190068_Attch04_Revised_Design_Analysis.pdf

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TINKER AFB MAC BOA WWYK190068 REPAIR FIRE SUPPRESSION SYSTEM, B2280
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About this file

This document is a Design Analysis file for a fire suppression system repair project at Maintenance Hangar B2280 on Tinker Air Force Base in Oklahoma. The project involves removing the existing aqueous film forming foam (AFFF) fire suppression systems and installing new wet sprinkler systems, in compliance with the Department of Air Force's Sundown Policy for Foam Fire Suppression Systems. The scope includes demolishing five AFFF ceiling-level pre-action sprinkler systems, eight AFFF oscillating under-wing monitors, and the existing fire alarm system, and replacing them with new overhead wet sprinkler systems and a modern fire alarm and mass notification system.

The design analysis details technical specifications for architectural, structural, mechanical, and electrical modifications, including installing a new ductless mini-split system for the fire alarm room, replacing electrical panels and conduits, and implementing optical flame detection. The project is structured in four phased stages, with work to be completed between September 2025 and January 2026. The estimated construction cost is $2,571,062, with a total gross building square footage of 82,602 SF. The project will follow multiple codes and standards, including IBC 2024, NFPA standards, and Unified Facilities Criteria, and is specifically targeted at renovating fire protection systems within an existing aircraft maintenance hangar.

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IFC Design Analysis

WWYK190068 Repair Fire Suppression System, Maint Hangar B2280

Architect-Engineering Services for 100% Design

Revision 1

Project Number: WWYK190068

Work Order: 20435 - Amend

Tinker Air Force Base, Oklahoma

August 6, 2025

Prepared By:

HDR Engineering, Inc.

613 NW Loop 410, Suite 700

San Antonio, TX 78216

WWYK190068 Repair Fire Suppression System, Maint Hangar B2280

August 6, 2025 | i

Contents

1 Overview

2 Applicable Codes and Standards

3 Existing Non-Conforming Conditions

4 Anti-Terrorism Force Protection (AT/FP) Design Narrative

5 Architectural

5.1 Design Approach

5.2 General Design Parameters and Assumptions

5.3 Demolition

5.4 Construction

6 Structural

6.1 Design Approach

6.2 General Design Parameters and Assumptions

6.2.1 Structural Loads

6.2.2 Special Inspections

6.2.3 Structural Observations

6.3 Demolition

6.4 Construction

7 Mechanical

7.1 Design Approach

7.2 General Design Parameters and Assumptions

7.2.1 Outdoor Design Conditions

7.2.2 Indoor Environmental Criteria

7.3 Demolition

7.3.1 Mechanical

7.3.2 Plumbing

7.4 Construction

7.4.1 Mechanical

7.4.2 Plumbing

7.5 Heating and Cooling Load Calculations

7.6 Mechanical Systems

7.6.1 Ductless Mini-Split System

7.6.2 Piping

7.6.3 Controls

8 Electrical

8.1 Design Approach

8.2 General Design Parameters and Assumptions

8.3 Demolition

8.3.1 Power

8.3.2 Lighting

8.4 Construction

8.4.1 Power

8.4.2 Lighting

ii | August 6, 2025

8.5 Arc Flash Analysis

9 Civil

10 Fire Protection and Life Safety

11 Phasing

Tables

Table 7-1. Site Information

Table 7-2. Outdoor Design Conditions Table

Table 7-3. Indoor Environmental Criteria

Appendices

Appendix A: Cost Estimate

Appendix B: Asbestos and Lead Based Paint

Appendix C: Fire Protection Design Analysis and Life Safety Plans

Appendix D: Mechanical

Appendix E: Structural

Appendix F: Electrical

August 6, 2025 | iii

Acronyms and Abbreviations

A Amperes ACCA Air Conditioning Contractors Association AFB Air Force Base ANSI American National Standards Institute ASCE American Society of Civil Engineers ASHRAE American Society of Heating, Refrigeration and Air-Conditioning Engineers ASTM American Society for Testing and Materials BTU British thermal unit DB Dry Bulb DoD Department of Defense FT Feet IBC International Building Code IEBC International Existing Building Code IN Inches kV Kilovolt kVA Kilovolt-amps LED Light emitting diode N North NAC Notification Appliance Circuit NEC National Electrical Code NFPA National Fire Protection Association TAFB Tinker Air Force Base TO Technical Order TP Technical Paper TSEWG Tri-Service Executive Working Group UFC Unified Facilities Criteria V Volt W West WB Wet Bulb WG Water gauge % Percentage § Subsection °F Fahrenheit iv | August 6, 2025

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1 Overview

Per The Department of Air Force - Sundown Policy for foam fire Suppression Systems dated 16 November 2021, with Change 2 dated 29 December 2022, the aqueous film forming foam (AFFF) system will be demolished and replaced with a standard wet sprinkler system. AFFF agent, tanks, and associated piping and valves up to the proportioning valve will be demolished under separate contract. The existing fire alarm system will be removed and replaced, and a new fire alarm and mass notification system will be installed. Per direction from Jim Surber, Tinker Fire Protection Engineer, received via email 3/11/25, design has been updated counter to the Air Force Sundown Policy to include optical flame detection.

2 Applicable Codes and Standards

General

• IBC 2024 International Building Code (2024) as amended by UFC 1-

200-01

• IEBC 2024 International Existing Building Code (2024) as amended by

UFC 1-200-01(01 September 2019, with Change 4, 17

December 2024)

• NFPA 101 Life Safety Code (2021)

• TAFB Facility Standard (2020)

• UFC 1-200-01 DoD Building Code, (01 September 2019, with Change 4, 17

December 2024)

• UFC 4-010-01 DoD Minimum Antiterrorism Standards for Buildings, (12 Dec

2018) With Change 3 (05/24/2024)

• UFC 4-020-01 Security Engineering Facilities Planning Manual (11

September 2008)

• UFC 4-022-01 Security Engineering: Entry Control Facilities/Access Control

Points (27 July 2017)

• UFC 4-023-07 Design to Resist Direct Fire Weapons Effects, w/ Change 1 (1

February 2017)

Structural

• UFC 3-301-01 Structural Engineering (01 Oct 2019) With Change 3 (3

February 2025)

• ACI 318-19 Building Code Requirements for Structural Concrete, 2019

2 | August 6, 2025

• ASCE 7-22 Minimum Design Loads and Associated Criteria for Buildings and Other Structures (2022)

• AISI S100-16 North American Specification for the Design of Cold-formed

Steel Structural Members (2016) (Reaffirmed 2020), with

Supplement 2, 2020 Edition

Architectural

• UFC 3-101-01 Architecture (12/16/2020) with Change 4 (01/08/2024))

Mechanical

• ASHRAE 90.1 Energy Standard for Building Except Low-Rise

Residential Buildings (2019)

• IMC International Mechanical Code (2024) as amended by UFC

3 410-01

• IPC International Plumbing Code (2024) as amended by UFC

3 420-01

• NFPA 90A Standard for the Installation of Air Conditioning and

Ventilating Systems (2021)

• TAFB Facility Standard – Mechanical Attachment C

• UFC 3-400-02 Design: Engineering Weather Data (20 September 2018) with

Change 2 (20 September 2024)

• UFC 3-401-01 Mechanical Engineering (1 July 2013) with Change 1 (01

October 2015)

• UFC 3-410-01 Heating, Ventilating, and Air Conditioning Systems (01 July

2013) with Change 6 (09 January 2024)

• UFC 3-420-01 Plumbing Systems (01 April 2021)

Electrical

• ASHRAE 90.1 Energy Standard for Building Except Low-Rise Residential

Buildings (2019)

• NFPA 70 National Electrical Code (2023)

• TAFB Electrical Standards (1 Jan 2025)

• UFC 3-501-01 Electrical Engineering (27 Nov 2024)

• UFC 3-520-01 Interior Electrical Systems (16 Jan 2025)

• UFC 3-530-01 Interior and Exterior Lighting Systems (09 February 2023)

August 6, 2025 | 3

Civil

• UFC 3-201-01 Civil Engineering, with Change 5 (01 Apr 2018)

Fire Protection

• TAFB Facility Standard (2020)

• IBC International Building Code (2018) as amended by UFC 1-

200-01

• IEBC International Existing Building Code (2018) as amended by

UFC 1-200-01

• TAFB ES Tinker Air Force Base Electrical Standards (1 March 2021)

• NFPA 1 Fire Code (2021)

• NFPA 10 Standard for Portable Fire Extinguishers (2021)

• NFPA 13 Standard for the Installation of Automatic Sprinkler Protection

(2022)

• NFPA 51B Standard for Fire Prevention During Welding, Cutting, and

Other Hot Work (2019)

• NFPA 70 National Electrical Code (2023)

• NFPA 72 National Fire Alarm and Signaling Code (2022)

• NFPA 90A Standard for the Installation of Air-Conditioning and

Ventilating Systems (2021)

• NFPA 101 Life Safety Code (2021)

• NFPA 241 Standard for Safeguarding Construction, Alteration, and

Demolition Operations (2022)

• NFPA 409 Standard on Aircraft Hangars (2022)

• UFC 1-200-01 DoD Building Code (08 Oct 2019 with Change 1, 1 oct 2020)

• UFC 3-600-01 Fire Protection Engineering for Facilities (8 Aug 2016 with

Change 6, 6 May 2021)

• UFC 3-601-02 Fire Protection Systems Inspection, Testing and Maintenance

(7 Oct. 2021)

• UFC 4-021-01 Design and O&M: Mass Notification Systems (9 April 2008, Change 1, January 2010)

• UFC 4-211-01 Aircraft Maintenance Hangars (13 April 2017 Change 3, April

20, 2021)

• AFI 32-10141 Planning and Programming Fire Safety Deficiency Correction

Projects Hangars (15 May 2019)

4 | August 6, 2025

• USACE ECB 2018-17 New Requirements for Visual Notification for Mass

Notification Systems (25 Oct. 2018, Rev 1 14 May 2020)

• Department of Air Force – TAB 1 Sundown Policy for Foam Fire Suppression

Systems dated 16 November 2021 with Change 1, 13 May

• Department of Air Force – TAB 2 Exemption to UFC 1-200-01, DoD Building Code, with Change 1, UFC 3-600-01, Fire Protection Engineering for

Facilities, UFC 4-211-01, Aircraft Maintenance Hangars and

UFC 4-211-02, Aircraft Corrosion Control and Paint Facilities, to implement Sundown Policy for Foam Fire Suppression

Systems dated 18 Jan. 2022.

3 Existing Non-Conforming Conditions

See Appendix C – Fire Protection Design Analysis and Life Safety Plans.

4 Anti-Terrorism Force Protection (AT/FP) Design Narrative

This section provides AT design criteria to this facility and summarizes how the project will comply with the minimum standards. UFC 4-010-01 Minimum Antiterrorism

Standards for Buildings applies to this project. These standards apply to DoD components, to all DoD Inhabited Buildings and high occupancy family housing, and to all inhabited tenant buildings on DoD installations. Section 1-2.2.1 Major Investments triggers the minimum standards if the cost for the building renovation, modification, repairs, revitalizations, and restorations exceeds 50% of the replacement cost of the existing building.

The escalated estimated replacement cost for this facility is $82,406,582. The construction cost estimate is $2,571,062. The project does not exceed 50% of the escalated estimated replacement cost; therefore, the entire facility will not need to be brought up to ATFP standards.

5 Architectural

5.1 Design Approach

The design approach for this project will be to provide a new enclosure around the new fire protection equipment.

August 6, 2025 | 5

5.2 General Design Parameters and Assumptions

General Design Parameters and Assumptions are to construct a new enclosed space within the existing mechanical area with the same footprint as the existing storage room that is to be demolished.

5.3 Demolition

Demolition of existing fire protection equipment (see fire protection section).

Demolition of existing storage area in the southwest corner of the mechanical room.

Demolish metal stud, wood paneling, openings, and acoustic ceiling tile and suspension system in their entirety. Existing pairs of doors and frames in metal framed wall and pair of doors in existing 2-hour fire-rated 12” CMU wall to be demolished. Coordinate demolition with other disciplines.

5.4 Construction

Construct new enclosure for new fire protection (and existing electrical) equipment. Wall assembly will be 6” metal stud wall framing, R-21 batt insulation, 1 layer 5/*” Type “X” gypsum board on each sides (painted), and rubber base on both sides. Rear wall of room is an existing precast concrete panel to remain. Outside corners to have 8’ tall 3”

16-gauge 304 stainless steel corner guards.

Ceiling system assembly will be cold-formed structural framing (reference structural), R-

30 batt insulation 3/4” non-combustible structural concrete panel board on top side, 5/8”

Type “X” moisture & mold-resistant gypsum wall board fastened to resilient channels on bottom/ceiling side. New door and door frame assembly to be galvanized, polyurethane foam-insulated, and painted. Hardware to be stainless steel.

New (Door 101) pair of fire-rated 45-minute insulated galvanized painted doors and frame to be installed in new opening in 1-hour fire-rated metal-framed gypsum board partition. New (Door 102) pair of fire-rated 90-minute vapor-proof insulated galvanized painted doors and frame to be installed in existing opening in 2-hour fire-rated 12” CMU wall.

6 Structural

6.1 Design Approach

Provide cold form walls and roof framing for new fire protection/electrical room.

6.2 General Design Parameters and Assumptions

6.2.1 Structural Loads

Dead Loads

6 | August 6, 2025

Dead loads will be considered resulting from fixed construction, materials, and equipment. Dead loads will be determined and applied in accordance with ASCE 7-22, and other pertinent standards and vendor-supplied information.

A uniform dead load of 25 psf was assumed for ceiling joist design per TAFB Facility

Standards.

Live Loads

Live loads are those loads produced by the use and occupancy of the building or structure, and do not include loads such as wind/seismic loads, rain loads, flood loads, or dead loads. Minimum uniformly distributed live loads will be as required by ASCE 7-22.

Minimum roof live loads of 20 psf. (non-reducible) per TAFB Facility Standards.

Wind Loads

Structure interior to existing building; therefore, structure designed for minimum interior wall and partition loading of 5 psf per IBC 2024 Section 1607.16.

Risk Category

Building risk category II, as defined by ASCE 7-22, shall be used for this building.

Load Combinations

Load combinations using strength design and service level combinations shall be as defined in ASCE 7-22.

Seismic

Seismic loads shall be determined in accordance with IBC 2024. The structure will be designed as Seismic Design Category (SDC) of “B” based on the seismic parameters defined in IBC 2024.

UFC 3-301-01 Chapter 4, Seismic Evaluation and Retrofit of Existing Buildings, references RP-10 as the applicable code for seismic evaluation and retrofit requirements.

Per section 1.3 of RP-10, SDC B buildings are exempt from meeting the standards.

Snow Loads

Structure is located inside of B2280; therefore, snow loads will not govern.

6.2.2 Special Inspections

Special Inspections will not be required for this project in accordance with chapter 17 of

IBC 2024 and the amendments/revisions of UFC 3-301-01. Per IBC 2024 Section

1704.2, “Special inspections and tests are not required for construction of a minor nature or as warranted by conditions in the jurisdiction as approved by the building official.”

6.2.3 Structural Observations

In accordance with section 1704.6.1 of IBC 2024, structural observations by a register design professional are not required for this project since the Risk Category is II.

August 6, 2025 | 7

6.3 Demolition

Reference architectural for the demolition requirements for the existing room demolition.

6.4 Construction

Provide new cold form steel framing for new fire protection/electrical room. The ceiling joist framing will consist of a ¾” thick cement bonded particle board spanning to 8” deep x 12 gage joists spaced at 16 inches on center. At the east and south sides of the room the joists will be supported by cold formed steel walls consisting of 6” x 20 gage studs spaced at 16 inches on center. On the north and south sides of the room the joists will be supported by existing 12” CMU walls. The joists will be fastened to a rim joist with post installed adhesive anchors.

7 Mechanical

7.1 Design Approach

Provide heating/cooling to the fire alarm room using a split system heat pump to maintain a conditioned space as needed for fire alarm equipment that will reside within.

7.2 General Design Parameters and Assumptions

Basis for site criteria identified below is UFC 3-410-01 and ASHRAE Fundamentals

Handbook 2021 for Outdoor Design Conditions.

Table 7-1. Site Information

Project Location Tinker AFB, OK

WMO Station # 723540

Elevation 1291 ft

Latitude 35.42 N

Longitude 97.38 W

Climate Zone 3A (Moist)

7.2.1 Outdoor Design Conditions

Per UFC 3-410-01, the outdoor design conditions shall be based on the 1.0 percent dry bulb (DB) and corresponding mean coincident wet bulb (MCWB) for cooling, and the

99.0 percent DB for heating design conditions.

Table 7-2. Outdoor Design Conditions Table

Parameter Value

Cooling (DB/MCWB) 97.0 °F / 73.6 °F

Heating (DB) 18.4 °F

Refer to Appendix D for the project location weather data sheet.

8 | August 6, 2025

7.2.2 Indoor Environmental Criteria

Indoor environmental criteria are per UFC 3-410-01 and Tinker AFBI. Where conflicts arise between the applicable standards, the stricter requirement was utilized.

Table 7-3. Indoor Environmental Criteria

Area Designation

Temperature (°F) Relative Humidity (%)

Minimum Winter Maximum Summer

Minimum Maximum

Fire Alarm Room 68 76 N/A 50

7.3 Demolition

7.3.1 Mechanical

No Scope.

7.3.2 Plumbing

No scope.

7.4 Construction

7.4.1 Mechanical

A new ductless split system heat pump will be installed to provide the room with heating and cooling needs.

7.4.2 Plumbing

New condensate piping will be provided and routed to the existing floor drain in the space.

7.5 Heating and Cooling Load Calculations

Load calculations were performed using Trace 700 software which complies with

NSI/ASHRAE/ACCA Standard 183. Ventilation air will be provided in accordance with

ASHRAE 62.1-2019.

Refer to Appendix D for heat load calculations.

7.6 Mechanical Systems

7.6.1 Ductless Mini-Split System

A variable capacity ductless mini-split system heat pump will be provided to ensure the fire alarm room is maintained at the correct temperature and humidity levels. The split system will consist of an indoor wall mounted ductless evaporator and an outdoor heat pump unit. The heat pump unit will be mounted outside on a new equipment pad. The

August 6, 2025 | 9 system will include integral controls and space thermostat. A wall mounted space temperature sensor will be provided for BAS monitoring.

Refer to Appendix D for ductless mini-split system cutsheet.

7.6.2 Piping

Equipment drain piping will be DWV drawn temper seamless copper drainage tube per

ASTM B306 with lead-free soldered joints and fittings. Copper piping will be Type K or L hard drawn.

Refrigerant piping shall be Type ACR hard drawn seamless copper tube meeting ASTM

B280. Joints shall be brazed with silver solder. Fittings shall be wrought copper solder joints meeting ANSI B16.22. All piping shall be cleaned, dehydrated, pressurized with dry nitrogen, plugged, and tagged by manufacturer “for refrigeration service.”

All new condensate drain piping and refrigerant piping will be provided with cellular glass or closed-cell elastomeric insulation with an all-service jacket, self-sealing lap, and vapor barrier jacket to prevent condensation.

7.6.3 Controls

New graphics will be provided for the new mechanical equipment and will be programmed into the existing Honeywell EBI system. New metering of incoming utility services for this building is not included since these services are not being modified or replaced under this project. The contractor shall coordinate with the government for LAN drops for connection to the building automation system.

8 Electrical

8.1 Design Approach

Providing power to support the new fire protection system.

8.2 General Design Parameters and Assumptions

IAW UFC 3-520-01, 3-2.7 (a) Power for Fire Protection Systems will be provided with a dedicated Fire Alarm/Fire Protection panelboard as the design approach will require more than one circuit and will be located within the Mechanical room area, where the

Service Entrance (SE) rated equipment is. There is an existing Cummins generator rated

188kVA/150kW/0.8PF, 480V/277, 3-PH located right outside the Mechanical room area.

There is an existing ASCO ATS rated 400A/3P located within the cage shop area within the Mechanical room as well. The existing ATS has two feeders: one is feeding an existing panelboard ‘HD8’ and another one is feeding high bay light fixtures per site observation. The existing panelboard ‘HD8’, is rated 225A MLO, 480Y/227V, 3-PH, 4-W.

Since there is an existing back-up power source, the dedicated Fire Alarm/Fire

Protection panelboard will be fed from existing panelboard ‘HD8’ IAW 3-520-01, 3-2.7

(d). The existing generator is adequate to serve additional fire suppression panels.

10 | August 6, 2025

Per Government direction (email dated 07/20/2022), the new dedicated fire alarm panel will be connected to the existing ‘Standby’ generator, and the existing generator is not required to be upgraded to ‘Emergency’. The direction received is as follows:

1. Primary power (Branch circuit): from the closest existing panel board which has enough capacity and space, and is backed up by generator IAW UFC 3-520-01

2. Secondary power (Rechargeable Batteries): capacity shall be sized IAW UFC 3-600-

01.

Per Government request, verification of existing feeders and overcurrent protection was identified as follows:

1. For overcurrent protection devices verification, due to not being able to de-energize the existing panel ‘HD8’, the finding for the HD8 cabinet within switchgear UID

#2280-SWG-38 is rated 200A based on its nameplate.

2. The overcurrent device at the generator to ATS cannot be verified nor are there shop drawings.

3. There are not any overcurrent devices within the ATS.

4. The existing conductors routed from generator to ATS is #4/0; therefore, given the assumption for the overcurrent device at the generator, is 225A for the

188kVA/480V/3PH rated Generator.

5. The existing conductors routed from existing cabinet ‘HD8’ from existing switchgear

UID#2280-SWR-38 to ATS is #4/0 when exiting the cabinet but changes at some point to become #3/0 when entering the ATS.

The existing conductors from ATS to existing panel ‘HD8’ is #3/0.

The basis of design for the new fire alarm panel load assumption will be as follows, and these loads are the worst-case scenario:

1. A Fire Alarm Control Panel or FMCU: 120V/1PH/32A, with 50A/1P circuit.

2. Booster Power Panel or NAC: 120V/1PH/6A

For Peak Demand Load analysis, based on the Generator Operation Log (Inspection

List) report, the peak demand load within the last twelve consecutive months was recorded with 103kW dated on 01/11/2022 from 08/2021 (2 August logs) until 06/2022.

8.3 Demolition

8.3.1 Power

All existing power connections to existing fire alarm control panels and associated booster power panels located at a variety of locations will be disconnected, including existing conductors/conduits back to panel sources. All un-used circuit breakers will be switched to ‘OFF’ position, and circuit index directory will be updated to indicate as

‘SPARE’. If circuit breakers are required to be removed, the circuit will be updated as

‘SPACE’.

August 6, 2025 | 11

The existing feeder from ATS to existing panel HD8 and from cabinet HD8 within existing switchgear to ATS will be disconnected and removed to accommodate the peak load analysis as shown on Peak Demand Load Analysis schedule, E-601.

8.3.2 Lighting

No scope in this project.

8.4 Construction

8.4.1 Power

Power for the new fire alarm equipment will be provided from a new 15kVA, 480V-

120/208V, 3-phase, 4-wire, 24-Pole, 18kIAC mini power-zone unit substation. The circuit breaker serving the fire alarm system panelboard (25A/3P) will be painted in red and provided with a locking provision as required per UFC 3-520-01, 3-2.7. A new power distribution system to the new fire alarm system from existing branch circuit panelboard

‘HD8’ will be provided. A locking provision will be provided on the circuit breaker serving the mini power-zone unit substation. New circuit breakers, conductors, and conduit will be provided for all electrical connections. As a result, an additional approximate 26A will be added to existing panel ‘HD8’ and to existing generator and switchgear UID #2280-

SWR-38 as shown on new panelboard ‘FA’

Based on the peak load assumption as indicated in paragraph 8.2 and peak load analysis as shown E-601, the updated demand load currently indicates approximately

220A. Therefore, the existing fuses within cabinet HD8 from existing switchgear UID

#2280-SWG-38 will be required to be updated to 225A fuses minimum. Since the existing Switchgear is outdated and for liability, the design includes a separate 400A disconnect switch with 225A fuses. The disconnect switch will tap to the existing switchgear buss and will be mounted on Unistrut at the rear of the switchgear section where the existing HD8 cabinet is located. A new feeder will be provided with minimum

#4/0 and will be connected to existing 400A ATS. The new feeder from busduct to the disconnect switch will not be more than 10-ft from the existing switchgear. The new disconnect switch will be located at a minimum 3-ft from the rear of the existing switchgear per manufacturer recommendation. The existing feeder from ATS to existing panelboard ‘HD8’ will be replaced with #4/0 minimum to accommodate the modified loads.

The additional split system provided for the new ELECTRICAL/FIRE PROTECTION room will be connected to existing panel ‘A-D’, which is located within the same area.

New overcurrent protection device, disconnecting means, conductors and conduits will be provided to serve the equipment.

As a result, there is an increase in load at existing panel ‘HD8’ to approximately 26A under this scope of work. The peak demand loads indicate the panel is currently reaching approximately 220A for 225A Main Lugs Only rated panelboards. The existing panelboard ‘A-D’ will service the new split system. This would result in the panel increasing to 11A approximately. Currently, the existing switchgear UID #2280-SWG-38 is outdated. The peak load analysis indicates the generator is reaching its maximum demand load capacity. Our recommendation to the Government is to consider an

12 | August 6, 2025 additional equipment study and replace them in the near future to support all new work within the building.

All fire alarm conduits, conduit fitting, and junction boxes will be factory painted in red per

TAFB Electrical Standard.

All un-used existing protective devices from existing panelboards will be removed and indicated as “SPARE”. All “SPARE” circuits will be switched to “OFF” position and indicated as “SPARE”. All circuit index directories within existing panelboards will be updated per specifications.

8.4.2 Lighting

Three new LED lighting fixtures and manual switch controls will be provided for the Fire

Alarm room IAW UFC 3-530-01.

8.5 Arc Flash Analysis

Arc Flash label requirements will be included in the design, per UFC 3-560-01, Figure 1-

10. The electrical distribution system is existing and maintenance records do not exist.

Per TSEWG, TP-15 Arc Flash Calculations, and Detailed Arc Flash Warning Labels, the existing circuit breakers cannot be verified for protection and cannot be included in an arc flash study. Since upstream existing circuit breakers cannot be credited to clear arcing faults for the purpose of an arc flash study, the requirement for the labels will be included per the guidance of the UFC and technical letter TP-15. However, the

Construction Contractor will be required to provide Final short fault circuit rating and arc-flash labeling prior to procuring the new distribution electrical equipment IAW TAFB

Electrical Standards, paragraph 1.2 (f) (1) thru (5).

9 Civil

There is no scope.

10 Fire Protection and Life Safety

See Appendix C – Fire Protection Design Analysis and Life Safety Plans

11 Phasing

The project will be phased such that one dock suppression system will be renovated at a time.

Phasing plan has been approved by Darrell L. Chambers, II, Production Flight Chief 569

AMXS/MXDPA via email received 26 Aug 2022.

Rev 1

Appendix A

Final Cost Estimate

Estimate For Construction / IFC Revision 0

Tinker Air Force Base

Date of Estimate April 3, 2025

Effective Price Level Date April 3, 2025

Estimated Award Date August 2025

Est Construction Start September 2025

Est Construction Duration 4 Month Period of Performance

Est Mid Point of Construction November 2025

Confidential nature of this document has been maintained according to HDR policyApril 3, 2025

Repair Fire Suppression System, Maintenance

Hangar B2280 "DUST OFF"

OPINION OF PROBABLE COST OF

CONSTRUCTION

Oklahoma City, Oklahoma

AACE, Class 2

Estimate prepared By HDR

ESTIMATE OF PROBABLE COST

Tinker Air Force Base

Repair Fire Suppression System, Maintenance Hangar B2280 "DUST OFF"

Oklahoma City, OK

Project # WWYK190068

Final Design Submittal

Date of Report:

Prepared for 72nd ABW/CE

April 3, 2025

BASIS OF ESTIMATE

PROJECT Tinker Air Force Base

Repair Fire Suppression System, Maintenance Hangar B2280 "DUST OFF"

Oklahoma City, OK

Project # WWYK190068

General

Status of Design: Final Design Submittal

Design Deliverable: Design Bid Build

Cost Basis: 2025 Q1 Adjusted for Tinker AFB, OK

Procurement: Limited Bid Pool

Estimator: Chester Martin - EOC HDR, Inc.

Dates

Date of Report April 3, 2025

Scheduled Contractor Award Date: August 2, 2025

Scheduled Construction Mobilization Date: September 2, 2025

Scheduled Construction Completion Date: January 1, 2026

Scheduled Midpoint of Construction Date: November 1, 2025

Durations

Remaining Design: Months from Date of Estimate

Procurement & Bidding 3.00 Months from Design Completion Assumed

Contract Award: 1.00 Month from Bidding Assumed

Construction Commencement: 1.00 Months from Time of Award Assumed

Construction Duration: 4.00

Mid-Point of Construction: 7.00 Months from Date of Estimate

Phasing

Markups & Factors

General Requirements % 10.74%

General Requirements /Month $37,861

Commissioning 2.00%

Sales Tax 8.63%

Security Factor at Entry 2.08%

Elevated Installation 55.00%

Working Inside Existing Facility 15.00%

Sub-Contractor OH & P 25.00%

Design Contingency

Prime Contractor Design Fee

Prime Home Office Overhead: 15.00%

Prime Contractor Profit: 6.00%

Bond and Insurance: 2.50%

Annual Escalation: 5.70%

Effective Escalation: 3.33%

Profit Weighted Guideline

Typical for Prime Contractor

Based on NAVFAC BCI 2024 Q3 Building Cost Index

Annual escalation adjusted from estimate date to midpoint of construction

Labor factor for working inside a secure facility (Assumed 10 minutes per day)

Typical for type of project

Oklahoma City, OK - Tax-Rates.org

Based on General Requirements Detail

None

General Requirements Divided by Total Construction Months

Months from Construction Commencement

Per Direction From Tinker

Typical for Final Design Phase

No contractor design fee included for Design Bid Build project

Typical for Prime Contractor

Labor factor for elevated installation up to 40' per RS Means Data

Labor factor for Occupied Facility (per phasing plan) - RS Means Data

Basis of Estimate

10426895_TAFB _WWYK190068_Repair_FS_EST_DustOff_rev1.xlsx Page 3 of 18

Budgetary Tracking

PRV Amount 82,406,582$

ATFP Trigger: 41,203,291$

PA Amount: 7,500,000$ Programmed Amount

PAA Amount Not Performed Project Assessment Amount

Previous Estimate Amount: 3,180,961$ August 29, 2022

Current Estimate Amount: 2,571,062$ Refer to the attached Estimate Summary

Variance from Prior Estiamte (609,900)$ Reduction in scope relating to AFFF

Tanka on pipingDifference from PA Amt 4,928,938$ PA Amount Minus Current Estimate

AmountTotal GBSF 82,602 Total Gross Building Square Feet

Cost per GBSF 31.13$ Current Estimate Amount per Gross

Building Square Foot

Estimate Changes

Removed additional main fire alarm control panel per design team.

Deleted "New 400A Fuses in Switchboard" item. Not shown as new work on electrical plans.

Added 480V/400AS 225AF Disconnect Switch per plans.

Revised wire and conduit from disconnect to ATS quantity and sizes per plan.

Revised wire and conduit from ATS to panel HD8 quantity and sizes per plan.

Revised quantity of new portable fire extinguishers.

Project (Facility) Replacement Value

Anti-Terrorism Force Protection trigger if over one-half of facility replacement cost

The demolition of the AFFF concentrate tanks and concentrate mixing pipe has been removed from this Estimate. Plans specify this work will be under a separate contract.

Updated split system HVAC unit to RSM 238126105120 Split ductless system, cooling / heating, wall mount, 1-1/2 ton cooling.

Updated previous estimate unit cost ($4.46/SF) for new sprinkler system. New unit cost based on extra hazard wet pipe sprinkler system from 2024 MII

English Cost Book ($5.95/SF) for the large 81,000 SF area.

Included fire suppression demolition has been revised into three sections for clarity.

-Demolition of Under-Wing AFFF Foam Water System Sprinklers and Sprinkler Distribution Pipe.

-Demolition of Overhead AFFF Pre-action Sprinklers and Sprinkler Distribution Pipe.

-Demolition of mechanical room riser and deluge valves, main drain piping, waterflow detectors, valve supervisory switches, associated accessories, and flush existing lead-in piping to prepare for new work.

Updated equipment pad cost, moved to concrete section.

Changed Flame Detector material cost to Det-Tronics X3301 - Online Quote Radwell.com - $9,386 + $200 for mounting bracket, accessories, and shipping.

Removed costs for Stand Pipe ($33,000). Per design team.

Added cost for fire department connections 2 each. Per plans.

Increased check valve qty from 3 to 6 per plans.

Revised cost from fire alarm demo of conduit and wire.

Fire Alarm & Mass Notification Systems unit costs for Combo Speaker/Strobe Devices, Manual Stations and Pull Stations, Fire Alarm and Mass

Notification Control Panel, NAC Booster Power Supply, and Smoke detectors have been updated per Monaco quote.

Deleted "New 400A MLO Panel" item. Not shown as new work on electrical plans.

Deleted "New 400A MCB Panel" item. Not shown as new work on electrical plans.

Added disposal of AFFF contaminated waste. Includes loading of truck, transportation to local hazardous waste facility, and disposal fees.

Updated previous estimate unit cost ($4.05/SF) for new sprinkler system. New unit cost based on cost for extra hazard wet pipe sprinkler for areas less than 2,000 SF system from 2024 MII English Cost Book ($11.56/SF) for the smaller 950 SF area.

Added Antenna and surge Suppressor to Fire Alarm & Mass Notification Systems per plans. Unit costs from Monaco quote.

Steel joist material cost updated based on plans to 14 gauge (68 mil).

10426895_TAFB _WWYK190068_Repair_FS_EST_DustOff_rev1.xlsx Page 4 of 18

Notes

Exclusions:

Owner or Contractor Design Fees

Owner Administrative Costs (SIOH)

Demolition of AFFF Agent, Concentrate Tanks and Associated Mixing Piping up to the Proportioning Valve is Excluded. Will be demolished under separate AFCEC contract.

Costs for permits, licenses, and fees are excluded.

Hazardous materials such as asbestos containing materials and lead based paint abatement has been excluded.

Detail estimate items have been escalated from previous estimate date to current level date. Direct cost items include escalation from original estimate date August 2022 (Index 7389) to the current level date of April 2025 (Index 8384) by 12.91% using NAVFAC BCI 2024 Q3.

The estimate has been escalated from the current level date to the revised midpoint of construction. Updated escalation to Midpoint from level date of

April 2025 (Index 8343) to midpoint date of November 2025 (Index 8620) by 3.33% using NAVFAC BCI 2024 Q3.

40 Crew hours for mobilization, set up or 0.25 months assumed

420 Crew hours for demo and installation of fire surpession features

180 Crew hours for demolition activities, assuming 0.008 manhours per square foot of demo area utilizing 1 crews

Assume 50% of demo will overlap with the installation work - Assume 30 days, or 1 month for duration

230 Crew hours for installation activities assuming 0.022 manhours per square foor of install area, utilizing 2 crews

General Requirements unit costs escalated from previous estimate date to current level date. The calculated general requirements (general conditions) have been adjusted to show updated unit costs for labor, material, and equipment. The unit costs have been escalated from the original estimate date of

August 2022 (Index 7389) to the current level date of April 2025 (Index 8384) by 12.91% using NAVFAC BCI 2024 Q3.

The Subcontractor Overhead and Profit markup has been increased from 21% to 25%. This markup was increased to remain consistent with recently submitted estimates with the agreed 25% mark up.

The Wages tab has been updated using RS Means Labor 2025 Q1. Davis Bacon Wages have been updated on Wages tab.

The award date has been updated to August 2025. The Construction start date has been updated to September 2025. The construction end date has been updated to March 2026. The construction midpoint has been updated to December 2025.

The design contingency has been updated from 5% to 0% based on final design.

Updated occupied facility labor factor from 12.5% to 15% based on current RS Means data.

Schedule considerations used to determine Period of Performance is based Sprinkler Install being primary driver of critical path. Total estimated period of performance of construction is 3.4 months as outlined below. Contract Period of Performance based on 4 months.

180 crew hours for demo 180 + 230 crew hours for installation = 420 crew hours, or 2.6 Months total time for demo & installation of new

Electrical, HVAC, and Fire Alarm work assumed to be concurrent with frie supression activities

80 Crew hours for verification, testing, and commissioning of system or 0.5 months assumed

10426895_TAFB _WWYK190068_Repair_FS_EST_DustOff_rev1.xlsx Page 5 of 18

ESTIMATE SUMMARY

Tinker Air Force Base Final Design Submittal

Repair Fire Suppression System, Maintenance Hangar B2280 "DUST OFF"

Tinker Air Force Base

Oklahoma City, OK

BASE BID ITEMS

DIRECT COST

TO PRIME

Repair by

Maintenance

(Life Cycle)

(EEIC 524)

Repair by

Replacement

(Non-Life Cycle)

(EEIC 522)

Minor

Construction

(EEIC 529)

Equipment

(Non-RPIE)

CONTRACT

COST

1 -$ -$ -$ -$ -$ -$

2 -$ -$ -$ -$ -$ -$

3 3,010$ -$ 3,010$ -$ -$ 5,488$

4 -$ -$ -$ -$ -$ -$

5 4,153$ -$ 4,153$ -$ -$ 7,572$

6 -$ -$ -$ -$ -$ -$

7 4,104$ -$ 4,104$ -$ -$ 7,483$

8 9,254$ -$ 9,254$ -$ -$ 16,874$

9 36,083$ -$ 36,083$ -$ -$ 65,796$

10 8,805$ -$ 8,805$ -$ -$ 16,055$

11 -$ -$ -$ -$ -$ -$

12 -$ -$ -$ -$ -$ -$

13 -$ -$ -$ -$ -$ -$

14 -$ -$ -$ -$ -$ -$

21 773,927$ -$ 773,927$ -$ -$ 1,411,248$

22 2,076$ -$ 2,076$ -$ -$ 3,786$

23 7,151$ -$ 7,151$ -$ -$ 13,041$

26 82,740$ -$ 82,740$ -$ -$ 150,876$

27 -$ -$ -$ -$ -$ -$

28 478,666$ -$ 478,666$ -$ -$ 872,843$

31 -$ -$ -$ -$ -$ -$

32 -$ -$ -$ -$ -$ -$

33 -$ -$ -$ -$ -$ -$

SUBTOTAL DIRECT COST 1,409,967$ -$ 1,409,967$ -$ -$ 2,571,062$

GENERAL REQUIREMENTS 10.74% 151,443$ -$ 151,443$ -$ -$ Included

COMMISSIONING 2.00% 28,199$ -$ 28,199$ -$ -$ Included

SALES TAX 8.63% 55,434$ -$ 55,434$ -$ -$ Included

SECURITY FACTOR AT ENTRY 2.08% 10,013$ -$ 10,013$ -$ -$ Included

LABOR FACTOR FOR ELEVATED INSTALLATION 30' to 35' 55.00% 264,346$ -$ 264,346$ -$ -$ Included

LABOR FACTOR FOR WORKING IN EXISTING OCCUPIED BUILDING 15.00% 72,094$ -$ 72,094$ -$ -$ Included

EFFECTIVE ESCALATION 3.33% 66,217$ -$ 66,217$ -$ -$ Included

DESIGN CONTINGENCY 0.00% -$ -$ -$ -$ -$ Included

PRIME CONTRACTOR DESIGN FEE (DESIGN/BUILD RFP ONLY) 0.00% -$ -$ -$ -$ -$ Included

SUBTOTAL 2,057,713$ -$ 2,057,713$ -$ -$ Included

PRIME CONTRACTOR HOME OFFICE OVERHEAD 15.00% 308,657$ -$ 308,657$ -$ -$ Included

PRIME CONTRACTOR PROFIT 6.00% 141,982$ -$ 141,982$ -$ -$ Included

BOND & INSURANCE 2.50% 62,709$ -$ 62,709$ -$ -$ Included

TOTAL BASE BID 2,571,062$ -$ 2,571,062$ -$ -$ 2,571,062$

PERCENTAGE VALUES 100.00% 0.00% 100.00% 0.00% 0.00% 100.00%

Equipment

Electronic Safety & Security

Utilities

Earthwork & Site Prep

Exterior Improvements

Furnishings

Plumbing

Fire Suppression

Electrical

Communications

HVAC

Special Construction

Conveying Equipment

Woods, Plastics & Composites

Thermal & Moisture Protection

Openings

Finishes

Specialties

General Requirements (See Below)

Existing Conditions

Concrete

Masonry

Metals

Summary 10426895_TAFB _WWYK190068_Repair_FS_EST_DustOff_rev1.xlsx Page 6 of 18

GENERAL REQUIREMENTS ESTIMATE DETAIL

Project: Repair Fire Suppression System, Maintenance Hangar B2280 "DUST OFF"

Est. Type: Final Design Submittal

Date: April 3, 2025

01 General Requirements Material Labor Equipment

CSI Code Description of Work Quantity UOM Mat'l Unit Material Total Labor Unit Labor Total Eqpt Unit Eqpt Total Total Unit $ TOTAL Notes

01 31 Project Management & Coordination -$ -$ -$ -$ -$ -$ -$ -$

Project Manager 1.00 MO -$ -$ 9,409.26$ 9,409.26$ -$ -$ 9,409.26$ 9,409.26$

Superintendent & QC Manager 3.00 MO -$ -$ 8,468.33$ 25,404.99$ -$ -$ 8,468.33$ 25,404.99$

Assistant Superintendent & Safety Manager 3.00 MO -$ -$ 7,056.94$ 21,170.83$ -$ -$ 7,056.94$ 21,170.83$

Total People Months 6.00 MO -$

Staff Travel (Only If Non-Local Contractor Utilized) -$ -$ -$ -$ -$ -$ -$ -$

Meals DY 62.10$ -$ -$ -$ -$ -$ 62.10$ -$

Lodging DY 108.39$ -$ -$ -$ -$ -$ 108.39$ -$

Airfares - EA 677.47$ -$ -$ -$ -$ 677.47$ -$

Ground Transportation - DY 107.27$ -$ -$ -$ -$ -$ 107.27$ -$

01 32 Construction Progress Documentation -$ -$ -$ -$ -$ -$ -$ -$

Critical Path Schedule (By PM/Supt) - EA -$ -$ 1,354.93$ -$ -$ -$ 1,354.93$ -$

Schedule Updates (By PM/Supt) - MO -$ -$ 338.73$ -$ -$ -$ 338.73$ -$

Progress/Final Photos (Digital By PM/Supt) - MO 56.46$ -$ 56.46$ -$ -$ -$ 112.91$ -$

Digital As-Built Plans 1.00 EA 112.91$ 112.91$ 2,258.22$ 2,258.22$ -$ -$ 2,371.13$ 2,371.13$

01 41 Regulatory Requirements -$ -$ -$ -$ -$ -$ -$ -$

Building Permits (Ranges from 0.5% to 2% of total project cost per RS

Means)

Other Permits -$ -$ -$ -$ -$ -$ -$ -$

01 45 Quality Control -$ -$ -$ -$ -$ -$ -$ -$

Soil Testing & Inspections - EA -$ -$ -$ -$ -$ -$ -$ -$

Concrete Testing & Inspections - EA -$ -$ 5,645.55$ -$ -$ -$ 5,645.55$ -$

Asphalt Testing & Inspections - EA -$ -$ -$ -$ -$ -$ -$ -$

Steel Testing & Inspections - EA -$ -$ 564.56$ -$ -$ -$ 564.56$ -$

Masonry Testing & Inspections - EA -$ -$ -$ -$ -$ -$ -$ -$

HVAC Testing & Balancing (Included in HVAC Costs) - EA -$ -$ -$ -$ -$ -$ -$ -$

01 51 Temporary Utilities -$ -$ -$ -$ -$ -$ -$ -$

Temporary Water Service for Office Trailer (By Owner) 3.00 MO 225.82$ 677.47$ -$ -$ -$ -$ 225.82$ 677.47$

Temporary Electricity for Office Trailer (By Owner) 3.00 MO 451.64$ 1,354.93$ -$ -$ -$ -$ 451.64$ 1,354.93$

Phone & Internet Access for Office Trailer 3.00 MO 338.73$ 1,016.20$ -$ -$ -$ -$ 338.73$ 1,016.20$

Temporary Toilets (With running water; Includes 6 toilets, 2 urinals, 2 handsinks)

3.00 MO -$ -$ -$ -$ 5,645.55$ 16,936.66$ 5,645.55$ 16,936.66$

Temporary Heat for Building (By Owner) 3.00 MO -$ -$ -$ -$ -$ -$ -$ -$

Temporary Electricity for Building (By Owner) 3.00 MO -$ -$ -$ -$ -$ -$ -$ -$

01 52 Construction Facilities -$ -$ -$ -$ -$ -$ -$ -$

Mobilization 1.00 EA -$ -$ -$ -$ 2,258.22$ 2,258.22$ 2,258.22$ 2,258.22$

Office Trailer (40' minimum), 1 EA 3.00 MO -$ -$ -$ -$ 1,500.00$ 4,500.00$ 1,500.00$ 4,500.00$

Storage Trailer, 2 EA 3.00 MO -$ -$ -$ -$ 451.64$ 1,354.93$ 451.64$ 1,354.93$

Office Supplies 3.00 MO 225.82$ 677.47$ -$ -$ -$ -$ 225.82$ 677.47$

Office Furniture MO -$ -$ -$ -$ 338.73$ -$ 338.73$ -$

Copier / Fax / Misc. Office Equipment 3.00 MO -$ -$ -$ -$ 282.28$ 846.83$ 282.28$ 846.83$

Computer & Peripherals 3.00 MO -$ -$ -$ -$ 282.28$ 846.83$ 282.28$ 846.83$

Employee's Cell Phone Allowance (Total People Months, See Above) 6.00 MO -$ -$ -$ -$ 169.37$ 1,016.20$ 169.37$ 1,016.20$

Final Design Submittal

General Requirements Detail

10426895_TAFB _WWYK190068_Repair_FS_EST_DustOff_rev1.xlsx Page 7 of 18

GENERAL REQUIREMENTS ESTIMATE DETAIL

Project: Repair Fire Suppression System, Maintenance Hangar B2280 "DUST OFF"

Est. Type: Final Design Submittal

Date: April 3, 2025

01 General Requirements Material Labor Equipment

CSI Code Description of Work Quantity UOM Mat'l Unit Material Total Labor Unit Labor Total Eqpt Unit Eqpt Total Total Unit $ TOTAL Notes

Final Design Submittal

01 54 Construction Aids -$ -$ -$ -$ -$ -$ -$ -$

Trucks (Uper & Safety) 6.00 MO -$ -$ -$ -$ 903.29$ 5,419.73$ 903.29$ 5,419.73$

Gas, Oil, Maintenance, Parking - Company Truck 6.00 MO 451.64$ 2,709.87$ -$ -$ -$ -$ 451.64$ 2,709.87$

Small Tools (2% of Labor - $480,620) 1.00 LS -$ -$ -$ -$ 9,612.40$ 9,612.40$ 9,612.40$ 9,612.40$

Personal Protective Equipment (0.25% of Labor - $480620) 1.00 LS -$ -$ -$ -$ 1,201.55$ 1,201.55$ 1,201.55$ 1,201.55$

First Aid Kits 3.00 MO -$ -$ -$ -$ 45.16$ 135.49$ 45.16$ 135.49$

Fire Extinguishers 3.00 MO -$ -$ -$ -$ 33.87$ 101.62$ 33.87$ 101.62$

Drug Testing / Employee Badges - EA -$ -$ -$ -$ -$ -$ -$ -$

Ice/Water 3.00 MO 169.37$ 508.10$ -$ -$ -$ -$ 169.37$ 508.10$

Plan Reproduction 1.00 LS 1,500.00$ 1,500.00$ -$ -$ -$ -$ 1,500.00$ 1,500.00$

Postage / Delivery / Overnight MO 225.82$ -$ -$ -$ -$ -$ 225.82$ -$

Equipment Rental & Associated Fuel MO -$ -$ -$ -$ 564.56$ -$ 564.56$ -$

Fork-lift Equipment Rental & Associated Fuel 1.00 MO -$ -$ -$ -$ 7,903.78$ 7,903.78$ 7,903.78$ 7,903.78$

Man-lift Equipment Rental & Associated Fuel MO -$ -$ -$ -$ 5,645.55$ -$ 5,645.55$ -$

Crane Rental - MO -$ -$ -$ -$ -$ -$ -$ -$

Scaffold Rental - MO -$ -$ -$ -$ 1,693.67$ -$ 1,693.67$ -$

01 55 Vehicle Access & Parking -$ -$ -$ -$ -$ -$ -$ -$

Temporary Construction Entrances/Exits - SF -$ -$ -$ -$ -$ -$ -$ -$

Temporary Roads - SF -$ -$ -$ -$ -$ -$ -$ -$

Temporary Ramps - SF -$ -$ -$ -$ -$ -$ -$ -$

01 56 Temporary Barriers & Enclosures -$ -$ -$ -$ -$ -$ -$ -$

Fence / Barricades (Inc (2) 24' Gates) - LF -$ -$ -$ -$ 9.03$ -$ 9.03$ -$

Handrails / Barricades (with Trades) - LF -$ -$ -$ -$ -$ -$ -$ -$

Carpet Protection/Poly/Dust Protection/Air Barriers SF 0.56$ -$ -$ -$ -$ -$ 0.56$ -$

Temporary Walkways - -$ -$ -$ -$ -$ -$ -$ -$

SWPPP & Erosion Control - Incl -$ -$ -$ -$ -$ -$ -$ -$

01 57 Temporary Controls -$ -$ -$ -$ -$ -$ -$ -$

Temporary Security Guard - MO -$ -$ -$ -$ -$ -$ -$ -$

Video Security - MO -$ -$ -$ -$ 733.92$ -$ 733.92$ -$

01 58 Project Identification -$ -$ -$ -$ -$ -$ -$ -$

Temporary Project ID Sign 1.00 EA 564.56$ 564.56$ -$ -$ -$ -$ 564.56$ 564.56$

Temporary Directional & Info Signs 2.00 EA 33.87$ 67.75$ -$ -$ -$ -$ 33.87$ 67.75$

Temporary Safety Signs & Graphics - EA 22.58$ -$ -$ -$ -$ -$ 22.58$ -$

01 71 Examination & Preparation -$ -$ -$ -$ -$ -$ -$ -$

Surveying Crew, 2 Man - DY -$ -$ 1,477.64$ -$ -$ -$ 1,477.64$ -$

Surveying Crew, 3 Man - DY -$ -$ 2,371.90$ -$ -$ -$ 2,371.90$ -$

Surveying Crew, 4 Man - DY -$ -$ 3,062.01$ -$ -$ -$ 3,062.01$ -$

01 74 Cleaning & Waste Management -$ -$ -$ -$ -$ -$ -$ -$

Dumpster Rental / Dumps 10.00 LOAD -$ -$ -$ -$ 733.92$ 7,339.22$ 733.92$ 7,339.22$

Progress Cleanup / Temporary Labor 120.00 HR 28.23$ 3,387.33$ -$ -$ -$ -$ 28.23$ 3,387.33$

Final Cleanup SF 0.51$ -$ -$ -$ -$ -$ 0.51$ -$

01 91 Commissioning (If Applicable, Based on % of Total Project) - - - - - - - -

Verification, Testing, Comissioning, Certification (Sprinklers) 1.50% - - - 21,149.51 - - - 21,149.51

SUBTOTALS 4.00 MO 12,576.58 79,392.81 59,473.47 37,860.71 151,442.86 151,442.86

General Requirements Detail

10426895_TAFB _WWYK190068_Repair_FS_EST_DustOff_rev1.xlsx Page 8 of 18

522 ESTIMATE DETAIL

Estimate By: CM

Tinker Air Force Base Final Design Submittal Date: 4/3/25

Repair Fire Suppression System, Maintenance Hangar B2280 "DUST OFF" Rev Date:

Tinker Air Force Base Reviewed By: WS

Oklahoma City, OK Date: 4/3/25

Rev Date:

ESTIMATE DETAIL

CSI # Description Qty. Unit Cost / Unit Material Cost MH/Unit Ave Rate Cost / Unit Labor Cost Cost / Unit Equip. Cost Cost / Unit TOTAL

3 Concrete

Concrete Cut & Patch 100 SF 5.65$ 565$ 0.160 79.11$ 12.66$ 1,266$ -$ 18.30$ 1,830$

Concrete Equipment Pads 1 EA 261.00$ 261$ 4.000 79.11$ 316.44$ 316$ -$ 577.44$ 577$

SUBCONTRACTOR OH & P 25% $ 602

TOTAL 82,602 SF $ 0.04 $ 3,010

5 Metals

Cold Form Steel Ceiling Framing 385 SF -$ -$ -$ -$ -$ -$

Cold Formed Steel Joists, 8" Deep, 18" OC, 14 Ga., Material Only 270 LF 6.70$ 1,809$ -$ -$ -$ -$ -$ 6.70$ 1,809$

Cold Formed Steel Joists, 8" Deep, 18" OC, 14 Ga., Installation Only 18 EA -$ 0.178 86.71$ 15.43$ 278$ -$ -$ 15.43$ 278$

Flat Steel Straps for Cold Formed Steel Joists, 16" OC Top & Bottom 540 LF 0.99$ 533$ 0.015 86.71$ 1.30$ 703$ -$ -$ 2.29$ 1,235$

SUBCONTRACTOR OH & P 25% $ 831

TOTAL 82,602 SF $ 0.05 $ 4,153

7 Thermal & Moisture Protection

Roofing -$ -$ -$ -$ -$ -$

Install Roof Curb for SSCU-1 (Mini-Split System Compressor Unit), Assumed Wood Sleepers, Pressure Treated

1 EA 564.56$ 565$ 8.000 82.50$ 659.98$ 660$ -$ 1,224.53$ 1,225$

Install Roof Penetrations for SSCU-1 (Mini-Split System Compressor

Unit), Including Boots

2 EA 169.37$ 339$ 2.000 82.50$ 164.99$ 330$ -$ 334.36$ 669$

Insulation -$ -$ -$ -$ -$ -$

R-13 Batt Insulation, Wall, Assumed Foil Faced 420 SF 0.94$ 394$ 0.007 86.71$ 0.61$ 255$ -$ -$ 1.54$ 649$

R-13 Batt Insulation, Ceiling, Assumed Foil Faced 385 SF 0.97$ 374$ 0.011 86.71$ 0.95$ 367$ -$ -$ 1.92$ 741$

SUBCONTRACTOR OH & P 25% $ 821

TOTAL 82,602 SF $ 0.05 $ 4,104

Estimate of

Probable

Construction

Cost

Material Labor Equipment Total

522 Detail

10426895_TAFB _WWYK190068_Repair_FS_EST_DustOff_rev1.xlsx Page 9 of 18

Tinker Air Force Base Final Design Submittal Date: 4/3/25

Repair Fire Suppression System, Maintenance Hangar B2280 "DUST OFF" Rev Date:

Tinker Air Force Base Reviewed By: WS

Oklahoma City, OK Date: 4/3/25

Rev Date:

ESTIMATE DETAIL

CSI # Description Qty. Unit Cost / Unit Material Cost MH/Unit Ave Rate Cost / Unit Labor Cost Cost / Unit Equip. Cost Cost / Unit TOTAL

Estimate of

Probable

Construction

Cost

Material Labor Equipment Total

8 Openings

Openings Demolition -$ -$ -$ -$ -$ -$

Remove Double Metal Doors with Frame, 6' x 7' 2 PR -$ 0.667 86.71$ 57.83$ 116$ -$ -$ 57.83$ 116$

Doors, Frames, Hardware -$ -$ -$ -$ -$ -$

Hollow Metal Door, 3'-0" x 7'-0", Insulated 2 EA 885.19$ 1,770$ 0.941 86.71$ 81.59$ 163$ -$ -$ 966.78$ 1,934$

Hollow Metal Door, 3'-0" x 7'-0", Insulated, 90-Minute Rated 2 EA 1,062.23$ 2,124$ 0.941 86.71$ 81.59$ 163$ -$ -$ 1,143.82$ 2,288$

Hollow Metal Door Frame, 6'-0" x 7'-0", Galvanized 1 EA 427.72$ 428$ 1.333 86.71$ 115.58$ 116$ -$ -$ 543.30$ 543$

Hollow Metal Door Frame, 6'-0" x 7'-0", Galvanized, 90-Minute Rated 1 EA 513.26$ 513$ 1.333 86.71$ 115.58$ 116$ -$ -$ 628.84$ 629$

Add for Galvanizing 20.00% 440$ -$ -$ -$ -$ -$ -$

Door Hardware 2 SETS 715.68$ 1,431$ 2.667 86.71$ 231.24$ 462$ -$ -$ 946.92$ 1,894$

SUBCONTRACTOR OH & P 25% $ 1,851

TOTAL 82,602 SF $ 0.11 $ 9,254

9 Finishes

Finishes Demolition -$ -$ -$ -$ -$ -$

Remove Wall Partitions, Assumed 10' High 420 SF -$ 0.016 86.71$ 1.35$ 569$ -$ 1.35$ 569$

Remove Ceiling System Including Cold Formed Metal Framing and

Gypsum Board (Assumed)

381 SF -$ 0.016 86.71$ 1.35$ 516$ -$ 1.35$ 516$

Metal Stud Wall Partitions 420 SF -$ -$ -$ -$ -$ -$

Metal Stud Wall Partition Framing, Assumed 6" Wide x 10' Tall 420 SF 1.05$ 441$ 0.017 86.71$ 1.47$ 619$ -$ -$ 2.52$ 1,060$

Gypsum Board -$ -$ -$ -$ -$ -$

Suspended ceiling system, 2" carriers, 24" OC w/ 1-5/8" channels, 16"

OC, includes carriers

360 SF 0.98$ 354$ 0.042 82.67$ 3.47$ 1,250$ -$ -$ 4.45$ 1,604$

Gypsum board, on ceilings, standard, w/compound skim coat (level 5 finish), 5/8" thick

360 SF 0.45$ 163$ 0.026 77.45$ 2.01$ 725$ -$ -$ 2.47$ 887$

Fiber Cement Panel -$ -$ -$ -$ -$ -$

Wall, Assumed Both Sides 840 SF 1.33$ 1,119$ 0.046 86.71$ 3.99$ 3,350$ -$ -$ 5.32$ 4,469$

Ceiling, Assumed Both Sides 770 SF 1.33$ 1,026$ 0.046 86.71$ 3.99$ 3,071$ -$ -$ 5.32$ 4,097$

10426895_TAFB _WWYK190068_Repair_FS_EST_DustOff_rev1.xlsx Page 10 of 18

Tinker Air Force Base Final Design Submittal Date: 4/3/25

Repair Fire Suppression System, Maintenance Hangar B2280 "DUST OFF" Rev Date:

Tinker Air Force Base Reviewed By: WS

Oklahoma City, OK Date: 4/3/25

Rev Date:

ESTIMATE DETAIL

CSI # Description Qty. Unit Cost / Unit Material Cost MH/Unit Ave Rate Cost / Unit Labor Cost Cost / Unit Equip. Cost Cost / Unit TOTAL

Estimate of

Probable

Construction

Cost

Material Labor Equipment Total

Rubber Wall Base, Assumed 6" 104 LF 5.34$ 555$ 0.025 78.16$ 1.95$ 203$ -$ -$ 7.29$ 759$

Painting -$ -$ -$ -$ -$ -$

Paint Fiber Cement Panel, Assumed, 3 Coats 1,610 SF 0.72$ 1,163$ 0.012 71.98$ 0.86$ 1,391$ -$ 1.59$…

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