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FOR OFFICIAL USE ONLY

900MAN2251B DISTRIBUTION 21.2.3

VOLUME 4

Special Report

Optical Signatures Code

Volume 4

Thermophysical Properties

Database Handbook

June 2016

SPONSORED BY THE MISSILE DEFENSE AGENCY

NOTICE – The views, opinions, and/or findings contained in this document are those of the author(s) and should not be construed as an official Department of Defense position, policy, or decision unless designated by other official documentation.

DISTRIBUTION STATEMENT C – Distribution authorized to U.S. Government Agencies and their contractors; Critical Technology, Export Controlled; 30 November 2015. Other requests for this document shall be referred to MDA/ESP (Attn: Mark Underwood or active program COTR), 5224 Martin Road, Redstone Arsenal, AL 35898 or higher DoD authority.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. sec 2751 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq.

Violations of these export laws are subject to severe criminal penalties.

Disseminate in accordance with the provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE – For classified documents follow the procedures in DoD 5200.22-M, Industrial Security Manual, Section 11-19 ORD or 5200.1-R, Information Security Program Regulation Chapter IX. For unclassified, limited documents destroy by any method that will prevent disclosure of contents or reconstruction of the document.

NOTICE – This document contains information that may be exempt from mandatory disclosure under the Freedom of Information Act.

i

NOTICE

This document contains information that may be exempt from mandatory disclosure under the Freedom of Information Act.

Per Department of Defense (DoD) Manual 5200.01, Volume 4, February 24, 2012, Objective

Simulation Framework (OSF) documents, including this document, are considered to be

Unclassified but For Official Use Only (FOUO) and exempt from the Freedom of Information

Act (FOIA) as a result of compilation. The OSF software and documentation are considered export controlled. Though no discrete portion of this document is considered to be export controlled, the information that may be extracted from this document as a whole is considered to be export controlled and therefore may be exempt from FOIA and is considered FOUO.

ii

REPORT DOCUMENTATION PAGE

Form Approved OMB

No. 0704-0188 Public reporting burden for this collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing date sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302, and to the office of Management and Budget, Paperwork Reduction Project (0704-0188), Washington, DC 20503.

1. AGENCY USE ONLY (Leave Blank) 2. REPORT DATE 3. REPORT TYPE AND DATES COVERED

27 June 2016 Special Report

4. TITLE AND SUBTITLE 5. FUNDING NUMBERS

Optical Signatures Code Volume 4 – Thermophysical Properties Database Handbook OSF Contract No.:

HQ0147-11-D-0015

Task Order 9

CDRL A031

6. AUTHOR(S)

7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION REPORT

NUMBER

900MAN2251B

9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSORING/MONITORING AGENCY

REPORT NUMBER

Missile Defense Agency

MDA/ESP

5224 Martin Road

Redstone Arsenal, Alabama 35898

Attention:

11. SUPPLEMENTARY NOTES

12a. DISTRIBUTION/AVAILABILITY STATEMENT 12b DISTRIBUTION CODE

DISTRIBUTION STATEMENT C – Distribution authorized to U.S.

Government Agencies and their contractors; Critical Technology, Export

Controlled; 30 November 2015. Other requests for this document shall be referred to MDA/ESP (Attn: Mark Underwood or active program COTR), 5224

Martin Road, Redstone Arsenal, AL 35898 or higher DoD authority.

13. ABSTRACT (Maximum 200 words)

This handbook summarizes the contents of the Optical Signatures Code (OSC) Thermophysical Properties Database. The database provides information on the properties of various aerospace materials of interest to the ballistic missile defense community. Material properties stored in the RVTHRM database are compatible with the OSC and OPTISIG programs that compute optical (visible – IR) signatures of missiles, missile payloads, and related objects.

14. SUBJECT TERMS 15 NUMBER OF PAGES

OSC, WinOSC, OPTISIG, PIXEL8, trajectory, flowfield, subsonic, supersonic, hypersonic, thermal response, earthshine, albedo, ablation, radiation, convection, reflection, BRDF, optical signature, sensor, visible, infrared, SWIR, MWIR, LWIR, missile, reentry vehicle, RV, countermeasures, wake

16. PRICE CODE

17. SECURITY CLASSIFICATION OF

REPORT

18. SECURITY CLASSIFICATION OF THE

PAGE

19. SECURITY CLASSIFICATION OF

ABSTRACT

20. LIMITATION OF ABSTRACT

UNCLASSIFIED UNCLASSIFIED UNCLASSIFIED UL

Standard Form 298 (Rev. 2-89)

Prescribed by ANSI Std. Z39-18 298-102 iii

SPECIAL REPORT

900MAN2251B

Optical Signatures Code

Volume 4

Thermophysical Properties

Database Handbook

June 2016

NOTICE – The views, opinions, and/or findings contained in this document are those of the author(s) and should not be construed as an official Department of Defense position, policy, or decision unless designated by other official documentation.

DISTRIBUTION STATEMENT C – Distribution authorized to U.S. Government Agencies and their contractors; Critical Technology, Export Controlled; 30 November 2015. Other requests for this document shall be referred to MDA/ESP (Attn: Mark Underwood or active program COTR), 5224 Martin Road, Redstone Arsenal, AL 35898 or higher DoD authority.

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. sec 2751 et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq.

Violations of these export laws are subject to severe criminal penalties.

Disseminate in accordance with the provisions of DoD Directive 5230.25.

DESTRUCTION NOTICE – For classified documents follow the procedures in DoD 5200.22-M, Industrial Security Manual, Section 11-19 ORD or 5200.1-R, Information Security Program Regulation Chapter IX. For unclassified, limited documents destroy by any method that will prevent disclosure of contents or reconstruction of the document.

NOTICE – This document contains information that may be exempt from mandatory disclosure under the Freedom of Information Act.

Prepared For

Missile Defense Agency

Redstone Arsenal, Alabama

Under Contract Number

HQ0147-11-D-0015, Task Order 9 iv

DOCUMENT CHANGE LOG

Revision Date Pages Affected Description

Initial 31 October

All

This document was prepared and released in accordance with CDRL A031.

A 14 March 2015 1-2 Corrected DCS to DSC.

1-11, 3-200 Corrected the density of Uranium

B 27 June 2016 Cover, i-vi, 2-4, 5-1 Updated distribution markings, task order number, sponsor, hyperlink to Table 2-2, and bibliography item 1.

v

ABSTRACT

This handbook summarizes the contents of the Optical Signatures Code (OSC)

Thermophysical Properties Database. The database provides information on the properties of various aerospace materials that can be used in OSC and the OPTIcal Signature In-line

Generator (OPTISIG). Section 1 provides a brief discussion of how the OSC utilizes thermophysical data in its heat transfer algorithms. A description of the data base format is provided in Section 2 for those users who may wish to add their own data to the file. Graphs and tables of specific heat and thermal conductivity are presented in Section 3, along with other useful data on each material.

APPROVED BY:

vi

Acknowledgements

This work was performed as part of the Operation, Maintenance, and Sustainment of the

Hardbody Toolset of the MDA Electro-Optical/Infrared (EO/IR) Toolkit for Contract Number

HQ0147-11-D-0015, under the technical direction of Dr. Mark Underwood (MDA/ESP) for the Missile Defense Agency. Recent previous releases were issued under the technical direction of Mr. Cliff Burson (MDA/ESP) and Ms. Carol Barclay (USASMDC/ARSTRAT).

Several sets of material properties have been provided by members of the OSC user community. These sources are cited in the data base and/or with the data tables. We would like to recognize Phil Smith, Andrew Edwards, Tina Minnell, Jim Varnavas, and George

Melochick for their contributions to the database.

We recognize that many of the material descriptions are not self-explanatory. In many cases, the OSC optical properties database (OPTPROP) contains supplemental information that will add depth to the description of the materials in the thermophysical database. Users are welcome to contact the OSC developers if any questions arise.

vii

Table of Contents

1. Introduction .......................................................................................................................... 1-1

1.1 Measurement Techniques ........................................................................................... 1-1

1.2 Exoatmospheric Thermal Models ................................................................................ 1-2

1.3 Endoatmospheric Thermal Models ............................................................................. 1-3

1.4 Material Index ............................................................................................................... 1-3

1.5 X-Ray Materials ............................................................................................................. 1-3

2. Database Format ................................................................................................................. 2-1

2.1 General .......................................................................................................................... 2-1

2.2 File Contenets ............................................................................................................... 2-4

3. Data Base Summary ............................................................................................................ 3-1

4. References ........................................................................................................................... 4-1

5. Bibliography ......................................................................................................................... 5-1

A. Notes For OPTISIG Users ..................................................................................................... A-1

B. Unit Conversion Factors ...................................................................................................... B-1

C. Thermal Radiative Properties of Materials ....................................................................... D-1

C.1. Introduction ................................................................................................................. D-1

C.2. Hemispherical Emittance ............................................................................................ D-1

C.3. Hemispherical Absorptance ....................................................................................... D-4

C.4. Summary ...................................................................................................................... D-5

C.5. Notes ............................................................................................................................ D-5 viii

List of Tables

Table 1-1: Material Index and Property Summary ........................................................................ 1-4

Table 1-2: Thermochemical Material Property Identifiers ........................................................... 1-14

Table 1-3: X-Ray Materials ....................................................................................................... 1-14

Table 2-1: Thermophysical Data Sample Format ......................................................................... 2-4

Table 2-2: Miscellaneous Values for Thermophysical and Thermochemical Data .......................... 2-5

Table 3-1: Baseline Carbon Phenolic (35% Phenolic Resin), 201 ................................................. 3-2

Table 3-2: ATJ Graphite (Density = 115 lb/ft3), 202 .................................................................... 3-3

Table 3-3: Baseline Silica (Quartz) Phenolic (30% Phenolic Resin), 203 ....................................... 3-4

Table 3-4: Fused Silica (Density = 166 lb/ft3), 204 ..................................................................... 3-5

Table 3-5: Teflon, 205 ............................................................................................................... 3-6

Table 3-6: Porous Stainless Steel (Density = 405 lb/ft3), 206 ...................................................... 3-7

Table 3-7: Aluminum (2014-T4) (Aluminum-Copper Alloy), 207 .................................................... 3-8

Table 3-8: Beryllium (99.99 Percent Pure, Annealed), 208 .......................................................... 3-9

Table 3-9: Asbestos Phenolic (Density = 106.7 Lb/Ft3), 209 ..................................................... 3-10

Table 3-10: Super Insulation (Effective Density = 2.11 Lb/Ft3), 210 .......................................... 3-11

Table 3-11: KYNOL Fabric (Measured For BMDATC By SRI), 501................................................ 3-12

Table 3-12: Glass Fabric (Measured For BMDATC By SRI), 502 .................................................. 3-13

Table 3-13: Kevlar Fabric (Measured For BMDATC By SRI), 503 ................................................ 3-14

Table 3-14: Nylon Fabric (Measured For BMDATC By SRI), 504 ................................................. 3-15

Table 3-15: Polyester Fabric (Measured For BMDATC By SRI), 505 ............................................ 3-16

Table 3-16: Nitrile Coated Nylon (Measured For BMDATC By SRI), 506 ...................................... 3-17

Table 3-17: Neoprene-Nylon (Measured For BMDATC By SRI), 507 ............................................ 3-18

Table 3-18: Silicone Coated Silk (Measured For BMDATC By SRI), 508 ...................................... 3-19

Table 3-19: Polyurethane Coated Nylon (Measured For BMDATC By SRI), 509 ............................ 3-20

Table 3-20: Kynol-Nomex (Measured For BMDATC By SRI), 510 ................................................ 3-21

Table 3-21: Pure Nomex (Measured For BMDATC By SRI), 511 .................................................. 3-22

Table 3-22: Aluminized Mylar Aluminum Side Up (Measured For BMDATC By SRI), 512 .............. 3-23 ix

Table 3-23: Aluminized Mylar Mylar Side Up (Measured For BMDATC By SRI), 513 ..................... 3-24

Table 3-24: Black Paint Over Al/My .......................................................................................... 3-25

Table 3-25: White Nylon Cloth (Measured For BMDATC By SRI), 515.......................................... 3-26

Table 3-26: Astroquartz Glass Fibre (Measured For BMDATC By SRI), 516 ................................. 3-27

Table 3-27: Polyurethane Coated Nylon (Measured For BMDATC By SRI), 517 ............................ 3-28

Table 3-28: 301 Stainless Steel (Non-Porous), 550 .................................................................. 3-29

Table 3-29: 7075 Aluminum (Alloyed With Zinc), 551 ............................................................... 3-30

Table 3-30: Carbon-Carbon (Measured For BMDATC By SRI), 553.............................................. 3-31

Table 3-31: Aluminized Kapton (Kapton Side Up) ...................................................................... 3-32

Table 3-32: Aluminized Kapton (Aluminum Side Up) ................................................................. 3-33

Table 3-33: Mylar Over Carbon (Measured For BMDATC By SRI), 562 ........................................ 3-34

Table 3-34: Carbon Over Mylar (Measured For BMDATC By SRI), 563 ........................................ 3-35

Table 3-35: Carbon Felt/Cloth (Rayon-Based) (Synthesized Temporary Data), 570 ..................... 3-36

Table 3-36: Ablative Cork (SLA-S 561), 600 .............................................................................. 3-37

Table 3-37: Aluminized Mylar (.25 Mil) (Mylar Up), 601 ............................................................. 3-38

Table 3-38: Aluminized Mylar (.25 Mil) (Aluminum Up), 602 ...................................................... 3-39

Table 3-39: Aluminized Mylar (1 Mil) (Mylar Up), 603 ................................................................ 3-40

Table 3-40: Aluminized Mylar (1 Mil) (Aluminum Up), 604 ......................................................... 3-41

Table 3-41: Aluminized Thin Film Mylar (.5 Mil) (Across-Plane) (Aluminum Up), 605 .................... 3-42

Table 3-42: Aluminized Thin Film Mylar (.5 Mil) (With-Plane) (Aluminum Up), 606 ....................... 3-43

Table 3-43: Aluminized White PCN (PCN Up), 607 ..................................................................... 3-44

Table 3-44: Aluminized White PCN (Aluminum Up), 608 ............................................................ 3-45

Table 3-45: Aluminum (AISI 6061-T6) (Al-Mg-Si Alloy), 609 ........................................................ 3-46

Table 3-46: Aramid Laminate (High C) (Aramid Film Up), 611 .................................................... 3-47

Table 3-47: Aramid Laminate (Low C) (Aramid Film Up), 612 ..................................................... 3-48

Table 3-48: Aramid Laminate (High C) (Titanium Dioxide + C Up), 613 ....................................... 3-49

Table 3-49: Aramid Laminate (Low C) (Titanium Dioxide + C Up), 614 ........................................ 3-50

Table 3-50: Carbon Phenolic (FM-5055), 615 ........................................................................... 3-51 x

Table 3-51: Copper Coated Red PCN (PCN Up), 616 ................................................................. 3-52

Table 3-52: Copper Coated Red PCN (Copper Up), 617 ............................................................. 3-53

Table 3-53: Generic 1/T Thermal Properties, 618 ..................................................................... 3-54

Table 3-54: Metallized Grey PCN (PCN/Chromium/Aluminum), 619 ........................................... 3-55

Table 3-55: Metallized Grey PCN (Aluminum/Chromium/PCN), 620 ........................................... 3-56

Table 3-56: Mylar Composite (.25 Mil Mylar/Al/Al/1 Mil Mylar), 621 .......................................... 3-57

Table 3-57: Mylar Composite (1 Mil Mylar/Al/Al/.25 Mil Mylar), 622 .......................................... 3-58

Table 3-58: Mylar, Thin Film, Heat Sealable (.5 Mil) (Across-Plane), 623 .................................... 3-59

Table 3-59: Mylar, Thin Film, Heat Sealable (.5 Mil) (With-Plane), 624 ....................................... 3-60

Table 3-60: Silverized Teflon (Teflon/Silver/Inconel), 625 ......................................................... 3-61

Table 3-61: Silverized Teflon (Inconel/Silver/Teflon), 626 ......................................................... 3-62

Table 3-62: Stainless Steel (316), 627 .................................................................................... 3-63

Table 3-63: Titanium Alloy (6-4), 628 ....................................................................................... 3-64

Table 3-64: Graphite/Epoxy (A370-5H/3501-6), 629................................................................ 3-65

Table 3-65: Graphite PEEK (APC-2/AS-4), 630 .......................................................................... 3-66

Table 3-66: Kevlar/Epoxy (MXM-7934), 631 ............................................................................ 3-67

Table 3-67: Nextel/Epoxy (XC734/F263), 632 ......................................................................... 3-68

Table 3-68: Glass/Epoxy (Scotchply 1003), 633 ....................................................................... 3-69

Table 3-69: Tedlar, 634 .......................................................................................................... 3-70

Table 3-70: Aluminized Thin Film Mylar (.5 Mil) (Across-Plane) (Mylar Up), 635 ........................... 3-71

Table 3-71: Aluminized Thin Film Mylar (.5 Mil) (With-Plane) (Mylar Up), 636 .............................. 3-72

Table 3-72: Aramid-Mylar Laminate B-Low Alpha (Black Aramid Side), 637 ................................ 3-73

Table 3-73: Aramid-Mylar Laminate B-Low Alpha (Grey Paint Side), 638 ..................................... 3-74

Table 3-74: Yellow PCN/E-Glass Fabric/Kapton (Yellow PCN Side), 639 ..................................... 3-75

Table 3-75: Yellow PCN/E-Glass Fabric/Kapton (Kapton Side), 640 ........................................... 3-76

Table 3-76: Aramid-Mylar Laminate A (Black Aramid Side), 641................................................. 3-77

Table 3-77: Aramid-Mylar Laminate A (Grey Paint Side), 642 ..................................................... 3-78

Table 3-78: Silicone Radar Absorber (Plessey PMM 9494), 643 ................................................ 3-79 xi

Table 3-79: Viton Radar Absorber (Plessey PMM 9023), 644 .................................................... 3-80

Table 3-80: My/Al/Black Paint ................................................................................................. 3-81

Table 3-81: Aluminum (2024-T4) (Aluminum-Copper Alloy), 646 ................................................ 3-82

Table 3-82: Carbon-Carbon (GE 223 T-50 FMI), 647 ................................................................. 3-83

Table 3-83: CARBON-CARBON (FWPF PAN-H) (AXIAL), 648 ........................................................ 3-84

Table 3-84; Carbon-Carbon (FWPF PAN-H) (Radial), 649 ........................................................... 3-85

Table 3-85: Silver-Impregnated Ripstop Nylon (To Match FS5839021), 650 .............................. 3-86

Table 3-86: Asbestos Wool (Interim Data), 651 ........................................................................ 3-87

Table 3-87: Asbestos Mill Board (Interim Data), 652 ................................................................. 3-88

Table 3-88: Plain Carbon Steel (1% C, .5% Mn) (Bare, Unoxidized), 653 ..................................... 3-89

Table 3-89: Plain Carbon Steel (1% C, .5% Mn) (Painted With Fs3538021), 654 ........................ 3-90

Table 3-90: MIT Avcoat II, 655 ................................................................................................. 3-91

Table 3-91: MIT AISI 301 Stainless Steel, 656 .......................................................................... 3-92

Table 3-92: MIT Zircar Alumina, 657 ........................................................................................ 3-93

Table 3-93: MIT 6061 Aluminum, 658 ..................................................................................... 3-94

Table 3-94: MIT ATJ Graphite, 659 ........................................................................................... 3-95

Table 3-95: MIT Cork-Silicone-Char Avcoat, 660 ....................................................................... 3-96

Table 3-96: MIT Titanium (Type Ti-6A1-4V), 661 ....................................................................... 3-97

Table 3-97: Aluminum (2014-T4) ............................................................................................. 3-98

Table 3-98: Aluminum (2014-T4) ............................................................................................. 3-99

Table 3-99: Aluminum (2014-T4) ........................................................................................... 3-100

Table 3-100: Aluminum (6061-T6) ......................................................................................... 3-101

Table 3-101: Stainless Steel (Type 316 - Painted With FS3538021), 667 ................................ 3-102

Table 3-102: Perforated Aluminized White Polyurethane Coated Nylon .................................... 3-103

Table 3-103: Magnesium Tube Coated With Molybdenum Disulfide ......................................... 3-104

Table 3-104: Perforated Red Polyurethane Coated Nylon ........................................................ 3-105

Table 3-105: General Electric Ultem 1000 ............................................................................. 3-106

Table 3-106: Dupont Delrin 150 (Synthetic Interim Data), 672 ................................................ 3-107 xii

Table 3-107: Arlon Diclad 522 (Synthetic Interim Data), 673 ................................................... 3-108

Table 3-108: 4 Layer Multi-Layer Insulation – ......................................................................... 3-109

Table 3-109: 6 Layer Multi-Layer Insulation – ......................................................................... 3-110

Table 3-110: 8 Layer Multi-Layer Insulation – ......................................................................... 3-111

Table 3-111: 12 Layer Multi-Layer Insulation – ....................................................................... 3-112

Table 3-112: 16 Layer Multi-Layer Insulation Construction, 678 .............................................. 3-113

Table 3-113: Non-Perforated Red Polyurethane Coated Nylon ................................................. 3-114

Table 3-114: Non-Perforated Red Polyurethane Coated Nylon ................................................. 3-115

Table 3-115: Kleerdex Kydex 100 Acrylic/PVC Alloy ................................................................ 3-116

Table 3-116: Silicon Solar Cell (Synthetic Interim Data), 682 ................................................... 3-117

Table 3-117: Asbestos, 683 .................................................................................................. 3-118

Table 3-118: Fiber Reinforced Paint, 684 ............................................................................... 3-119

Table 3-119: Z306 Black Paint Of Lord Corp., 685 .................................................................. 3-120

Table 3-120: Typical RTV Adhesive (Interim Data), 686 ........................................................... 3-121

Table 3-121: Acusil II (Extracted From Aerotherm Data), 687 .................................................. 3-122

Table 3-122: Acusil IV (Extracted From Aerotherm Data), 688 ................................................. 3-123

Table 3-123: Stainless Steel (AISI 304), 689 .......................................................................... 3-124

Table 3-124: Stainless Steel (AISI 301), 690 .......................................................................... 3-125

Table 3-125: Silica Phenolic (FM5504, Extracted From ........................................................... 3-126

Table 3-126: Korotherm (Desoto/Courtaulds Aerospace ......................................................... 3-127

Table 3-127: Firex RX-2376 .................................................................................................. 3-128

Table 3-128: Stainless Steel 17-7PH (Data From MIL-HDBK-5F), 694 ...................................... 3-129

Table 3-129: Stainless Steel 17-4PH (Data From Martin Marietta), 695 ................................... 3-130

Table 3-130: Stainless Steel SAE X4130 ................................................................................ 3-131

Table 3-131: IRFNA (Inhibited Red Fuming Nitric Acid MIL-N-7254), 697 ................................. 3-132

Table 3-132: RP-1 (Kerosene-Based Hydrocarbon Rocket Propellant), 698 .............................. 3-133

Table 3-133: Aerozine-50 (50% Hydrazine, 50% UDMH) Monopropellant, 699 ......................... 3-134

Table 3-134: Butyl Rubber (Solid Rocket Motor Liner), 700 ..................................................... 3-135 xiii

Table 3-135: Petroleum-Based Sealant/Bituminous Coating, 701 ........................................... 3-136

Table 3-136: Torpex-2 High Explosive (42% RDX : 40% TNT : 18% AL), 702 .............................. 3-137

Table 3-137: Molybdenum, 703 ........................................................................................... 3-138

Table 3-138: Aerotherm's Air Model ....................................................................................... 3-139

Table 3-139: Polysulfide Rubber ............................................................................................ 3-140

Table 3-140: Silica Phenolic .................................................................................................. 3-141

Table 3-141: Acusil II ............................................................................................................ 3-142

Table 3-142: Rubber Modified Silica Phenolic ........................................................................ 3-143

Table 3-143: Aluminum (2219) (Data From Martin Marietta), 709 ........................................... 3-144

Table 3-144: Maraging Steel - Grade 300 (18% Ni : 9% Co : 5% Mo), 710 ................................ 3-145

Table 3-145: Aluminum 2219-T81 (Data From MIL-HNDBK-5F), 711 ....................................... 3-146

Table 3-146: Cork Phenolic - Armstrong Cork AC-2755, 712 .................................................... 3-147

Table 3-147: Silicone Rubber (Dow Corning DC93.104) .......................................................... 3-148

Table 3-148: Copper (Pure, Annealed), 714 ........................................................................... 3-149

Table 3-149: Magnesium-Aluminum-Zinc Alloy (AZ31B), 715 ................................................... 3-150

Table 3-150: TRW Scathe Stainless Steel For Black Brant Comparison, 716 ............................ 3-151

Table 3-151: Silica Phenolic - SNL 39.5% Phenolic Resin ........................................................ 3-152

Table 3-152: Water, 718 ....................................................................................................... 3-153

Table 3-153: Tungsten, 719 .................................................................................................. 3-154

Table 3-154: Uretek Red PCN, 720 ........................................................................................ 3-155

Table 3-155: Foam (5 Lb/Cu Ft), 721 .................................................................................... 3-156

Table 3-156: Foam (10 Lb/Cu Ft), 722 .................................................................................. 3-157

Table 3-157: Enamel Paint (APL Data), 723 ........................................................................... 3-158

Table 3-158: Kapton Polyamide (APL Data), 724 .................................................................... 3-159

Table 3-159: Pyralux 9220 (APL Data), 725 ........................................................................... 3-160

Table 3-160: Kao Wool (APL Data), 726 ................................................................................. 3-161

Table 3-161: Air / Teflon / Aluminum Interface ....................................................................... 3-162

Table 3-162: Dupont Delrin 500, 728 .................................................................................... 3-163 xiv

Table 3-163: MLI (Experimental), 729 .................................................................................... 3-164

Table 3-164: MI-15 Topcoat (Lockheed Martin ....................................................................... 3-165

Table 3-165: MI-15 Type 1 (Lockheed Martin ......................................................................... 3-166

Table 3-166: Graphite (Measured BY TPRL), 732.................................................................... 3-167

Table 3-167: Cardboard (Measured By TPRL), 733 ................................................................. 3-168

Table 3-168: MBRV Foam Insulation, 734 .............................................................................. 3-169

Table 3-169: Lead, Pure (From Touloukian Handbooks), 735 .................................................. 3-170

Table 3-170: DC92-009 Dow Corning RTV Silicone Rubber, ..................................................... 3-171

Table 3-171: Silicone (Dow Corning DC 732; .......................................................................... 3-172

Table 3-172: Teflon, Fiber Reinforced .................................................................................... 3-173

Table 3-173: Aluminum (AISI 5456) (Al-Mg Alloy) (From Touloukian), 739 ................................ 3-174

Table 3-174: Glass, Generic (Provisional Data Supplied By TBE/ODA), 740 .............................. 3-175

Table 3-175: Adhesive (Cyanate Eater; Supplied By J.A. Varnavas, TBE), 741 ........................... 3-176

Table 3-176: Adhesive (Polythioether; Supplied By J.A. Varnavas, TBE), 742 ............................ 3-177

Table 3-177: Inconel (Generic Properties from Aerospace Corp. .............................................. 3-178

Table 3-178: EPDM, Silica Filled Type 87A (Pegasus Motor Data) ............................................ 3-179

Table 3-179; EPDM, Silica Filled Type 87A (Pegasus Motor Data) Char Only, 745 ..................... 3-180

Table 3-180: Graphite Epoxy - IM7X Fiber 55a Resin (Pegausus Motor Data), 746 ................... 3-181

Table 3-181: Silver, Pure (From Touloukian Handbooks), 748 ................................................. 3-182

Table 3-182: Avcoat 5026-39 H/CG (Phenolic-Phenolic; ......................................................... 3-183

Table 3-183: Alumina, Chip Material, Generic ......................................................................... 3-184

Table 3-184: Paper, Ceramic (Supplied By J.A. Varnavas, TBE), 751 ........................................ 3-185

Table 3-185: Adhesive (Type G - 11; Supplied By J.A. Varnavas, TBE), 752 ............................... 3-186

Table 3-186: Silicone Elastomer (Dow-Corning Sylgard 186; .................................................... 3-187

Table 3-187: Silcone Spackle/Patch Insulation, Silica-Filled .................................................... 3-188

Table 3-188: Silicone Rubber (Dow Corning 3145), 755 ......................................................... 3-189

Table 3-189: Sitka Spruce Wood Laminate, Across Plys, 756 .................................................. 3-190

Table 3-190: Hafnium Diboride Composite, 757 ..................................................................... 3-191 xv

Table 3-191; Sapphire (Optical Properties Must Be Supplied By User), 758 .............................. 3-192

Table 3-192: Alumina, Polycrystalline ..................................................................................... 3-193

Table 3-193: Silicone, Syntactic Foam ................................................................................... 3-194

Table 3-194: Aluminum 5083 (Provisional), 761 .................................................................... 3-195

Table 3-195: Aluminum Alloy (From TPRL 2295 Sept 1999), 762 ............................................ 3-196

Table 3-196: Fibrous Layer Material (FROM TPRL 2295 Sept 1999), 763 ................................ 3-197

Table 3-197: Tan Layer Material (From TPRL 2295 Sept 99), 764 ........................................... 3-198

Table 3-198: Brown Layer Material (From TPRL 2295 Sept 99), 765 ....................................... 3-199

Table 3-199: Uranium Metal (Adapted From TPRL Data Series), 766 ....................................... 3-200

Table 3-200: Carbon Cloth .................................................................................................... 3-201

Table 3-201: Silica-Silicone (Furnished By ODA) See Also #799, 768 ....................................... 3-202

Table 3-202: TABLE 3.202. Aluminum Al356 (Al-Si Alloy) ........................................................ 3-203

Table 3-203: Low Density Glass Phenolic, 770 ....................................................................... 3-204

Table 3-204: Epoxy, 771 ....................................................................................................... 3-205

Table 3-205: Nylon Phenolic, Low Density (NASA Ref Pub 1289 1992), 772 ............................ 3-206

Table 3-206: Nylon Phenolic, High Density (NASA Ref Pub 1289 1992), 773 ........................... 3-207

Table 3-207: 10 Layer Multi-Layer Insulation – 100 Layers per Inch, 774 ................................ 3-208

Table 3-208: Heat Shield (See FS9153021) (** #775 Was User #729 **), 775 ..................... 3-209

Table 3-209: Titanium, Commercially Pure ............................................................................. 3-210

Table 3-210: Kapton - Polyamide (NIST Data), 780 ................................................................. 3-211

Table 3-211: G10 Glass Epoxy, 781....................................................................................... 3-212

Table 3-212: Unsymmetrical Dimethl Hydrazine ..................................................................... 3-213

Table 3-213: Nitrogen Tetroxide (N2O4) EMS, ABS - Estimates, 783 ........................................ 3-214

Table 3-214: EPDM-Neoprene-Silica Rubber (United Technologies Data), 784.......................... 3-215

Table 3-215: Graphite Epoxy (United Technologies Data), 786 ................................................ 3-216

Table 3-216: Boron Nitride Coating (Based On Data from Zyp Coating, Inc.), 787 ..................... 3-217

Table 3-217: Boron Nitride .................................................................................................... 3-218

Table 3-218: Brass, ~70% Cu, Balance = Zn, Fe, and Si .......................................................... 3-219 xvi

Table 3-219: Aluminum (Al-Mg-Li Alloy 1420) ......................................................................... 3-220

Table 3-220: UDMH (Unsymmetrical Dimethyl Hydrazine) ....................................................... 3-221

Table 3-221: UDMH (Unsymmetrical Dimethyl Hydrazine) ....................................................... 3-222

Table 3-222: Dinitrogen Tetroxide Liquid, ............................................................................... 3-223

Table 3-223: N204 Dinitrogen Tetroxide Vapor Phase ............................................................. 3-224

Table 3-224: Pyroceram 9606 for Ball Aerospace; Cp, K from Ball, 796 ................................... 3-225

Table 3-225: Melinex (Polyethylene Terephthalate) Preliminary, 797 ....................................... 3-226

Table 3-226: Silicone Rubber Foam ....................................................................................... 3-227

Table 3-227: Teflon (TPRL 2295A), 871 ................................................................................. 3-228

Table 3-228: Silica Phenolic (TPRL 2295A) – ......................................................................... 3-229

Table 3-229: TP50/S11 (TPRL 2295A) - ................................................................................. 3-230

Table 3-230: TP50/SS(TPRL 2295A)-Eccobond(Silicone Rub. Paste) ....................................... 3-231

Table 3-231: Aluminum (TPRL 2295A), 875 ........................................................................... 3-232

Table 3-232: Hysol 9394 (TPRL 2295A) – .............................................................................. 3-233

Table 3-233: RAM1 (TPRL 2295A) - Eccosorb FGM-40 (0.04"), ................................................ 3-234

Table 3-234: Ram2 (Tprl 2295a) - Eccosorb Fgm-125 (0.125"), .............................................. 3-235

Table 3-235: Cork Phenolic (TPRL 2295B) – from #712, 879 ................................................ 3-236

Table 3-236: Versachem (TPRL 2295B) - 1-Part Silicone Product; ............................................ 3-237

Table 3-237: Avcoat II (TPRL 2295b) - 2-Part Component ........................................................ 3-238

Table 3-238: RAM GEC Marconi #9697 (TPRL 2295B)-Nitrile .................................................. 3-239

Table 3-239: GE RTV 630 (TPRL 2295B) – ............................................................................. 3-240

Table 3-240: Steel Alloy 1010 (Carbon Steel), 910 ................................................................. 3-241

Table 3-241: Aluminum 6061 (Alternate), 911 ....................................................................... 3-242

Table 3-242: Fiberglass Type 11, 912 .................................................................................... 3-243

Table 3-243: Steel Alloy 1040 (Medium Carbon), 913 ............................................................ 3-244

Table 3-244: Stainless Steel SAE X4130 (696 C AND K with 914 Other), 915 .......................... 3-245

Table 3-245: Aluminum Alloy 5456 (MP 1180 F by CRC), 916 ................................................. 3-246

Table 3-246: Butyl Rubber (Tellurac-Cured), 917 .................................................................... 3-247 xvii

Table 3-247: Rubber Modified Silica Phenolic ........................................................................ 3-248

Table 3-248: MIT AISI 301 Stainless Steel.............................................................................. 3-249

Table 3-249: Korotherm, 956 ................................................................................................ 3-250

Table 3-250: MIT 6061 Aluminum (TPF #658 Extended By Extrapolation), 957 ........................ 3-251

Table 3-251: 405 Ferritic Stainless Steel ............................................................................... 3-252

Table 3-252: 5154 Aluminum ............................................................................................... 3-253

Table 3-253: Magnesium-Aluminum-Zinc Alloy (AZ91D-F), 971 ................................................ 3-254

Table 3-254: 302 Stainless Steel - (Ref. Sutton), 980 ............................................................. 3-255

Table 3-255: 4130 Alloy (Cr-Mo) Steel - (Ref. Sutton), 981 ...................................................... 3-256

Table 3-256: 1020 Carbon Steel - (Ref. Sutton), 982 .............................................................. 3-257

Table 3-257: 5132 Alloy (Cr) Steel - (Ref. CRC), 983 ............................................................... 3-258

Table 3-258: 1025 Carbon Steel - (Ref. CRC), 984 ................................................................. 3-259

Table 3-259: Amalgam Of Air And 1040 Medium Carbon Steel, 990 ........................................ 3-260 xviii

List of Figures

Figure 2-1: How to Use Program RVTDATA.FOR ........................................................................ 2-1

Figure 2-2: Program RVTDATA.FOR ............................................................................................ 2-2

Figure 3-1: Material 201 ............................................................................................................ 3-2

Figure 3-2: Material 202 ............................................................................................................ 3-3

Figure 3-3: Material 203 ............................................................................................................ 3-4

Figure 3-4: Material 204 ............................................................................................................ 3-5

Figure 3-5: Material 205 ............................................................................................................ 3-6

Figure 3-6: Material 206 ............................................................................................................ 3-7

Figure 3-7: Material 207 ............................................................................................................ 3-8

Figure 3-8: Material 208 ............................................................................................................ 3-9

Figure 3-9: Material 209 ......................................................................................................... 3-10

Figure 3-10: Material 210 ....................................................................................................... 3-11

Figure 3-11: Material 501 ....................................................................................................... 3-12

Figure 3-12: Material 502 ....................................................................................................... 3-13

Figure 3-13: Material 503 ....................................................................................................... 3-14

Figure 3-14: Material 504 ....................................................................................................... 3-15

Figure 3-15: Material 505 ....................................................................................................... 3-16

Figure 3-16: Material 506 ....................................................................................................... 3-17

Figure 3-17: Material 507 ....................................................................................................... 3-18

Figure 3-18: Material 508 ....................................................................................................... 3-19

Figure 3-19: Material 509 ....................................................................................................... 3-20

Figure 3-20: Material 510 ....................................................................................................... 3-21

Figure 3-21: Material 511 ....................................................................................................... 3-22

Figure 3-22: Material 512 ....................................................................................................... 3-23

Figure 3-23: Material 513 ....................................................................................................... 3-24

Figure 3-24: Material 514 ....................................................................................................... 3-25

Figure 3-25: Material 515 ....................................................................................................... 3-26

Figure 3-26: Material 516 ....................................................................................................... 3-27

Figure 3-27: Material 517 ....................................................................................................... 3-28

Figure 3-28: Material 550 ....................................................................................................... 3-29

Figure 3-29: Material 551 ....................................................................................................... 3-30

Figure 3-30: Material 553 ....................................................................................................... 3-31

Figure 3-31: Material 560 ....................................................................................................... 3-32 xix

Figure 3-32: Material 561 ....................................................................................................... 3-33

Figure 3-33: Material 562 ....................................................................................................... 3-34

Figure 3-34: Material 563 ....................................................................................................... 3-35

Figure 3-35: Material 570 ....................................................................................................... 3-36

Figure 3-36: Material 600 ....................................................................................................... 3-37

Figure 3-37: Material 601 ....................................................................................................... 3-38

Figure 3-38: Material 602 ....................................................................................................... 3-39

Figure 3-39: Material 603 ....................................................................................................... 3-40

Figure 3-40: Material 604 ....................................................................................................... 3-41

Figure 3-41: Material 605 ....................................................................................................... 3-42

Figure 3-42: Material 606 ....................................................................................................... 3-43

Figure 3-43: Material 607 ....................................................................................................... 3-44

Figure 3-44: Material 608 ....................................................................................................... 3-45

Figure 3-45: Material 609 ....................................................................................................... 3-46

Figure 3-46: Material 611 ....................................................................................................... 3-47

Figure 3-47: Material 612 ....................................................................................................... 3-48

Figure 3-48: Material 613 ....................................................................................................... 3-49

Figure 3-49: Material 614 ....................................................................................................... 3-50

Figure 3-50: Material 615 ....................................................................................................... 3-51

Figure 3-51: Material 616 ....................................................................................................... 3-52

Figure 3-52: Material 617 ....................................................................................................... 3-53

Figure 3-53: Material 618 ....................................................

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