08.2 SPECS - Replace Storefront - 2271 2272 2273 PDPG252013.pdf

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GENERAL

1 Project Schedule X NOA +10 2 Schedule of Values X NOA +10 3 Activity Hazard Analysis X NOA +10 4 Accident Prevention Plan X NOA +10 5 Construction Quality Contol X NOA +10

ARCHITECTURAL

1 Storefront Doors and Windows X X X X X X NTP1 +30 2 Hardware X X X NTP1 +30 3 Misc X X X NTP1 +30

CLOSEOUT

1 Docs X X POP 2 Warrantees X POP 3 Daily Reports X POP

SCHEDULE OF MATERIAL SUBMITTALS

REPLACE STOREFRONT - 2271 2272 2273

CONTRACTOR GOVERNMENT

AF66

PDPG252013

Replace Exterior Doors Aluminum Doors and Frames Multiple Buildings 08120-1 Air National Guard – March Air Reserve Base

SECTION 08120

ALUMINUM DOORS AND FRAMES

PART 1 GENERAL

1.01 SUMMARY

A. Section includes:

1. Aluminum Doors and Frames

B. Related Sections:

1. 08411 Aluminum Storefront

2. 08710 Hardware

3. 08800 Glass and Glazing

1.02 REFERENCES

A. American Architectural Manufacturers Association (AAMA)

B. American Society for Testing and Materials (ASTM)

C. Aluminum Association (AA)

D. UFC 4-010-01 DoD Minimum Antiterrorism Standards for Buildings

1.03 SYSTEM DESCRIPTION

A. General: In addition to requirements shown or specified, comply with:

1. Applicable provisions of AAMA Aluminum Storefront and Entrance Manual for design, materials, fabrication and installation of component parts.

B. Design Requirements: Arcadia WS512 HD Series Heavy Duty Wide Stile Entrance is a single source package of door, doorframe and hardware that is engineered for excessive traffic abuse.

C. Glazing in doors must meet the same glazing and frame provisions outlined in the Glass and Glazing specification. See UFC 4-010-01 section B-3.1, Standard 10 Windows and Skylights for more information.

D. Performance Requirements: Each assembly tested by a recognized testing laboratory or agency in accordance with specified test methods.

1. Tested by the dual moment corner joint strength test.

2. Air infiltration tested in accordance with ASTM E283 (offset pivot or butt hung entrances).

3. Water penetration tested in accordance with ASTM E 331 (offset pivot or butt hung entrances).

4. Structural uniform load tested in accordance with ASTM E 330.

1.04 QUALITY ASSURANCE

A. Single Source Responsibility:

1. Obtain entrances, storefronts, ribbon walls, window walls, curtain walls, window systems, and finish through one source from a single manufacturer.

B. Provide test reports from AAMA accredited laboratories certifying the performances as specified in 1.03.

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1.05 WARRANTY

A. Door warranted against failure and/or deterioration of metals due to manufacturing process for a period of two (2) years.

PART 2 PRODUCTS

2.01 MANUFACTURERS

A. Manufacturer:

1. Arcadia, Inc., 2301 E Vernon, Vernon, CA.

2. Acceptable substitutes: US Aluminum, Kawneer Corp.

B. Acceptable Products:

1. Arcadia, Inc., WS512 HD Series, Heavy Duty Door 1-3/4”.

a. Vertical Stiles: 5 inches.

b. Top Rail: 5-5/16 inches.

c. Bottom Rail: 10/12 inches.

d. Glazing Stops: (Square or Beveled) snap-in type for 1 inch infill.

2. Major portions of the door stiles a nominal .188 inches and glass stops .050 inches thick.

2.02 MATERIALS AND ACCESSORIES

A. Door members: Extruded 6063-T6 aluminum alloy (ASTM B221-Alloy G.S. 10a T6).

B. Screws, fastening devices, and internal components: Aluminum, stainless steel, or zinc plated steel in accordance with ASTM A-164. Shall be aluminum or steel, providing the steel is properly isolated from aluminum.

C. Glazing Gasket (compression-type design).

2.03 HARDWARE

A. Hardware per Section 08710.

2.04 FINISH

A. Finish all exposed areas of aluminum and components as indicated.

1. An Architectural Class II or I color anodic coating conforming with AA-M12C22A34/AA- M12C22A44.

a. Anodized finish color shall be Colornodic AB6 Dark Bronze.

2.05 DOOR FABRICATION

A. Stiles and rails shall be tubular sections accurately joined, flush and hairline at corners with heavy concealed reinforcement brackets secured with machine bolts, with optional MIG weld.

Exposed screws not permitted.

B. Each door leaf equipped with an adjusting mechanism, located in the top rail near the lock stile.

C. Prepare internal reinforcement for door hardware.

D. Custom hardware templates and physical hardware must be submitted prior to any fabrication.

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PART 3 EXECUTION

3.01 Examinations

A. Examine conditions and verify substrate conditions are acceptable for product installation.

3.02 INSTALLATION

A. Install in accordance with approved shop drawings and manufacturers installation instructions.

3.03 FIELD QUALITY CONTROL

A. Make all necessary final adjustments to attain normal operation of each door and its mechanical hardware.

END OF SECTION

Replace Exterior Doors Aluminum Storefront Multiple Buildings 08411-1

SECTION 08411

ALUMINUM STOREFRONT

1.01 SUMMARY

A. Section includes:

1. Aluminum-Framed Storefront

B. Related Sections:

1. Section 08120 Aluminum Doors and Frames

2. Section 08800 Glass and Glazing

1.02 REFERENCES

A. American Architectural Manufacturers Association (AAMA)

B. American Society for Testing and Materials (ASTM)

C. Aluminum Association (AA)

1.03 SYSTEM DESCRIPTION

A. General: In addition to requirements shown or specified, comply with:

1. Applicable provisions of AAMA Aluminum Storefront and Entrance Manual for design, materials, fabrication and installation of component parts.

B. Design Requirements: Arcadia AFG601 Series is a framing system suitable for outside or inside glazing. Glass shall be forward or inward of frame. Provides for two-color capability.

C. Performance Requirements:

1. Limit air leakage through assembly to 0.06 CFM/min/sq. ft. (.00003 m3/sm2) of wall area at

6.24 PSF (300 Pa) as measured in accordance with ASTM E283.

2. Water Resistance: No water leakage when measured in accordance with ASTM E331 with a static test pressure of 10PSF(480 Pa).

3. Dynamic Water Resistance: No water leakage, when measured in accordance with AAMA

501.1-94 with a dynamic test pressure of 10PSF(480 Pa).

4. Limit mullion windload deflection of L/175 with full recovery of glazing materials, when measured in accordance with ASTM E 330.

5. System shall not deflect more than 1/8” at the center point, or 1/16” at the center point of a horizontal member, once deadload points have been established.

6. System shall accommodate expansion and contraction movement due to surface temperature differential of 180 degrees F.

7. Seismic testing shall conform to AAMA recommended static test method for evaluating performance of curtain walls and storefront wall systems due to horizontal displacements associated with seismic movements and building sway.

1.04 QUALITY ASSURANCE

A. Single Source Responsibility:

1. Obtain entrances, storefronts, ribbon walls, window walls, curtain walls, window systems, and finish through one source from a single manufacturer.

B. Provide test reports from AAMA accredited laboratories certifying the performances as specified in 1.03.

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1.05 WARRANTY

A. System shall be warranted against failure and/or deterioration of metals due to manufacturing process for a period of two (2) years.

2.01 MANUFACTURERS

A. Manufacturer:

1. Arcadia, UInc., 2301 E Vernon, Vernon, CA.

2. Acceptable substitutes: US Aluminum, Kawneer Corp.

B. Product:

1. Arcadia, Inc., AFG601 Series, 2” x 6” Non-Thermal; offset captured glazed, compensating stick, punched opening fabrication system for 1” glass.

2.02 FRAMING MATERIALS AND ACCESSORIES

A. Framing members, transition members, mullions, adaptors, and mounting: Extruded 6063-T6 aluminum alloy (ASTM B221 – Alloy G.S. 10a T6).

B. Screws, fastening devices, and internal components: Aluminum, stainless steel, or zinc-plated steel in accordance with ASTM.A-164. Perimeter anchors shall be aluminum or steel, providing the steel is properly isolated from aluminum.

C. Glazing Gasket

1. Compression-type design, replaceable, molded or extruded santoprene, polyvinyl chloride (PVC), or ethylene propylene diene monomer (EPDM).

2. Shall be of type that locks securely into the glazing reglet to prevent glazing gaskets from disengaging.

2.03 FINISH

A. Finish all exposed areas of aluminum and components as indicated.

1. An Architectural Class II or I color anodic coating conforming with AA-M12C22A34/AA- M12C22A44.

a. Anodized finish color shall be Colornodic AB6 Dark Bronze.

2.04 SYSTEM FABRICATION

A. Framing system shall be provided with diverters and continuous head and sill channels, spliced together with silicone lap sheet sleeves at center of vertical mullions as required for thermal expansion and to ensure a continuous sill gutter to handle infiltrated water.

B. Sill channel shall provide for exterior weepage through ½” x 5/16” elongated weep holes located at 6” on each side of vertical mullions.

C. Framing members shall be internally reinforced and secured at head and sill as necessary for structural performance requirements, for hardware attachment, and as indicated.

D. Fasteners shall be so located as to ensure concealment from view in the final assembly.

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3.01 EXAMINATIONS

A. Examine conditions and verify substrate conditions are acceptable for product installation.

3.02 INSTALLATION

A. Install in accordance with approved shop drawings and manufacturers installation instructions.

3.03 FIELD QUALITY CONTROL

A. Test the storefront for water leaks in accordance with AAMA 501.2. Conduct test in the presence of the Architect. Correct deficiencies observed as a result of this test.

Replace Exterior Doors Door Hardware Multiple Buildings 08710-1

SECTION 08710

DOOR HARDWARE

PART 1 GENERAL

1.1 SUMMARY

A. Section Includes:

1. Aluminum entrance door hardware

2. Installation

B. Related Sections:

1. Section 08120 Aluminum Doors and Frames

2. Section 08411 Aluminum Storefront

3. Section 08800 Glass and Glazing

1.2 REFERENCES

Use date of standard in effect as of Bid date.

A. American National Standards Institute – ANSI 156.18 – Materials and Finishes.

B. BHMA – Builders Hardware Manufacturers Association

C. DHI – Door and Hardware Institute

D. NFPA – National Fire Protection Association

1. NFPA 80 – Fire Doors and Windows

2. NFPA 105 – Smoke and Draft Control Door Assemblies

3. NFPA 252 – Fire Tests of Door Assemblies

E. UL – Underwriters Laboratories

1. UL10C – Positive Pressure Fire Tests of Door Assemblies.

2. UL 305 – Panic Hardware

F. WHI – Warnock Hersey Incorporated

G. 2010 State of California Building Code

H. Local applicable codes

1.3 SUBMITTALS & SUBSTITUTIONS

A. SUBMITTALS: Submit schedule as one PDF document limiting size to five (5) megabytes for review. Organize vertically formatted schedule into “Hardware Sets” with index of doors and headings, indicating complete designations of every item required for each door or opening. Include following information:

1. Type, style, function, size, quantity and finish of hardware items.

2. Use BHMA Finish codes per ANSI A156.18.

3. Name, part number and manufacturer of each item.

4. Fastenings and other pertinent information.

5. Description of door location using space names and numbers as published in the drawings.

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6. Explanation of abbreviations, symbols, and codes contained in schedule.

7. Mounting locations for hardware.

8. Door and frame sizes, handing, materials, fire-rating and degrees of swing.

9. List of manufacturers used and their nearest representative with address and phone number.

10. Catalog cuts.

11. Wiring Diagrams.

12. Manufacturer’s technical data and installation instructions for electronic hardware.

13. Date of jobsite visit.

B. Bid and submit manufacturer’s updated/improved item if scheduled item is discontinued.

C. Deviations: Highlight, encircle or otherwise identify deviations from “Schedule of Finish Hardware” on submittal with notations clearly designating those portions as deviating from this section.

D. If discrepancy between drawings and scheduled material in this section, bid the more expensive of the two choices, note the discrepancy in the submittal and request direction from COR for resolution.

E. Substitutions per Division 1. Include product data and indicate benefit to the Project.

Furnish operating samples on request.

F. Furnish as-built/as-installed schedule with closeout documents, including keying schedule, wiring diagrams, manufacturers’ installation, adjustment and maintenance information, and supplier’s final inspection report.

1.4 QUALITY ASSURANCE

A. Qualifications:

1. Hardware supplier: direct factory contract supplier who employs a certified Architectural Hardware Consultant (AHC), available at reasonable times during course of work for project hardware consultation to Contracting Officer’s Representative (COR) and Contractor.

a) Responsible for detailing, scheduling and ordering of finish hardware. Detailing implies that the submitted schedule of hardware is correct and complete for the intended function and performance of the openings.

B. Hardware: Free of defects, blemishes and excessive play. Obtain each kind of hardware (latch and locksets, exit devices, hinges and closers) from one manufacturer.

C. Exit Doors: Operable from inside with single motion without the use of a key or special knowledge or effort.

D. Fire-Rated Openings: NFPA 80 compliant. Hardware UL10C / California State Fire Marshal Standard 12-7-4 (positive pressure) compliant for given type/size opening and degree of label. Provide proper latching hardware, non-flaming door closers, approved-bearing hinges, and resilient seals. Coordinate with wood door section for required intumescent seals. Furnish openings complete.

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1. Note: scheduled resilient seals may exceed selected door manufacturer’s requirements.

2. See 2.6.E for added information regarding resilient and intumescent seals.

E. Furnish hardware items required to complete the work in accordance with specified performance level and design intent, complying with manufacturers’ instructions.

F. Pre-Installation Meetings: Initiate and conduct with supplier, installer and related trades, coordinate materials and techniques, and sequence complex hardware items and systems installation. Include manufacturers' representatives of locks, panic hardware and door closers in the meetings. Convene prior to commencement of related work.

1.5 DELIVERY, STORAGE AND HANDLING

A. Delivery: coordinate delivery to appropriate locations (shop or field).

1. Permanent keys and cores: secured delivery direct to COR.

B. Acceptance at Site: Items individually packaged in manufacturers’ original containers, complete with proper fasteners and related pieces. Clearly mark packages to indicate contents, locations in hardware schedule and door numbers.

C. Storage: Provide securely locked storage area for hardware, protect from moisture, sunlight, paint, chemicals, dust, excessive heat and cold, etc.

1.6 PROJECT CONDITIONS AND COORDINATION

A. Where exact types of hardware specified are not adaptable to finished shape or size of members requiring hardware, provide suitable types having as nearly as practical the same operation and quality as type specified, subject to COR’s approval.

B. Coordination: Coordinate hardware with other work. Furnish hardware items of proper design for use on doors and frames of the thickness, profile, swing, security and similar requirements indicated, as necessary for proper installation and function, regardless of omissions or conflicts in the information on the Contract Documents. Furnish related trades with the following information:

1. Location of embedded and attached items to concrete.

2. Location of wall-mounted hardware, including wall stops.

3. Location of finish floor materials and floor-mounted hardware.

4. Locations for conduit and raceways as needed for electrical, electronic and electro-pneumatic hardware items. Fire/life-safety system interfacing. Point-to-point wiring diagrams plus riser diagrams to related trades.

5. Manufacturer templates to door and frame fabricators.

C. Check Shop Drawings for doors and entrances to confirm that adequate provisions will be made for proper hardware installation. Do not order hardware until the submittal has been reviewed by the frame and door suppliers for compatibility with their products.

D. Prior to submittal, carefully inspect existing conditions at each opening to verify finish hardware required to complete Work, including sizes, quantities, existing hardware scheduled for re-use, and sill condition material. If conflict or incompatibility between the specified/scheduled hardware and existing conditions, submit request for direction from COR. Include date of jobsite visit in the submittal.

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1. Submittals prepared without thorough jobsite visit by qualified hardware expert will be rejected as non-compliant.

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1.7 WARRANTY

A. Part of respective manufacturers’ regular terms of sale. Provide manufacturers’ written warranties:

1. Locksets: Three years

2. Extra Heavy Duty Cylindrical Lock: Seven Years

3. Exit Devices: Three years mechanical

One year electrical

4. Closers: Ten years mechanical

Two years electrical

5. Hinges: One year

6. Other Hardware Two years

1.8 COMMISSIONING

A. Conduct these tests prior to request for certificate of substantial completion:

1. With installer present, test door hardware operation with climate control system and stairwell pressurization system both at rest and while in full operation.

2. With installer, access control contractor and electrical contractor present, test electrical, electronic and electro-pneumatic hardware systems for satisfactory operation.

3. With installer and electrical contractor present, test hardware interfaced with fire/life-safety system for proper operation and release.

2.1 MANUFACTURERS

A. Listed acceptable alternate manufacturers: submit for review products with equivalent function and features of scheduled products.

ITEM: MANUFACTURER: ACCEPTABLE SUB:

Continuous Hinges (IVE) Ives Zero

Key System (SCH) Schlage Existing

Locks (SCH) Schlage Existing

Exit Devices (VON) Von Duprin Existing

Closers (LCN) LCN

Thresholds (NGP) NGP Zero

Seals & Bottoms (NGP) NGP Zero

Key Cabinets (LUN) Lund TelKee

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Aluminum Door Locks (ADA) Adams Rite None

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2.2 HINGING METHODS

A. Drawings typically depict doors at 90 degrees, doors will actually swing to maximum allowable. Use wide-throw conventional or continuous hinges as needed up to 8 inches in width to allow door to stand parallel to wall for true 180-degree opening.

Advise COR if 8-inch width is insufficient.

B. Conform to manufacturer’s published hinge selection standard for door dimensions, weight and frequency, and to hinge selection as scheduled. Where manufacturer’s standard exceeds the scheduled product, furnish the heavier of the two choices, notify Architect of deviation from scheduled hardware.

C. Conventional Hinges: Steel or stainless steel pins and concealed bearings. Hinge open widths minimum, but of sufficient throw to permit maximum door swing.

1. Outswinging exterior doors: Non-ferrous with non-removable (NRP) pins and security studs.

2. Non-ferrous material exteriors and at doors subject to corrosive atmospheric conditions.

D. Continuous Hinges:

1. Geared-type aluminum.

a) Use wide-throw units where needed for maximum degree of swing, advise COR if commonly available hinges are insufficient.

2.3 NOTE USED

2.4 EXIT DEVICES / PANIC HARDWARE

A. General features:

1. Independent lab-tested 1,000,000 cycles.

2. Push-through push-pad design. No exposed push-pad fasteners, no exposed cavities when operated. Return stroke fluid dampeners and rubber bottoming dampeners, plus anti-rattle devices.

3. 0.75-inch throw deadlocking latchbolts.

4. End caps: impact-resistant, flush-mounted. No raised edges or lips to catch carts or other equipment.

5. No exposed screws to show through glass doors.

6. Non-handed basic device design with center case interchangeable with all functions, no extra parts required to effect change of function.

7. Releasable in normal operation with 15-lb. maximum operating force per California State Fire Marshal Standard 12-10-3, and with 32 lb. maximum pressure under 250-lb. load to the door.

8. Where devices span over door lite frame and the face of the selected lite manufacturer’s frame is raised from the face of the door, furnish panic hardware manufacturer’s fitted shims or glass-bead kits at no additional cost to the project.

9. Comply with CBC Section 1003.3.1.9.

B. Specific features:

1. Non-Fire Rated Devices: cylinder dogging.

Multiple Buildings 08710-8

2. Lever Trim: breakaway type, forged brass or bronze escutcheon min .130” thickness, compression spring drive, match lockset lever design.

3. Rod and latch guards with sloped full-width kickplates for doors fitted with surface vertical rod devices with bottom latches.

4. Fire-Labeled Devices: UL label indicating “Fire Exit Hardware”. Vertical rod devices less bottom rod (LBR) unless otherwise scheduled.

2.5 CLOSERS

A. Surface Closers: [4040XP]

1. Full rack-and-pinion type cylinder with removable non-ferrous cover and cast iron body. Double heat-treated pinion shaft, single piece forged piston, chrome-silicon steel spring.

2. ISO 2000 certified. Units stamped with date-of-manufacture code.

3. Independent lab-tested 10,000,000 cycles.

4. Non-sized, non-handed, and adjustable. Place closer inside building, stairs, and rooms.

5. Plates, brackets and special templating when needed for interface with particular header, door and wall conditions and neighboring hardware.

6. Adjustable to open with not more than 5.0lbs pressure to open at exterior doors and 5.0lbs at interior doors. As allowed per California Building Code, Section 1133B.2.5, local authority may increase the allowable pressure for fire doors to achieve positive latching, but not to exceed 15lbs.

7. Separate adjusting valves for closing speed, latching speed and backcheck, fourth valve for delayed action where scheduled.

8. Extra-duty arms (EDA) at exterior doors scheduled with parallel arm units.

9. Exterior door closers: tested to 100 hours of ASTM B117 salt spray test, furnish data on request.

10. Exterior doors: seasonal adjustments not required for temperatures from 120 degrees F to -30 degrees F, furnish checking fluid data on request.

11. Non-flaming fluid, will not fuel door or floor covering fires.

12. Pressure Relief Valves (PRV) not permitted.

2.6 OTHER HARDWARE

A. Automatic Flush Bolts: Low operating force design.

B. Overhead Stops: Non-plastic mechanisms and finished metal end caps. Field-changeable hold-open, friction and stop-only functions.

C. Kick Plates: Four beveled edges, .050 inches minimum thickness, height and width as scheduled. Sheet-metal screws of bronze or stainless steel to match other hardware.

D. Door Stops: Provide stops to protect walls, casework or other hardware.

1. Unless otherwise noted in Hardware Sets, provide floor type with appropriate fasteners. Where floor type cannot be used, provide wall type. If neither can be used, provide overhead type.

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2. Locate overhead stops for maximum possible opening. Consult with COR for furniture locations. Minimum: 90deg stop / 95deg deadstop. Note degree of opening in submittal.

E. Seals: Finished to match adjacent frame color. Resilient seal material: polyurethane, polypropylene, nylon brush, silicone rubber or solid high-grade neoprene as scheduled. Do not furnish vinyl seal material. UL label applied to seals on rated doors. Substitute products: certify that the products equal or exceed specified material’s thickness and durability.

1. Proposed substitutions: submit for approval.

2. Solid neoprene: MIL Spec. R6855-CL III, Grade 40.

3. Non-corroding fasteners at in-swinging exterior doors.

4. Sound control openings: Use components tested as a system using nationally accepted standards by independent laboratories. Ensure that the door leafs have the necessary sealed-in-place STC ratings. Fasten applied seals over bead of sealant.

5. Fire-rated Doors, Resilient Seals: UL10C / UBC Standard 7-2 compliant.

Coordinate with selected door manufacturers' and selected frame manufacturers' requirements. Where rigid housed resilient seals are scheduled in this section and the selected door manufacturer only requires an adhesive-mounted resilient seal, furnish rigid housed seal at minimum, or both the rigid housed seal plus the adhesive applied seal. Adhesive applied seals alone are deemed insufficient for this project where rigid housed seals are scheduled.

6. Fire-rated Doors, Intumescent Seals: Furnished by selected door manufacturer. Furnish fire-labeled opening assembly complete and in full compliance with UL10C / UBC Standard 7-2. Where required, intumescent seals vary in requirement by door type and door manufacture -- careful coordination required.

F. Automatic door bottoms: low operating force units. Doors with automatic door bottoms plus head and jamb seals cannot require more than two pounds operating force to open when closer is disconnected.

G. Thresholds: As scheduled and per details. Comply with CBC Section 1133B.2.4.1.

Substitute products: certify that the products equal or exceed specified material’s thickness. Proposed substitutions: submit for approval.

1. Exteriors: Seal perimeter to exclude water and vermin. Use sealant complying with requirements in Division 7 "Thermal and Moisture Protection". Non-ferrous 1/4inch fasteners and lead expansion shield anchors, or Red-Head #SFS-1420 (or approved equivalent) Flat Head Sleeve Anchors (SS/FHSL).

2. Fire-rated openings, 90min or less duration: use thresholds to interrupt floor covering material under the door where that material has a critical radiant flux value less than 0.22 watts per square centimeter, per NFPA 253. Use threshold unit as scheduled. If none scheduled, request direction from Architect.

3. Fire-rated openings, 3hour duration: Thresholds, where scheduled, to extend full jamb depth.

4. Acoustic openings: Set units in full bed of Division-7-compliant, leave no air space between threshold and substrate.

5. Plastic plugs with wood or sheet metal screws are not an acceptable substitute for specified fastening methods.

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6. Fasteners: Generally, exposed screws to be Phillips or Robertson drive.

Pinned TORX drive at high security areas. Flat head sleeve anchors (FHSL) may be slotted drive. Sheet metal and wood screws: full-thread. Sleeve nuts: full length to prevent door compression.

H. Exposed Through-Bolts: Do not use SNB, grommet nuts, sleeve nuts or other such clamping type fasteners, intent is for minimal exposed hardware. Coordinate with wood doors; ensure provision of proper blocking to support wood screws for mounting panic hardware and door closers. Coordinate with metal doors and frames;

ensure provision of proper reinforcement to support machine screws for mounting panic hardware and door closers.

I. Stainless Steel Guard Rails: Curran Engineering Company, Inc of Van Nuys CA, [www.curranengineering.com], or approved equivalent fabrication. Product number CE-920-WM with manufacturer’s heavy wall tube. Tubular stainless steel welded construction, #8 standard finish, no mid-panels, 6-inch minimum concrete embedment of forward vertical member, wall attachment at four points using 1/4-inch minimum diameter fasteners through integral welded strap.

2.7 FINISH

A. Generally BHMA BHMA 613 Oxidized and Oil Rubbed Bronze.

1. Areas using BHMA 626 to have push-plates, pulls and protection plates of BHMA 630, Satin Stainless Steel, unless otherwise noted.

B. Door closers: factory powder coated to match other hardware, unless otherwise noted.

C. Aluminum items: match predominant adjacent material. Seals to coordinate with frame color.

2.8 KEYING REQUIREMENTS

A. Key System: Schlage Everest or numbered keyways, interchangeable core. Utility patent protection to extend at least until 2014. Key blanks available only from factory-direct sources, not available from after-market key blank manufacturers. For estimate use factory GMK charge. Initiate and conduct meeting(s) with COR to determine system keyway. Keys

1. Existing factory registered master key system.

2. Construction keying: furnish temporary keyed-alike cores. Remove at substantial completion and install permanent cylinders/cores in COR’s presence. Demonstrate that construction key no longer operates.

3. Furnish 10 construction keys.

4. Furnish 2 construction control keys.

B. Key Cylinders: Furnish utility patented, 6-pin solid brass construction.

C. Cylinder cores: Furnish keyed at factory of lock manufacturer where permanent records are maintained. Locks and cylinders same manufacturer.

D. Permanent keys: Use secured shipment direct from point of origination to COR.

1. For estimate: 3 keys per change combination, 5 master keys per group, 5 grand-master keys, 3 control keys.

2. For estimate: VKC stamping plus “Do Not Duplicate”.

http://www.curranengineering.com/

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E. Bitting List: Use secured shipment direct from point of origination to COR upon completion.

3.1 ACCEPTABLE INSTALLERS

A. Can read and understand manufacturers’ templates, suppliers’ hardware schedules and printed installation instructions. Can readily distinguish drywall screws from manufacturers’ furnished fasteners. Available to meet with manufacturers’ representatives and related trades to discuss installation of hardware.

3.2 PREPARATION

A. Ensure that walls and frames are square and plumb before hardware installation.

Make corrections before commencing hardware installation.

B. Locate hardware per SDI-100 and applicable building, fire, life-safety, accessibility, and security codes.

1. Notify COR of code conflicts before ordering material.

2. Locate levers, key cylinders, t-turn pieces, touchbars and other operable portions of latching hardware between 30 inches to 44 inches above the finished floor, per CBC Section 1133B.2.5.1.

3. Where new hardware is to be installed near existing doors/hardware scheduled to remain, match locations of existing hardware.

C. Overhead stops: before installing, determine proposed locations of furniture items, fixtures, and other items to be protected by the overhead stop's action.

D. Existing frames and doors to be retrofitted with new hardware:

1. Field-verify conditions and dimensions prior to ordering hardware. Fill existing hardware cut outs not being reused by the new hardware. Remove existing hardware not being reused, return to COR unless directed otherwise.

2. Remove existing floor closers not scheduled for reuse, fill cavities with concrete and finish smooth

3. Cut and weld existing steel frames currently prepared with 2-¾" height strikes. Cut an approx. 8" section from the strike jamb and weld in a reinforced section to accommodate specified hardware’s strike.

4. Patch and weld flush filler pieces into existing door hardware preparations in steel doors and frames, leave surfaces smooth.

5. Glue in solid wood block fillers to fill cut outs in existing wood doors, sand surfaces smooth. Alternatively, use an approved epoxy-based wood filler product, submit product data for approval.

3.3 INSTALLATION

Multiple Buildings 08710-12

A. Install hardware per manufacturer’s instructions and recommendations. Do not install surface-mounted items until finishes have been completed on substrate. Set units level, plumb and true to line and location. Adjust and reinforce attachment substrate for proper installation and operation. Remove and reinstall or replace work deemed defective by COR.

1. Gaskets: install jamb-applied gaskets before closers, overhead stops, rim strikes, etc; fasten hardware over and through these seals. Install sweeps across bottoms of doors before astragals, cope sweeps around bottom pivots, trim astragals to tops of sweeps.

2. When hardware is to be attached to existing metal surface and insufficient reinforcement exists, use RivNuts, NutSerts or similar anchoring device for screws.

3. Use manufacturers' fasteners furnished with hardware items, or submit Request for Substitution with COR.

4. Replace fasteners damaged by power-driven tools.

B. Locate floor stops no more than 4 inches from walls and not within paths of travel.

See paragraph 2.2 regarding hinge widths, door should be well clear of point of wall reveal. Point of door contact no closer to the hinge edge than half the door width.

Where situation is questionable or difficult, contact COR for direction.

C. Core concrete for exterior door stop anchors. Set anchors in approved non-shrink grout.

D. Locate overhead stops for minimum 90 degrees and maximum allowable degree of swing.

E. Drill pilot holes for fasteners in wood doors and/or frames. Centerpunch hole locations before using self-drilling type screws to prevent skating. Replace screws that are not centered in their holes.

F. Lubricate and adjust existing hardware scheduled to remain. Carefully remove and give to COR items not scheduled for reuse.

G. Field verify existing conditions and measurements prior to ordering hardware. Fill existing hardware cut outs not being used by the new hardware. Remove existing hardware not being reused.

H. Disable or remove existing floor closers where they exist. If disabled cut or remove spindle.

I. Where existing wall conditions will not allow door to swing using the scheduled hinges, provide wide-throw hinges and if needed extended arms on closers.

J. Provide proper brackets to accommodate the mounting of closers on doors with flush transoms.

3.4. ADJUSTING

A. Adjust and check for proper operation and function. Replace units, which cannot be adjusted to operate freely and smoothly.

1. Hardware damaged by improper installation or adjustment methods: repair or replace to COR’s satisfaction.

2. Adjust doors to fully latch with no more than 1 pound of pressure.

3. Adjust delayed-action closers on fire-rated doors to fully close from fully-opened position in no more than 10 seconds.

Multiple Buildings 08710-13

4. Adjust door closers per 1.9 this section.

B. Inspection: Use hardware supplier’s consultant or consultant’s agent. Include supplier's report with closeout documents.

C. Final inspection: Installer to provide letter to COR that upon completion installer has visited the Project and has accomplished the following:

1. Re-adjust hardware.

2. Evaluate maintenance procedures and recommend changes or additions, and instruct COR’s personnel.

3. Identify items that have deteriorated or failed.

4. Submit written report identifying problems

3.5 DEMONSTRATION

A. Demonstrate mechanical hardware and electrical, electronic and pneumatic hardware systems, including adjustment and maintenance procedures.

3.6 PROTECTION/CLEANING

A. Cover installed hardware, protect from paint, cleaning agents, weathering, carts/barrows, etc. Remove covering materials and clean hardware just prior to substantial completion.

B. Clean adjacent wall, frame and door surfaces soiled from installation/reinstallation process.

3.7 SCHEDULE OF FINISH HARDWARE

A. See drawings for hardware set assignments.

B. No hardware shall be ordered until Finished Hardware has been reviewed and approved by AHC.

C. Provide Factory order numbers for all products supplied on this project as part of close out documents for COR’s warranty records.

D. Hardware schedule as follows:

Multiple Buildings 08710-14

HARDWARE GROUP NO. 01

EXT PAIR NEW WIDE STILE STOREFRONT DOORS IN NEW ALF

PR 6' 4" X 7' 0" X 1 3/4" X XALD X XALF X NONRTD

FOR USE ON MARK/DOOR #(S):

2270-1A 2270-2A 2270-3A

EACH TO HAVE:

QTY DESCRIPTION CATALOG NUMBER FINISH MFR

2 EA CONT. HINGE 112HD 313AN IVE

1 EA KEYED REMOVABLE

MULLION

KR4954-STAB-MT54 SP313 VON

1 EA PANIC HARDWARE CD-98-EO 643E VON

1 EA PANIC HARDWARE CD-98-NL-OP-110 643E VON

1 EA RIM CYLINDER 20-057-ICX 643E SCH

1 EA MORTISE CYLINDER 20-061

KR

613 SCH

2 EA MORTISE CYLINDER 20-061-ICX XQ11-948 613 SCH

4 EA FSIC CORE 23-030 606 SCH

2 EA SURFACE CLOSER 4040XP SCUSH 695 LCN

2 EA PA MOUNTING PLATE 4040XP-18PA

IF NEEDED

695 LCN

1 EA MULLION SEAL 5100 BLK NGP

1 PR ASTRAGAL 9600D DOOR HEIGHT DKB NGP

2 EA DOOR BOTTOM C607 DOOR WIDTH DKB NGP

1 EA THRESHOLD 813 DKB OPENING WIDTH 1/4-20

COMBO ANCH.

DKB NGP

REMOVE OLD FLOOR CLOSER AND FILL IN WITH CONCRETE.

SEALS ARE SUPPLIED BY THE AL/GL STOREFRONT MANUFACTURER.

Multiple Buildings 08710-15

HARDWARE GROUP NO. 02

INT PAIR VESTIBULE DOORS NEW WIDE STILE STOREFRONT DOORS IN NEW ALF O/S

PR 6'0" X 7' 0" X 1 3/4" X AG X ALF X NONRTD

FOR USE ON MARK/DOOR #(S):

2270-01B 2270-02B 2270-03B

EACH TO HAVE:

QTY DESCRIPTION CATALOG NUMBER FINISH MFR

2 EA CONT. HINGE 112HD 313AN IVE

2 SET PUSH/PULL BAR 9190-10"-NO 613 IVE

2 EA SURFACE CLOSER 4040XP SCUSH 695 LCN

2 EA PA MOUNTING PLATE 4040XP-18PA

IF NEEDED

695 LCN

1 PR ASTRAGAL 9600D DOOR HEIGHT DKB NGP

1 EA THRESHOLD ASSY 8163DKB X 8137DKB X 8137DKB WELD

1/4-20 COMBO ANCH

REMOVE OLD FLOOR CLOSER AND FILL IN WITH CONCRETE. ORDER THRESHOLD

ASSEMBLY TO BUTT UP AGAINST TILE AND OVERLAP CARPET. FILED VERIFY EXACT

ASSEMBLY COMPONENTS NEEDED.

HARDWARE GROUP NO. 03

INTERIOR PAIR NEW WIDE STILE STOREFRONT DOORS IN NEW ALF TO ATRIUM AREA

PR 6' 0" X 7' 0" X 1 3/4" X AG X ALF X NONRTD

FOR USE ON MARK/DOOR #(S):

2270-1C 2270-2C 2270-3C

EACH TO HAVE:

QTY DESCRIPTION CATALOG NUMBER FINISH MFR

2 EA CONT. HINGE 112HD 313AN IVE

1 EA MS 3-PT LOCK MS1850S X 4016 X 4015 313 ADA

1 EA TT CYLINDER 09-509 AR CAM 613 SCH

1 EA MORTISE CYLINDER 20-062-ICX 613 SCH

1 EA FSIC CORE 23-030 606 SCH

2 SET PUSH/PULL BAR 9190-10"-NO 613 IVE

2 EA SURFACE CLOSER 4040XP SCUSH 695 LCN

2 EA PA MOUNTING PLATE 4040XP-18PA

IF NEEDED

695 LCN

1 PR ASTRAGAL 9600D DOOR HEIGHT DKB NGP

2 EA DOOR BOTTOM C607 DOOR WIDTH DKB NGP

1 EA THRESHOLD 813 DKB OPENING WIDTH 1/4-20

Multiple Buildings 08710-16

HARDWARE GROUP NO. 04

EXT PAIR NEW WIDE STILE STOREFRONT DOORS IN NEW ALF

PR 6' 0" X 7' 0" X 1 3/4" X XALD X XALF X NONRTD

FOR USE ON MARK/DOOR #(S):

2276-4A 2276-4B

EACH TO HAVE:

QTY DESCRIPTION CATALOG NUMBER FINISH MFR

2 EA CONT. HINGE 112HD 313AN IVE

1 EA KEYED REMOVABLE

MULLION

KR4954-STAB-MT54 SP313 VON

1 EA PANIC HARDWARE CD-98-EO 643E VON

1 EA PANIC HARDWARE CD-98-NL-OP-110 643E VON

1 EA RIM CYLINDER 20-057-ICX 643E SCH

1 EA MORTISE CYLINDER 20-061

KR

613 SCH

2 EA MORTISE CYLINDER 20-061-ICX XQ11-948 613 SCH

4 EA FSIC CORE 23-030 606 SCH

2 EA SURFACE CLOSER 4040XP SCUSH 695 LCN

2 EA PA MOUNTING PLATE 4040XP-18PA

IF NEEDED

695 LCN

1 EA MULLION SEAL 5100 BLK NGP

1 PR ASTRAGAL 9600D DOOR HEIGHT DKB NGP

2 EA DOOR BOTTOM C607 DOOR WIDTH DKB NGP

1 EA THRESHOLD 813 DKB OPENING WIDTH 1/4-20

Replace Exterior Doors Glass and Glazing Multiple Buildings 08800-1 Air National Guard – March Air Reserve Base

SECTION 08800

GLASS AND GLAZING

1.01 SECTION INCLUDES

A. Glass and glazing for aluminum entrances

1.02 RELATED SECTIONS

A. Section 08120 Aluminum Doors and Frames

B. Section 08411 Aluminum Storefront

1.03 SUBMITTALS

A. General: Refer to Section 01340.

B. Manufacturer's Data:

1. Glass:

a. Submit manufacturer's technical data for each type of glass required, including size limitations, handling and installation instructions.

b. Furnish test data substantiating that glass complies with ANSI Z97.1 and CPSC standards.

2. Glazing accessories:

a. Submit manufacturer's technical data and installation instructions for each glazing compound, gasket and miscellaneous components.

b. Furnish a letter of certification or certified laboratory test report indicating that glazing accessories are in conformance with the requirements of ANSI Z97.1.

C. Samples:

1. Submit two 12-inch square samples of each type of glass required. Insulating glass samples need not be hermetically sealed, but edge construction shall be included.

2. Submit sample of glazing gasket, installed representatively as gasket will be used, representing typical joint condition.

1.04 QUALITY ASSURANCE

A Qualifications:

1. Installer: Not less than five years glazing experience on comparable projects.

2. Fabricator of insulating glass units: Bonafide SIGMA member.

B. Certification: Insulating glass units shall be certified by the Insulating Glass Certification Council (IGCC) for Class CBA per ASTM E773.

1.05 DELIVERY, STORAGE AND PROTECTION

A. Deliver, store and protect glass with manufacturer's label attached and intact. Do not remove labels until glass is installed and ready for final inspection.

B. Keep glass from material contact and contamination.

Multiple Buildings 08800-2 Air National Guard – March Air Reserve Base

C. Deliver glazing compounds and sealants in manufacturer's unopened, labeled containers.

1.06 ENVIRONMENTAL CONDITIONS

A. Do not proceed with glazing work under adverse weather conditions, or when temperatures are below or above manufacturer's recommended limitations for proper application.

B. Apply glazing materials only on prepared and dry surfaces.

2.01 GLASS AND MATERIALS

A. Exterior Glass.

Per UFC 4-010-01, Section B-2.1.3.1 Glazing under Standard 10, Windows and Skylights, “Provide laminated glass with a minimum interlayer thickness of 0.030-inch (0.75-mm) and a load resistance determined from ASTM E 1300 greater or equal to the 3-second duration equivalent design load determined from ASTM F 2248."

1. Insulating Laminated Low E Glass: 1” thick factory-assembled sealed unit by Oldcastle Glass or equal.

2. Exterior Side: 1/4” thick PPG Solarcool Bronze Reflective #2 glass with Low E coating inside.

3. 1/2” air space.

4. Interior Side: 1/4” thick laminated clear glass: 1/8” clear, .030 PVB inner layer, 1/8” clear

B. Interior Non Rated Glass.

Per UFC 4-010-01, Section B-3.3.4 Vestibules or Foyers, “In vestibules, foyers, or similar entry configurations into inhabited areas where there are inner and outer doors the vestibules, foyers, or similar entries are considered not to be routinely occupied spaces. The inner doors and glazing must be capable of mitigating any hazards resulting from the enclosed vestibule or foyer outer doors and glazing failure in response to the design blast event. Any other glazing associated with inner door entries such as sidelights and transoms must meet the requirements of Standard 10.

1. 1/4” clear tempered glass

C. Tempered Glass: ASTM C1048 factory-processed glass in conformance with ANSI Z97.1 meeting CPSC 16 CFR 1201 safety requirements for Category I as manufactured by Guardian, or equal.

2.02 GLAZING ACCESSORIES

A. Setting Blocks: Solid Neoprene of 80-90 Shore A durometer hardness, 4" x 3/8" x 1/4" high, or as recommended by the glass manufacturer.

B. Spacer Shims: Solid Neoprene of 40-60 Shore A durometer hardness; 3" x 1/4" x 1/4", or as recommended by glass manufacturer.

C. Compressible Filler Rod: Resilient closed-cell elastomeric foam rod with 510 psi compressive strength for 25% deflection.

D. Preformed Glazing Sealer: Tape or ribbon (coiled on release paper) of polymerized butyl, or butyl and polyisobutylene compound with inert fillers and pigments, and fabric thread reinforcement.

Multiple Buildings 08800-3 Air National Guard – March Air Reserve Base

3.01 EXAMINATION

A. Examine framing and glazing channel surfaces, backings, removable stops, and the conditions under which glazing work is to be performed, and notify the Contracting Officer’s Representative

(COR) in writing of any condition detrimental to the proper and timely completion of the work. Do not proceed with glazing application until satisfactory conditions have been corrected in a manner acceptable to the COR.

B. Beginning of glazing work means acceptance of related substrates.

C. Ensure that glass is free of edge damage or face imperfections.

3.02 PREPARATION

A. Clean contact surfaces with solvent and wipe dry.

B. Measure size of all frames to receive glass. Seal framing recesses as required.

C. Remove protective coating from surfaces to be glazed, and clean as recommended by glass manufacturer.

3.03 APPLICATION

A. Comply with FGMA Glazing Manual and FGMA Sealant Manual unless specifically recommended otherwise by the manufacturers of glass and glazing materials.

B. Install setting blocks of proper size at quarter points of sill rabbet. Set blocks in thin course of the heelbead compound, if required.

C. Provide spacers of proper size and spacing, for all glass sizes larger than 50 united inches, except where gaskets are used for glazing. Provide recommended minimum bite of spacers on glass and use thickness equal to sealer width, or slightly less than the final compressed thickness of sealer tape.

D. Set glass on setting blocks; align edges and shove home, pressing securely into sealer tape to insure contact and adhesion at all points.

E. Provide spacer shims between the glass and removable stop, of sufficient thickness, so that pressure on the glass is transmitted through the shims. Spacer shims should compress the glass against the tape, a minimum of 1/4 inch below sight line.

F. Channel formed by setting of the removable stop shall then be filled to the sight line with sealant. Apply primer to surfaces, wherever recommended by sealant manufacturer, before applying sealant in coordination with Section 07920. Prevent exudation of sealant by installing filler rods as required.

G. Apply head (or cap) bead of sealant around perimeter of glass, maintaining a 3/16 inch minimum bite to the glass and a positive bond to the sash. Void around the glass shall be sealed completely. Heel bead of sealant shall fill the entire void between edges of insulating units and sashes, at sills and 6 inches up each jamb.

H. On accessible areas, provide and attach crossed streamers or other markings, as required, for protection of both glass and personnel.

Multiple Buildings 08800-4 Air National Guard – March Air Reserve Base

3.04 ADJUSTMENT AND CLEANING

A. Adjustment:

1. After glass and glazing work, operating sashes shall be temporarily fixed so that they cannot be operated until compounds have set. Ensure that installed glass is free from any defects.

2. Defective glass shall be removed and replaced with new glass before final acceptance, without cost to the COR.

B. Cleaning:

1. Remove from site all containers and other debris resulting from glazing operations.

2. Remove compound stains from glass and frames within working time of the material.

3. Just prior to acceptance thoroughly clean both sides of all glass.

Aluminum Entrances Replacement Ceramic Tile Buildings 2270 and 2276 09 30 00-1 Air National Guard – March Air Reserve Base

SECTION 09 30 00

CERAMIC TILE

1.1 SUMMARY

A. Ceramic tiled interior flooring, using full cement mortar setting bed.

B. Ceramic tiled interior walls, using thin-set latex-Portland cement mortar.

1.2 RELATED SECTIONS

A. Section 03 30 00 Cast-In Place Concrete

B. Section 07 92 00 Joint Sealers

C. Section 05 45 00 Metal Support Systems

D. Section 09 21 16 Gypsum Wallboard Systems

1.3 SUBMITTALS

A. Product Data: Submit manufacturer's product specifications with certified test reports on physical characteristics and values of all materials, including tiles, grout, additives, and waterproof membrane.

B. Shop Drawings: Indicate wall and floor tile layouts, perimeter conditions, junctions with dissimilar materials, control and expansion joints, and setting details.

C. Samples: Tile and grout. Indicate grout width. If patterned submit 12 inch x 12 inch in pattern and color

D. Certification: Furnish manufacturer's Master Grade Certificate in accordance with ANSI

A137.1, signed by manufacturer, for each shipment of tile, with proper identification of each type on the shipping package.

1.4 QUALITY ASSURANCE

A. Perform work in accordance with applicable ANSI Standards and TCA Handbook for Ceramic

Tile Installation.

1.5 PRODUCT HANDLING

A. Deliver tile in manufacturer's original unopened, grade-sealed carton; keep cartons and grade seals intact until tile is used. Deliver other materials in manufacturer's original sealed containers. Do not open containers until ready to use.

1.6 ENVIRONMENTAL CONDITIONS

A. Do not install interior ceramic tile until room temperature has been stabilized for a minimum of two weeks through the building heating and ventilating system. Maintain temperature at a

Buildings 2270 and 2276 09 30 00-2 minimum of 60 degrees F.

1.7 EXTRA MATERIALS

A. Furnish tile in amounts equal to 2% of each type, size and color of tile installed, but not less than one full carton of each, properly packaged and labeled.

2.1 MATERIALS

A. Ceramic Tile:

1. Provide tile conforming to the requirements of ANSI A137.1 for standard grade, and manufactured with a raised or repressed back.

2. Tile as indicated in Statement of Work.

3. Floor Tile: Coefficient of friction of at least 0.60 per ASTM C1028.

4. Trim Units: Manufacturer's full complement of trim for each tile specified applied to accommodate the specific field conditions.

5. Porcelain Pavers: Install factory edges and corners at counter edges and corners.

B. Sheet Waterproofing Membrane:

1. Full Mortar Setting Bed: The Noble Company Chloraloy or NobleSeal 240, Compotite

Corporation Composeal, or equal, conforming to ANSI A118.10.

2. Thin-Set Mortar Setting Bed: The Noble Company NobleSeal TS, Compotite Corporation

Composeal Gold, or equal, conforming to ANSI A118.10.

C. Reinforcing Mesh:

1. Interior: 2" x 2" x 16/16 gage welded wire mesh conforming to ASTM A185.

2. Exterior: 3/4-lb non grooved diamond expanded metal lath.

D. Portland Cement Mortar:

1. Portland cement: ASTM C150, Type II.

2. Sand: ASTM C144.

3. Hydrated lime: ASTM C207, Type S.

4. Water: Potable and clear.

E. Latex-Portland Cement Mortar:

1. Portland cement: ASTM C150, Type II.

2. Sand: ASTM C144.

3. Water: Potable and clear.

4. Latex Additive: Custom Building Products Custom Crete, Mapei Keracrete or equal conforming to ANSI A118.4.

F. Dry-Set Portland Cement Mortar Bond Coat:

1. Dry Set Mortar: Custom Building Products Custom Thin Set Mortar, Mapei Kerabond, or equal product conforming to ANSI A118.1.

Buildings 2270 and 2276 09 30 00-3

G. Grout:

1. Floor Joints: Custom Building Products Polyblend Sanded Colored Tile Grout, Mapei

Keracolor Floor Grout, or equal conforming to ANSI A118.6, color as indicated on Drawings.

2. Wall Joints: Custom Building Products Polyblend Sanded colored Tile Grout, Mapei Keracolor Wall Grout, or equal conforming to ANSI A118.6, color as indicated on Drawings.

H.