR, designating the contractor's qualified and currently certified inspectors who witness or perform and sign for symbol (I) inspections, indicating the type of tests and inspections for which each inspector is qualified and currently certified. When subcontractors are delegated responsibility, the subcontractor's qualified and currently certified inspectors must be included on this list.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
5.3 KITTED MATERIAL:
1. None.
SHIP: CAISSON 1 (RMC 1) ITEM NO: 077-11-001
COAR: 47 PCN: SERV-L005
CMP: NONE
PLANNER: LEWIS, ANNA
LOCKWOOD, HOLLIS
SSP: NWRMC-702-22 1 of 5 ITEM NO: 077-11-001
1. SCOPE:
1.1 Title: Hazardous Waste; control
1.2 Location of Work:
1.2.1 Caisson 1
1.3 Identification:
1.3.1 Quantity (One EA), Drydock Caisson No. 1, 94 Feet 10 and 3/8 Inches Length, 16 Feet Width, 39 Feet Height, 20 Feet 11 and 7/16 Inch Draft, 1483 Long Tons Full Displacement, 762 Long Tons Light Load
2. REFERENCES:
2.1 42 U.S.C. 6901, Resource Conservation and Recovery Act (RCRA)
2.2 49 U.S.C. 5103, Federal Hazardous Materials Transportation Act
2.3 Applicable Hazardous Waste Manifest Form
2.4 10 U.S.C. 7311, Repair or Maintenance of Naval Vessels; handling of hazardous waste
3. REQUIREMENTS:
3.1 Manage and dispose of all hazardous waste listed in 3.5 in accordance with 2.1 through 2.2.
3.1.1 When a Navy generator number is required by this Work Item, submit the original of 2.3 to the SUPERVISOR for assignment of Environmental Protection Agency (EPA) or delegated state environmental agency identification number.
3.1.2 Manage and transport for Navy disposal, Navy-generated
hazardous waste listed in 3.5 in accordance with 2.1 and 2.2, as designated by the SUPERVISOR.
3.1.3 Submit one legible copy, in hard copy or electronic media, of
2.3 signed by the owner or operator of the disposal facility to the SUPERVISOR within 48 hours of receipt from owner or operator of disposal facility.
3.2 Complete documentation required by 2.1 and 2.2, using EPA or delegated state environmental agency identification number in accordance with 2.4.
3.2.1 Documentation related to hazardous waste generated solely by the physical actions of Ship's Force or Navy employees (termed Navy- Generated Hazardous Waste) on board the vessel shall only bear a generator identification number issued to the Navy pursuant to applicable law. The contractor shall obtain SUPERVISOR'S concurrence with the categorization of the waste as Navy-generated before completion of the manifest. The manifest prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been
SSP: NWRMC-702-22 2 of 5 ITEM NO: 077-11-001 identified.
3.2.2 Documentation related to hazardous waste generated solely by the physical actions of contractor personnel (termed Contractor- Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law.
Regardless of the presence of other material in or on the shipboard systems or structure which may have qualified a waste stream as hazardous, where the contractor performs work on a system or structure using materials (whether or not the use of such materials was specified by the Navy) which by themselves would cause the waste from such work to be a hazardous waste, documentation related to such waste shall only bear a generator number issued to the contractor.
3.2.3 Documentation related to hazardous waste generated by the combined physical actions of Navy and contractor personnel (termed Co-Generated Hazardous Waste) shall bear a generator identification number issued to the contractor pursuant to applicable law and shall also cite in the remarks block a generator identification number issued to the Navy pursuant to applicable law. When the contractor merely drains a system and such drainage creates hazardous waste or the contractor performs work on system or structure using materials which by themselves would not cause the waste from such work to be hazardous waste but such work nonetheless creates a hazardous waste, documentation related to such waste shall bear a generator identification number issued to the contractor and shall also cite in the remarks block a generator identification number issued to the Navy. The contractor shall sign the generator certification on the Uniform Hazardous Waste Manifest whenever use of the manifest is required for disposal. The contractor shall obtain SUPERVISOR's concurrence with the categorization of the wastes as co-generated before completion of the manifest. Manifests prepared shall be presented to the SUPERVISOR for completion after the hazardous waste has been identified.
3.3 If the contractor, while performing work at a Government facility, cannot obtain a separate generator identification number from the state in which the availability will be performed, the contractor shall notify the SUPERVISOR within three business days of receipt of written notification by the state. After obtaining approval of the SUPERVISOR, the contractor shall use the Navy site generator identification number and insert in the remarks block the contractor generator identification number issued for the site where his main facilities are located.
3.4 If, for availabilities at a contractor-owned or controlled facility, the Navy cannot obtain a separate generator identification number for use at a contractor facility, the Navy shall notify the contractor within three business days of receipt of notification by the state. The contractor shall dispose of hazardous waste in accordance with 2.1, 2.2, and 3.2.2.
3.5 Hazardous waste, as identified in 2.1, expected to be produced during performance of this Job Order:
AMOUNT TYPE NAVY CO-GENERATED CONTRACTOR
Acid Solutions (may include N/A N/A N/A spent sulfamic, citric, SSP: NWRMC-702-22 3 of 5 ITEM NO: 077-11-001 chromic, nitric, sulfuric, hydrochloric, etc.)
Ethylene Glycol (Antifreeze) N/A N/A N/A
Sodium Hydroxide N/A N/A N/A
Cleaning Solvents N/A N/A 65 gls.
Sodium Phosphates (Tri, Bi, N/A N/A N/A or Mono)
Fluorocarbons N/A N/A N/A
Morpholine N/A N/A N/A
Sodium Chromates N/A N/A N/A
Hydrazine N/A N/A N/A
Methyl Ethyl Ketone N/A N/A N/A
Spent Abrasive Blast Material N/A N/A 800 Tons
(contaminated with a known hazardous waste)
Trichloroethane N/A N/A N/A
Miscellaneous Chemicals N/A N/A N/A
(Ignitable)
(Corrosive)
(TCLP Toxic)
(Reactive)
Oil (Synthetic) N/A N/A 5 gls.
Paints (Enamel, Latex, Epoxy, N/A N/A N/A thinners, oil based, rubber paint, non-skid, lacquer, remover, varnishes)
Paints (May include lead, N/A N/A 330 gls.
cadmium, or chrome)
SSP: NWRMC-702-22 4 of 5 ITEM NO: 077-11-001
Paint Strippers (phenols, N/A N/A N/A lead, chromium)
Sludge (Contaminated with N/A N/A 165 gls.
a known hazardous waste)
Wool Felt (contaminated with N/A N/A N/A chromium and PCB's)
Rags N/A N/A 1,180 lbs.
3.6 Submit one legible copy, in hard copy or electronic media, of a report identifying type, amount, and disposal cost of waste listed in 3.5 that was removed during the performance of this Job Order to the
SUPERVISOR.
3.6.1 The report shall include analysis or other method used to identify the waste and state whether each listed waste was hazardous (with generator assignment), non-hazardous, or did not exist.
3.6.1.1 Chemical analysis shall be accomplished by laboratories with state or EPA approved quality assurance programs.
3.6.2 The contractor shall make an effort to minimize hazardous waste generation by reducing the volume or toxicity by neutralizing, recycling, or otherwise removing it from the requirements of Subtitle C of 2.1 and include a description of such efforts in the report.
3.7 Consider coatings to contain heavy metals (e.g. lead, chromium, cadmium), hexavalent chromium, crystalline silica, and/or other toxic or hazardous substances until laboratory analysis establishes otherwise.
Comply with all procedures and precautions required for employee protection, sampling, removal, and disposal.
3.8 Consider insulation, lagging, and mastics to be asbestos-containing material (ACM) until it can be established by laboratory analysis, or other reliable method(s), that the material does not contain asbestos.
Ensure compliance with the requirements of 29 CFR 1915.1001.
3.9 Consider materials, debris, and/or residue associated with ventilation systems to contain toxic/hazardous substances including but not limited to cadmium, chromium, and PCB’s until laboratory analysis establishes otherwise.
3.10 Nothing contained in this Work Item shall relieve the contractor from complying with applicable federal, state, and local laws, codes, ordinances, and regulations, including the obtaining of licenses and permits in connection with hazardous waste handling and disposal in the performance of this contract.
4. NOTES:
4.1 The waste listed in 3.5 is based on the best information available at the time of preparation of the solicitation. Hazardous waste
SSP: NWRMC-702-22 5 of 5 ITEM NO: 077-11-001 generated during the actual performance of the work may vary in type or amount from waste listed in 3.5 which may result in renegotiation pursuant to Paragraph (b) of 2.4. The contractor is expected to use best management practice to identify and dispose of all hazardous waste. Some of the substances listed in 3.5 may be neutralized, recycled, or otherwise removed from the requirements of Subtitle C of 2.1. Inclusion of these substances in the waste listed in 3.5 does not preclude the contractor from taking action consistent with 2.1 to reduce or eliminate the hazardous constituents of any waste required to be disposed of under the contract in accordance with 2.2. Processes that add hazardous constituents to the bilges may require that bilge water be disposed of as a hazardous waste.
4.1.1 The types and amounts of wastes listed in 3.5 are estimates of waste to be disposed of under this contract as required by 2.4. They are not estimates of the amount of the work involved in generating that waste. The work requirements of each individual Work Item specify the actual work to be accomplished.
4.2 Hazardous wastes are determined by one or more of the following methods:
4.2.1 Chemical analysis which shows that the material
characteristics of ignitability, corrosivity, reactivity, and/or toxicity (Toxicity Characteristic Leachate Procedure - TCLP) exceed the limits for that material in 40 CFR 261.20 Subpart C.
4.2.2 Reference to a Material Safety Data Sheet (MSDS).
4.2.3 Applying knowledge of the hazardous characteristics of the waste in light of the materials or the process used.
4.3 Asbestos, bilge water, oil/water including sludge, debris and other contaminants, sludge which includes solids and sludge from ballast tanks, CHT tanks, voids, oily waste tanks, fuel ballast tanks, fuel oil tanks, skegs (West coast), PCB's (Maryland), etc., apply only in those states listing them as hazardous waste. When an availability is to be performed in a state where these items are hazardous waste, an estimate of the amount to be generated shall be included in 3.5.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
CONT PROCURE PARTS
SAFE FOR HOT WORK CERTIFICATE
SHIP: CAISSON 1 (RMC 1) ITEM NO: 119-10-001
COAR: 47 PCN: SERV-L004
CMP: NONE
PLANNER: LOCKWOOD, HOLLIS
SSP: NWRMC-702-22 1 of 5 ITEM NO: 119-10-001
1. SCOPE:
1.1 Title: Rubber Seal; replace
1.2 Location of Work:
1.2.1 Rubber Seal, Port Side
1.2.2 Rubber Seal, Starboard Side
1.3 Identification:
1.3.1 Quantity (296 EA), Stud, Monel, Detail 3 of 2.5
1.3.2 Quantity (296 EA), Nut, Monel, Self Locking, Detail 3 of 2.5
1.3.3 Quantity (296 EA), Washer, Monel, Detail 3 of 2.5
1.3.4 Quantity (As Req.), Rubber Filler, General Notes of 2.4
1.3.5 Quantity (As Req.), UHMW-PE, General Notes of 2.4
1.3.6 Quantity (As Req.), Modified Rubber Water Stop, General Notes of 2.4
1.3.7 Quantity (2 EA), Rubber Seal Type 1-A, Detail 2 of 2.7
1.3.8 Quantity (2 EA), Rubber Seal Type 1-B, Detail 3 of 2.7
1.3.9 Quantity (10 EA), Rubber Seal Type 2-A, Detail 4 of 2.7
1.3.10 Quantity (10 EA), Rubber Seal Type 2-B, Detail 1 of 2.8
1.3.11 Quantity (10 EA), Rubber Seal Type 3-A, Detail 2 of 2.8
1.3.12 Quantity (10 EA), Rubber Seal Type 3-B, Detail 3 of 2.8
1.3.13 Quantity (2 EA), Rubber Seal Type 4, Detail 4 of 2.8
2. REFERENCES:
2.1 Standard Items
2.2 T9074-AS-GIB-010/271, NAVSEA Technical Publication Requirements for Nondestructive Testing Methods
2.3 63054, T-1, Dry Dock No. 1 Caisson Seal Replacement, Title Sheet, Vicinity Map and Location Map
2.4 63055 Rev A, S-1, Dry Dock No. 1 Caisson Seal Replacement, Notes and Caisson Elevation/Demolition
2.5 63056 Rev A, S-2, Dry Dock No. 1 Caisson Seal Replacement, Caisson Modification and Seal Mounting Sheet 1
2.6 63057 Rev A, S-3, Dry Dock No. 1 Caisson Seal Replacement, Caisson Modification and Seal Mounting Sheet 2
2.7 63058 Rev A, S-4, Dry Dock No. 1 Caisson Seal Replacement, Seal
SSP: NWRMC-702-22 2 of 5 ITEM NO: 119-10-001
Layout, Section And Details
2.8 63059 Rev A, S-5, Dry Dock No. 1 Caisson Seal Replacement, Seal Details
2.9 63060, S-6, Dry Dock No. 1 Caisson Seal Replacement, Caisson Fender System Sheet 1
2.10 63061 Rev A, S-7, Dry Dock No. 1 Caisson Seal Replacement, Caisson Fender System Sheet 2
2.11 Caisson 1, Survey of STRB Side of Exist Flange Plate Extension
2.12 101-6814384 Rev D, Dry Dock No.1 Caisson Structural Details
3. REQUIREMENTS:
3.1 The following materials are considered Long Lead Time Material and shall be ordered by the Contractor within 5 working days of contract award.
Identification Quantity Description
Drawing Item Number Reference
1.3.1 100 Each Stud, Monel 400 Detail 2 & 3
2.5
1.3.2 182 Each Nut, Monel 400, Hex Head, Self Locking
Detail 2 & 3
2.5
1.3.3 182 Each Washer, Monel 400 Detail 2 & 3
2.5
1.3.7 1 Each Rubber Seal Type 1-A
Detail
2.7
1.3.8 1 Each Rubber Seal Type 1-B
Detail
2.7
1.3.9 5 Each Rubber Seal Type 2-A
Detail
2.7
1.3.10 5 Each Rubber Seal Type 2-B
Detail
2.8
1.3.11 5 Each Rubber Seal Type 3-A
Detail
2.8
1.2.12 5 Each Rubber seal Type 3-B
Detail
2.8
1.3.13 1 Each Rubber Seal Type
Detail
2.8
3.2 Remove existing prior to commencement of SP-6 blast of 3.4 of 631- 31-001 of the equipment listed in 1.3.2 through 1.3.13 in the location listed in 1.2.1, using 2.3 through 2.12 for guidance.
3.2.1 After preservation of exposed seal surface is complete install new equipment listed in 1.3.2 through 1.3.13 in the location listed in 1.2.1, in accordance with 2.4 through 2.8.
(I) "ULTRASONIC TEST (UT)"
3.3 Ultrasonic Test (UT) measurement accomplish the rubber seal steel
SSP: NWRMC-702-22 3 of 5 ITEM NO: 119-10-001 mating surface in the location listed in 1.2.1, in accordance with chapter 6 of 2.2, using 2.3 through 2.12 for guidance.
3.3.1 Inspect the entire length of the rubber seal steel mating surface at 2 foot intervals, in three equally spaced locations per interval. Measure and record in columnar form the following:
3.3.2 List in One column the design thickness;
3.3.3 List and record in a corresponding column the actual reading taken;
3.3.4 List and notate if reading is taken over an existing doubler or insert plate;
3.3.5 List, identify, and record corresponding specific measurement locations and/or areas in relationship to structural members or with measurements from suitable hull reference points
3.3.6 Generate a sketch/table for test sites results and calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness using 2.5 and 2.12 as guidance.
3.3.7 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.3 to the SUPERVISOR
(I) "VISUAL INSPECTION (VT)"
3.4 Accomplish Visual Inspection (VT) after completion of SP-6 blast of
3.4 of 631-31-001. Inspect the entire length of the exposed rubber seal steel mating surface, including all bars, filler bars, and seal clamps in the location listed in 1.2.1, using 2.4 through 2.8 for guidance.
3.4.1 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive erosion, deterioration, damage, or which may be detrimental to the structural and watertight integrity of the vessel.
3.4.2 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.4 to the SUPERVISOR
(I)(G) "JOINT INSPECTION"
3.5 Accomplish a joint inspection with the SUPERVISOR to verify the locations and dimensions of structural repairs identified by the SUPERVISOR based on Ultrasonic Inspection and Visual Inspection Reports of 3.3.7 and 3.4.2.
3.5.1 Identify Locations to be included in the Repair Plan of 3.5.2.
3.5.2 Submit one legible copy, in hard copy or approved
transferrable media, of a Repair Plan listing the location and dimensions of repairs identified in 3.5 to the SUPERVISOR.
(I) "VISUAL INSPECTION"
SSP: NWRMC-702-22 4 of 5 ITEM NO: 119-10-001
3.6 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column. A, Lines One through 7 for repairs as approved by the SUPERVISOR listed in the Repair Plan of 3.5.2 for locations in 1.2.1, in accordance with 2.1 using 2.2, 2.4 through 2.8, and 2.12 for guidance.
3.6.1 Accomplish weld build up repairs as approved by the
SUPERVISOR.
3.6.2 Accomplish "V" out excavate and weld fill repairs as approved by the SUPERVISOR.
3.6.3 Chip and grind surfaces flush and smooth in way of removals.
3.6.4 Template exact sizes, locations, and configurations from existing shipboard conditions prior to removal and re-installation.
3.6.5 Unidentified dented or deformed hull and/or tank structure shall be reported within 48 hours of discovery to SUPERVISOR.
3.7 SUPERVISOR approved repairs measured in square inches of weld build up and linear inches of "V" out excavate and weld fill will be deducted from paragraph 3.1.1 and paragraph 3.1.2 in the 042-10-001 work item.
3.8 Accomplish VT inspection for thread damage, corrosion, bent studs and broken studs for the equipment listed in 1.2.
3.8.1 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.8, identify 100 each replacement fasteners as listed in 1.3.1 that require replacement to the SUPERVISOR.
3.9 Search for, mark, identify, and record any areas that exhibit: signs of separation; pitting; cracking; tears; excessive wear; rubber seal compression greater than 1/8 inch; including loose nuts in the location listed in 1.2.2 using 2.4 through 2.8 for guidance.
3.9.1 Identify location of each defect with specific measurements and location in relationship to structural members or with measurements from a suitable hull reference point.
3.9.2 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.9 to the SUPERVISOR.
3.9.3 Remove existing and install new Rubber Filler in the location of 1.2.2 in each joint in accordance with the Notes of 2.4.
3.9.4 Rubber Seal in the location listed in 1.2.2 shall not be removed from existing hull surface unless studs are being replaced as a result of the report of 3.5 or the Rubber Seal is being replaced as a result of the report of 3.6, and as authorized by the Contracting Officer.
3.10 As directed by the SUPERVISOR remove existing and install new 100 each of the equipment listed in 1.3.1 in the locations listed in 1.2.
(I)(G) "VISUAL INSPECTION (VT)"
3.10.1 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column E, Lines One through 7 for the identified in 3.10.
(I)(G) "PARTICULATE INSPECTION (PT)"
SSP: NWRMC-702-22 5 of 5 ITEM NO: 119-10-001
3.10.2 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column E, line 10, for the locations identified in 3.10.
3.10.3 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.10.1 and 3.10.2 to the
SUPERVISOR.
3.11 Install new equipment listed in 1.3.2 through 1.3.13 in the location listed in 1.2.1 using 2.3 through 2.12 guidance.
3.11.1 Tighten fasteners in accordance with Note 3 of 2.5.
(I)(G) "FASTENER TORQUE"
3.11.2 Inspect fastener torque in accordance with note 3 of 2.5 .
3.11.3 Submit one legible copy, in electronic media, of a report listing results of the requirements of 3.11.2 to the SUPERVISOR.
3.11.4 Install new Rubber Filler in the location of 1.2.1 in each joint in accordance with the Notes of 2.4.
3.12 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: CAISSON 1 (RMC 1) ITEM NO: 120-11-001
COAR: 47 PCN: SERV-L010
CMP: NONE
PLANNER: LOCKWOOD, HOLLIS
SSP: NWRMC-702-22 1 of 3 ITEM NO: 120-11-001
1. SCOPE:
1.1 Title: Hull Exterior Surfaces; inspect
1.2 Location of Work:
1.2.1 Hull Exterior, Port Side
1.2.2 Hull Exterior, Starboard Side
1.3 Identification:
1.3.1 Quantity (One EA), Drydock Caisson No. 1, 94 Feet 10 and 3/8 Inches Length, 16 Feet Width 39 Feet Height, 20 Feet 11 and 7/16 Inch Draft, 1483 Long Tons Full Displacement, 762 Long Tons Light Load
2. REFERENCES:
2.1 Standard Items
2.2 Caisson NO. 1, Hull Structural Survey 2021
2.3 T9074-AS-GIB-010/271, NAVSEA Technical Publication Requirements for Nondestructive Testing Methods
2.4 101-6814384D, Puget Sound Naval Shipyard Dry Dock NO. 1 Caisson Structural Details
3. REQUIREMENTS:
(I) "ULTRASONIC TEST (UT)"
3.1 Accomplish ultrasonic test (UT) measurement inspections of the equipment listed in 1.3.1 in the locations listed in 1.2.1 and 1.2.2 in accordance with 2.2 and chapter 6 of 2.3 using 2.4 for guidance.
3.1.1 Calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness.
3.1.2 Submit one legible copy, in electronic media, of the entirely filled out reference 2.2 to the SUPERVISOR.
(I) "VISUAL INSPECTION (VT)"
3.2 Accomplish a Visual Inspection (VT) after completion of SP-6 blast and clean up of 3.4 of 631-31-001 of the equipment listed in 1.3.1 in the locations listed in 1.2, using 2.4 for guidance.
3.2.1 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive erosion, deterioration, damage, or which may be detrimental to the structural and watertight integrity of the vessel.
3.2.2 Inspection shall include all hull openings, overboards, attachments, and appendages.
3.2.3 A two dimensional, or Autocad 2016, sketch or drawing showing
SSP: NWRMC-702-22 2 of 3 ITEM NO: 120-11-001 hull/structural configurations, arrangements, relationships, and a listing of the inspection location's data is an acceptable alternative.
3.2.4 Submit one legible copy, in electronic media, of a report listing the results of the requirements of 3.2 to the SUPERVISOR.
(I)(G) "JOINT INSPECTION"
3.3 Accomplish a joint inspection with the SUPERVISOR to verify the locations and dimensions of structural repairs identified by the SUPERVISOR based on Ultrasonic Inspection and Visual Inspection Reports of 3.1.2 and 3.2.4.
3.3.1 Identify Locations to be included in the Repair Plan of 3.3.2.
3.3.2 Submit one legible copy, in hard copy or approved
transferrable media, of a Repair Plan listing the location and dimensions of repairs identified in 3.3 to the SUPERVISOR.
(I) "VISUAL INSPECTION"
3.4 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7 for repairs as approved by the SUPERVISOR listed in the Repair Plan of 3.3.2 for locations in 1.2, in accordance with 2.1 using 2.2 through 2.4 for guidance.
3.4.1 Accomplish weld build up repairs as approved by the
SUPERVISOR.
3.4.2 Accomplish "V" out excavate and weld fill repairs as approved by the SUPERVISOR.
3.4.3 Chip and grind surfaces flush and smooth in way of removals.
3.4.4 Template exact sizes, locations, and configurations from existing shipboard conditions prior to removal and re-installation.
3.4.5 Unidentified dented or deformed hull and/or tank structure shall be reported within 48 hours of discovery to SUPERVISOR.
3.5 SUPERVISOR approved repairs, measured in square inches of weld build up and linear inches of "V" out excavate and weld fill, will be deducted from paragraph 3.1.1 and paragraph 3.1.2 in the 042-10-001 work item.
3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
SSP: NWRMC-702-22 3 of 3 ITEM NO: 120-11-001
GAS FREE CERTIFICATION REQUIRED
SHIP: CAISSON 1 (RMC 1) ITEM NO: 123-16-001
COAR: 47 PCN: SERV-L011
CMP: NONE
PLANNER: LOCKWOOD, HOLLIS
BESAW, DONALD
SSP: NWRMC-702-22 1 of 2 ITEM NO: 123-16-001
1. SCOPE:
1.1 Title: Cleaning and Pumping; accomplish
1.2 Location of Work:
1.2.1 Main Ballast Tank
1.2.2 Forward Trim Tank
1.2.3 Aft Trim Tank
1.3 Identification:
1.3.1 Quantity (One EA), Drydock Caisson No. 1, 94 Feet 10 and 3/8 Inches Length, 16 Feet Width 39 Feet Height, 20 Feet 11 and 7/16 Inch Draft, 1483 Long Tons Full Displacement, 762 Long Tons Light Load
2. REFERENCES:
2.1 Standard Items
2.2 29 CFR PART 1915, Occupational Safety and Health Standards for Shipyard Employment
2.3 MIL-STD-777E(SH), Schedule of Piping, Valves, Fittings and Associated Piping Components
2.4 101-6814384 Rev D, Puget Sound Naval Shipyard Dry Dock NO. 1 Caisson Structural Details
3. REQUIREMENTS:
3.1 Open, ventilate, empty, clean, render dry, and maintain "Safe for Workers" and/or "Safe for Hot Work", in accordance with the requirements of 2.2 using 2.4 for guidance, any tank or space including adjacent tanks, spaces, or piping systems where the scope of repairs will result in a need for certification during the performance of this Job Order.
3.1.1 Ensure that harmful vapors, fumes, and mists are ventilated to the exterior of the vessel.
3.1.2 Install expandable plugs or blanks, painted blaze orange, in associated tank piping at the first valve or flange. Associated piping is defined as "an assembly of pipe, tubing, valves, fittings, and related components forming a whole or a part of a system which starts or terminates in subject area, thus being common to and associated with same."
3.1.2.1 Submit one legible copy, in hard copy or electronic
media, of a report listing the location of each installed expandable plug and blank to the SUPERVISOR.
3.1.2.2 Remove each expandable plug or blank upon completion of repairs and testing and install new gaskets and fasteners in accordance with applicable groups and categories of 2.3.
SSP: NWRMC-702-22 2 of 2 ITEM NO: 123-16-001
3.2 Remove and dispose of a cumulative total of 10,000 gallons of liquids and 1,000 pounds of solids from the locations listed in 1.2 in the equipment listed in 1.3.1 in accordance with federal, state, and local laws, codes, ordinances, rules, and regulations and as follows:
3.2.1 Meter, measure, and record actual amounts of residual liquids (in gallons) and solids (in pounds) removed from the locations listed in 1.2 for the equipment listed in 1.3.
3.2.1.1 Total quantities greater or less than the quantities
listed in 3.2, when authorized by the Contracting Officer, will be the subject of an equitable adjustment.
3.2.2 Accomplish laboratory chemical analysis of liquid waste, sludge, and debris being disposed of in accordance with applicable federal, state and local laws, codes, ordinances, rules, and regulations.
3.2.3 Submit one legible copy, in hard copy or electronic media, of the results of the of 3.2.1 and 3.2.2 to the SUPERVISOR.
(V)(G) "INSPECT TANK CLEANLINESS"
3.3 Accomplish a cleanliness inspection of each location listed in 1.2 for the equipment listed in 1.3.1 upon final completion of all Contractor work within each tank and prior to final closure.
3.3.1 Ensure each location is clean, dry, and free of industrial debris, industrial equipment, refuse, dirt, scrap materials, and other extraneous materials.
3.3.2 Submit one legible copy, in hard copy or electronic media, of a report listing the results of 3.3 and the names of all personnel present during inspection to the SUPERVISOR within 72 hours after completion of final closing.
3.4 Install manhole cover for each tank upon completion and satisfactory final inspection acceptance by the SUPERVISOR .
3.5 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
4.1 For the purpose of this Work Item, the term "tank or space" includes voids, cofferdams, and inaccessible or confined areas.
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: CAISSON 1 (RMC 1) ITEM NO: 123-16-002
COAR: 47 PCN: SERV-L012
CMP: NONE
PLANNER: LOCKWOOD, HOLLIS
BESAW, DONALD
SSP: NWRMC-702-22 1 of 3 ITEM NO: 123-16-002
1. SCOPE:
1.1 Title: Tank Interior Surfaces; inspect
1.2 Location of Work:
1.2.1 Forward Trim Tank
1.2.2 Main Ballast Tank
1.2.3 AFT Trim Tank
1.2.4 Operations Deck
1.3 Identification:
1.3.1 Quantity (One EA), Drydock Caisson No. 1, 94 Feet 10 and 3/8 Inches Length, 16 Feet Width 39 Feet Height, 20 Feet 11 and 7/16 Inch Draft, 1483 Long Tons Full Displacement, 762 Long Tons Light Load
2. REFERENCES:
2.1 Standard Items
2.2 Caisson NO. 1, Hull Structural Survey 2021
2.3 T9074-AS-GIB-010/271, NAVSEA Technical Publication Requirements for Nondestructive Testing Methods
2.4 101-6814384 Rev D, Puget Sound Naval Shipyard Dry Dock NO. 1 Caisson Structural Details
3. REQUIREMENTS:
(I) "ULTRASONIC TEST (UT)"
3.1 Ultrasonic Test (UT) measurement accomplish interior structural surfaces of the equipment listed in 1.3.1 in the locations listed in
1.2.1 through 1.2.4 in accordance with 2.2 and chapter 6 of 2.3, using
2.4 for guidance.
3.1.1 Calculate, identify, and highlight measurements indicating a difference (wastage) greater than or equal to 25 percent of the designed plate thickness.
3.1.2 Submit one legible copy, in electronic media, of the entirely filled out reference 2.2 to the SUPERVISOR.
(I) "VISUAL INSPECTION (VT)"
3.2 Accomplish a Visual Inspection (VT) after completion of SP-6 blast and clean up of 3.1 of 631-10-001 the equipment listed in 1.3.1 in the
SSP: NWRMC-702-22 2 of 3 ITEM NO: 123-16-002 locations listed in 1.2, using 2.4 for guidance.
3.2.1 Search for, mark, identify, and record defective (actual and suspect) areas that exhibit signs of severe pitting, excessive erosion, deterioration, damage, or which may be detrimental to the structural and watertight integrity of the vessel.
3.2.2 Inspection shall include all hull openings, overboards, attachments, and appendages.
3.2.3 A two dimensional, or Autocad 2016, sketch or drawing showing hull/structural configurations, arrangements, relationships, and a listing of the inspection location's data is an acceptable alternative.
3.2.4 Submit one legible copy, in electronic media, of a report listing the results of the requirements of 3.2 to the SUPERVISOR.
(I)(G) "JOINT INSPECTION"
3.3 Accomplish a joint inspection with the SUPERVISOR to verify the locations and dimensions of structural repairs identified by the SUPERVISOR based on Ultrasonic Inspection and Visual Inspection Reports of 3.1.2 and 3.2.4.
3.3.1 Identify Locations to be included in the Repair Plan of 3.3.2.
3.3.2 Submit one legible copy, in hard copy or approved
transferrable media, of a Repair Plan listing the location and dimensions of repairs identified in 3.3 to the SUPERVISOR.
(I) "VISUAL INSPECTION"
3.4 Accomplish the requirements of 009-12 of 2.1, including Table 3, Column A, Lines One through 7 for repairs as approved by the SUPERVISOR listed in the Repair Plan of 3.3.2 for locations in 1.2, in accordance with 2.1 using 2.2 through 2.4 for guidance.
3.4.1 Accomplish weld build up repairs as approved by the
SUPERVISOR.
3.4.2 Accomplish "V" out excavate and weld fill repairs as approved by the SUPERVISOR.
3.4.3 Chip and grind surfaces flush and smooth in way of removals.
3.4.4 Template exact sizes, locations, and configurations from existing shipboard conditions prior to removal and re-installation.
3.4.5 Unidentified dented or deformed hull and/or tank structure shall be reported within 48 hours of discovery to SUPERVISOR.
3.5 SUPERVISOR approved repairs, measured in square inches of weld build up and linear inches of "V" out excavate and weld fill, will be deducted from paragraph 3.1.1 and paragraph 3.1.2 in the 042-10-001 work item.
3.6 Accomplish the requirements of 009-32 of 2.1 for new and disturbed surfaces.
4. NOTES:
SSP: NWRMC-702-22 3 of 3 ITEM NO: 123-16-002
4.1 None
5. GOVERNMENT FURNISHED MATERIAL (GFM):
5.1 LLTM:
1. None.
5.2 PUSH MATERIAL:
1. None.
SHIP: CAISSON 1 (RMC 1) ITEM NO: 130-11-001
COAR: 47 PCN: SERV-L014
CMP: NONE
PLANNER: LOCKWOOD, HOLLIS
BESAW, DONALD
SSP: NWRMC-702-22 1 of 3 ITEM NO: 130-11-001
1. SCOPE:
1.1 Title: Weather Deck Exterior Surfaces; inspect
1.2 Location of Work:
1.2.1 Weather Deck Exterior
1.3 Identification:
1.3.1 Quantity (One EA), Drydock Caisson No. 1, 94 Feet 10 and 3/8 Inches Length, 16 Feet Width 39 Feet Height, 20 Feet 11…
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