P678 Dry Dock 8 SW System Amend0008.pdf
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- Attached to
- P-678 Dry Dock 8 Saltwater System for CVN-78, Norfolk Naval Shipyard, Portsmouth, Virginia
- Solicitation number
- N40085-22-R-2598
About this file
This amendment modifies a solicitation for the P678 Dry Dock 8 Saltwater System project at Norfolk Naval Shipyard. The amendment provides revisions to work restrictions, related projects, specifications, drawings, and reports. Key details include:
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Work will be restricted from starting until 16 January 2023 due to ship drydocking and concurrent project schedules. The contractor must coordinate work with three other drydock projects awarded between September 2022 and June 2023.
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Specification revisions add seismic qualification requirements for electrical and mechanical equipment per UFC 3-301-02. Drawings were revised to update area of interrupting capacity ratings for electrical equipment and schedules.
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A hazardous materials inspection report from May 2021 is provided for contractor information.
The solicitation is for the Department of the Navy, Naval Facilities Engineering Command for the P678 Dry Dock 8 Saltwater System project at Norfolk Naval Shipyard, Portsmouth, Virginia. The amendment revises work schedules, coordination needs, specifications and drawings to incorporate seismic standards and update equipment ratings.
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P678 Dry Dock 8 Saltwater System Amendment 0008
P678 DRY DOCK 8 AMENDMENT CONTINUATION SHEET
CONTRACT SPECIFICATIONS
SECTION 01 14 00.00 22 WORK RESTRICTIONS
1.4 SPECIAL SCHEDULING REQUIREMENTS
Revise 1.4.d (3) to the following:
“1.4.d (3) NNSY will install temporary construction office trailers on the southside of the dry dock approximately three to four months prior to construction completion to prepare for a ship docking. Coordinate construction operations near these areas with the Contracting Officer.”
Under paragraph 1.4.d (3), add the following item:
“1.4.d (4) Contractor must not stage or utilize Berths 40 & 41 for any work involved with this project.
Due to laydown requirements of concurrent projects (see RELATED PROJECTS below), the Contractor must utilize the P678 Dry Dock 8 Saltwater System laydown areas as indicated or as designated by the Contracting Officer.”
After subparagraph 1.4.e add the following items:
“f. A ship will be drydocked at Dry Dock 8 until the end of November 2022. The Contractor is not authorized to start onsite demolition or construction work before 16 January 2023.
g. The Contractor must coordinate the work of this project with the projects listed under paragraph
RELATED PROJECTS below.
h. Coordinate construction of the temporary Pumpwell 8 suction culvert plugs to occur prior to Caisson
8 being removed from Government property for renovations (See RELATED PROJECTS below).
Anticipated Caisson 8 removal is November 2023. Anticipated Caisson 8 return is July 2024.
i. The Government will flood the dry dock to flip the Caisson for retrofit work on “Side B” no earlier than 1 May 2023 and no later than 5 June 2023. The dock will be dry until this time, and temporary suction culvert plug work may proceed prior to “Side B” retrofit.
j. Ater the Caisson is flipped to “Side “B”, the Caisson 8 Contractor will dewater Dry Dock 8 so
Caisson in-dock work can proceed, no later than 1 July 2023.
k. The Government will flood the dock for the Caisson to be removed and transported to a shipyard for remaining modifications, no later than 13 November 2023. The dock will be flooded until the Caisson returns, no later than 17 July 2024. The Pumpwell 8 Main Dewatering Pump work and Drainage pumps DP-1, DP-2 and DP-3 work should also be complete by 17 July 2024.
l. Once the Caisson is returned and seated in the dry dock, the Contractor will be required to dewater the dock utilizing temporary pumps in order to remove the temporary suction plugs.
m. Once the suction plugs are removed, the Government will flood the dock for the Main Dewatering
Pumps to be tested. Once these tests are completed and approved by the Contracting Officer, the Contractor will be required to operate the Main Dewatering Pumps so that certification testing of the Caisson 8 Flood Through Valves can begin. There will be four complete dewaterings required for the Caisson 8 certification testing.
n. Coordinate the North and South Flooding flume work with the project, RM22-0455 Repair Berths 40 and 41(See RELATED PROJECTS below). The North and South flooding flume work shall not commence until Beneficial Occupancy of Berth 40 and Berth 41 are achieved.
1.5 RELATED PROJECTS
Replace paragraph 1.5 in its entirety with the following:
“Three additional construction projects will take place concurrently with this project at Dry Dock 8.
(1) Special Project RM 19-0182 NNSY Caisson 8 Install Flood Through Valves: Award - September 2022; Beneficial Occupancy – October 2024.
(2) RM 18-0623 (WON 1632158) Replace Dry Dock 8 Main Dewatering Pump #2: Award –
April 2021; Beneficial Occupancy October 2024.
(3) RM22-0455 Repair Berths 40 and 41: Award – July 2022; Beneficial Occupancy August 2024.”
Additionally, a NNSY project to replace Dry Dock 8 Main Dewatering Pump 3 including Pumpwell 8 Miscellaneous Repairs is anticipated to be awarded in June 2023 with a completion date of February 2025.”
SECTION 03 31 30 MARINE CONCRETE
1.8.4 Mass Concrete Temperature Control Plans
Before the text “a. Thirty days minimum prior to concrete placement,” add the following:
“Note: Self-Consolidating Concrete (SCC), provided that the mix is High Volume Fly Ash (containing at least 50 percent fly ash of total cementitious) does not require a mass concrete temperature control plan.”
SECTION 31 23 00.00 20 EXCAVATION AND FILL
Replace paragraph 1.5.b with the following:
“Debris smaller than 1.0 cubic yards may be encountered within planned excavations. Small debris shall be treated as Unsatisfactory Material. Removal of unknown debris not identified on the project plans and greater than 1.0 cubic yard but less than 15 CY from planned excavations will be paid for under the Unit Price Line Item on the Price Proposal Form.”
Under paragraph 2.1.3, add the following item:
“Provide materials classified as ASTM D2487, classification GW, GP, GM, SW, SP, SP-SM, SM with a maximum ASTM D4318 liquid limit of 35, maximum ASTM D4318 plasticity index of 12, and a maximum of 25 percent by weight passing ASTM D1140, No. 200 sieve.”
SECTION 33 11 00.01 22 SALT WATER UTLITY DISTRIBUTION PIPING
SECTION 33 30 00 SANITARY SEWERAGE
Under paragraph 2.2.2.1.2, add the following items:
“c. Connecting Hardware: For sanitary piping within the utility tunnels, all bolts, nuts, and washers used with joint materials shall be Type 316 stainless steel. Provide insulating bolt sleeves and insulating washers between the restraining hardware and flanges to effectively prevent metal-to-metal contact between the dissimilar metals.”
SECTION 26 11 13.00 20 PRIMARY UNIT SUBSTATION
Under paragraph ‘1.3.1.c - SD-09 Manufacturer’s Field Reports’, add “Seismic Certifications” to the submittals list.
Add the following paragraphs to Part 3:
“3.5 Special Testing for Seismic-Resisting Equipment
Equipment and components designated as MC-1 (Mission Critical Level 1) Designated Seismic Systems required to remain operational after an earthquake will be seismic qualified in accordance with UFC 3- 301-02 ‘Design of Risk Category V Structures, National Strategic Military Assets’ and ASCE 7-16 ‘Minimum Design Loads and Associated Criteria for Buildings and Other Structures. The manufacturer is to provide a certification by a fully qualified testing agency for the specific equipment and/or components. Prequalified certifications are acceptable unless noted otherwise. Seismic component qualification documentation for each piece of equipment must contain the information required in UFC 3- 301-02, Section 2-17.2.5 Component Qualification Documentation. Miscellaneous components that are required to be certified must bear permanent marking or nameplates constructed of a durable heat and water resistant material. Nameplates must be mechanically attached to such nonstructural components and placed on each component for clear identification. The nameplate must not be less than 5 inches by 7 inches with red letters 1 inch in height on a white background stating "Certified Equipment". The following statement must be on the nameplate: "This equipment/component is certified. No modifications are allowed unless authorized in advance and documented in the Equipment Certification Documentation file". The nameplate must also contain the component identification number in accordance with the drawings/specifications and the O&M manuals.”
“3.6 Special Inspection for Seismic-Resisting Systems and Equipment
Perform special inspections for seismic-resisting systems, equipment and components for structures assigned to Risk Category IV per Section 01 45 35 SPECIAL INSPECTIONS.”
SECTION 26 13 00 SF6/HIGH-FIREPOINT FLUIDS INSULATED PAD-MOUNTED
SWITCHGEAR
Under paragraph ‘1.4 - SD-09 Manufacturer’s Field Reports’, add “Seismic Certifications” to the submittals list.
Add the following paragraphs to Part 3:
“3.4 Special Testing for Seismic-Resisting Equipment
Equipment and components designated as MC-1 (Mission Critical Level 1) Designated Seismic Systems required to remain operational after an earthquake will be seismic qualified in accordance with UFC 3- 301-02 ‘Design of Risk Category V Structures, National Strategic Military Assets’ and ASCE 7-16 ‘Minimum Design Loads and Associated Criteria for Buildings and Other Structures. The manufacturer is to provide a certification by a fully qualified testing agency for the specific equipment and/or components. Prequalified certifications are acceptable unless noted otherwise. Seismic component qualification documentation for each piece of equipment must contain the information required in UFC 3- 301-02, Section 2-17.2.5 Component Qualification Documentation. Miscellaneous components that are required to be certified must bear permanent marking or nameplates constructed of a durable heat and water resistant material. Nameplates must be mechanically attached to such nonstructural components and placed on each component for clear identification. The nameplate must not be less than 5 inches by 7 inches with red letters 1 inch in height on a white background stating "Certified Equipment". The following statement must be on the nameplate: "This equipment/component is certified. No modifications are allowed unless authorized in advance and documented in the Equipment Certification Documentation file". The nameplate must also contain the component identification number in accordance with the drawings/specifications and the O&M manuals.”
“3.5 Special Inspection for Seismic-Resisting Systems and Equipment
Perform special inspections for seismic-resisting systems, equipment and components for structures assigned to Risk Category IV per Section 01 45 35 SPECIAL INSPECTIONS.”
SECTION 26 13 26.00 25 MEDIUM-VOLTAGE SWITCHGEAR
Under paragraph ‘1.4 - SD-06 Test Reports’, add “Seismic Certification” to the submittals list.
Under paragraph 3.7, replace the first sentence with the following:
“Equipment and components designated as MC-1 (Mission Critical Level 1) Designated Seismic Systems required to remain operational after an earthquake will be seismic qualified in accordance with UFC 3-
301-02 ‘Design of Risk Category V Structures, National Strategic Military Assets’ and ASCE 7-16 ‘Minimum Design Loads and Associated Criteria for Buildings and Other Structures”.
SECTION 26 20 00 INTERIOR DISTRIBUTION SYSTEM
Under paragraph ‘1.3 - SD-06 Test Reports’, add “Seismic Certifications” to the submittals list.
Under paragraph 3.6, replace the first sentence with the following:
“Equipment and components designated as MC-1 (Mission Critical Level 1) Designated Seismic Systems required to remain operational after an earthquake will be seismic qualified in accordance with UFC 3-
‘Minimum Design Loads and Associated Criteria for Buildings and Other Structures.”
SECTION 26 51 00 INTERIOR LIGHTING
Under paragraph ‘1.4 - SD-06 Test Reports’, add “Seismic Certifications” to the submittals list.
Under paragraph 3.4, replace the first sentence with the following:
“Equipment and components designated as MC-1 (Mission Critical Level 1) Designated Seismic Systems required to remain operational after an earthquake will be seismic qualified in accordance with UFC 3- 301-02 ‘Design of Risk Category V Structures, National Strategic Military Assets’ and ASCE 7-16 ‘Minimum Design Loads and Associated Criteria for Buildings and Other Structures.”
SECTION 26 29 01.00 10 ELECTRIC MOTORS, 3-PHASE VERTICAL
INDUCTION TYPE (BOTH PHASES)
Under paragraph ‘1.3 - SD-06 Test Reports’, add “Seismic Certifications” to the submittals list.
Under paragraph 3.1, replace the first sentence with the following:
“Equipment and components designated as MC-1 (Mission Critical Level 1) Designated Seismic Systems required to remain operational after an earthquake will be seismic qualified in accordance with UFC 3- 301-02 ‘Design of Risk Category V Structures, National Strategic Military Assets’ and ASCE 7-16 ‘Minimum Design Loads and Associated Criteria for Buildings and Other Structures.”
SECTION 26 32 15.00 ENGINE-GENERATOR SET STATIONARY, WITH
AUXILIARIES (PHASE 1)
Under paragraph ‘1.3 - SD-06 Test Reports’, add “Seismic Certification” to the submittals list.
Under paragraph 3.15, replace the first sentence with the following:
“Equipment and components designated as MC-1 (Mission Critical Level 1) Designated Seismic Systems required to remain operational after an earthquake will be seismic qualified in accordance with UFC 3-
SECTION 26 32 15.00 ENGINE-GENERATOR SET STATIONARY, WITH
AUXILIARIES (PHASE 2)
Under paragraph ‘1.3 - SD-06 Test Reports’, add “Seismic Certification” to the submittals list.
Under paragraph 3.14, replace the first sentence with the following:
“Equipment and components designated as MC-1 (Mission Critical Level 1) Designated Seismic Systems required to remain operational after an earthquake will be seismic qualified in accordance with UFC 3-
SECTION 27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
Under paragraph ‘1.5 - SD-06 Test Reports’, add “Seismic Certification” to the submittals list.
Under paragraph 3.6, replace the first sentence with the following:
“Equipment and components designated as MC-1 (Mission Critical Level 1) Designated Seismic Systems required to remain operational after an earthquake will be seismic qualified in accordance with UFC 3-
SECTION 26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL
EQUIPMENT
Under paragraph 1.1.1, replace the first sentence with the following:
“Mission Critical Level 1 (MC-1) rated electrical equipment shall include the following items to the extent required on the drawings or in any other sections of these specification:”
SECTION 33 31 00 EXTERIOR OILY WASTE, WASTE OIL PIPING
Delete paragraph 1.3.2, in its entirety.
Under paragraph 1.4, subsection SD-02, delete reference to clean water header.
Under paragraph 1.6, delete reference to clean water header.
Replace paragraph 2.1.1 with the following:
“Provide pipe 4 inches through 14 inches; mechanical joint flanged ductile-iron pipe conforming to AWWA C151/A21.51, Thickness Class 53, Pressure Class 350, cement-mortar lining conforming to AWWA C104/A21.4, twice the standard thickness.”
Delete paragraph 2.1.2, in its entirety.
Under paragraph 2.2.1, replace the first paragraph with the following:
“Provide fittings for pipe 4 inches through 14 inches conforming to AWWA C153/A21.53, Pressure Class 350, cement-mortar lining conforming to AWWA C104/A21.4, twice the standard thickness.”
Delete paragraph 2.2.2, in its entirety.
Under paragraph 2.3.4, delete reference to clean water header.
SECTION 33 08 55 FUEL DISTRIBUTION SYSTEM START-UP (NON-HYDRANT)
Replace paragraph 2.1, with the following:
“The Government will not furnish any materials.”
Delete paragraph 2.1.1, in its entirety.
Under paragraph 2.2.1, add the following:
“ i. Contractor is responsible for providing all fuel required for flushing and testing procedures.
j. Contractor is responsible for the disposal of any waste products.
k. Contractor is responsible for fully filling fuel storage tanks after final system acceptance.”
SECTION 35 20 14 STOPLOGS
Under paragraph 3.3 replace third sentence with the following:
“The Contractor will be required to place the stoplogs in the guides a sufficient number of times to demonstrate that the stoplog fits properly and seats uniformly and provide a minimum of one complete drain down of the downstream side of stop log to allow for a visual inspection and verification of stoplog leakage.”
SECTION 43 15 00.00 22 LOW PRESSURE COMPRESSED AIR PIPING
The following specification section is added to the project: SECTION 43 15 00.00 22 LOW PRESSURE
COMPRESSED AIR PIPING
This Specification accompanies this Amendment.
CONTRACT DRAWINGS
Phase 1 Drawings
(1) NAVFAC Dwg. No. 12857552 (1-CD108) Revise Sheet Keynote 13 to read as follows: “TEMPORARY STRUCTURE REMOVED BY
GOVERNMENT.”
(2) NAVFAC Dwg. No. 12857553 (1-CD109)
Revise Sheet Keynote 13 to read as follows: “TEMPORARY STRUCTURE REMOVED BY
GOVERNMENT.”
(3) NAVFAC Dwg. No. 12857555 (1-CD113) Revise Sheet Keynote 13 to read as follows: “TEMPORARY STRUCTURE REMOVED BY
GOVERNMENT.”
(4) NAVFAC Dwg. No. 12857556 (1-CD114) Revise Sheet Keynote 13 to read as follows: “TEMPORARY STRUCTURE REMOVED BY
GOVERNMENT.”
(5) NAVFAC Dwg. No. 12857557 (1-CD115) Revise Sheet Keynote 13 to read as follows: “TEMPORARY STRUCTURE REMOVED BY
GOVERNMENT.”
(6) NAVFAC Dwg. No. 12857583 (1-CU203)
PROFILE C3: Replace title for with “ELECTRIC DUCTBANK EMH-1-07 TO PUMP WELL
8 SWITCHGEAR"
(7) NAVFAC Dwg. No. 12857587 (1-CU208)
PROFILE C3: Remove "CONNECT TO EXISTING MH" from TMH-1-12.
(8) NAVFAC Dwg. No. 12857598 (1-CU501)
DETAIL A3: Revise title to be as follows: “PIPE TRENCH”
DETAIL A3: Add Note 6 as follows: “PROVIDE TRENCH SECTION FOR ALL
BURIED UTILITIES”
DETAIL A4: Revise Note 1 as follows: “SEE DETAIL A3 THIS SHEET FOR PIPE
TRENCH REQUIREMENTS.”
DETAIL A4: Add Note 3 as follows: “PROVIDE SHALLOW UTILITY TRENCH
SECTION FOR ALL BURIED UTILITIES THAT HAVE LESS THAN 24” OF
COVER.”
(9) NAVFAC Dwg. No. 12857721 (1-EP601) Update the following schedules to indicate an A.I.C rating of “50,000”:
‐ PW8-SWGR
‐ PW8-MCC-DP
‐ PW8-MCC-MDP
(10) NAVFAC Dwg. No. 12857723 (1-EP701) Update the one line diagram to show an A.I.C rating of “50,000” for the following equipment:
‐ PW8-SWGR
‐ PW8-MCC-DP
‐ PW8-MCC-MDP
(11) NAVFAC Dwg. No. 12858048 (2-EP651) Update the following schedules to indicate an A.I.C rating of “40,000”:
‐ PS6-SWGR
‐ PS6-MCC
(12) NAVFAC Dwg. No. 12858052 (2-EP751)
Update the one-line diagram to show an A.I.C rating of “40,000” for the following equipment:
‐ PS6-SWGR
‐ PS6-MCC
(13) NAVFAC Dwg. No. 12858050 (2-EP661) Update the following schedules to indicate an A.I.C rating of “40,000”:
‐ PS8-SWGR
‐ PS8-MCC
(14) NAVFAC Dwg. No. 12858054 (2-EP761) Update the one-line diagram to show an A.I.C rating of “40,000” for the following equipment:
‐ PS8-SWGR
‐ PS8-MCC
Phase 2 Drawings
(1) NAVFAC Dwg. No. 12857787 (2-GI150) Within the Fire Extinguisher schedule, remove the “5” from under the POUNDS column and replace it with “15”.
(2) NAVFAC Dwg. No. 12857788 (2-GI160) Within the Fire Extinguisher schedule, remove the “5” from under the POUNDS column and replace it with “15”.
(3) NAVFAC Dwg. No. 12857821 (2-CU200) Revise “UTILITY CORRIDOR D” to reference A1/CU224.
(4) NAVFAC Dwg. No. 12857922 (2-A-601) Replace "RE:STRUCT." in FINISH INDEX under row "CS-1" with "PENETRATING SEALER" and add "SEE NOTE" to the "COLOR/REMARKS" column. Add new note under FINISH INDEX to state the following: "NOTE: PROVIDE BROOMED FINISH FOR PUMP LEVEL
FLOOR AND A STEEL TROWELED FINISH AT THE ELECTRICAL EQUIPMENT FLOOR.
APPLY COLORLESS PENETRATING SEALER AFTER CONCRETE HAS CURED FOR A
MINIMUM OF 28 DAYS."
(5) NAVFAC Dwg. No. 12858041 (2-EL501)
Update lighting plate for type C1, C2 lighting fixture, number 1 with the following:
“HOUSING - EXTRUDED ALUMINUM WITH MILLED ENDCAPS. HOUSING DESIGNED
TO WITHSTAND A CORROSIVE ENVIRNOMENT.”
(6) The following drawings are revised as of May 17, 2022:
NAVFAC DWG No. Title
12858014 2-MS522 MECHANICAL DETAILS (Revised 05/17/2022)
12858062 2-ES135 ELECTRICAL SITE PLAN – AREA 15 (Revised 05/17/2022)
These revised Drawings accompany this Amendment.
REPORTS
The following Report is submitted for the Contractor’s information:
“Hazardous Materials Inspection Report Dry Dock 8, Norfolk Naval Shipyard, prepared by AH Environmental, May 2021.”
This Report accompanies this Amendment.
-- End of Amendment --
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