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- N4008023R0020 LARGE PROJECTS MULTIPLE AWARD CONSTRUCTION CONTRACT (MACC) Federal contract opportunity
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- N4008023R0020
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This section specification outlines requirements for excavation and fill work for a relocated hazard control and explosive ordnance disposal proficiency range project at Joint Base Andrews in Camp Springs, Maryland. The specification covers soil materials, utility bedding, borrow, riprap construction, warnings tapes, compaction testing, and other earthwork execution details. Submittals required include shoring and sheeting plans, dewatering work plans, pre-consolidation and settlement monitoring plans, and testing reports. Soils brought in from offsite must be tested for contaminants. The contractor must hire a geotechnical engineer for inspection and plan updates.
The related federal contract opportunity is a multiple award construction contract for large projects with the Naval Facilities Engineering Command. Offerors should refer to SAM.gov for the full solicitation, attachments, and amendments under solicitation number N40080-23-R-0020. Pricing, award dates, and other transactional details are provided in the solicitation on SAM.gov.
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P-3002 Relocated HCP & EOD Proficiency Range eProjects # 1396650 Joint Base Andrews, Camp Springs, MD IFC, September 26, 2022
SECTION 31 23 00.00 20
EXCAVATION AND FILL
02/11
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
AMERICAN WATER WORKS ASSOCIATION (AWWA)
AWWA C600 (2017) Installation of Ductile-Iron Mains and Their Appurtenances
ASTM INTERNATIONAL (ASTM)
ASTM C136/C136M (2014) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM D1140 (2017) Standard Test Methods for Determining the Amount of Material Finer than 75-µm (No. 200) Sieve in Soils by Washing
ASTM D1556/D1556M (2015; E 2016) Standard Test Method for Density and Unit Weight of Soil in Place by Sand-Cone Method
ASTM D1557 (2012; E 2015) Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft3) (2700 kN-m/m3)
ASTM D2216 (2010) Laboratory Determination of Water (Moisture) Content of Soil and Rock by Mass
ASTM D2321 (2018) Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity-Flow Applications
ASTM D2487 (2017) Standard Practice for Classification of Soils for Engineering Purposes (Unified Soil Classification System)
ASTM D422 (1963; R 2007; E 2014; E 2014)
Particle-Size Analysis of Soils
ASTM D4318 (2017; E 2018) Standard Test Methods for Liquid Limit, Plastic Limit, and Plasticity Index of Soils
SECTION 31 23 00.00 20 Page 1
ASTM D6938 (2017a) Standard Test Method for In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth)
ASTM D698 (2012; E 2014; E 2015) Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/cu. ft.
(600 kN-m/cu. m.))
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
U.S. ENVIRONMENTAL PROTECTION AGENCY (EPA)
EPA SW-846.3-3 (1999, Third Edition, Update III-A) Test Methods for Evaluating Solid Waste:
Physical/Chemical Methods
1.2 DEFINITIONS
1.2.1 Degree of Compaction
Degree of compaction is expressed as a percentage of the maximum density obtained by the test procedure presented in ASTM D1557, for general soil types, abbreviated as percent laboratory maximum density.
1.2.2 Hard Materials
Weathered rock, dense consolidated deposits, or conglomerate materials which are not included in the definition of "rock" but which usually require the use of heavy excavation equipment, ripper teeth, or jack hammers for removal.
1.2.3 Rock
Solid homogeneous interlocking crystalline material with firmly cemented, laminated, or foliated masses or conglomerate deposits, neither of which can be removed without systematic drilling and blasting, drilling and the use of expansion jacks or feather wedges, or the use of backhoe-mounted pneumatic hole punchers or rock breakers; also large boulders, buried masonry, or concrete other than pavement exceeding 1 cubic yard in volume. Removal of hard material will not be considered rock excavation because of intermittent drilling and blasting that is performed merely to increase production.
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING.
Submit the following in accordance with Section 01 33 00 SUBMITTAL
PROCEDURES:
SD-01 Preconstruction Submittals
SECTION 31 23 00.00 20 Page 2
Shoring and Sheeting Plan
Dewatering work plan
Pre-Consolidation & Settlement Monitoring Plan
Submit 15 days prior to starting work.
SD-06 Test Reports
Borrow Site Testing; G
Fill and backfill test
Select material test
Density tests
Copies of all laboratory and field test reports within 24 hours of the completion of the test.
1.4 DELIVERY, STORAGE, AND HANDLING
Perform in a manner to prevent contamination or segregation of materials.
1.5 CRITERIA FOR BIDDING
Base bids on the following criteria:
a. Surface elevations are as indicated.
b. Pipes or other artificial obstructions, except those indicated, will not be encountered.
c. Ground water elevations indicated by the boring log were those existing at the time subsurface investigations were made and do not necessarily represent ground water elevation at the time of construction.
d. Material character is indicated by the boring logs.
e. Hard materials and rock will not be encountered, however fat clays will be encountered.
f. Borrow material, Suitable backfill and bedding material in the quantities required is not available on Government property
g. Blasting will not be permitted. Remove material in an approved manner.
1.6 REQUIREMENTS FOR OFF SITE SOIL
Soils brought in from off site for use as backfill shall be tested for petroleum hydrocarbons, BTEX, PCBs and HW characteristics (including toxicity, ignitability, corrosivity, and reactivity). Backfill shall not contain concentrations of these analytes above the appropriate State and/or EPA criteria, and shall pass the tests for HW characteristics.
Determine petroleum hydrocarbon concentrations by using appropriate State protocols. Determine BTEX concentrations by using EPA SW-846.3-3 Method
SECTION 31 23 00.00 20 Page 3
5035/8260B. Perform complete TCLP in accordance with EPA SW-846.3-3 Method 1311. Perform HW characteristic tests for ignitability, corrosivity, and reactivity in accordance with accepted standard methods.
Perform PCB testing in accordance with accepted standard methods for sampling and analysis of bulk solid samples. Provide borrow site testing for petroleum hydrocarbons and BTEX from a grab sample of material from the area most likely to be contaminated at the borrow site (as indicated by visual or olfactory evidence), with at least one test from each borrow site. For each borrow site, provide borrow site testing for HW characteristics from a composite sample of material, collected in accordance with standard soil sampling techniques. Do not bring material onsite until tests results have been received and approved by the Contracting Officer.
1.7 QUALITY ASSURANCE
1.7.1 Shoring and Sheeting Plan
Submit drawings and calculations, certified by a registered professional engineer, describing the methods for shoring and sheeting of excavations.
Drawings shall include material sizes and types, arrangement of members, and the sequence and method of installation and removal. Calculations shall include data and references used.
The Contractor is required to hire a Professional Geotechnical Engineer to provide inspection of excavations and soil/groundwater conditions throughout construction. The Geotechnical Engineer shall be responsible for performing pre-construction and periodic site visits throughout construction to assess site conditions. The Geotechnical Engineer shall update the excavation, sheeting and dewatering plans as construction progresses to reflect changing conditions and shall submit an updated plan if necessary. A written report shall be submitted, at least monthly, informing the Contractor and Contracting Officer of the status of the plan and an accounting of the Contractor's adherence to the plan addressing any present or potential problems. The Geotechnical Engineer shall be available to meet with the Contracting Officer at any time throughout the contract duration.
1.7.2 Dewatering Work Plan
Submit procedures for accomplishing dewatering work.
1.7.3 Utilities
Movement of construction machinery and equipment over pipes and utilities during construction shall be at the Contractor's risk. Perform work adjacent to non-Government utilities as indicated in accordance with procedures outlined by utility company. Excavation made with power-driven equipment is not permitted within two feet of known Government-owned utility or subsurface construction. For work immediately adjacent to or for excavations exposing a utility or other buried obstruction, excavate by hand. Start hand excavation on each side of the indicated obstruction and continue until the obstruction is uncovered or until clearance for the new grade is assured. Support uncovered lines or other existing work affected by the contract excavation until approval for backfill is granted by the Contracting Officer. Report damage to utility lines or subsurface construction immediately to the Contracting Officer.
SECTION 31 23 00.00 20 Page 4
1.7.4 Pre-Consolidation & Settlement Monitoring Plan
The contractor is required to hire a Professional Geotechnical Engineer to provide a pre-consolidation plan including the design, specifications, and product data for wick drains, settlement plates, vibrating wire pizometers, and inclinometers. The Contractor shall furnish all necessary labor, equipment, and materials necessary to perform the pre-consolidation program.
The pre-consolidation & settlement monitoring plan must include the following information: Settlement plate readings taken to the nearest 0.01 feet and be referenced to a benchmark beyond the influence of the fill being placed by a licensed land surveyor. Elevation of the settlement plate riser must be recorded daily during fill placement. Precautions taken to prevent damaging settlement plates during fill operations.
Provide vibrating wire piezometers as manufactured by Roctest, Inc., Geokon, Inc., Geonor Inc., or acceptable equivalent. Each array to have a minimum of three pressure sensors. Filter sand conforming to ASTM C778, Standard Specification for Standard Sand, to be used. Bentonite drilling mud shall not be used for installing vibrating wire piezometers. After completion of installation, provide survey coordinates for horizontal position and elevation to top of riser pipe to an accuracy of 0.01 foot.
Vibrating wire piezometers must be recorded at a minimum of four times per day. Geotechnical Engineer may reduce frequency of monitoring once settlement curves plateau and groundwater level stabilizes. Provide baseline reading for inclinometers one week before fill placement, baseline reading established by three stable readings. Readings from inclinometers to be recorded twice per week during fill placement and biweekly during the duration of project.
For bidding purposes, contractor must provide seven settlement plates, four vibrating wire piezometers, and three inclinometers. Recommended instrumentation locations are shown on sheet CG-403. Settlement plates should consist . Contractor hired Geotechnical Engineer as final design authority relative to number and location of instrumentation.
The Geotechnical Engineer shall be responsible for performing pre-construction and periodic site visits throughout the pre-consolidation period. The Geotechnical Engineer shall update the pre-consolidation and settlement monitoring plan as settlement progresses to reflect changing conditions and shall submit an updated plan if necessary. A written report shall be submitted, at least monthly, informing the Contractor and Contracting Officer of the status of the plan and an accounting of the Contractor's adherence to the plan addressing any present or potential problems.
PART 2 PRODUCTS
2.1 SOIL MATERIALS
2.1.1 Satisfactory Materials
Any materials classified by ASTM D2487 as GW, GP, GM, GP-GM, GW-GM, GC, GP-GC, GM-GC, SW, SP, SM, SW-SM, SC, SW-SC, SP-SM, SP-SC, CL, free of debris, roots, wood, scrap material, vegetation, refuse, soft unsound particles, and frozen, deleterious, or objectionable materials. Unless specified otherwise, the maximum particle diameter shall be one-half the lift thickness at the intended location.
SECTION 31 23 00.00 20 Page 5
2.1.2 Unsatisfactory Materials
Materials which do not comply with the requirements for satisfactory materials. Unsatisfactory materials also include man-made fills, trash, refuse, or backfills from previous construction. Unsatisfactory material also includes material classified as satisfactory which contains root and other organic matter, frozen material, and stones larger than 3 inches.
The Contracting Officer shall be notified of any contaminated materials.
2.1.3 Cohesionless and Cohesive Materials
Cohesionless materials include materials classified in ASTM D2487 as GW, GP, SW, and SP. Cohesive materials include materials classified as GC, SC, ML, CL, MH, and CH. Materials classified as GM, GP-GM, GW-GM, SW-SM, SP-SM, and SM shall be identified as cohesionless only when the fines are nonplastic (plasticity index equals zero). Materials classified as GM and SM will be identified as cohesive only when the fines have a plasticity index greater than zero.
2.1.4 Expansive Soils
Soils that have a plasticity index equal to or greater than 35 when tested in accordance with ASTM D4318.
2.1.5 Nonfrost Susceptible (NFS) Material
A uniformly graded washed sand with a maximum particle size of 0.20 inch and less than 5 percent passing the No. 200 size sieve, and with not more than 3 percent by weight finer than 0.02 mm grain size.
2.1.6 Common Fill
Approved, unclassified soil material with the characteristics required to compact to the soil density specified for the intended location.
2.1.7 Backfill and Fill Material
ASTM D2487, classification GW, GP, GM, GC, SW, SP, SM, SC with a maximum ASTM D4318 liquid limit of 35 , maximum ASTM D4318 plasticity index of 12 , and a maximum of 25 percent by weight passing ASTM D1140, No. 200 sieve.
2.1.8 Select Material
Provide materials classified as GW, GP, SW or SP by ASTM D2487 where indicated. The liquid limit of such material shall not exceed 35 percent when tested in accordance with ASTM D4318. The plasticity index shall not be greater than 12 percent when tested in accordance with ASTM D4318, and not more than 35 percent by weight shall be finer than No. 200 sieve when tested in accordance with ASTM D1140.
2.1.9 Topsoil
Provide as specified in Section 32 92 19SEEDING.
2.2 UTILITY BEDDING MATERIAL
Except as specified otherwise in the individual piping section, provide bedding for buried piping in accordance with AWWA C600, Type 4, except as specified herein. Backfill to top of pipe shall be compacted to 95
SECTION 31 23 00.00 20 Page 6 percent of ASTM D698 maximum density. Plastic piping shall have bedding to spring line of pipe. Provide ASTM D2321 materials as follows:
a. Class I: Angular, 0.25 to 1.5 inches, graded stone, including a number of fill materials that have regional significance such as coral, slag, cinders, crushed stone, and crushed shells.
b. Class II: Coarse sands and gravels with maximum particle size of 1.5 inches, including various graded sands and gravels containing small percentages of fines, generally granular and noncohesive, either wet or dry. Soil Types GW, GP, SW, and SP are included in this class as specified in ASTM D2487.
2.2.1 Sand
Clean, coarse-grained sand classified as or SW or SP by ASTM D2487 for bedding and backfill .
2.2.2 Gravel
Clean, coarsely graded natural gravel, crushed stone or a combination thereof having a classification of GW or GP in accordance with ASTM D2487 for bedding and backfill. Maximum particle size shall not exceed 3 inches.
2.3 BORROW
Obtain borrow materials required in excess of those furnished from excavations from sources outside of Government property.
Dispose of materials from clearing and grubbing operations off Government property.
2.4 BACKFILL FOR UNDERDRAINAGE SYSTEMS
Clean sand, crushed rock, or gravel meeting the following requirements:
a. Perforated or Slotted-Wall Pipe: Backfill meeting requirements of Type I material as specified in Table 1.
b. Blind or French Drains: Backfill consisting of Type II material as specified in Table 1.
c. Any Type Drain Used With Filter Fabric: Clean gravel or crushed stone or gravel conforming to ASTM C33/C33M coarse aggregate grading size 57, 67, or 7 .
SECTION 31 23 00.00 20 Page 7
TABLE 1
Type I Gradation E
11 ASTM C33/C33M
Type II Gradation
57 ASTM C33/C33M
ASTM D422 Sieve Size Percent Passing Percent Passing
1.5 inches -- 100
1 inch -- 90 - 100
3/8 inch 100 25 - 60
No. 4 95 - 100 5 - 40
No. 8 -- 0 - 20
No. 16 45 - 80 --
No. 50 10 - 30 --
No. 100 0 - 10 --
2.5 MATERIAL FOR RIP-RAP
Bedding material, Filter fabric and rock conforming to these requirements or Maryland State Highway Administration standard for construction indicated.
2.5.1 Bedding Material
Consisting of sand, gravel, or crushed rock, well graded, or poorly graded with a maximum particle size of 2 inches. Material shall be composed of tough, durable particles. Fines passing the No. 200 standard sieve shall have a plasticity index less than six.
2.5.2 Rock
Rock fragments sufficiently durable to ensure permanence in the structure and the environment in which it is to be used. Rock fragments shall be free from cracks, seams, and other defects that would increase the risk of deterioration from natural causes. The size of the fragments shall be such that no individual fragment exceeds a weight of 150 pounds and that no more than 10 percent of the mixture, by weight, consists of fragments
SECTION 31 23 00.00 20 Page 8 weighing 2 pounds or less each. Specific gravity of the rock shall be a minimum of 2.50 . The inclusion of more than trace 1 percent quantities of dirt, sand, clay, and rock fines will not be permitted.
2.6 BURIED WARNING AND IDENTIFICATION TAPE
Polyethylene plastic and metallic core or metallic-faced, acid- and alkali-resistant, polyethylene plastic warning tape manufactured specifically for warning and identification of buried utility lines.
Provide tape on rolls, 3 inch minimum width, color coded as specified below for the intended utility with warning and identification imprinted in bold black letters continuously over the entire tape length. Warning and identification to read, "CAUTION, BURIED (intended service) LINE BELOW" or similar wording. Color and printing shall be permanent, unaffected by moisture or soil.
Warning Tape Color Codes
Red: Electric
Orange: Telephone and Other Communications
Blue: Potable Water Systems
2.6.1 Warning Tape for Metallic Piping
Acid and alkali-resistant polyethylene plastic tape conforming to the width, color, and printing requirements specified above. Minimum thickness of tape shall be 0.003 inch. Tape shall have a minimum strength of 1500 psi lengthwise, and 1250 psi crosswise, with a maximum 350 percent elongation.
2.6.2 Detectable Warning Tape for Non-Metallic Piping
Polyethylene plastic tape conforming to the width, color, and printing requirements specified above. Minimum thickness of the tape shall be
0.004 inch. Tape shall have a minimum strength of 1500 psi lengthwise and 1250 psi crosswise. Tape shall be manufactured with integral wires, foil backing, or other means of enabling detection by a metal detector when tape is buried up to 3 feet deep. Encase metallic element of the tape in a protective jacket or provide with other means of corrosion protection.
2.7 DETECTION WIRE FOR NON-METALLIC PIPING
Detection wire shall be insulated single strand, solid copper with a minimum of 12 AWG.
PART 3 EXECUTION
3.1 PROTECTION
3.1.1 Shoring and Sheeting
Provide shoring trench boxes underpinning and sheeting where required. In addition to Section 25 A and B of EM 385-1-1 and other requirements set forth in this contract, include provisions in the shoring and sheeting plan that will accomplish the following:
SECTION 31 23 00.00 20 Page 9
a. Prevent undermining of pavements, foundations and slabs.
b. Prevent slippage or movement in banks or slopes adjacent to the excavation.
c. Allow for the abandonment of shoring and sheeting materials in place in critical areas as the work is completed. In these areas, backfill the excavation to within 3 feet of the finished grade and remove the remaining exposed portion of the shoring before completing the backfill.
3.1.2 Drainage and Dewatering
Provide for the collection and disposal of surface and subsurface water encountered during construction.
3.1.2.1 Drainage
So that construction operations progress successfully, completely drain construction site during periods of construction to keep soil materials sufficiently dry. The Contractor shall establish/construct storm drainage features (ponds/basins) at the earliest stages of site development, and throughout construction grade the construction area to provide positive surface water runoff away from the construction activity and/or provide temporary ditches, dikes, swales, and other drainage features and equipment as required to maintain dry soils, prevent erosion and undermining of foundations. When unsuitable working platforms for equipment operation and unsuitable soil support for subsequent construction features develop, remove unsuitable material and provide new soil material as specified herein. It is the responsibility of the Contractor to assess the soil and ground water conditions presented by the plans and specifications and to employ necessary measures to permit construction to proceed. Excavated slopes and backfill surfaces shall be protected to prevent erosion and sloughing. Excavation shall be performed so that the site, the area immediately surrounding the site, and the area affecting operations at the site shall be continually and effectively drained.
3.1.2.2 Dewatering
Groundwater flowing toward or into excavations shall be controlled to prevent sloughing of excavation slopes and walls, boils, uplift and heave in the excavation and to eliminate interference with orderly progress of construction. French drains, sumps, ditches or trenches will not be permitted within 3 feet of the foundation of any structure, except with specific written approval, and after specific contractual provisions for restoration of the foundation area have been made. Control measures shall be taken by the time the excavation reaches the water level in order to maintain the integrity of the in situ material. While the excavation is open, the water level shall be maintained continuously, at least 3 feet below the working level.
Operate dewatering system continuously until construction work below existing water levels is complete. Submit performance records weekly.
Measure and record performance of dewatering system at same time each day by use of observation wells or piezometers installed in conjunction with the dewatering system. Relieve hydrostatic head in previous zones below subgrade elevation in layered soils to prevent uplift.
SECTION 31 23 00.00 20 Page 10
3.1.3 Underground Utilities
Location of the existing utilities indicated is approximate. The Contractor shall physically verify the location and elevation of the existing utilities indicated prior to starting construction. The Contractor may contact the Public Works Department for assistance in locating existing utilities.
3.1.4 Machinery and Equipment
Movement of construction machinery and equipment over pipes during construction shall be at the Contractor's risk. Repair, or remove and provide new pipe for existing or newly installed pipe that has been displaced or damaged.
3.2 SURFACE PREPARATION
3.2.1 Clearing and Grubbing
Unless indicated otherwise, remove trees, stumps, logs, shrubs, brush and vegetation and other items that would interfere with construction operations within the clearing limits . Remove stumps entirely. Grub out matted roots and roots over 2 inches in diameter to at least 18 inches below existing surface.
3.2.2 Stripping
Strip suitable soil from the site where excavation or grading is indicated and stockpile separately from other excavated material. Material unsuitable for use as topsoil shall be stockpiled and used for backfilling.
Locate topsoil so that the material can be used readily for the finished grading. Where sufficient existing topsoil conforming to the material requirements is not available on site, provide borrow materials suitable for use as topsoil. Protect topsoil and keep in segregated piles until needed.
3.2.3 Unsuitable Material
Remove vegetation, debris, decayed vegetable matter, sod, mulch, and rubbish underneath paved areas or concrete slabs.
3.3 EXCAVATION
Excavate to contours, elevation, and dimensions indicated. Reuse excavated materials that meet the specified requirements for the material type required at the intended location. Keep excavations free from water.
Excavate soil disturbed or weakened by Contractor's operations, soils softened or made unsuitable for subsequent construction due to exposure to weather. Excavations below indicated depths will not be permitted except to remove unsatisfactory material. Unsatisfactory material encountered below the grades shown shall be removed as directed. Refill with backfill and fill material, satisfactory material or select material and compact to 95 percent of ASTM D1557 maximum density. Unless specified otherwise, refill excavations cut below indicated depth with backfill and fill material, satisfactory material or select material and compact to 95 percent of ASTM D1557 maximum density. Replace wet/unstable materials encountered in the top 24 inches of existing subgrade in cut areas below the limits of any taxiway, shoulder, or roadway pavements as noted in Option 1 under paragraph PROOFROLLING. Satisfactory material removed below
SECTION 31 23 00.00 20 Page 11 the depths indicated, without specific direction of the Contracting Officer, shall be replaced with satisfactory materials to the indicated excavation grade; except as specified for spread footings. Determination of elevations and measurements of approved overdepth excavation of unsatisfactory material below grades indicated shall be done under the direction of the Contracting Officer.
3.3.1 Structures With Spread Footings
Ensure that footing subgrades have been inspected and approved by the Contracting Officer prior to concrete placement. Fill over excavations with concrete during foundation placement.
3.3.2 Pipe Trenches
Excavate to the dimension indicated. Grade bottom of trenches to provide uniform support for each section of pipe after pipe bedding placement.
Tamp if necessary to provide a firm pipe bed. Recesses shall be excavated to accommodate bells and joints so that pipe will be uniformly supported for the entire length. Rock, where encountered, shall be excavated to a depth of at least 6 inches below the bottom of the pipe.
3.3.3 Excavated Materials
Satisfactory excavated material required for fill or backfill shall be placed in the proper section of the permanent work required or shall be separately stockpiled if it cannot be readily placed. Satisfactory material in excess of that required for the permanent work and all unsatisfactory material shall be disposed of as specified in Paragraph
"DISPOSITION OF SURPLUS MATERIAL."
3.3.4 Final Grade of Surfaces to Support Concrete
Excavation to final grade shall not be made until just before concrete is to be placed. Only excavation methods that will leave the foundation rock in a solid and unshattered condition shall be used. Approximately level surfaces shall be roughened, and sloped surfaces shall be cut as indicated into rough steps or benches to provide a satisfactory bond.
Shales shall be protected from slaking and all surfaces shall be protected from erosion resulting from ponding or flow of water.
3.4 SUBGRADE PREPARATION
Unsatisfactory material in surfaces to receive fill or in excavated areas shall be removed and replaced with satisfactory materials as directed by the Contracting Officer. The surface shall be scarified to a depth of 6 inches before the fill is started. Sloped surfaces steeper than 1 vertical to 4 horizontal shall be plowed, stepped, benched, or broken up so that the fill material will bond with the existing material. When subgrades are less than the specified density, the ground surface shall be broken up to a minimum depth of 6 inches, pulverized, and compacted to the specified density. When the subgrade is part fill and part excavation or natural ground, the excavated or natural ground portion shall be scarified to a depth of 12 inches and compacted as specified for the adjacent fill.
Material shall not be placed on surfaces that are muddy, frozen, or contain frost. Compaction shall be accomplished by sheepsfoot rollers, pneumatic-tired rollers, steel-wheeled rollers, or other approved equipment well suited to the soil being compacted. Material shall be moistened or aerated as necessary to plus or minus 2 percent of optimum
SECTION 31 23 00.00 20 Page 12 moisture . Minimum subgrade density shall be as specified herein.
3.4.1 Proof Rolling
Proof rolling shall be done on an exposed subgrade free of surface water (wet conditions resulting from rainfall) which would promote degradation of an otherwise acceptable subgrade. After stripping, proof roll the existing subgrade of the building, roadways, taxiway, and taxiway shoulders with six passes of a 20 tondump truck or a 20 ton, pneumatic-tired roller. Operate the roller or truck in a systematic manner to ensure the number of passes over all areas, and at speeds between 2 1/2 to 3 1/2 miles per hour. Notify the Contracting Officer a minimum of 3 days prior to proof rolling. Proof rolling shall be performed in the presence of the Contracting Officer. Rutting, pumping, and loose material shall be mitigated by one of the following options:
Where soft/loose soils or groundwater are encountered at final subgrade elevations for the taxiway pavement areas, we recommend the following options to improve pavement subgrade materials:
Option 1 : Undercut to a depth of 2 feet below the proposed subgrade elevation and track open graded stone of about 3 to 6-inch diameter into the soft undercut subgrade. Backfill the 2 feet by placing and compacting CBR 30 pavement subbase material up to the proposed subgrade elevation. The CBR 30 material should be underlain by geotextile fabric, wrapping up the sides of the backfilled subbase material and lapping at least 2 feet on the top.
Option 2: Soil-cement stabilization of the first 2 feet of unsuitable subgrade material with 10-12% cement content by weight with an estimated CBR value of 10 for cement stablized soil material.
3.5 FILLING AND BACKFILLING
Fill and backfill to contours, elevations, and dimensions indicated.
Compact each lift before placing overlaying lift.
3.5.1 Common Fill Placement
Provide for general site and under porous fill of pile-supported structures.
Use satisfactory materials. Place in 6 inch lifts. Compact areas not accessible to rollers or compactors with mechanical hand tampers. Aerate material excessively moistened by rain to a satisfactory moisture content. Finish to a smooth surface by blading, rolling with a smooth roller, or both.
3.5.2 Backfill and Fill Material Placement
Provide for paved areas and under concrete slabs, except where select material is provided. Place in 8 inch lifts. Do not place over wet or frozen areas. Place backfill material adjacent to structures as the structural elements are completed and accepted. Backfill against concrete only when approved. Place and compact material to avoid loading upon or against the structure.
SECTION 31 23 00.00 20 Page 13
3.5.3 Select Material Placement
Provide under porous fill of structures not pile supported. Place in 8 inch lifts. Do not place over wet or frozen areas. Backfill adjacent to structures shall be placed as structural elements are completed and accepted. Backfill against concrete only when approved. Place and compact material to avoid loading upon or against structure.
3.5.4 Backfill and Fill Material Placement Over Pipes and at Walls
Backfilling shall not begin until construction below finish grade has been approved, underground utilities systems have been inspected, tested and approved, forms removed, and the excavation cleaned of trash and debris.
Backfill shall be brought to indicated finish grade . Where pipe is coated or wrapped for protection against corrosion, the backfill material up to an elevation 2 feet above sewer lines and 1 foot above other utility lines shall be free from stones larger than 1 inch in any dimension.
Heavy equipment for spreading and compacting backfill shall not be operated closer to foundation or retaining walls than a distance equal to the height of backfill above the top of footing; the area remaining shall be compacted in layers not more than 4 inches in compacted thickness with power-driven hand tampers suitable for the material being compacted.
Backfill shall be placed carefully around pipes or tanks to avoid damage to coatings, wrappings, or tanks. Backfill shall not be placed against foundation walls prior to 7 days after completion of the walls. As far as practicable, backfill shall be brought up evenly on each side of the wall and sloped to drain away from the wall.
3.5.5 Porous Fill Placement
Provide under floor and area-way slabs on a compacted subgrade. Place in 4 inch lifts with a minimum of two passes of a hand-operated plate-type vibratory compactor.
3.5.6 Trench Backfilling
Backfill as rapidly as construction, testing, and acceptance of work permits. Place and compact backfill under structures and paved areas in 8 inch lifts to top of trench and in 8 inch lifts to one foot over pipe outside structures and paved areas.
3.6 BORROW
Where satisfactory materials are not available in sufficient quantity from required excavations, approved borrow materials shall be obtained as specified herein.
3.7 BURIED WARNING AND IDENTIFICATION TAPE
Provide buried utility lines with utility identification tape. Bury tape 12 inches below finished grade; under pavements and slabs, bury tape 6 inches below top of subgrade.
3.8 BURIED DETECTION WIRE
Bury detection wire directly above non-metallic piping at a distance not to exceed 12 inches above the top of pipe. The wire shall extend continuously and unbroken, from manhole to manhole. The ends of the wire shall terminate inside the manholes at each end of the pipe, with a
SECTION 31 23 00.00 20 Page 14 minimum of 3 feet of wire, coiled, remaining accessible in each manhole.
The wire shall remain insulated over it's entire length. The wire shall enter manholes between the top of the corbel and the frame, and extend up through the chimney seal between the frame and the chimney seal. For force mains, the wire shall terminate in the valve pit at the pump station end of the pipe.
3.9 COMPACTION
Determine in-place density of existing subgrade; if required density exists, no compaction of existing subgrade will be required. Density requirements specified herein are for cohesionless materials. When cohesive materials are encountered or used, density requirements may be reduced by 5 percent.
Fill material should be placed in lifts not exceeding 8 inches loose thickness, with fill materials compacted by hand operated tampers or light compaction equipment placed in maximum 4-inch thick loose lifts. Fill should be compacted at + percentage points of the optimum moisture content to at least 95 percent of the maximum dry density per ASTM D1557. New fills below 10 feet depth to be compacted to at least 98% of the maximum dry density per ASTM D1557.
3.9.1 General Site
Compact underneath areas designated for vegetation and areas outside the 5 foot line of the paved area or structure to 90 percent of ASTM D1557.
3.9.2 Structures, Spread Footings, and Concrete Slabs
Compact top 12 inches of subgrades to 95 percent of ASTM D1557. Compact common fill, fill and backfill material or select material to 95 percent of ASTM D1557.
3.9.3 Adjacent Area
Compact areas within 5 feet of structures to 90 percent of ASTM D1557.
3.9.4 Paved Areas
Compact top 12 inches of subgrades to 95 percent of ASTM D1557. Compact fill and backfill materials to 95 percent of ASTM D1557.
3.9.5 Airfield Pavements
Compact top 24 inches below finished pavement or top 12 inches of subgrades, whichever is greater, to 100 percent of ASTM D1557; compact fill and backfill material to 100 percent of ASTM D1557.
3.10 SPECIAL EARTHWORK REQUIREMENTS FOR SUBSURFACE DRAINS
Excavate to dimensions indicated. Provide a bedding surface of no more than one inch of Type I subdrain backfill material and place on compacted native soil as indicated. Backfill blind or french drains around and over the pipes after pipe installation has been approved. Place special granular filter material in 6 inch lifts and compact with mechanical, vibrating plate tampers or rammers until no further consolidation can be achieved. Compact backfill overlying the special granular filter material
SECTION 31 23 00.00 20 Page 15 as specified for adjacent or overlying work.
3.10.1 Granular Backfill Without Filter Fabric
3.10.1.1 Perforated or Slotted Wall Pipe
Place granular material as pipe is laid and extend fit for a minimum of one pipe diameter on each side of and 18 inches above the top of the pipe.
Place a layer of filter fabric on top of granular filter before continuing with the backfill.
3.10.2 Granular Backfill Using Filter Fabric
3.10.2.1 Perforated or Slotted Wall Pipes
Wrap one layer of filter fabric around pipe in such a manner that longitudinal overlaps are in unperforated or unslotted quadrants of the pipe. Overlap fabric a minimum of 2 inches. Secure fabric to pipe so that backfill material does not infiltrate through overlaps. Place granular material and extend it for one pipe diameter, minimum of 6 inches on each side of and 18 inches above top of pipe. Place a layer of filter fabric on top of granular filter before continuing with backfill.
3.10.2.2 Blind or French Drains
Install filter cloth in trenches with smoothly graded sides and bottom, free of cavities or projecting rocks. Lay the cloth flat but not stretched and secure with anchor pins. Place filter cloth so that drain water must pass through the cloth into the specified granular filter material. Overlap ends at least of 12 inches. Place backfill on filter cloth in the direction of overlaps. Where fabric is damaged, place a new piece of filter cloth over damaged area and overlap at least of 12 inches in every direction.
3.11 RIP-RAP CONSTRUCTION
Construct rip-rap on bedding material and on filter fabric in accordance with Maryland State Highway Administration Standard, in the areas indicated.
3.11.1 Preparation
Trim and dress indicated areas to conform to cross sections, lines and grades shown within a tolerance of 0.1 foot.
3.11.2 Bedding Placement
Spread filter fabric bedding material uniformly to a thickness of at least 3 inches on prepared subgrade as indicated. Compaction of bedding is not required. Finish bedding to present even surface free from mounds and windrows.
3.11.3 Stone Placement
Place rock for rip-rap on prepared bedding material to produce a well graded mass with the minimum practicable percentage of voids in conformance with lines and grades indicated. Distribute larger rock fragments, with dimensions extending the full depth of the rip-rap throughout the entire mass and eliminate "pockets" of small rock
SECTION 31 23 00.00 20 Page 16 fragments. Rearrange individual pieces by mechanical equipment or by hand as necessary to obtain the distribution of fragment sizes specified above.
3.12 FINISH OPERATIONS
3.12.1 Grading
Finish grades as indicated within one-tenth of one foot. Grade areas to drain water away from structures. Maintain areas free of trash and debris. For existing grades that will remain but which were disturbed by Contractor's operations, grade as directed.
3.12.2 Topsoil and Seed
Provide as specified in Section 32 92 19 SEEDING.
3.13 DISPOSITION OF SURPLUS MATERIAL
Remove from Government property surplus or other soil material not required or suitable for filling or backfilling, and brush, refuse, stumps, roots, and timber.
Provide documents or weight tickets for hauling or disposal of soil material to the contracting officer or authorized representative. The trip tickets must be signed by Base Environmental before unsuitable material is removed from the Installation.
3.14 FIELD QUALITY CONTROL
3.14.1 Sampling
Take the number and size of samples required to perform the following tests.
3.14.2 Testing
Perform one of each of the following tests for each material used. Provide additional tests for each source change.
3.14.2.1 Fill and Backfill Material Testing
Test fill and backfill material in accordance with ASTM C136/C136M for conformance to ASTM D2487 gradation limits; ASTM D1140 for material finer than the No. 200 sieve; ASTM D4318 for liquid limit and for plastic limit;
ASTM D698 or ASTM D1557 for moisture density relations, as applicable.
3.14.2.2 Select Material Testing
Test select material in accordance with ASTM C136/C136M for conformance to ASTM D2487 gradation limits; ASTM D1140 for material finer than the No. 200 sieve; ASTM D698 or ASTM D1557 for moisture density relations, as applicable.
3.14.2.3 Porous Fill Testing
Test porous fill in accordance with ASTM C136/C136M for conformance to gradation specified in ASTM C33/C33M.
SECTION 31 23 00.00 20 Page 17
3.14.2.4 Density Tests
Test density in accordance with ASTM D1556/D1556M , or ASTM D6938. When ASTM D6938 density tests are used, verify density test results by performing an ASTM D1556/D1556M density test at a location already ASTM D6938 tested as specified herein. Perform an ASTM D1556/D1556M density test at the start of the job, and for every 10 ASTM D6938 density tests thereafter. Test each lift at randomly selected locations every 2000 square feet of existing grade in fills for structures and concrete slabs, and every 2500 square feet for other fill areas and every 2000 square feet of subgrade in cut. Include density test results in daily report.
Perform plate load testing on the completed subgrade to confirm a minimum subgrade k valve of 100pci. Test to be completed in accordance with COE CRD C-655 with one test per 10,000 sf of subgrade for taxiway and taxiway shoulder pavement areas.
Bedding and backfill in trenches: One test per 50 linear feet in each lift.
3.14.2.5 Moisture Content Tests
In the stockpile, excavation or borrow areas, a minimum of two tests per day per type of material or source of materials being placed is required during stable weather conditions. During unstable weather, tests shall be made as dictated by local conditions and approved moisture content shall be tested in accordance with ASTM D2216. Include moisture content test results in daily report.
-- End of Section --
SECTION 31 23 00.00 20 Page 18
| 31 23 00.00 20 - EXCAVATION AND FILL |
| PART 1 GENERAL |
| 1.1 REFERENCES |
| 1.2 DEFINITIONS |
| 1.2.1 Degree of Compaction |
| 1.2.2 Hard Materials |
| 1.2.3 Rock |
| 1.3 SUBMITTALS |
| 1.4 DELIVERY, STORAGE, AND HANDLING |
| 1.5 CRITERIA FOR BIDDING |
| 1.6 REQUIREMENTS FOR OFF SITE SOIL |
| 1.7 QUALITY ASSURANCE |
| 1.7.1 Shoring and Sheeting Plan |
| 1.7.2 Dewatering Work Plan |
| 1.7.3 Utilities |
| 1.7.4 Pre-Consolidation & Settlement Monitoring Plan |
| PART 2 PRODUCTS |
| 2.1 SOIL MATERIALS |
| 2.1.1 Satisfactory Materials |
| 2.1.2 Unsatisfactory Materials |
| 2.1.3 Cohesionless and Cohesive Materials |
| 2.1.4 Expansive Soils |
| 2.1.5 Nonfrost Susceptible NFS Material |
| 2.1.6 Common Fill |
| 2.1.7 Backfill and Fill Material |
| 2.1.8 Select Material |
| 2.1.9 Topsoil |
| 2.2 UTILITY BEDDING MATERIAL |
| 2.2.1 Sand |
| 2.2.2 Gravel |
| 2.3 BORROW |
| 2.4 BACKFILL FOR UNDERDRAINAGE SYSTEMS |
| 2.5 MATERIAL FOR RIP-RAP |
| 2.5.1 Bedding Material |
| 2.5.2 Rock |
| 2.6 BURIED WARNING AND IDENTIFICATION TAPE |
| 2.6.1 Warning Tape for Metallic Piping |
| 2.6.2 Detectable Warning Tape for Non-Metallic Piping |
2.7 DETECTION WIRE FOR NON-METALLIC PIPING
| PART 3 EXECUTION |
| 3.1 PROTECTION |
| 3.1.1 Shoring and Sheeting |
| 3.1.2 Drainage and Dewatering |
| 3.1.2.1 Drainage |
| 3.1.2.2 Dewatering |
| 3.1.3 Underground Utilities |
| 3.1.4 Machinery and Equipment |
| 3.2 SURFACE PREPARATION |
| 3.2.1 Clearing and Grubbing |
| 3.2.2 Stripping |
| 3.2.3 Unsuitable Material |
| 3.3 EXCAVATION |
| 3.3.1 Structures With Spread Footings |
| 3.3.2 Pipe Trenches |
| 3.3.3 Excavated Materials |
| 3.3.4 Final Grade of Surfaces to Support Concrete |
| 3.4 SUBGRADE PREPARATION |
| 3.4.1 Proof Rolling |
| 3.5 FILLING AND BACKFILLING |
| 3.5.1 Common Fill Placement |
| 3.5.2 Backfill and Fill Material Placement |
| 3.5.3 Select Material Placement |
| 3.5.4 Backfill and Fill Material Placement Over Pipes and at Walls |
| 3.5.5 Porous Fill Placement |
| 3.5.6 Trench Backfilling |
| 3.6 BORROW |
| 3.7 BURIED WARNING AND IDENTIFICATION TAPE |
| 3.8 BURIED DETECTION WIRE |
| 3.9 COMPACTION |
| 3.9.1 General Site |
| 3.9.2 Structures, Spread Footings, and Concrete Slabs |
| 3.9.3 Adjacent Area |
| 3.9.4 Paved Areas |
| 3.9.5 Airfield Pavements |
| 3.10 SPECIAL EARTHWORK REQUIREMENTS FOR SUBSURFACE DRAINS |
| 3.10.1 Granular Backfill Without Filter Fabric |
| 3.10.1.1 Perforated or Slotted Wall Pipe |
| 3.10.2 Granular Backfill Using Filter Fabric |
| 3.10.2.1 Perforated or Slotted Wall Pipes |
| 3.10.2.2 Blind or French Drains |
| 3.11 RIP-RAP CONSTRUCTION |
| 3.11.1 Preparation |
| 3.11.2 Bedding Placement |
| 3.11.3 Stone Placement |
| 3.12 FINISH OPERATIONS |
| 3.12.1 Grading |
| 3.12.2 Topsoil and Seed |
| 3.13 DISPOSITION OF SURPLUS MATERIAL |
| 3.14 FIELD QUALITY CONTROL |
| 3.14.1 Sampling |
| 3.14.2 Testing |
| 3.14.2.1 Fill and Backfill Material Testing |
| 3.14.2.2 Select Material Testing |
| 3.14.2.3 Porous Fill Testing |
| 3.14.2.4 Density Tests |
| 3.14.2.5 Moisture Content Tests |
File details come from the government source that posted it. Updated .