08 11 16.pdf
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This is a Technical Specification document for aluminum doors and frames to be used at Tinker Air Force Base in Oklahoma, dated April 2019 and designated Section 08 11 16.
The specification establishes requirements for swing-type aluminum doors and frames including structural design, materials, fabrication, and installation standards. Structural requirements mandate that exterior doors and frames resist equivalent static design loads per ASTM F1642 with frame deflections not exceeding L/160 of unsupported member lengths and a minimum safety factor of 1.65 against a design wind load of 30 pounds per square foot. Performance standards include air infiltration not exceeding 0.06 cubic feet per minute per square foot of fixed area at 6.24 pounds per square foot (ASTM E283) and zero water penetration at 8 pounds per square foot (ASTM E331). Materials specified include ASTM B221 Alloy 6063-T5 aluminum extrusions for frames and doors, stainless steel or hot-dipped galvanized anchors and fasteners, and ASTM A36/A36M structural steel for reinforcement. Door construction requires minimum 1-3/4 inch thickness with 0.125 inch minimum wall thickness. Fabrication requirements address welding, weatherstripping, hardware provisions, glazing details, and finishing options including anodic coating (AA-M10-C22-A44, 0.7 mil minimum) or organic coating per AAMA 2604 (1.2 mil minimum dry film thickness). Installation requirements specify plumb, square, and level alignment with anchoring to adjacent construction using stainless steel angle clips and bolts. Protection measures address dissimilar metals contact, drainage, masonry contact, and wood contact through appropriate coating and sealant applications. Shop drawings, finish samples, structural calculations, and manufacturer's instructions require government approval prior to fabrication.
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Ti nker AFB, OK TAFB Techni cal Spr ci f i cat i ons 2019
SECTI ON 08 11 16
ALUMI NUM DOORS AND FRAMES
PART 1 GENERAL
1. 1 REFERENCES
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o i n t he t ext by t he basi c desi gnat i on onl y.
ALUMI NUM ASSOCI ATI ON ( AA)
AA DAF45 ( 2003; Reaf f i r med 2009) Desi gnat i on Syst em f or Al umi num Fi ni shes
AMERI CAN ARCHI TECTURAL MANUFACTURERS ASSOCI ATI ON ( AAMA)
AAMA 2603 ( 2015) Vol unt ar y Speci f i cat i on, Per f or mance Requi r ement s and Test Pr ocedur es f or Pi gment ed Or gani c Coat i ngs on Al umi num Ext r usi ons and Panel s
AAMA 2604 ( 2013) Vol unt ar y Speci f i cat i on, Per f or mance Requi r ement s and Test Pr ocedur es f or Hi gh Per f or mance Or gani c Coat i ngs on Al umi num Ext r usi ons and Panel s
ASTM I NTERNATI ONAL ( ASTM)
ASTM A36/ A36M ( 2014) St andar d Speci f i cat i on f or Car bon St r uct ur al St eel
ASTM B209 ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Sheet and Pl at e
ASTM B209M ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Sheet and Pl at e ( Met r i c)
ASTM B221 ( 2014) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Ext r uded Bar s, Rods, Wi r e, Pr of i l es, and Tubes
ASTM B221M ( 2013) St andar d Speci f i cat i on f or Al umi num and Al umi num- Al l oy Ext r uded Bar s, Rods, Wi r e, Pr of i l es, and Tubes ( Met r i c)
ASTM E1300 ( 2016) St andar d Pr act i ce f or Det er mi ni ng Load Resi st ance of Gl ass i n Bui l di ngs
ASTM E283 ( 2004; R 2012) Det er mi ni ng t he Rat e of Ai r Leakage Thr ough Ext er i or Wi ndows, Cur t ai n Wal l s, and Door s Under Speci f i ed Pr essur e Di f f er ences Acr oss t he Speci men
ASTM E331 ( 2000; R 2016) St andar d Test Met hod f or
Apr i l 2019 Page 1 SECTI ON 08 11 16
Wat er Penet r at i on of Ext er i or Wi ndows, Skyl i ght s, Door s, and Cur t ai n Wal l s by Uni f or m St at i c Ai r Pr essur e Di f f er ence
ASTM F1642 ( 2012) St andar d Test Met hod f or Gl azi ng and Gl azi ng Syst ems Subj ect t o Ai r bl ast Loadings
ASTM F2248 ( 2012) St andar d Pr act i ce f or Speci f y i ng an Equi val ent 3- Second Dur at i on Desi gn Loadi ng f or Bl ast Resi st ant Gl azi ng Fabr i cat ed wi t h Lami nat ed Gl ass
1. 2 PERFORMANCE REQUI REMENTS
1. 2. 1 Structural
Ext er i or door s, f r ames and har dwar e shal l be desi gned t o r esi st equi val ent st at i c desi gn l oads i n accor dance wi t h ASTM F1642. Fr ame def l ect i ons shal l not exceed L/ 160 of t he unsuppor t ed member l engt hs. Equi val ent st at i c desi gn l oads f or connect i ons of wi ndow or door f r ame t o t he sur r oundi ng wal l s or har dwar e and associ at ed connect i ons, and gl azi ng st op connect i ons shal l be i n accor dance wi t h ASTM F2248 and ASTM E1300. Desi gn suppor t i ng el ement s and t hei r connect i ons based on t hei r ul t i mat e capaci t i es. Pr ovi de cal cul at i ons of a Pr of essi onal Engi neer t hat subst ant i at es compl i ance wi t h t hese r equi r ement s. Use f r ames t hat pr ovi de an equi val ent l evel of per f or mance. Shapes and t hi cknesses of f r ami ng member s shal l be suf f i c i ent t o wi t hst and a desi gn wi nd l oad of not l ess t han 30 pounds per squar e f oot of suppor t ed ar ea or t he desi gn wi nd l oad i ndi cat ed wi t h a def l ect i on of not mor e t han 1/ 175 t i mes t he l engt h of t he member and a saf et y f act or of not l ess t han 1. 65. Pr ovi de gl azi ng beads, mol di ngs, and t r i m of not l ess t han 0. 050 i nch nomi nal t hi ckness.
1. 2. 2 Ai r I nf i l t r at i on
When t est ed i n accor dance wi t h ASTM E283, ai r i nf i l t r at i on shal l not exceed
0. 06 cubi c f eet per mi nut e per squar e f oot of f i xed ar ea at a t est pr essur e of 6. 24 pounds per squar e f oot ( 50 mi l e per hour wi nd) .
1. 2. 3 Wat er Penet r at i on
When t est ed i n accor dance wi t h ASTM E331, t her e shal l be no wat er penet r at i on at a pr essur e of 8 pounds per squar e f oot of f i xed ar ea.
1. 3 SUBMITTALS
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" desi gnat i on;
submi t t al s not havi ng a " G" desi gnat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00
SUBMI TTAL PROCEDURES:
SD- 02 Shop Dr awi ngs
Door s, wi ndows and f r ames; G
Show el evat i ons of each door t ype, s i ze of door s and f r ames, met al gages, det ai l s of door and f r ame const r uct i on, met hods of anchor age, gl azi ng det ai l s, weat her st r i ppi ng, pr ovi s i ons f or and l ocat i on of har dwar e, and det ai l s of i nst al l at i on.
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SD- 04 Sampl es
Fi ni sh sampl e
SD- 05 Desi gn Dat a
St r uct ur al cal cul at i ons f or def l ect i on; G
SD- 08 Manuf act ur er ' s I nst r uct i ons
Door s and f r ames
Submi t det ai l speci f i cat i ons and i nst r uct i ons f or i nst al l at i on, adj ust ment s, c l eani ng, and mai nt enance.
1. 4 DELI VERY, STORAGE, AND HANDLI NG
I nspect mat er i al s del i ver ed t o t he s i t e f or damage. Unl oad and st or e wi t h mi ni mum handl i ng. Pr ovi de st or age space i n dr y l ocat i on wi t h adequat e vent i l at i on, f r ee f r om dust or wat er , and easi l y accessi bl e f or i nspect i on and handl i ng. St ack mat er i al s on nonabsor pt i ve st r i ps or wood pl at f or ms.
Do not cover door s and f r ames wi t h t ar ps, pol yet hyl ene f i l m, or s i mi l ar cover i ngs. Pr ot ect f i ni shed sur f aces dur i ng shi ppi ng and handl i ng usi ng manuf act ur er ' s st andar d met hod, except t hat no coat i ngs or l acquer s shal l be appl i ed t o sur f aces t o whi ch caul k i ng and gl azi ng compounds must adher e.
1. 5 QUALI TY CONTROL
1. 5. 1 Shop Dr awi ng Requi r ement s
Dr awi ngs shal l i ndi cat e el evat i ons of door s, wi ndows and f r ames, f ul l - s i ze sect i ons, t hi ckness and gages of met al , f ast eni ngs, pr oposed met hod of anchor i ng, s i ze and spaci ng of anchor s, det ai l s of const r uct i on, met hod of gl azi ng, det ai l s of oper at i ng har dwar e, mul l i on det ai l s, met hod and mat er i al s f or weat her st r i ppi ng, mat er i al and met hod of at t achi ng subf r ames, t r i m, i nst al l at i on det ai l s, and ot her r el at ed i t ems.
1. 5. 2 Sampl e Requi r ement s
1. 5. 2. 1 Fi ni sh Sampl e Requi r ement s
Submi t col or char t of st andar d f act or y- f i ni sh col or coat i ngs.
PART 2 PRODUCTS
2. 1 DOORS AND FRAMES
Swi ng- t ype al umi num door s and f r ames of s i ze, desi gn, and l ocat i on i ndi cat ed. Pr ovi de door s compl et e wi t h f r ames, f r ami ng member s , subf r ames , t r ansoms , adj oi ni ng si del i ght s , adj oi ni ng wi ndow wal l , t r i m, and accessories.
2. 2 MATERIALS
2. 2. 1 Anchors
St ai nl ess st eel or st eel wi t h hot - di pped gal vani zed f i ni sh.
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2. 2. 2 Weatherstripping
Cont i nuous wool pi l e, s i l i cone t r eat ed, or t ype r ecommended by door manufacturer.
2. 2. 3 Al umi num Al l oy f or Door s and Fr ames
ASTM B221, Al l oy 6063- T5 f or ext r usi ons. ASTM B209, al l oy and t emper best sui t ed f or al umi num sheet s and st r i ps.
2. 2. 4 Fasteners
Har d al umi num or st ai nl ess st eel .
2. 2. 5 St r uct ur al St eel
ASTM A36/ A36M.
2. 2. 6 Al umi num Pai nt
Al umi num door manuf act ur er ' s st andar d al umi num pai nt .
2. 3 FABRICATION
2. 3. 1 Al umi num Fr ames
Ext r uded al umi num shapes wi t h cont our s appr oxi mat el y as i ndi cat ed.
Pr ovi de r emovabl e gl ass st ops and gl azi ng beads f or f r ames accommodat i ng f i xed gl ass. Use count er sunk st ai nl ess st eel Phi l l i ps scr ews f or exposed f ast eni ngs, and space not mor e t han 12 i nches on cent er . Mi l l j oi nt s i n f r ame member s t o a hai r l i ne f i t , r ei nf or ce, and secur e mechani cal l y.
2. 3. 2 Al umi num Door s
Of t ype, s i ze, and desi gn i ndi cat ed and not l ess t han 1- 3/ 4 i nch t hi ck.
Mi ni mum wal l t hi ckness, 0. 125 i nch, except beads and t r i m, 0. 050 i nch.
Door s i zes shown ar e nomi nal and shal l i ncl ude st andar d c l ear ances as f ol l ows: 0. 093 i nch at hi nge and l ock st i l es, 0. 125 i nch bet ween meet i ng st i l es, 0. 125 i nch at t op r ai l s, 0. 187 i nch bet ween bot t om and t hr eshol d, and 0. 687 i nch bet ween bot t om and f l oor . Bevel s i ngl e- act i ng door s 0. 063 or 0. 125 i nch at l ock, hi nge, and meet i ng st i l e edges.
2. 3. 2. 1 Ful l Gl azed St i l e and Rai l Door s
Door s shal l have medi um or wi de st i l es and r ai l s as i ndi cat ed. Fabr i cat e f r om ext r uded al umi num hol l ow seaml ess t ubes or f r om a combi nat i on of open- shaped member s i nt er l ocked or wel ded t oget her . Fast en t op and bot t om r ai l t oget her by means of wel di ng or by 3/ 8 or 1/ 2 i nch di amet er cadmi um- pl at ed t ensi oned st eel t i e r ods. Pr ovi de an adj ust abl e mechani sm of j ack scr ews or ot her met hods i n t he t op r ai l t o al l ow f or mi nor c l ear ance adj ust ment s af t er i nst al l at i on.
2. 3. 3 Wel di ng and Fast eni ng
Wher e possi bl e, l ocat e wel ds on unexposed sur f aces. Dr ess wel ds on exposed sur f aces smoot hl y. Sel ect wel di ng r ods, f i l l er wi r e, and f l ux t o pr oduce a uni f or m t ext ur e and col or i n f i ni shed wor k. Remove f l ux and spat t er f r om sur f aces i mmedi at el y af t er wel di ng. Exposed scr ews or bol t s wi l l be per mi t t ed onl y i n i nconspi cuous l ocat i ons, and shal l have
Apr i l 2019 Page 4 SECTI ON 08 11 16 count er sunk heads. Wel d conceal ed r ei nf or cement s f or har dwar e i n pl ace.
2. 3. 4 Weatherstripping
Pr ovi de on st i l es and r ai l s of ext er i or door s. Fi t i nt o s l ot s whi ch ar e i nt egr al wi t h door s or f r ames. Weat her st r i ppi ng shal l be r epl aceabl e wi t hout speci al t ool s, and adj ust abl e at meet i ng r ai l s of pai r s of door s.
I nst al l at i on shal l al l ow door s t o swi ng f r eel y and cl ose posi t i vel y. Ai r l eakage of a s i ngl e l eaf weat her st r i pped door shal l not exceed 0. 5 cubi c f eet per mi nut e of ai r per squar e f oot of door ar ea when t est ed i n accor dance wi t h ASTM E283.
2. 3. 5 Anchors
On t he backs of subf r ames, pr ovi de anchor s of t he s i zes and shapes i ndi cat ed f or secur i ng subf r ames t o adj acent const r uct i on. Anchor t r ansom bar s at ends and mul l i ons at head and si l l . Wher e i ndi cat ed, r ei nf or ce ver t i cal mul l i ons wi t h st r uct ur al st eel member s of suf f i c i ent l engt h t o ext end up t o t he over head st r uct ur al s l ab or f r ami ng and secur e t her et o.
Pl ace anchor s near t op and bot t om of each j amb and at i nt er medi at e poi nt s not mor e t han 25 i nch apar t .
2. 3. 6 Pr ovi s i ons f or Har dwar e
Coor di nat e wi t h Sect i on 08 71 00 DOOR HARDWARE. Del i ver har dwar e t empl at es and har dwar e ( except f i el d- appl i ed har dwar e) t o t he door manuf act ur er f or use i n f abr i cat i on of al umi num door s and f r ames. Cut , r ei nf or ce, dr i l l , and t ap door s and f r ames at t he f act or y t o r ecei ve t empl at e har dwar e. Pr ovi de door s t o r ecei ve sur f ace- appl i ed har dwar e, except push pl at es, k i ck pl at es, and mop pl at es, wi t h r ei nf or ci ng onl y;
dr i l l and t ap i n t he f i el d. Pr ovi de har dwar e r ei nf or cement s of st ai nl ess st eel or st eel wi t h hot - di pped gal vani zed f i ni sh, and secur e wi t h st ai nl ess st eel scr ews.
2. 3. 7 Pr ovi s i ons f or Gl azi ng
Pr ovi de ext r uded al umi num snap- i n gl azi ng beads on i nt er i or s i de of door s.
Pr ovi de ext r uded al umi num, t hef t - pr oof , snap- i n gl azi ng beads or f i xed gl azi ng beads on ext er i or or secur i t y s i de of door s. Gl azi ng beads shal l have vi nyl i nser t gl azi ng gasket s. Desi gn gl azi ng beads t o r ecei ve gl ass of t hi ckness i ndi cat ed or speci f i ed.
2. 3. 8 Finishes
Pr ovi de exposed al umi num sur f aces wi t h f act or y f i ni sh of anodi c coat i ng or or gani c coat i ng.
2. 3. 8. 1 Anodi c Coat i ng
Cl ean exposed al umi num sur f aces and pr ovi de an anodi zed f i ni sh conf or mi ng to AA DAF45. Fi ni sh shal l be el ect r ol yt i cal l y deposi t ed col or - anodi zed, desi gnat i on AA- M10- C22- A44, Ar chi t ect ur al Cl ass I 0. 7 mi l or t hi cker .
Col or shal l be as i ndi cat ed.
2. 3. 8. 2 Or gani c Coat i ng
Cl ean and pr i me exposed al umi num sur f aces. Pr ovi de a hi gh- per f or mance f i ni sh i n accor dance wi t h AAMA 2604 wi t h t ot al dr y f i l m t hi ckness of not l ess t han 1. 2 mi l s. The f i ni sh col or shal l be as i ndi cat ed.
Apr i l 2019 Page 5 SECTI ON 08 11 16
PART 3 EXECUTI ON
3. 1 INSTALLATION
Pl umb, squar e, l evel , and al i gn f r ames and f r ami ng member s t o r ecei ve door s , t r ansoms, adj oi ni ng si del i ght s , and adj oi ni ng wi ndow wal l s.
Anchor f r ames t o adj acent const r uct i on as i ndi cat ed and i n accor dance wi t h manuf act ur er ' s pr i nt ed i nst r uct i ons. Anchor bot t om of each f r ame t o r ough f l oor const r uct i on wi t h 3/ 32 i nch t hi ck st ai nl ess st eel angl e c l i ps secur ed t o back of each j amb and t o f l oor const r uct i on; use st ai nl ess st eel bol t s and expansi on r i vet s f or f ast eni ng cl i p anchor s. Hang door s t o pr oduce cl ear ances speci f i ed i n par agr aph ent i t l ed " Al umi num Door s, " of t hi s sect i on. Af t er er ect i on and gl azi ng, adj ust door s and har dwar e t o oper at e pr oper l y.
3. 2 PROTECTI ON FROM DI SSI MI LAR MATERI ALS
3. 2. 1 Di ssi mi l ar Met al s
Wher e al umi num sur f aces come i n cont act wi t h met al s ot her t han st ai nl ess st eel , z i nc, or smal l ar eas of whi t e br onze, pr ot ect f r om di r ect cont act t o di ssi mi l ar met al s.
3. 2. 1. 1 Protection
Pr ovi de one of t he f ol l owi ng syst ems t o pr ot ect sur f aces i n cont act wi t h di ssi mi l ar met al s:
a. Pai nt t he di ssi mi l ar met al wi t h one coat of heavy- bodi ed bi t umi nous paint.
b. Appl y a good qual i t y el ast omer i c seal ant bet ween t he al umi num and t he di ssi mi l ar met al .
c. Pai nt t he di ssi mi l ar met al wi t h one coat of pr i mer and one coat of al umi num pai nt .
d. Use a nonabsor pt i ve t ape or gasket i n per manent l y dr y l ocat i ons.
3. 2. 2 Dr ai nage f r om Di ssi mi l ar Met al s
I n l ocat i ons wher e dr ai nage f r om di ssi mi l ar met al s has di r ect cont act wi t h al umi num, pr ovi de pr ot ect i ve pai nt t o pr event al umi num di scol or at i on.
3. 2. 3 Masonr y and Concr et e
Pr ovi de al umi num sur f aces i n cont act wi t h mor t ar , concr et e, or ot her masonr y mat er i al s wi t h one coat of heavy- bodi ed bi t umi nous pai nt .
3. 2. 4 Wood or Ot her Absor pt i ve Mat er i al s
Pr ovi de al umi num sur f aces i n cont act wi t h absor pt i ve mat er i al s subj ect t o f r equent moi st ur e, and al umi num sur f aces i n cont act wi t h t r eat ed wood, wi t h t wo coat s of al umi num pai nt or one coat of heavy- bodi ed bi t umi nous pai nt . I n l i eu of pai nt i ng t he al umi num, t he Cont r act or shal l have t he opt i on of pai nt i ng t he wood or ot her absor pt i ve sur f ace wi t h t wo coat s of al umi num pai nt and seal i ng t he j oi nt s wi t h el ast omer i c seal ant .
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3. 3 CLEANING
Upon compl et i on of i nst al l at i on, c l ean door and f r ame sur f aces i n accor dance wi t h door manuf act ur er ' s wr i t t en r ecommended pr ocedur e. Do not use abr asi ve, caust i c, or aci d c l eani ng agent s.
3. 4 PROTECTION
Pr ot ect door s and f r ames f r om damage and f r om cont ami nat i on by ot her mat er i al s such as cement mor t ar . Pr i or t o compl et i on and accept ance of t he wor k, r est or e damaged door s and f r ames t o or i gi nal condi t i on, or r epl ace wi t h new ones.
- - End of Sect i on - -
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