08_71_00_sb-_DOOR HARDWARE.pdf

08 71 00 - 1 USAF Academy DOOR HARDWARE Project No. XQPZ 10-0105C

SECTION 08 71 00

DOOR HARDWARE

PART 1 - GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.02 SUMMARY

A. This Section includes items known commercially as finish or door hardware that are required for swing, sliding, and folding doors, except special types of unique hardware specified in the same sections as the doors and door frames on which they are installed.

B. Hardware specified herein is to cover all necessary material required to fully complete the hardware requirements of specified openings. It is the intention that the hardware specified shall be of sufficient quantities necessary to complete the Work. Notify the Contracting Officer’s Technical Representative’s Technical Representative of omissions or discrepancies prior to bid date for clarifications or instructions.

Adjustments to the Contract Sum will not be allowed for omissions not clarified prior to bid opening.

C. This Section includes the following:

1. Hinges.

2. Key control system.

3. Lock cylinders and keys.

4. Lock and latch sets.

5. Flush Bolts, Surface Bolts.

6. Exit devices.

7. Push/pull units.

8. Closers.

9. Overhead holders.

10. Miscellaneous door control devices.

11. Door trim units.

12. Protection plates.

13. Weatherstripping for exterior doors.

14. Sound stripping for interior doors.

15. Automatic drop seals (door bottoms).

16. Astragals or meeting seals on pairs of doors.

17. Thresholds.

D. Products furnished and installed under this Section include:

1. Cylinders for locks on overhead, coiling, and sliding doors; and key switches.

E. Related Sections: The following Sections contain requirements that relate to this

Section:

1. Division 07 Section “Joint Sealants” for bedding exterior thresholds.

2. Division 08 Section "Custom Hollow Steel Doors And Frames" and “Stainless-

Steel Doors And Frames” for silencers integral with hollow metal frames.

3. Division 28 Section "Fire Detection and Alarm" for connections to building fire

08 71 00 - 2 USAF Academy alarm system.

1.03 REFERENCES

A. ANSI A117.1 – Specifications for making buildings and facilities usable by physically handicapped people.

B. ADA – Americans with Disabilities Act of 1990.

C. DHI – Door and Hardware Institute.

D. NFPA – National Fire Protection Association:

1. NFPA 80 – Fire Doors and Windows.

2. NFPA 101 – Life Safety Code.

3. NFPA 105 – Smoke and Draft Control Door Assemblies.

4. NFPA 252 – Fire Tests of Door Assemblies.

E. UL – Underwriters Laboratories:

1. UL10C – Fire Tests of Door Assemblies (Positive Pressure).

2. UL 305 – Panic Hardware.

F. WHI – Warnock Hersey Incorporated:

1. SDI – Steel Door Institute.

2. WDI – Wood Door Institute.

3. AWI – Architectural Woodwork Institute.

4. NAAMM – National Association of Architectural Metal Manufacturers.

1.04 SUBMITTALS & SUBSTITUTIONS

A. Hardware Schedule: Organize vertically into “Hardware Sets” with index of doors and headings, indicating complete designations of every item required for each door or opening. Include following information:

1. Type, style, function, size, quantity and finish of hardware items. Use BHMA

Finish codes per ANSI A156.18.

2. Name, part number and manufacturer of each item.

3. Fastenings and other pertinent information

4. Location of hardware set coordinated with floor plans and door schedule

5. Explanation of abbreviations, symbols, and codes contained in schedule.

6. Mounting locations for hardware.

7. Door and frame sizes, materials and maximum degrees of swing.

8. List of manufacturers used and their nearest representative with address and phone numbers.

9. Catalog cuts.

10. Manufacturer’s technical data and installation instructions for electronic hardware.

11. Furnish as-built/as-installed schedule with closeout documents, including keying schedule, wiring/riser diagrams, manufacturers’ installation, adjustment and maintenance information, and hardware consultant’s final inspection report.

B. Keying Schedule: Submit separate detailed schedule indicating clearly how the

Contracting Officer’s Technical Representative’s Technical Representative's final instructions on keying of locks has been fulfilled.

C. Templates for doors, frames, and other work specified to be factory prepared for the

08 71 00 - 3 USAF Academy installation of door hardware. Check shop drawings of other work to confirm that adequate provisions are made for locating and installing door hardware to comply with indicated requirements.

D. Maintenance Manuals: For each different hardware item, including operation and maintenance instructions, parts listing with sources indicated; recommended parts inventory listing, emergency instructions, and similar information. Include all diagnostic and repair information available to manufactures and installers maintenance personnel.

1.05 QUALITY ASSURANCE

A. Supplier Qualifications: A recognized architectural door hardware supplier, with warehousing facilities in the Project's vicinity, that has a record of successful in-service performance for supplying door hardware similar in quantity, type, and quality to that indicated for this Project and that employs an experienced architectural hardware consultant (AHC) who is available to Contracting Officer’s Technical Representative and Contractor, at reasonable times during the course of the Work, for consultation.

B. Provide concealed fasteners for hardware units that are exposed when door is closed except to the extent no standard units of type specified are available with concealed fasteners. Where thru-bolts are used as a means of reinforcing the work, provide sleeves for each thru-bolt or use sex screw fasteners.

C. Fire-Rated Openings: In compliance with NFPA 80. Hardware UL10C/UBC-7-2

(positive pressure) compliant for given type/size opening and degree of label.

Provide proper latching hardware, non-flaming door closers, approved-bearing hinges, plus resilient and required intumescent seals. Furnish openings complete.

1. Note: specified seals may exceed selected door manufacturer’s requirements.

See “Thresholds, Weatherstripping and Seals” for clarification.

2. Exit Doors: Operable from inside with single motion without the use of a key or special knowledge or effort.

D. Where exit devices are required on fire rated doors, (with supplementary marking on door label indicating “Fire Door to be Equipped with “Fire Exit Hardware”), provide label on exit device indicating “Fire Exit Hardware”.

1.06 PRODUCT HANDLING

A. Tag each item or package separately with identification related to final hardware schedule, and include basic installation instructions with each item or package

B. Packaging of door hardware is responsibility of supplier. As hardware supplier from various manufacturers receives material, sort and repackage in containers clearly marked with appropriate hardware set number to match set numbers of approved hardware schedule.

C. Inventory door hardware jointly with representatives of hardware supplier and hardware installer until each is satisfied that count is correct.

D. Deliver individually packaged door hardware items promptly to place of installation (shop or Project site).

E. Provide secure lock-up for door hardware delivered to the Project, but not yet installed. Control handling and installation of hardware items that are not immediately replaceable so that completion of the Work will not be delayed by hardware losses

08 71 00 - 4 USAF Academy both before and after installation.

1.07 SEQUENCING AND COORDINATION:

A. Coordinate with concrete, reinforce walls, coordinate finish floor materials and floor-mounted hardware.

B. Conduit and raceways as needed for electrical, electronic and electro-pneumatic hardware items. Fire/life-safety system interfacing. Point-to-point wiring diagrams plus riser diagrams to related trades.

C. Hardware consultant to check hardware Submittals, Shop Drawings for doors and entrances to confirm that adequate provisions will be made for proper hardware installation.

1. Confirm that door manufacturers furnish necessary UBC-7-2 compliant seal packages.

1.08 MAINTENANCE

A. Maintenance Tools and Instructions: Furnish a complete set of specialized tools and maintenance instructions as needed for Government's continued adjustment, maintenance, and removal and replacement of door hardware. Present special tools and maintenance instructions to Contracting Officer’s Technical Representative’s Technical Representative at time of testing and demonstration interval.

1.09 WARRANTY

A. General Warranty: Warranty specified in this Article shall not deprive the Government of other rights the Government may have under other provisions of the Contract Documents and shall be in addition to, and run concurrent with, other warranties made under requirements of the Contract Documents.

B. Hardware Manufacturers Warranty: All hardware shall be free of defects and imperfections in manufacture and finish. Hardware shall be guaranteed by the manufacturer to perform all the various functions required for, twelve, 12 months from date of Substantial Completion.

C. Provide the following special warranty for the following items:

1. Locksets and Latchsets: 3 years.

2. Exit devices: 3 years.

3. Door Closers: 10 years.

PART 2 - PRODUCTS

2.01 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated in the Work include the following:

1. Butts and Hinges:

a. Ives Hinges: 3CB1 3CB1HW.

b. Stanley Hinge: CB1900 CB1901.

c. McKinney Hinge: TA714 TA786.

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2. Keying System, Cylinders, Cores:

a. Yale Lock: Integrate with existing Yale IC keying systems.

3. Locksets, Latchsets and Deadbolts:

a. Yale Lock: 5400LN Series, Augusta Lever Design.

4. Exit/Panic Devices:

a. Von Duprin: 94 98 Series.

5. Door Closers and Magnetic Holders:

a. LCN: 4041XP 4111 EDA Series.

6. Flush Bolts, Automatic Flush Bolts, Coordinators:

a. Ives: FB31P FB41P FB458 COR-BX-FB.

b. Rockwood: 1842 1942 555 1600.

c. Trimco: 3810 3815 3917 3094-3095/96.

7. Door Trim Units:

a. Ives: WS406 FS495 470 436/438.

b. Rockwood: 407/408 494 455 440/441.

c. Triangle Brass: W1274CCS 1254 1245 1210/1212.

8. Door Stripping, Seals and Threshold:

a. Pemko: 272A 45041CP 3452CP S88D.

b. National Guard: 613 A626A C627A 5050.

2.02 SCHEDULED HARDWARE

A. Requirements for design, grade, function, finish, size, and other distinctive qualities of each type of finish hardware are indicated in the "Hardware Schedule" at the end of this Section. Products are identified by using hardware designation numbers of the following:

1. Manufacturer's Product Designations: The product designation and name of one manufacturer are listed for each hardware type required for the purpose of establishing minimum requirements. Provide either the product designated or, where more than one manufacturer is specified under the Article "Manufacturers" in Part 2 for each hardware type, the comparable product of one of the other manufacturers that complies with requirements.

2.03 MATERIALS AND FABRICATION

A. Manufacturer's Name Plate: Do not use manufacturers' products that have manufacturer's name or trade name displayed in a visible location (omit removable nameplates) except in conjunction with required fire-rated labels and as otherwise acceptable to Contracting Officer’s Technical Representative’s Technical Representative.

1. Manufacturer's identification will be permitted on rim of lock cylinders only.

B. Base Metals: Produce hardware units of basic metal and forming method indicated, 08 71 00 - 6 USAF Academy using manufacturer's standard metal alloy, composition, temper, and hardness, but in no case of lesser (commercially recognized) quality than specified for applicable hardware units by applicable ANSI/BHMA A156 series standards for each type of hardware item and with ANSI/BHMA A156.18 for finish designations indicated. Do not furnish "optional" materials or forming methods for those indicated, except as otherwise specified.

C. Fasteners: Provide hardware manufactured to conform to published templates generally prepared for machine screw installation. Do not provide hardware that has been prepared for self-tapping sheet metal screws, except as specifically indicated.

D. Furnish screws for installation with each hardware item. Provide Phillips flat-head screws except as otherwise indicated. Finish exposed (exposed under any condition) screws to match hardware finish or, if exposed in surfaces of other work, to match finish of this other work as closely as possible including "prepared for paint" surfaces to receive painted finish.

E. Provide concealed fasteners for hardware units that are exposed when door is closed except to the extent no standard units of type specified are available with concealed fasteners. Do not use thru-bolts for installation where bolt head or nut on opposite face is exposed in other work unless their use is the only means of reinforcing the work adequately to fasten the hardware securely. Where thru-bolts are used as a means of reinforcing the work, provide sleeves for each thru-bolt or use sex screw fasteners.

2.04 HINGES, BUTTS, AND PIVOTS

A. Hinges shall be certified to exceed 2,500,000 full load-operating cycles by a recognized independent testing laboratory. Templates: Except for hinges to be installed entirely (both leaves) into wood doors and frames provide only template-produced units.

B. Screws: Provide Phillips flat-head screws complying with the following requirements:

1. For metal doors and frames install machine screws into drilled and tapped holes.

2. For wood doors and frames install wood screws.

3. For fire-rated wood doors install #12 x 1-1/4-inch, threaded-to-the-head steel wood screws.

4. Finish screw heads to match surface of hinges or pivots.

C. Hinge Pins: Except as otherwise indicated, provide hinge pins as follows:

1. Out-Swing Doors with Locks: Nonremovable pins (NRP).

2. Interior Doors: Nonrising pins.

3. Tips: Flat button and matching plug, finished to match leaves.

4. Number of Hinges: Provide number of hinges indicated but not less than 3 hinges for door leaf for doors 90 inches or less in height and one additional hinge for each 30 inches of additional height. Unless otherwise specified, hinge size for doors through 3’-0” shall be 4-1/2 inches x 4-1/2 inches.

5. Hinges for doors over 3’-0” wide shall be four ball bearing, heavy weight,

0.190 gage inches, 5 inches x 4-1/2 inches.

a. Option: Doors over 3’-0” wide shall receive 4 each heavy weight, 0.190 gage inches, 4-1/2 inches x 4-1/2 inches.

6. Fire-Rated Doors: Not less than 3 hinges per door leaf for doors 86 inches or less in height with same rule for additional hinges.

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D. Manufacturers: Subject to compliance with requirements, manufacturers offering products which may be incorporated in the Work include:

1. Ives Hinges: 3CB1 3CB1HW.

2. Stanley Hinge: CB1900 CB1901.

3. McKinney Hinge: TA714 TA786.

2.05 KEYING SYSTEMS

A. Meet with Contracting Officer’s Technical Representative’s Technical Representative to determine system keyway(s) and structure, obtain Contracting Officer’s Technical Representative’s Technical Representative’s written approval of the system.

B. Cylinders and cores shall be factory keyed or Government’s authorized keying service. Locksets and cylinder shall be combinated in sets, master keyed or great grandmaster keyed, as directed by Contracting Officer’s Technical Representative’s Technical Representative. Keys and cylinders shall be stamped with the applicable key mark for identification. Stamp all keys in sequence. Contracting Officer’s Technical Representative’s Technical Representative shall approve key identification stamping.

1. Key Material: Provide manufacturers standard keys of nickel silver to ensure accuracy in cutting and long cylinder wear. Permanent keys shall be stamped “Do Not Duplicate.”

2. Furnish temporary, large format interchangeable core construction cylinders.

Remove temporary core cylinders and install permanent core cylinders. Return construction core cylinders to the hardware supplier.

3. Furnish Yale, large format interchangeable permanent core cylinders integrated with USAFA existing keying systems.

C. Deliver all permanent keys, key blanks, and bitting list direct to Contracting Officer’s

Technical Representative’s Technical Representative from factory by secure courier, return receipt requested. Failure to properly comply with these requirements may be cause to require replacement of all or any part of the cylinders and keys involved as deemed necessary at no additional cost to the Government.

1. Do not package permanent cores or key blanks with locks. Package key blanks separately from locksets and permanent cores.

D. Key Quantity: Furnish keys in the following quantities:

1. 25 each: Temporary construction keys to General Contractor.

2. 2 each: Grandmaster keys for each grandmaster group to Contracting Officer’s

Technical Representative’s Technical Representative.

3. 12 each: Master keys for each master key group to Contracting Officer’s

Technical Representative’s Technical Representative.

4. 3 each: Cut keys per cylinder to Contracting Officer’s Technical Representative’s

Technical Representative.

5. 500 each: Key blanks (each key section used) to Contracting Officer’s Technical

Representative’s Technical Representative.

6. 1 each: Bitting List to Contracting Officer’s Technical Representative’s Technical

Representative.

E. Manufacturers: Subject to compliance with requirements, manufacturers offering

1. Yale Lock.: Incorporate with existing USAFA keying systems.

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2.06 LOCKSETS AND LATCHSETS

A. Locksets and latchsets shall be non-handed, heavy-duty cylindrical type, with 2-3/4 inch backset or greater, as specified, with 1/2 inch throw latchbolt.

B. Lever trim shall be designed to increase resistance against vandalism and forced entry by over torquing of lock chassis. Disablement of secured levers shall not permit latchbolt retraction from secure side while allowing emergency egress.

1. Locksets shall accept specified large format interchangeable core cylinders.

C. Furnish units with concealed through-bolts and threaded chassis hubs to prevent lever torque from rotating lock chassis and maintain correct alignment. Equip units with cast auxiliary spring cages with studs to prevent rotation attached directly to the lock chassis to assist in support of levers.

D. Provide manufacturer’s standard wrought box strike for each latch or lock bolt, with curved lip extended to protect frame. Comply with UL requirements for throw of bolts and latch bolts on rated fire openings.

E. Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated in the Work include:

1. Yale Lock: 5400LN-Series, Augusta Lever Design.

2.07 EXIT DEVICES AND MULLIONS

A. Exit devices shall be certified to exceed 3,000,000 full load-operating cycles by a recognized independent testing laboratory.

B. Provide exit devices of single manufacturer with specified functions, which can accept exterior and interior cylinders of specified cylinders. Were specified, furnish devices without dogging feature to maintain security and safety.

C. Exit devices shall have smooth interior body to discourage vandalism and graffiti.

Equip devices with roller type strikes and fluid dampers to reduce noise.

D. Furnish through bolted fasteners for all devices. Where required, provide projecting glass stop kits to provide clearance when used with projecting glass stops.

E. Lever handle trim shall be certified to exceed 500,000 full load-operating cycles by a recognized independent testing laboratory. Furnish lever trim with breakaway mechanism designed to disengage lever from operating should excessive force be applied, and allow lever to be re-set to its operating position. Lever design to match lock manufacturer’s lever design.

F. Keyed security removable mullions shall be certified to exceed 100,000 full load operating cycles by a recognized independent testing laboratory and shall accept security cylinders of specified cylinder manufacturer, to allow removal by use of the cylinder. Mullions to be furnished with a self-locking mechanism for re-installation without the use of the cylinder. Equip each mullion with mullion stabilizers to maintain integrity between door and mullion to prevent vandalism.

G. Electrically actuated devices shall retract latchbolts instantly without delay for momentary unlocking or for extended periods of time. Solenoids shall be continuous duty, 24 volt, direct current, 16.0 amp in-rush. Devices shall be UL approved for Class II circuit applications.

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H. Manufacturers: Subject to compliance with requirements, manufacturers offering

1. Von Duprin, Inc.: 94 98 Series.

2.08 CLOSERS AND DOOR CONTROL DEVICES

A. Closers shall be certified to exceed 10,000,000 full load-operating cycles by a

B. Where manual closers are indicated for doors required to be accessible to the physically challenged, provide adjustable units complying with ANSI A117.1 provisions for door opening force and delayed action closing. Except as specifically indicated, comply with manufacturer’s recommendations for size of door control units, depending upon size of door, exposure to weather, and anticipated frequency of use.

C. Closers shall be cast iron construction with forged lever arms, independent adjusting valves for closing, latching and back check. Hydraulic regulation controlled by tamper-proof, non-critical screw valves.

1. All closer adjustments shall be shielded by high impact metal, cover plate after installation.

a. Furnish closers with special rust inhibitor (SRI), special corrosion resistant pre-treatment, powder coated finish with standing over 199-hours salt spay testing.

2. Furnish extra duty arms, EDA, to protect against excessive force. Provide special templated arms to allow clearance and applications of overhead stops and holders.

3. Closers installed on doors in potentially abusive or high traffic areas, shall be equipped with advanced variable backcheck, AVB, function.

D. Install closers to allow maximum degree of opening, position back check to activate well in advance of the stop position to cushion the opening swing and prevent door and frame damage. Install closers with through bolt mounting method on metal and wood doors.

E. Operating Voltages: Coordinate operating power requirements with Fire/Life Safety control systems.

F. Manufacturers: Subject to compliance with requirements, manufacturers offering

1. LCN: 4041XP 4111-EDA Series.

2.09 PROTECTIVE PLATES

A. Provide manufacturers standard exposed fasteners for door trim units, kick plates, edge trim, push/pull plates and similar units; either machine screws of self-tapping screws.

B. Fabricate protection plates, armor, kick or mop, not more than 2 inches less than door width on stop side and not more than 1 inch less than door width on pull side, and 1 inch less than the door width on double doors, by the height indicated. Size plates to provide clearance for grills, louvers and door lites.

1. Metal Plates: Stainless steel plates, 0.050, US 18 gage.

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C. Manufacturers: Subject to compliance with requirements, manufacturers offering

1. Ives: 8400, 18 gage, (0.050 inches) B4E.

2. Rockwood: K1050, 18 gage, (0.050 inches) B4E.

3. Triangle Brass: KOO50, 18 gage, (0.050 inches) B4E.

2.10 DOOR STOPS

A. Furnish heavy-duty brass, bronze or stainless steel base material, concave or convex wall stops, coincide with lock function, wherever door strikes wall. Furnish cast brass or bronze floor stops with machine screws and lead anchors. Do not mount floor stops where they will impede traffic or present tripping hazard

1. Floor Stops: (Place at maximum swing and out of traffic flow, avoid trip hazards).

B. Where wall stop or floor stop will not work, furnish overhead stop/holder similar to

Glynn Johnson Series 900, surface mount or Series 100, concealed mount.

C. Provide gray resilient rubber bumpers. Through bolt door stop/holder combinations.

D. Manufacturers: Subject to compliance with requirements, manufacturers offering

1. Ives: N/A FS495 F18S.

2. Rockwood: N/A 494 462.

3. Triangle Brass: 1270CVSV 1254 1209.

2.11 FLUSH BOLTS AND COORDINATORS

A. Automatic flush bolts shall be certified to exceed one hundred thousand, 100,000, full load-operating cycles by a recognized independent testing laboratory.

B. Provide units UL listed up to 1-1/2 hours for use on wood or metal doors and 3 hours on metal fire rated doors. Furnish in investment cast steel, brass, bronze or stainless steel base material. Wrought materials will not be permitted.

C. Units shall be non-handed, and feature adjustable rods to accommodate door and frame variations. Automatic flush bolts shall latch the inactive leaf of pair of doors, when the active door is closed. When the active door is opened, bolts will automatically retract, releasing the inactive door.

D. Coordinators shall be certified to exceed 100,000 full load operating cycles by a

E. Coordinators shall be UL Listed for use and applications on pair of doors. Mount coordinators on the stop strip of the frame. Furnish filler bars of necessary length to cover the remaining portion of the stop strip. Where required, provide cast aluminum mounting brackets to allow stop mounted hardware. Units shall be of structural steel components, housed in an aluminum channel.

F. Provide spring loaded type dust proof strikes where manual or automatic operated flush bolts are applied. Provide units for applications in floor or threshold conditions.

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G. Manufacturers: Subject to compliance with requirements, manufacturers offering

1. Ives: FB31P FB41P FB458 COR-BX-FB.

2. Rockwood: 1842 1942 555 1600.

3. Trimco: 3810 3815 3917 3094-3095/96.

2.12 THRESHOLDS, WEATHERSTRIPPING AND SEALS

A. Provide continuous seal at jambs and heads and at door bottom. Where specified, provide threshold type with silicone gasket. Smoke, or sound seals shall be rated in accordance with surrounding wall rating respective to sound or fire rating or as required by code. Unless otherwise indicated, provide metal threshold units of type, size and profile as shown or scheduled. Provide noncorrosive fasteners for exterior and interior applications.

B. Extruded aluminum with color anodized finish as selected by Contracting Officer’s

Technical Representative’s Technical Representative from manufacturers standard color range; 0.062 inch minimum thickness of main walls and flanges. Provide only those units where resilient or flexible seal strip is easily replaceable and readily available from stocks maintained by manufacturer.

C. Nylon brush filament weatherstripping, shall be wrapped around a core wire, locked in a metal spline and encased in an anodized aluminum flange for attachment. Nylon shall remain pliable within a temperature range of 400 degrees F to minimum 40 degrees F below zero. Provide only those units where resilient or flexible seal strip is easily replaceable and readily available from stocks maintained by manufacturer.

D. Fire-rated Doors, Resilient Seals: UL10C/UBC-7-2 compliant. Coordinate with selected door manufacturers and selected frame manufacturer’s requirements.

Where rigid housed resilient seals are scheduled in this section and the selected door manufacturer only requires an adhesive mounted resilient seal, furnish rigid housed seal at minimum, or both the rigid housed seal and the adhesive applied seal if necessary to fulfill door manufacturer’s requirement. Adhesive applied seal alone is deemed insufficient for this project where rigid housed seals are scheduled.

E. Fire-rated Doors, Intumescent Seals: furnish fire-labeled opening assembly complete and in full compliance with UL10C/UBC-7-2. Furnished by selected door manufacturer, these seals vary in requirement by door type and door manufacture.

1. Adhesive applied intumescent strips are not acceptable, use concealed-in-door-edge type or kerfed-in-frame type. Careful coordination required.

2.13 Fasteners: Generally, exposed screws to be Phillips or Robertson drive. Flat head sleeve anchors (FHSL) may be slotted drive. Sheet metal and wood screws: full-thread. Sleeve nuts: full length to prevent door compression.

A. Manufacturers: Subject to compliance with requirements, manufacturers offering

1. Pemko: 272A 45041CP 3452CP S88.

2. National Guard: 618 A626A 3452CP 5050.

2.14 HARDWARE FINISHES

A. Match items to the manufacturer's standard color and texture finish for the latch and locksets (or push-pull units if no latch or locksets).

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B. Provide quality of finish, including thickness of plating or coating (if any), composition, hardness, and other qualities complying with manufacturer's standards, but in no case less than specified by referenced standards for the applicable units of hardware.

C. The designations used in schedules and elsewhere to indicate hardware finishes are those listed in ANSI/BHMA A156.18, "Materials and Finishes," including coordination with the traditional U.S. finishes shown by certain manufacturers for their products.

D. The designations used in schedules and elsewhere to indicate hardware finishes are the industry-recognized standard commercial finishes, except as otherwise noted.

1. Satin Stainless Steel, No Coating: US32D/ANSI 630.

2. Satin Brushed Chrome, Clear Coated: US26D/ANSI 626.

3. Powder Coated Aluminum Finish: ANSI 689, for door closers, magnetic holders, removable mullions, unless otherwise specified.

4. Thresholds and Weatherseal:

a. Thresholds, mill aluminum finish.

b. Weatherseal, clear anodized aluminum finish.

PART 3 - EXECUTION

3.01 EXAMINATION

A. Examine substrates to which hardware assemblies attach to hollow metal frames, doors and walls, with installer present, for compliance with requirements for installation tolerances, blocking and other conditions affecting performance of assemblies specified in this Section. Do not proceed with installation until unsatisfactory conditions have been corrected.

3.02 INSTALLATION

A. Mounting Heights: Mount door hardware units at heights indicated in following applicable publications, unless specifically indicated or required to comply with governing regulations, except as otherwise directed by Contracting Officer’s Technical Representative’s Technical Representative.

1. Door & Hardware Institute "Installation Guide for Doors and Hardware".

B. Install each hardware item in compliance with the manufacturers written instructions and recommendations. Where cutting and fitting is required to install hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation or application of surface protection with finishing work specified in the Division 9 Sections. Do not install surface-mounted items until finishes have been completed on the substrates involved.

C. Set units level, plumb, and true to line and location. Adjust and reinforce the attachment substrate as necessary for proper installation and operation.

D. Drill and countersink units that are not factory prepared for anchorage fasteners.

Space fasteners and anchors in accordance with industry standards.

E. Set thresholds for exterior doors in full bed of butyl-rubber or polyisobutylene mastic sealant complying with requirements specified in Division 07 Section "Joint Sealants."

F. Weatherstripping and Seals: Comply with manufacturer's instructions and recommendations to the extent installation requirements are not otherwise indicated.

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3.03 ADJUSTING, CLEANING, AND DEMONSTRATING

A. Adjust and check each operating item of hardware and each door to ensure proper operation or function of every unit. Replace units that can not be adjusted to operate freely and smoothly or as intended for the application made.

1. Where door hardware is installed more than one month prior to acceptance or occupancy of a space or area, return to the installation during the week prior to acceptance or occupancy and make final check and adjustment of all hardware items in such space or area. Clean operating items as necessary to restore proper function and finish of hardware and doors. Adjust door control devices to compensate for final operation of heating and ventilating equipment.

B. Clean adjacent surfaces soiled by hardware installation.

1. Examine and re-adjust each item of door hardware as necessary to restore function of doors and hardware to comply with specified requirements.

2. Replace hardware items that have deteriorated or failed due to faulty design, materials, or installation of hardware units.

3.04 HARDWARE SCHEDULE

A. General: Provide hardware for each door to comply with requirements of Section "Door Hardware," hardware set numbers indicated in door schedule, and in the following schedule of hardware sets.

B. Hardware sets indicate quantity, item, manufacturer and product designation, size, and finish or color, as applicable. Notify the Contracting Officer’s Technical Representative’s Technical Representative of omissions or discrepancies prior to bid date for clarifications or instructions. Adjustments to the Contract Sum will not be allowed for omissions not clarified prior to bid opening.

HW SET: 01

8 EA HINGE, SWING CLEAR 3CB1SCHWB 5 630 IVE

1 EA PANIC HARDWARE 9447EO 626 VON

1 EA PANIC HARDWARE 9447TL 626 VON

1 EA IC MORTISE CYL 2100 SERIES IC CORE (EXIT DEVICE) 626 YAL

2 EA OFFSET DOOR PULL 8190-0-O (TYPE "O" THRU-BOLTS) 630 IVE

1 EA SURFACE CLOSER 4041XP CUSH (M) METAL COVER 689 LCN

1 EA SURFACE CLOSER 4041XP EDA (M) METAL COVER 689 LCN

2 EA KICK PLATE 8400 12" X 1" LDW B4E 630 IVE

2 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

1 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

630 TRI

1 EA

SECURITY FLOOR

STOP

FS18S (EPOXY INSTALLATION) BLK IVE

2 EA DOOR STOP & HOLDER FS495 (THROUGH BOLTED) 626 IVE

1 EA COVER PLATE

STEEL DIAMOND-PLATE COVER (MATCH

EXISTING)

B/O

2 EA SILENCER SR64 GRY IVE

EXISTING FRAME WITH NEW DOORS, NEW HARDWARE.

08 71 00 - 14 USAF Academy

HW SET: 02

8 EA HINGE, SWING CLEAR 3CB1SCHWB 5 630 IVE

1 EA PANIC HARDWARE 9447EO 626 VON

1 EA PANIC HARDWARE 9447TL 626 VON

1 EA IC MORTISE CYL 2100 SERIES IC CORE (EXIT DEVICE) 626 YAL

2 EA OFFSET DOOR PULL 8190-0-O (TYPE "O" THRU-BOLTS) 630 IVE

2 EA SURFACE CLOSER 4041XP EDA (M) METAL COVER 689 LCN

2 EA KICK PLATE 8400 12" X 1" LDW B4E 630 IVE

2 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

2 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

630 TRI

2 EA DOOR STOP & HOLDER FS495 (THROUGH BOLTED) 626 IVE

1 EA

EXISTING COVER

PLATE

REUSE EXISTING STEEL DIAMOND-PLATE

COVER

B/O

EXISTING FRAME WITH NEW DOORS, NEW HARDWARE.

HW SET: 09

3 EA HINGE 3CB1HW 4.5 X 4.5 NRP 630 IVE

1 EA PANIC HARDWARE CDXP98EO (PREP FOR CM993) 630 VON

1 EA IC RIM CYL 2100 SERIES IC CORE (CM993 TRIM) 626 YAL

1 EA KEYPAD TRIM CM993-PXK-FSE-ATK-LC 626 SCE

1 EA SURFACE CLOSER 4041XP EDA SRI (M) METAL COVER 689 LCN

1 EA KICK PLATE 8400 12" X 2" LDW B4E 630 IVE

1 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

1 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

630 TRI

1 SET SEALS 18041CP AL PEM

1 EA DOOR SWEEP 45041CP AL PEM

HW SET: 10

6 EA HINGE 3CB1HW 4.5 X 4.5 NRP 630 IVE

1 EA PANIC HARDWARE CD9847EO 630 VON

1 EA PANIC HARDWARE CD9847EO (PREP FOR CM993) 630 VON

1 EA IC RIM CYL 2100 SERIES IC CORE (CM993 TRIM) 626 YAL

2 EA IC MORTISE CYL

2100 SERIES IC CORE (CYLINDER

DOGGING)

626 YAL

1 EA KEYPAD TRIM CM993-PXK-FSE-ATK-LC 626 SCE

2 EA OFFSET DOOR PULL 8190-0-O (TYPE "O" THRU-BOLTS) 630 IVE

2 EA SURFACE CLOSER 4041XP EDA SRI (M) METAL COVER 689 LCN

2 EA KICK PLATE 8400 12" X 1" LDW B4E 630 IVE

2 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

2 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

630 TRI

2 EA DOOR STOP & HOLDER FS495 (THROUGH BOLTED) 626 IVE

08 71 00 - 15 USAF Academy

HW SET: 12

3 EA HINGE 3CB1HW 4.5 X 4.5 NRP 630 IVE

1 EA

CLASSROOM

DEADLOCK

3760-1210 626 YAL

1 EA PUSH PLATE 8200 4" X 16" 630 IVE

1 EA PULL PLATE 8303-8 4" X 16" 630 IVE

1 EA SURFACE CLOSER 4041XP CUSH SRI (M) METAL COVER 689 LCN

1 EA KICK PLATE 8400 12" X 2" LDW B4E 630 IVE

1 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

3 EA SILENCER SR64 GRY IVE

HW SET: 17

1 EA STOREROOM LOCK AU5405LN-1210 626 YAL

1 EA SURFACE CLOSER 4111 EDA (M) METAL COVER 689 LCN

1 EA KICK PLATE 8400 12" X 2" LDW B4E 630 IVE

1 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

630 TRI

HW SET: 22

1 EA STOREROOM LOCK AU5405LN-1210 626 YAL

1 EA SURFACE CLOSER 4110 CUSH SRI (M) METAL COVER 689 LCN

1 EA KICK PLATE 8400 12" X 2" LDW B4E 630 IVE

HW SET: 23

2 EA MANUAL FLUSH BOLT FB458 626 IVE

1 EA DUST PROOF STRIKE DP1 626 IVE

1 EA STOREROOM LOCK AU5405LN-1210 626 YAL

1 EA ASTRAGAL 357SS-THROUGH BOLTED 630 PEM

1 EA SURFACE CLOSER 4111 EDA SRI (M) METAL COVER 689 LCN

2 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

08 71 00 - 16 USAF Academy

HW SET: 24

6 EA HINGE 3CB1HW 4.5 X 4.5 NRP 630 IVE

1 SET AUTO FLUSH BOLT FB31P 630 IVE

1 EA DUST PROOF STRIKE DP1 626 IVE

1 EA IC MORTISE CYL

2100 SERIES IC CORE (CLASSRM

DEADLOCK))

626 YAL

1 EA CLASSROOM LOCK AU5408LN-1210 626 YAL

1 EA COORDINATOR COR X FB X BX 628 IVE

2 EA ASTRAGAL 18041CP (MEETING STILES) AL PEM

2 EA SURFACE CLOSER 4111 CUSH (M) METAL COVER 689 LCN

2 EA KICK PLATE 8400 12" X 1" LDW B4E 630 IVE

2 EA KICK PLATE 8400 12" X 2" LDW B4E 630 IVE

HW SET: 27

8 EA HINGE, SWING CLEAR 3CB1SCHWB 5 630 IVE

1 EA PANIC HARDWARE 9447EO 626 VON

1 EA PANIC HARDWARE 9447TL 626 VON

1 EA IC MORTISE CYL 2100 SERIES IC CORE (EXIT DEVICE) 626 YAL

2 EA OFFSET DOOR PULL 8190-0-O (TYPE "O" THRU-BOLTS) 630 IVE

2 EA SURFACE CLOSER 4041XP EDA SRI (M) METAL COVER 689 LCN

2 EA KICK PLATE 8400 12" X 1" LDW B4E 630 IVE

2 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

2 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

630 TRI

1 EA COVER PLATE

STEEL DIAMOND-PLATE COVER (MATCH

EXISTING)

B/O

HW SET: 28

3 EA HINGE, SWING CLEAR 3CB1SCHWB 5 630 IVE

1 EA PANIC HARDWARE 9475NL 626 VON

1 EA IC MORTISE CYL 2100 SERIES IC CORE (EXIT DEVICE) 626 YAL

1 EA OFFSET DOOR PULL 8190-0-O (TYPE "O" THRU-BOLTS) 630 IVE

1 EA SURFACE CLOSER 4111 AVB EDA (M) METAL COVER 689 LCN

1 EA KICK PLATE 8400 12" X 2" LDW B4E 630 IVE

1 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

1 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

630 TRI

1 EA DOOR STOP & HOLDER FS495 (THROUGH BOLTED) 626 IVE

1 EA COVER PLATE

STEEL DIAMOND-PLATE COVER (MATCH

EXISTING)

08 71 00 - 17 USAF Academy

HW SET: 32

3 EA HINGE 3CB1HW 4.5 X 4.5 NRP 630 IVE

1 EA IC MORTISE CYL

2100 SERIES IC CORE (CLASSRM

DEADLOCK))

626 YAL

1 EA

CLASSROOM

DEADLOCK

3760-1210 626 YAL

1 EA PUSH PLATE 8200 4" X 16" 630 IVE

1 EA PULL PLATE 8303-8 4" X 16" 630 IVE

1 EA SURFACE CLOSER 4041XP EDA SRI (M) METAL COVER 689 LCN

1 EA KICK PLATE 8400 12" X 2" LDW B4E 630 IVE

1 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

1 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

HW SET: 33

1 EA IC MORTISE CYL

2100 SERIES IC CORE (CLASSRM

DEADLOCK))

626 YAL

1 EA

CLASSROOM

DEADLOCK

3760-1210 626 YAL

2 EA PUSH PLATE 8200 4" X 16" 630 IVE

2 EA PULL PLATE 8303-8 4" X 16" 630 IVE

1 EA ASTRAGAL 352CR AL PEM

2 EA SURFACE CLOSER 4041XP EDA SRI (M) METAL COVER 689 LCN

2 EA KICK PLATE 8400 12" X 1" LDW B4E 630 IVE

2 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

HW SET: 38

1 EA STOREROOM LOCK AU5405LN-1210 626 YAL

1 EA SURFACE CLOSER 4111 EDA (M) METAL COVER 689 LCN

1 EA KICK PLATE 8400 12" X 2" LDW B4E 630 IVE

1 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

1 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

1 SET SEALS S88D BRN PEM

HW SET: 39

1 EA STOREROOM LOCK AU5405LN-1210 626 YAL

1 EA SURFACE CLOSER 4011 SRI (M) METAL COVER 689 LCN

1 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

1 SET SEALS S88D BRN PEM

08 71 00 - 18 USAF Academy

HW SET: 41

2 EA MANUAL FLUSH BOLT FB458 626 IVE

1 EA DUST PROOF STRIKE DP1 626 IVE

1 EA STOREROOM LOCK AU5405LN-1210 626 YAL

1 EA ASTRAGAL 352CR AL PEM

1 EA SURFACE CLOSER 4111 EDA (M) METAL COVER 689 LCN

2 EA KICK PLATE 8400 12" X 1" LDW B4E 630 IVE

2 EA MOP PLATE 8400 6" X 1" LDW B4E 630 IVE

2 EA HDY DTWALL/DR STOP

1270CVSV OR FS18S; ACCORDING TO

CONDITIONS

630 TRI

2 EA

DOOR STOP &

HOLDER

FS495 (THROUGH BOLTED) 626 IVE

HW SET: 47

EA BY DOOR MFG ALL HARDWARE BY DOOR/FRAME MFG B/O

HW SET: 48

1 EA CYL AS REQUIRED 1100/2100 SERIES IC CORE (OH DOOR) 626 YAL

EA BY DOOR MFG

BALANCE OF HARDWARE BY DOOR

MANUFACTURER

INTEGRATE CYLINDER WITH USAFA KEYING SYSTEM.

HW SET: 48A

1 EA EXISTING TO REMAIN EXISTING HARDWARE TO REMAIN

END OF SECTION 08 71 00