083313 Coiling Counter Doors.pdf

MINNEAPOLIS VAMC BLDG. 70 Specification 618-17-127

RENOVATE MH WARD 1L,1H AND 1K Section No. 08 33 13

02-01-16

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SECTION 08 33 13

COILING COUNTER DOORS

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes:

Coiling counter doors in non-rated, fire-rated and smoke-rated partitions.

Manual push up operation and crank up operation.

1.2 RELATED REQUIREMENTS

A. Not Used.

B. Not Used.

C. Lock Cylinder and Keying: Section 08 71 00, DOOR HARDWARE.

D. Coiling Counter Door Color: Color Schedule, Construction Drawings or as indicated herein.

1.3 APPLICABLE PUBLICATIONS

A. Comply with references to extent specified in this section.

B. American Welding Society (AWS):

D1.1/D1.1M-15 - Structural Welding Code - Steel.

D1.2/D1.2M-14 - Structural Welding Code - Aluminum.

D1.3/D1.3M-08 - Structural Welding Code - Sheet Steel.

C. ASTM International (ASTM):

A47/A47M-99(2014) - Ferritic Malleable Iron Castings.

A48/A48M-03(2012) - Gray Iron Castings.

A53/A53M-12 - Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless.

A240/A240M-15b - Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications.

A653/A653M-15 - Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron

Alloy-Coated (Galvannealed) by the Hot-Dip Process.

B209-14 - Aluminum and Aluminum-Alloy Sheet and Plate.

B209M-14 - Aluminum and Aluminum-Alloy Sheet and Plate (Metric).

B221-14 - Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes.

B221M-13 - Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric).

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D1187/D1187M-97(2011)e1 - Asphalt-Base Emulsions for Use as Protective

Coatings for Metal.

F468-13 - Nonferrous Bolts, Hex Cap Screws, Socket Head Cap Screws, and

Studs for General Use.

F468M-06(2012) - Nonferrous Bolts, Hex Cap Screws, Socket Head Cap

Screws, and Studs for General Use (Metric).

F593-13a - Stainless Steel Bolts, Hex Cap Screws, and Studs.

D. Master Painters Institute (MPI):

No. 18 - Primer, Zinc Rich, Organic.

E. National Association of Architectural Metal Manufacturers (NAAMM):

AMP 500-06 - Metal Finishes Manual.

F. National Fire Protection Association (NFPA):

80-16 - Fire Doors and Other Opening Protectives.

105-16 - Smoke Door Assemblies and Other Opening Protectives.

252-12 - Fire Tests of Door Assemblies.

G. UL LLC (UL):

1784-15 - Air Leakage Tests of Door Assemblies and Other Opening

Protectives.

1.4 SUBMITTALS

A. Submittal Procedures: Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES.

B. Submittal Drawings:

Show size, configuration, and fabrication and installation details.

C. Manufacturer's Literature and Data:

Description of each product.

Installation instructions.

D. Not Used

E. Operation and Maintenance Data:

Maintenance, troubleshooting, and emergency instructions for each operational product.

1.5 QUALITY ASSURANCE

A. Welders and Welding Procedures Qualifications: AWS D1.1/D1.1M.

1.6 DELIVERY

A. Deliver products in manufacturer's original sealed packaging.

B. Mark packaging, legibly. Indicate manufacturer's name and manufacture date.

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C. Before installation, return or dispose of products within distorted, damaged, or opened packaging.

1.7 STORAGE AND HANDLING

A. Store products indoors in dry, weathertight facility.

B. Protect products from damage during handling and construction operations.

1.8 FIELD CONDITIONS

A. Field Measurements: Verify field conditions affecting coiling counter door fabrication and installation. Show field measurements on Submittal

Drawings.

Coordinate field measurement and fabrication schedule.

1.9 WARRANTY

A. Construction Warranty: Contractor's labor and material warranty, FAR clause 52.246-21, "Warranty of Construction”, as follows:

1. Standard Warranty: Two years from date of shipment against defects in material and workmanship.

2. Maintenance: Submit for owner’s consideration and acceptance of a maintenance service agreement for installed products

PART 2 - PRODUCTS

2.1 SYSTEM PERFORMANCE

A. Design coiling counter doors complying with specified performance:

Operation Cycles: 20,000 minimum.

B. Fire Rated Doors:

Fire Resistance Rating: As shown in Door Schedule.

Label: Comply with NFPA 252, labeled by qualified testing and inspection agency showing fire resistance rating.

Smoke Control: Doors that have been tested according to UL 1784 and are labeled for smoke and draft control.

Maximum Air Leakage: 0.01524 cu. m/s/sq. m (3.0 cfm/sq. ft.) of door opening at 24.9 Pa (0.10inch wg).

2.2 PRODUCTS - GENERAL

A. Basis of Design: Manufacturer:

1. Cookson: 1901 South Litchfield Road, Goodyear, AZ 85338. Telephone:

(800) 294-4358, or approved equal.

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a. Non-rated: Model ESC10

b. Fire rated: Model ERC10

B. Provide coiling counter doors from one manufacturer.

C. Not Used

2.3 MATERIALS

A. Not Used

B. Stainless Steel: ASTM A240/A240M, Type 302 or Type 304.

C. Galvanized Steel: ASTM A653/A653M; G40 galvanized coating.

D. Steel Pipe: ASTM A53/A53M.

E. Casting: ASTM A47/A47M or ASTM A48/A48M.

2.4 COILING COUNTER DOORS

A. Fire-Rated Coiling Counter Doors:

Door assembly including door, frame, counter, hood, and fascia, for automatic closing by fusible link.

Installation: As indicated on the Construction Drawings.

Door and Frame: Galvanized steel.

Door:

Flat slats 38 mm (1-1/2 inches) wide.

Galvanized Steel: Minimum 0.71 mm (0.029 inch) thick. by 1/2 inch (13 mm) deep, minimum 22-gauge ASTM A 653, Commercial

Quality, galvanized steel with extruded tubular aluminum bottom bar with continuous lift handle and vinyl astragal

Bottom Bar: Provide recessed flush handles, recessed slide bolt at one end key operated cylinder lock at the other end, and continuous flexible bottom seal. Lock cylinder specified in

Section 08 71 00, DOOR HARDWARE.

End-locks: Fabricate interlocking slat sections with high strength molded nylon end-locks riveted to ends of alternate slats

Frame: Stainless steel sections formed to include guide slots for door with receiver for bolts and lock and continuous closure angles.

Guides: Aluminum: Heavy duty extruded aluminum sections with snap-on cover to conceal fasteners. Provide polypropylene pile runners on both sides of curtain to eliminate metal to metal contact between guides and curtain.

Hood and Fascia: Sheet metal formed with beads or flanges to prevent deflection.

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Galvanized Steel: Minimum 0.61 mm (0.0239 inch) thick.

Counterbalance Assembly:

Barrel: Spring barrel or shaft of steel pipe of sufficient strength to ensure deflection not exceeding 1/400 of span. Steel pipe capable of supporting curtain load with maximum deflection of

0.03 inches per foot (2.5 mm per meter) of width.

Spring: Oil-tempered, heat-treated steel helical torsion spring assembly designed for proper balance of door to ensure that maximum effort to operate will not exceed 25 lbs. (110 N).

Provide wheel for applying and adjusting spring torque.

Brackets: minimum 3 mm (0.125 inch) thick steel forming end closure supports.

Automatic Closing: Automatic closing device actuated by fusible link to release coiling counter door at 54 degrees C (130 degrees F). Locate fusible links on both sides of door opening according to NFPA 80.

Operation:

Manual push-up for openings less than 2130 mm (7 feet) wide.

Crank for openings over 2130 mm (7 feet) wide.

B. Non-Fire-Rated Coiling Counter Doors:

Door assembly including door, frame, counter, hood and fascia.

Installation: As indicated on the Construction Drawings.

Door:

Flat slats 38 mm (1-1/2 inches) wide.

Galvanized Steel: Minimum 0.71 mm (0.029 inch) thick by 1/2 inch

(13 mm) deep, minimum 22-gauge ASTM A 653, Commercial

Quality, galvanized steel with extruded tubular aluminum bottom bar with continuous lift handle and vinyl astragal.

Bottom Bar: Provide recessed flush handles, recessed slide bolt at one end key operated cylinder lock at the other end, and continuous flexible bottom seal. Lock cylinder specified in

Section 08 71 00, DOOR HARDWARE.

Frame: Stainless Steel sections formed to include guide slots for door with receiver for bolts and lock and continuous closure angles.

Guides: Aluminum: Heavy duty extruded aluminum sections with snap-on cover to conceal fasteners. Provide polypropylene pile runners on both sides of curtain to eliminate metal to metal contact between guides and curtain.

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Hood and Fascia: Steel sheet formed with beads or flanges to prevent deflection.

Galvanized Steel: Minimum 0.61 mm (0.0239 inch) thick.

Counterbalance Assembly:

Barrel: Spring barrel or shaft of steel pipe of sufficient strength to ensure deflection not exceeding 1/400 of span. Steel pipe capable of supporting curtain load with maximum deflection of

0.03 inches per foot (2.5 mm per meter) of width.

Spring: Oil-tempered, heat-treated steel helical torsion spring assembly designed for proper balance of door to ensure that maximum effort to operate will not exceed 25 lbs. (110 N).

Provide wheel for applying and adjusting spring torque.

Brackets: Minimum 3 mm (0.125 inch) thick steel forming end closure supports.

Operation:

Manual push-up for openings less than 2130 mm (7 feet) wide.

Crank for openings over 2130 mm (7 feet) wide.

2.5 FINISHES

A. Galvanized Steel: Apply phosphate treatment and corrosion inhibitive primer. ASTM A 653 galvanized base coating treated with dual process rinsing agents in preparation for chemical bonding, gray baked-on base coat and gray baked-on polyester finish coat

Zirconium treatment followed by baked-on polyester powder coat, with color as selected by Architect from manufacturer's standard color range, minimum 2.5 mils (0.065 mm) cured film thickness; ASTM D-3363 pencil hardness: H or better

B. Stainless Steel: NAAMM AMP 500; No. 4 polished finish.

C. Blend welds to match adjacent finish.

2.6 ACCESSORIES

A. Welding Materials: AWS D1.1, type to suit application.

B. Fasteners: ASTM F468M (ASTM F468) and ASTM F593.

Use stainless steel bolts to secure aluminum and stainless steel components.

Use toggle bolts to secure door to framed walls and hollow masonry.

Use expansion bolts to secure doors to solid masonry and concrete.

C. Galvanizing Repair Paint: MPI No. 18.

D. Touch-Up Paint: Match shop finish.

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PART 3 - EXECUTION

3.1 PREPARATION

A. Examine and verify substrate suitability for product installation.

B. Protect existing construction and completed work from damage.

3.2 COILING COUNTER DOOR INSTALLATION

A. Install products according to manufacturer's instructions and approved submittal drawings.

Install fire-rated doors to comply with NFPA 80.

Install smoke-control doors to comply with NFPA 80 and NFPA 105.

When manufacturer's instructions deviate from specifications, submit proposed resolution for Contracting Officer's Representative consideration.

B. Locate anchors and inserts for guides, brackets, supports, hardware, and other accessories and components accurately.

C. Securely attach guides to adjoining construction with minimum 10 mm

(3/8 inch) diameter bolts, spaced maximum 600 mm (24 inches) on center.

D. Isolate aluminum in contact with dissimilar metal, concrete and masonry by painting with coat of barrier primer.

E. Touch up damaged factory finishes.

Repair galvanized surfaces with galvanized repair paint.

Repair painted surfaces with touch up paint.

F. Lubricate and adjust units to operate freely.

3.3 FIELD QUALITY CONTROL

A. Field Tests: Test fire-rated coiling counter door closing and reset device after test is successfully completed.

3.4 CLEANING

A. Clean exposed coiling counter door surfaces. Remove contaminants and stains.

B. Polish exposed stainless steel surfaces.

3.5 PROTECTION

A. Protect coiling counter doors from construction operations.

B. Remove protective materials immediately before acceptance.

C. Repair damage.

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