21B3002vol3 Rev 1.PDF
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- Solicitation number
- W912HN21B3002
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This solicitation is for construction services for a Cyber Instructional Facility and Force Modernization & Proponency Facility at Fort Gordon, Georgia. The U.S. Army Corps of Engineers Engineering District Savannah is seeking bids for work including site preparation, utilities, building construction, and landscaping. Bid packages include four specification volumes and multiple drawing files. The bid opening date is January 12, 2021 at 2:00 PM ET, with bids due at 1:00 PM ET on that same date. A WebEx meeting is scheduled to discuss the solicitation. Construction is slated to begin in 2021.
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Fort Gordon, Georgia
Solicitation Number
W912HN-21-B-3002
Cyber Instructional Facility (Admin/Command) MCA2 Volume 3 of 4: Specification Divisions 23 - 26
PN 88725
December 2020
U.S. ARMY ENGINEER DISTRICT, SAVANNAH
CORPS OF ENGINEERS
100 WEST OGLETHORPE AVENUE
SAVANNAH, GEORGIA 31401-3640
US Army Corps of Engineers Savannah District
Cyber Instructional Facility (Admin/Command) MCA2 C21B3002 Ft. Gordon, GA
PROJECT TABLE OF CONTENTS
DI VI SI ON 01 - GENERAL REQUI REMENTS
01 03 00 OPTIONS
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 22 00.00 10 PRICE AND PAYMENT PROCEDURES
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 30 00.00 23 FORT GORDON, GA INSTALLATION SPECIFIC REQUIREMENTS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 42 10 ABBREVIATIONS - TERMINOLOGY
01 43 39 MOCK-UPS
01 45 00.00 10 QUALITY CONTROL
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 58 00 PROJECT IDENTIFICATION
01 73 29 CUTTING AND PATCHING
01 74 19 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 74 23 CLEANING
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 10 TOTAL BUILDING COMMISSIONING
DI VI SI ON 02 - EXI STI NG CONDI TI ONS
02 41 00 DEMOLITION AND DECONSTRUCTION
DI VI SI ON 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
03 39 23.13 CHEMICAL COMPOUND MEMBRANE CONCRETE CURING
DI VI SI ON 04 - MASONRY
04 20 00 UNIT MASONRY
DI VI SI ON 05 - METALS
05 05 23.13 10 ULTRASONIC INSPECTION OF WELDMENTS
05 05 23.16 STRUCTURAL WELDING
05 12 00 STRUCTURAL STEEL
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 00 METAL STAIRS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
05 72 00 DECORATIVE METAL SPECIALTIES
DI VI SI ON 06 - WOOD, PLASTI CS, AND COMPOSI TES
06 10 00 ROUGH CARPENTRY
06 16 43 GYPSUM SHEATHING
PROJECT TABLE OF CONTENTS Page 1
06 20 00 FINISH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
06 61 16 SOLID SURFACING FABRICATIONS
DI VI SI ON 07 - THERMAL AND MOI STURE PROTECTI ON
07 05 23 PRESSURE TESTING AND AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 14 00 COLD FLUID-APPLIED WATERPROOFING
07 16 00.01 VAPOR EMISSION CONTROL FOR CONCRETE FLOORS WITH FINISH
FLOORING
07 21 13 BOARD AND BLOCK INSULATION
07 22 00 ROOF AND DECK INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 42 13 METAL WALL PANELS (MPS-1/MPS-2/MPS-3A/B)
07 42 29 TERRACOTTA RAINSCREEN WALL PANELS (TCRS-1, TCRS-2, TCS-1)
07 53 23 ETHYLENE-PROPYLENE-DIENE-MONOMER ROOFING (EPDM)
07 60 00 FLASHING AND SHEET METAL
07 81 00 SPRAY-APPLIED FIREPROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
07 95 00 EXPANSION JOINTS
DI VI SI ON 08 - OPENI NGS
08 11 13 STEEL DOORS AND FRAMES
08 31 00 ACCESS DOORS AND PANELS
08 33 23 OVERHEAD COILING DOORS
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 41 26 ALL-GLASS ENTRANCES AND STOREFRONTS
08 44 00 CURTAIN WALL AND GLAZED ASSEMBLIES
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 87 33 DECORATIVE FILM
08 91 00 METAL WALL LOUVERS
DI VI SI ON 09 - FI NI SHES
09 22 16 NON-STRUCTURAL METAL FRAMING
09 29 00 GYPSUM BOARD
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 62 38 STATIC-CONTROL FLOORING
09 65 00 RESILIENT FLOORING
09 66 23 RESINOUS MATRIX TERRAZZO FLOORING
09 68 00 CARPETING
09 69 13 RIGID GRID ACCESS FLOORING
09 72 00 WALLCOVERINGS
09 84 20 ACOUSTICAL WALL PANELS
09 90 00 PAINTS AND COATINGS
DI VI SI ON 10 - SPECI ALTI ES
10 14 00.20 INTERIOR SIGNAGE
10 14 53 TRAFFIC SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 19 DEMOUNTABLE AND MOVABLE PARTITIONS
10 22 29 UPFOLDING PANEL PARTITIONS (Bid Alternate #5)
PROJECT TABLE OF CONTENTS Page 2
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 51 13 METAL LOCKERS
10 75 00 FLAGPOLES
DI VI SI ON 11 - EQUI PMENT
11 14 13 SECURITY TURNSTILES
11 24 23 WINDOW WASHING SYSTEM
11 24 26 SAFETY TIE-BACKS
DI VI SI ON 12 - FURNI SHI NGS
12 24 13 ROLLER WINDOW SHADES
12 36 00 COUNTERTOPS
12 93 00 SITE FURNISHINGS
DI VI SI ON 14 - CONVEYI NG EQUI PMENT
14 21 23 ELECTRIC TRACTION PASSENGER ELEVATORS
DI VI SI ON 21 - FI RE SUPPRESSI ON
21 13 13.00 10 COMBINED WET PIPE SPRINKLER AND STANDPIPE SYSTEM, FIRE
PROTECTION
21 13 17.00 10 DRY PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 30 00 FIRE PUMPS
DI VI SI ON 22 - PLUMBI NG
22 00 00 PLUMBING, GENERAL PURPOSE
22 14 29.00 40 SUMP PUMPS
DI VI SI ON 23 - HEATI NG, VENTI LATI NG, AND AI R CONDI TI ONI NG ( HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 01 30.41 HVAC SYSTEM CLEANING
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 09 93 SEQUENCES OF OPERATION FOR HVAC CONTROL
23 11 25 FACILITY GAS PIPING
23 21 23 HYDRONIC PUMPS
23 23 00 REFRIGERANT PIPING
23 25 00 CHEMICAL TREATMENT OF WATER FOR MECHANICAL SYSTEMS
23 52 00 HEATING BOILERS
23 57 10.00 10 FORCED HOT WATER HEATING SYSTEMS USING WATER AND STEAM
HEAT EXCHANGERS
23 64 26 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
DI VI SI ON 25 - I NTEGRATED AUTOMATI ON
PROJECT TABLE OF CONTENTS Page 3
25 05 11.00 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS
25 05 11.01 CYBERSECURITY FOR FIRE LIFE SAFETY (FLS) CONTROL SYSTEMS
25 05 11.02 CYBERSECURITY FOR UTILITY CONTROL SYSTEMS
25 05 11.03 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS -
CYBER DURING CONSTRUCTION
25 08 10 UTILITY MONITORING AND CONTROL SYSTEM TESTING
25 10 10.00 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END
AND INTEGRATION
DI VI SI ON 26 - ELECTRI CAL
26 08 00 APPARATUS INSPECTION AND TESTING
26 09 23 LIGHTING CONTROL DEVICES
26 09 43 PLUG-LOAD CONTROL SYSTEM
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 23 00 LOW-VOLTAGE SWITCHGEAR
26 24 13 SWITCHBOARDS
26 28 01.00 10 COORDINATED POWER SYSTEM PROTECTION
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DI VI SI ON 27 - COMMUNI CATI ONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
DI VI SI ON 28 - ELECTRONI C SAFETY AND SECURI TY
28 08 10 ELECTRONIC SECURITY SYSTEM ACCEPTANCE TESTING
28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DI VI SI ON 31 - EARTHWORK
31 00 00 EARTHWORK
31 00 01 EARTHWORK - BUILDING SUBGRADE
31 05 19 GEOTEXTILE
31 05 21 GEOGRID SOIL REINFORCEMENT
31 05 22 GEOTEXTILES USED AS FILTERS
31 10 00 CLEARING FOR CIVIL WORKS
31 11 00 CLEARING AND GRUBBING
31 31 16.13 CHEMICAL TERMITE CONTROL
31 32 00.11 M30-P1 CABLE BARRIER SYSTEM
31 32 11 SOIL SURFACE EROSION CONTROL
31 60 00 FOUNDATION PREPARATION
DI VI SI ON 32 - EXTERI OR I MPROVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE BASE COURSES
32 11 24 GRADED CRUSHED AGGREGATE BASE COURSE FOR FLEXIBLE PAVEMENT
32 12 13 BITUMINOUS TACK AND PRIME COATS
32 12 17 HOT MIX BITUMINOUS PAVEMENT
32 12 43 POROUS FLEXIBLE PAVING
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
PROJECT TABLE OF CONTENTS Page 4
32 17 23 PAVEMENT MARKINGS
32 31 13 EXTERIOR GATES
32 31 27 SECURITY FENCE
32 32 23 SEGMENTAL CONCRETE BLOCK RETAINING WALL
32 84 23 UNDERGROUND SPRINKLER SYSTEMS
32 92 22 NATIVE LAWN SEEDING
32 92 23 SODDING
32 93 00 EXTERIOR PLANTS
32 94 13 LANDSCAPE EDGING
32 94 50 STRUCTURAL SOIL CELLS
DI VI SI ON 33 - UTI LI TI ES
33 40 00 STORM DRAINAGE UTILITIES
33 46 16 SUBDRAINAGE PIPING
33 61 13.13 PREFABRICATED UNDERGROUND HYDRONIC ENERGY DISTRIBUTION
33 63 13.19 CONCRETE TRENCH HYDRONIC AND STEAM ENERGY DISTRIBUTION
33 71 02.01 UNDERGROUND ELECTRICAL DISTRIBUTION FOR COMMUNICATIONS
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
APPENDICES
APPENDIX A AUGUSTA UTILITIES DEPARTMENT (AUD) SPECIFICATIONS
APPENDIX B COMPREHENSIVE CAMPUS PLAN FINAL REPORT
APPENDIX C STANDARD FORMS
APPENDIX D * 1 GOTECHNICAL REPORT
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 5
SECTION 23 00 00
AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
08/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AIR MOVEMENT AND CONTROL ASSOCIATION INTERNATIONAL, INC. (AMCA)
AMCA 201 (2002; R 2011) Fans and Systems
AMCA 204 (2005; R 2012) Balance Quality and Vibration Levels for Fans
AMCA 210 (2016) Laboratory Methods of Testing Fans for Aerodynamic Performance Rating
AMCA 300 (2014) Reverberant Room Method for Sound Testing of Fans
AMCA 301 (2014) Methods for Calculating Fan Sound Ratings from Laboratory Test Data
AMCA 500-D (2012) Laboratory Methods of Testing Dampers for Rating
AIR-CONDITIONING, HEATING AND REFRIGERATION INSTITUTE (AHRI)
AHRI 260 I-P (2012) Sound Rating of Ducted Air Moving and Conditioning Equipment
AHRI 350 (2015) Sound Rating of Non-Ducted Indoor Air-Conditioning Equipment
AHRI 410 (2001; Addendum 1 2002; Addendum 2 2005;
Addendum 3 2011) Forced-Circulation Air-Cooling and Air-Heating Coils
AHRI 430 (2009) Central-Station Air-Handling Units
AHRI 440 (2008) Performance Rating of Room Fan-Coils
AHRI 880 I-P (2011) Performance Rating of Air Terminals
AHRI Guideline D (1996) Application and Installation of Central Station Air-Handling Units
AMERICAN BEARING MANUFACTURERS ASSOCIATION (ABMA)
ABMA 11 (2014) Load Ratings and Fatigue Life for Roller Bearings
SECTION 23 00 00 Page 1
ABMA 9 (2015) Load Ratings and Fatigue Life for Ball Bearings
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE Standard 200 (2015) Methods of Testing Chilled Beams
ASHRAE 52.2 (2012; Errata 1 2013; INT 1 2014; ADD A, B, AND D SUPP 2015; INT 3 2015; Errata 2 2015; ADD C 2015; ADD E, F 2016) Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particle Size
ASHRAE 62.1 (2010) Ventilation for Acceptable Indoor Air Quality
ASHRAE 70 (2006; R 2011) Method of Testing for Rating the Performance of Air Outlets and Inlets
ASHRAE 84 (2013; Addenda A 2013) Method of Testing Air-to-Air Heat Exchangers
ASHRAE 90.1 - IP (2016; ERTA 1-8 2017; INT 1-5 2017) Energy Standard for Buildings Except Low-Rise Residential Buildings
ASME INTERNATIONAL (ASME)
ASME A13.1 (2015) Scheme for the Identification of Piping Systems
ASTM INTERNATIONAL (ASTM)
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A167 (2011) Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip
ASTM A53/A53M (2018) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A653/A653M (2017) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A924/A924M (2017a) Standard Specification for General Requirements for Steel Sheet, SECTION 23 00 00 Page 2
Metallic-Coated by the Hot-Dip Process
ASTM B117 (2016) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM B152/B152M (2013) Standard Specification for Copper Sheet, Strip, Plate, and Rolled Bar
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM B766 (1986; R 2015) Standard Specification for Electrodeposited Coatings of Cadmium
ASTM C1071 (2016) Standard Specification for Fibrous Glass Duct Lining Insulation (Thermal and Sound Absorbing Material)
ASTM C553 (2013) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications
ASTM D1654 (2008; R 2016; E 2017) Standard Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments
ASTM D3359 (2017) Standard Test Methods for Rating Adhesion by Tape Test
ASTM D520 (2000; R 2011) Zinc Dust Pigment
ASTM E2016 (2015) Standard Specification for Industrial Woven Wire Cloth
ASTM E413 (2016) Classification for Rating Sound Insulation
ASTM E477 (2016) Standard Test Method for Laboratory Measurements of Acoustical and Airflow Performance of Duct Liner Materials and Prefabricated Silencers
ASTM E84 (2018) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E90 (2009) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA MG 1 (2016; SUPP 2016) Motors and Generators
NEMA MG 10 (2017) Energy Management Guide for Selection and Use of Fixed Frequency Medium AC Squirrel-Cage Polyphase Induction Motors
SECTION 23 00 00 Page 3
NEMA MG 11 (1977; R 2012) Energy Management Guide for Selection and Use of Single Phase Motors
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 701 (2015) Standard Methods of Fire Tests for Flame Propagation of Textiles and Films
NFPA 90A (2018) Standard for the Installation of Air Conditioning and Ventilating Systems
SCIENTIFIC CERTIFICATION SYSTEMS (SCS)
SCS SCS Global Services (SCS) Indoor Advantage
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1819 (2002) Fire, Smoke and Radiation Damper Installation Guide for HVAC Systems, 5th Edition
SMACNA 1966 (2005) HVAC Duct Construction Standards Metal and Flexible, 3rd Edition
SMACNA 1981 (2008) Seismic Restraint Manual Guidelines for Mechanical Systems, 3rd Edition
U.S. DEPARTMENT OF ENERGY (DOE)
Energy Star (1992; R 2006) Energy Star Energy Efficiency Labeling System (FEMP)
U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)
40 CFR 82 Protection of Stratospheric Ozone
PL 109-58 Energy Policy Act of 2005 (EPAct05)
UL ENVIRONMENT (ULE)
ULE Greenguard UL Greenguard Certification Program
UNDERWRITERS LABORATORIES (UL)
UL 181 (2013; Reprint Apr 2017) UL Standard for Safety Factory-Made Air Ducts and Air Connectors
UL 1995 (2015) UL Standard for Safety Heating and Cooling Equipment
UL 555 (2006; Reprint Aug 2016) UL Standard for Safety Fire Dampers
UL 555S (2014; Reprint Aug 2016) UL Standard for Safety Smoke Dampers
SECTION 23 00 00 Page 4
UL 6 (2007; Reprint Nov 2014) Electrical Rigid Metal Conduit-Steel
UL 705 (2017) UL Standard for Safety Power Ventilators
UL 900 (2015) Standard for Air Filter Units
UL 94 (2013; Reprint Sep 2017) UL Standard for Safety Tests for Flammability of Plastic Materials for Parts in Devices and Appliances
UL Bld Mat Dir (updated continuously online) Building Materials Directory
UL Electrical Construction (2012) Electrical Construction Equipment Directory
UL Fire Resistance (2014) Fire Resistance Directory
1.2 SYSTEM DESCRIPTION
Furnish ductwork, piping offsets, fittings, and accessories as required to provide a complete installation. Coordinate the work of the different trades to avoid interference between piping, equipment, structural, and electrical work. Provide complete, in place, all necessary offsets in piping and ductwork, and all fittings, and other components, required to install the work as indicated and specified.
1.2.1 Mechanical Equipment Identification
The number of charts and diagrams shall be equal to or greater than the number of mechanical equipment rooms. Where more than one chart or diagram per space is required, mount these in edge pivoted, swinging leaf, extruded aluminum frame holders which open to 170 degrees.
1.2.1.1 Charts
Provide chart listing of equipment by designation numbers and capacities such as flow rates, pressure and temperature differences, heating and cooling capacities, horsepower, pipe sizes, and voltage and current characteristics.
1.2.1.2 Diagrams
Submit proposed diagrams, at least 2 weeks prior to start of related testing. provide neat mechanical drawings provided with extruded aluminum frame under 1/8-inch glass or laminated plastic, system diagrams that show the layout of equipment, piping, and ductwork, and typed condensed operation manuals explaining preventative maintenance procedures, methods of checking the system for normal, safe operation, and procedures for safely starting and stopping the system. After approval, post these items where directed.
1.2.2 Service Labeling
Label equipment, including fans, air handlers, terminal units, etc. with labels made of self-sticking, plastic film designed for permanent
SECTION 23 00 00 Page 5 installation. Labels shall be in accordance with the typical examples below:
SERVICE LABEL AND TAG DESIGNATION
Air handling unit Number DOAS - _____
Exhaust Fan Number EF - _____
Fan-Coil Unit Number FCU - _____
Identify similar services with different temperatures or pressures. Where pressures could exceed 125 pounds per square inch, gage , include the maximum system pressure in the label. Label and arrow piping in accordance with the following:
a. Each point of entry and exit of pipe passing through walls.
b. Each change in direction, i.e., elbows, tees.
c. In congested or hidden areas and at all access panels at each point required to clarify service or indicated hazard.
d. In long straight runs, locate labels at distances within eyesight of each other not to exceed 75 feet . All labels shall be visible and legible from the primary service and operating area.
For Bare or Insulated Pipes for Outside Diameters of Lettering
1/2 thru 1-3/8 inch 1/2 inch
1-1/2 thru 2-3/8 inch 3/4 inch
2-1/2 inch and larger 1-1/4 inch
1.2.3 Color Coding
Color coding of all piping systems shall be in accordance with ASME A13.1 .
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Architect/Engineer approval is required for submittals marked with an "AE" designation. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29 SUSTAINABILITY REPORTING. Submit the following in accordance with Section
01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Detail Drawings ; G, AE
SD-03 Product Data
SECTION 23 00 00 Page 6
Metallic Flexible Duct ; G, AE Insulated Nonmetallic Flexible Duct Runouts ; G Duct Connectors ; G Duct Access Doors ; G, AE Fire Dampers ; G, AE Manual Balancing Dampers ; G Automatic Smoke-Fire Dampers ; G, AE Automatic Smoke Dampers ; G, AE Sound Attenuation Equipment ; G, AE Diffusers ; G, AE Registers and Grilles ; G, AE Louvers ; G, AE Air Vents, Penthouses, and Goosenecks ; G Centrifugal Fans ; G, AE In-Line Centrifugal Fans ; G, AE Mixed Flow Fans ; G, AE Ceiling Exhaust Fans ; G, AE Air Handling Units ; G, AE Room Fan-Coil Units ; G, AE Wall Fan-Coil Units ; G, AE Constant Volume, Single Duct Terminal Units ; G, AE Variable Volume, Single Duct Terminal Units ; G, AE Reheat Units ; G, AE Active Chilled Beam Units ; G, AE Energy Recovery Devices ; G, AE Test Procedures ; G Diagrams ; G Double Wall Acoustical Duct ; G, AE Noise Barrier Lagging ; G, AE Emissions Evaluation : Building products must be tested and determined compliant in accordance with California Department of Public Health (CDPH) Standard Method v1.1–2010, using the office exposure scenario; G, AE
SD-06 Test Reports
Performance Tests ; G Damper Acceptance Test ; G
SD-07 Certificates
Bolts Certification Ozone Depleting Substances
SD-08 Manufacturer's Instructions
Manufacturer's Installation Instructions Operation and Maintenance Training
SD-10 Operation and Maintenance Data
Operation and Maintenance Manuals ; G Fire Dampers ; G Manual Balancing Dampers ; G Automatic Smoke-Fire Dampers ; G Automatic Smoke Dampers ; G Centrifugal Fans ; G
SECTION 23 00 00 Page 7
In-Line Centrifugal Fans ; G Axial Flow Fans ; G Ceiling Exhaust Fans ; G Air Handling Units ; G Room Fan-Coil Units ; G Wall Fan-Coil Units ; G Constant Volume, Single Duct Terminal Units ; G Variable Volume, Single Duct Terminal Units ; G Reheat Units ; G Active Chilled Beam Units ; G Energy Recovery Devices ; G
SD-11 Closeout Submittals
Energy Efficient Equipment ; S Reduce Volatile Organic Compounds (VOC) ; S Indoor Air Quality During Construction ; S Ozone Depleting Substances for Refrigerants ; S
1.4 QUALITY ASSURANCE
Except as otherwise specified, approval of materials and equipment is based on manufacturer's published data:
a. Where materials and equipment are specified to conform to the standards of the Underwriters Laboratories, the label of or listing with reexamination in UL Bld Mat Dir , and UL 6 is acceptable as sufficient evidence that the items conform to Underwriters Laboratories requirements. In lieu of such label or listing, submit a written certificate from any nationally recognized testing agency, adequately equipped and competent to perform such services, stating that the items have been tested and that the units conform to the specified requirements. Outline methods of testing used by the specified agencies.
b. Where materials or equipment are specified to be constructed or tested, or both, in accordance with the standards of the ASTM International (ASTM), the ASME International (ASME), or other standards, a manufacturer's certificate of compliance of each item is acceptable as proof of compliance.
c. Conformance to such agency requirements does not relieve the item from compliance with other requirements of these specifications.
d. Where products are specified to meet or exceed the specified energy efficiency requirement of FEMP-designated or Energy Star certified product categories, equipment selected shall have as a minimum the efficiency rating identified under "Energy-Efficient Products" at http://www1.eere.energy.gov/femp/procurement .
These specifications conform to the efficiency requirements as defined in Public Law PL 109-58 , "Energy Policy Act of 2005" for federal procurement of energy-efficient products. Equipment having a lower efficiency than Energy Star or FEMP requirements may be specified if the designer determines the equipment to be more life-cycle cost effective using the life-cycle cost analysis methodology and procedure in 10 CFR 436.
SECTION 23 00 00 Page 8
1.4.1 Prevention of Corrosion
Protect metallic materials against corrosion. Manufacturer shall provide rust-inhibiting treatment and standard finish for the equipment enclosures. Do not use aluminum in contact with earth, and where connected to dissimilar metal. Protect aluminum by approved fittings, barrier material, or treatment. Ferrous parts such as anchors, bolts, braces, boxes, bodies, clamps, fittings, guards, nuts, pins, rods, shims, thimbles, washers, and miscellaneous parts not of corrosion-resistant steel or nonferrous materials shall be hot-dip galvanized in accordance with ASTM A123/A123M for exterior locations and cadmium-plated in conformance with ASTM B766 for interior locations. Provide written certification from the bolt manufacturer that the bolts furnished comply with the requirements of this specification. Include illustrations of product markings, and the number of each type of bolt to be furnished in the certification.
1.4.2 Asbestos Prohibition
Do not use asbestos and asbestos-containing products.
1.4.3 Ozone Depleting Substances Used as Refrigerants
Minimize releases of Ozone Depleting Substances (ODS) during repair, maintenance, servicing or disposal of appliances containing ODS's by complying with all applicable sections of 40 CFR 82 Part 82 Subpart F.
Any person conducting repair, maintenance, servicing or disposal of equipment containing refrigerants must comply with the following:
a. Do not knowingly vent or otherwise release into the environment, Class I or Class II substances used as a refrigerant.
b. Do not open appliances without meeting the requirements of 40 CFR 82 Part 82.156 Subpart F, regarding required practices for evacuation and collection of refrigerant, and 40 CFR 82 Part 82.158 Subpart F, regarding standards of recycling and recovery equipment.
c. Only persons who comply with 40 CFR 82 Part 82.161 Subpart F, regarding technician certification, can conduct work on appliances containing refrigerant.
In addition, provide copies of all applicable certifications to the Contracting Officer at least 14 calendar days prior to initiating maintenance, repair, servicing, dismantling or disposal of appliances, including:
a. Proof of Technician Certification
b. Proof of Equipment Certification for recovery or recycling equipment.
c. Proof of availability of certified recovery or recycling equipment.
1.4.4 Use of Ozone Depleting Substances, Other than Refrigerants
The use of Class I or Class II ODS's listed as nonessential in 40 CFR 82 Part 82.66 Subpart C is prohibited. These prohibited materials and uses include:
a. Any plastic party spray streamer or noise horn which is propelled by a
SECTION 23 00 00 Page 9 chlorofluorocarbon
b. Any cleaning fluid for electronic and photographic equipment which contains a chlorofluorocarbon; including liquid packaging, solvent wipes, solvent sprays, and gas sprays.
c. Any plastic flexible or packaging foam product which is manufactured with or contains a chlorofluorocarbon, including, open cell foam, open cell rigid polyurethane poured foam, closed cell extruded polystyrene sheet foam, closed cell polyethylene foam and closed cell polypropylene foam except for flexible or packaging foam used in coaxial cabling.
d. Any aerosol product or other pressurized dispenser which contains a chlorofluorocarbon, except for those listed in 40 CFR 82 Part 82.66 Subpart C.
Request a waiver if a facility requirement dictates that a prohibited material is necessary to achieve project goals. Submit the waiver request in writing to the Contracting Officer. The waiver will be evaluated and dispositioned.
1.4.5 Detail Drawings
Submit detail drawings showing equipment layout, including assembly and installation details and electrical connection diagrams; ductwork layout showing the location of all supports and hangers, typical hanger details, gauge reinforcement, reinforcement spacing rigidity classification, and static pressure and seal classifications. Include any information required to demonstrate that the system has been coordinated and functions properly as a unit on the drawings and show equipment relationship to other parts of the work, including clearances required for operation and maintenance. Submit drawings showing bolt-setting information, and foundation bolts prior to concrete foundation construction for all equipment indicated or required to have concrete foundations. Submit function designation of the equipment and any other requirements specified throughout this Section with the shop drawings.
1.4.6 Test Procedures
Submit proposed test procedures and test schedules for the ductwork leak test, and performance tests of systems, at least 2 weeks prior to the start of related testing.
1.4.7 Sustainable Design Certification
Product shall be third party certified in accordance with ULE Greenguard Gold, SCS Scientific Certification Systems Indoor Advantage or equal.
Certification shall be performed annually and shall be current. Products to be addressed from the ULE Greenguard product list: adhesives/sealants, air filters, building construction materials, HVAC system equipment and insulation.
1.5 DELIVERY, STORAGE, AND HANDLING
Protect stored equipment at the jobsite from the weather, humidity and temperature variations, dirt and dust, or other contaminants.
Additionally, cap or plug all pipes until installed.
SECTION 23 00 00 Page 10
PART 2 PRODUCTS
Product in this section need to be compliant with:
a. Credit EQ 2 Low-Emitting Materials, General Emissions Evaluation :
Building products must be tested and determined compliant in accordance with California Department of Public Health (CDPH) Standard Method v1.1–2010, using the office exposure scenario.
b. See Section 01 33 29 SUSTAINABILITY REPORTING for additional information on requirements.
2.1 PRODUCT SUSTAINABILITY CRITERIA
For products in this section, where applicable and to extent allowed by performance criteria, provide and document the following:
2.1.1 Energy Efficient Equipment
Provide documentation in conformance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph ENERGY EFFICIENT EQUIPMENT that the following products meet energy efficiency requirements as outlined in this section:
a. Centrifugal Fans
b. In-Line Centrifugal Fans
c. Axial Flow Fans
d. Ceiling Exhaust Fans
e. Air Handling Units
f. Room Fan-Coil Units
g. Wall Fan-Coil Units
h. Reheat Units
i. Energy Recovery Devices
2.1.2 Reduce Volatile Organic Compounds (VOC) for Sealants, Coatings or Adhesives
Low or no VOC's and no added urea formaldehyde for duct sealants, coatings or adhesives, in conformance with Section 01 33 29 SUSTAINABILITY REPORTING paragraph REDUCE VOLATILE ORGANIC COMPOUNDS (VOC).
2.1.3 Ozone Depleting Substances for Refrigerants
Do not use any Ozone Depleting Substances (ODS) as Refrigerants per requirements in 01 33 29 SUSTAINABILITY REPORTING paragraph OZONE
DEPLETING SUBSTANCES.
2.2 STANDARD PRODUCTS
Provide components and equipment that are "standard products" of a manufacturer regularly engaged in the manufacturing of products that are of a similar material, design and workmanship. "Standard products" is
SECTION 23 00 00 Page 11 defined as being in satisfactory commercial or industrial use for 2 years before bid opening, including applications of components and equipment under similar circumstances and of similar size, satisfactorily completed by a product that is sold on the commercial market through advertisements, manufacturers' catalogs, or brochures. Products having less than a 2-year field service record are acceptable if a certified record of satisfactory field operation, for not less than 6000 hours exclusive of the manufacturer's factory tests, can be shown. Provide equipment items that are supported by a service organization.
2.3 IDENTIFICATION PLATES
In addition to standard manufacturer's identification plates, provide engraved laminated phenolic identification plates for each piece of mechanical equipment. Identification plates are to designate the function of the equipment. Submit designation with the shop drawings.
Identification plates shall be three layers, black-white-black, engraved to show white letters on black background. Letters shall be upper case.
Identification plates 1-1/2-inches high and smaller shall be 1/16-inch thick, with engraved lettering 1/8-inch high; identification plates larger than 1-1/2-inches high shall be 1/8-inch thick, with engraved lettering of suitable height. Identification plates 1-1/2-inches high and larger shall have beveled edges. Install identification plates using a compatible adhesive.
2.4 EQUIPMENT GUARDS AND ACCESS
Fully enclose or guard belts, pulleys, chains, gears, couplings, projecting setscrews, keys, and other rotating parts exposed to personnel contact according to OSHA requirements. Properly guard or cover with insulation of a type specified, high temperature equipment and piping exposed to contact by personnel or where it creates a potential fire hazard.
2.5 ELECTRICAL WORK
a. Provide motors, controllers, integral disconnects, contactors, and controls with their respective pieces of equipment, except controllers indicated as part of motor control centers. Provide electrical equipment, including motors and wiring, as specified in Section 26 20 00 INTERIOR DISTRIBUTION SYSTEM. Provide manual or automatic control and protective or signal devices required for the operation specified and control wiring required for controls and devices specified, but not shown. For packaged equipment, include manufacturer provided controllers with the required monitors and timed restart.
b. For single-phase motors, provide high-efficiency type, fractional-horsepower alternating-current motors, including motors that are part of a system, in accordance with NEMA MG 11. Integral size motors shall be the premium efficiency type in accordance with
NEMA MG 1.
c. For polyphase motors, provide squirrel-cage medium induction motors, including motors that are part of a system , and that meet the efficiency ratings for premium efficiency motors in accordance with NEMA MG 1. Select premium efficiency polyphase motors in accordance with NEMA MG 10.
SECTION 23 00 00 Page 12
d. Provide motors in accordance with NEMA MG 1 and of sufficient size to drive the load at the specified capacity without exceeding the nameplate rating of the motor. Provide motors rated for continuous duty with the enclosure specified. Provide motor duty that allows for maximum frequency start-stop operation and minimum encountered interval between start and stop. Provide motor torque capable of accelerating the connected load within 20 seconds with 80 percent of the rated voltage maintained at motor terminals during one starting period. Provide motor starters complete with thermal overload protection and other necessary appurtenances. Fit motor bearings with grease supply fittings and grease relief to outside of the enclosure.
e. Provide variable frequency drives for motors as specified in Section 26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS. Motors for use with VFDs shall be provided with a shaft grounding ring to prevent bearing current damage. Shaft grounding ring shall discharge shaft currents to ground through use of frictionless conductive microfibers surrounding motor shaft.
2.6 ANCHOR BOLTS
Provide anchor bolts for equipment placed on concrete equipment pads or on concrete slabs. Bolts to be of the size and number recommended by the equipment manufacturer and located by means of suitable templates.
Installation of anchor bolts shall not degrade the surrounding concrete.
2.7 SEISMIC ANCHORAGE
Anchor equipment in accordance with applicable seismic criteria for the area and as defined in SMACNA 1981
2.8 PAINTING
Paint equipment units in accordance with approved equipment manufacturer's standards unless specified otherwise. Field retouch only if approved.
Otherwise, return equipment to the factory for refinishing.
2.9 INDOOR AIR QUALITY
Provide equipment and components that comply with the requirements of ASHRAE 62.1 unless more stringent requirements are specified herein.
2.10 DUCT SYSTEMS
2.10.1 Metal Ductwork
Provide metal ductwork construction, including all fittings and components, that complies with SMACNA 1966, as supplemented and modified by this specification.
a. Ductwork shall be constructed meeting the requirements for the duct system static pressure indicated on the drawings.
b. Provide radius type elbows with a centerline radius of 1.5 times the width or diameter of the duct where space permits. Otherwise, elbows having a minimum radius equal to the width or diameter of the duct or square elbows with factory fabricated turning vanes are allowed.
c. Provide ductwork that meets the requirements of Seal Class A.
SECTION 23 00 00 Page 13
d. Provide sealants that conform to fire hazard classification specified in Section 23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS and are suitable for the range of air distribution and ambient temperatures to which it is exposed. Do not use pressure sensitive tape as a sealant.
e. Make spiral lock seam duct, and flat oval with duct sealant and lock with not less than 3 equally spaced drive screws or other approved methods indicated in SMACNA 1966. Apply the sealant to the exposed male part of the fitting collar so that the sealer is on the inside of the joint and fully protected by the metal of the duct fitting. Apply one brush coat of the sealant over the outside of the joint to at least 2 inch band width covering all screw heads and joint gap. Dents in the male portion of the slip fitting collar are not acceptable.
Fabricate outdoor air intake ducts and plenums with watertight soldered or brazed joints and seams.
2.10.1.1 Double Wall Acoustical Duct
Provide double wall insulated duct and fittings, as a complete system provided by a single manufacturer, where indicated on the drawings. The duct construction shall be a spiral lock seam type consisting of an interlocking helical seam. Duct connections shall utilize double wall slip couplings and fitting collars. Duct assembly shall not require or utilize screws or other fasteners that penetrate the inner or outer shell. Insulation shall be 1 inch thick with a maximum thermal conductance of 0.27 Btu.hr/ft2/F, and provided with an air erosion coating (acrylic, polyester, polymer film) on the airstream face. The outer shell of duct shall be solid not less than 16 gauge that acts as a vapor barrier. The inner liner shall be perforated. Insulation shall be manufactured in accordance with ASTM E84 25/50 (flame spread/smoke density) standards.
Double Wall Acoustical Duct Performance:
Duct Diameter in
Insulation Thickness, in
Velocity, fpm
Minimum insertion Loss, dB/ft
63 125 250 500 1000 2000 4000
6 1 0 to 2000 0.23 0.44 0.70 1.15 1.63 1.73 1.46
12 0.17 0.35 0.61 1.09 1.64 1.43 1.11
18 0.10 0.26 0.52 1.03 1.51 1.17 0.83
24 0.05 0.19 0.43 0.96 1.28 0.93 0.64
36 0.00 0.06 0.26 0.77 0.70 0.53 0.45
2.10.1.2 Noise Barrier Lagging
Provide mass-loaded vinyl or similar to ducting where indicated on the drawings. Where indicated, wrap one layer of minimum 1 pound per square foot noise barrier lagging over insulation. Sound Transmission Class (STC) per ASTM E90 and ASTM E413 not less than 26. Insulation thickness
SECTION 23 00 00 Page 14 as specified in Ssection 23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS. Insulation density of 1.5 pound per cubic foot. Lagging to include overlapping seams.
2.10.1.3 Metallic Flexible Duct
a. Provide duct that conforms to UL 181 and NFPA 90A with factory-applied insulation, vapor barrier, and end connections. Provide duct assembly that does not exceed 25 for flame spread and 50 for smoke developed.
Provide ducts designed for working pressures of 2 inches water gauge positive and 1.5 inches water gauge negative . Provide flexible round duct length that does not exceed 5 feet . Secure connections by applying adhesive for 2 inches over rigid duct, apply flexible duct 2 inches over rigid duct, apply metal clamp, and provide minimum of three No. 8 sheet metal screws through clamp and rigid duct.
b. Inner duct core: Provide interlocking spiral or helically corrugated flexible core constructed of zinc-coated steel, aluminum, or stainless steel; or constructed of inner liner of continuous galvanized spring steel wire helix fused to continuous, fire-retardant, flexible vapor barrier film, inner duct core.
c. Insulation: Provide inner duct core that is insulated with mineral fiber blanket type flexible insulation, minimum of 1 inch thick.
Provide insulation covered on exterior with manufacturer's standard fire retardant vapor barrier jacket for flexible round duct.
2.10.1.4 Insulated Nonmetallic Flexible Duct Runouts
Use flexible duct runouts only where indicated. Runout length is indicated on the drawings, and is not to exceed 5 feet . Provide runouts that are preinsulated, factory fabricated, and that comply with NFPA 90A and UL 181 . Provide either field or factory applied vapor barrier.
Provide not less than 20 ounce glass fabric duct connectors coated on both sides with neoprene. Where coil induction or high velocity units are supplied with vertical air inlets, use a streamlined, vaned and mitered elbow transition piece for connection to the flexible duct or hose.
Provide a die-stamped elbow and not a flexible connector as the last elbow to these units other than the vertical air inlet type. Insulated flexible connectors are allowed as runouts. Provide insulated material and vapor barrier that conform to the requirements of Section 23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS. Do not expose the insulation material surface to the air stream.
2.10.1.5 General Service Duct Connectors
Provide a flexible duct connector approximately 6 inches in width where sheet metal connections are made to fans or where ducts of dissimilar metals are connected. For round/oval ducts, secure the flexible material by stainless steel or zinc-coated, iron clinch-type draw bands. For rectangular ducts, install the flexible material locked to metal collars using normal duct construction methods. Provide a composite connector system that complies with NFPA 701 and is classified as "flame-retardent fabrics" in UL Bld Mat Dir .
2.10.1.6 Aluminum Ducts
ASTM B209, alloy 3003-H14 for aluminum sheet and alloy 6061-T6 or equivalent strength for aluminum connectors and bar stock.
SECTION 23 00 00 Page 15
2.10.1.7 Copper Sheets
ASTM B152/B152M , light cold rolled temper.
2.10.1.8 Corrosion Resisting (Stainless) Steel Sheets
ASTM A167.
2.10.2 Duct Access Doors
Provide hinged access doors conforming to SMACNA 1966 in ductwork and plenums where indicated and at all air flow measuring primaries, automatic dampers, fire dampers, coils, thermostats, and other apparatus requiring service and inspection in the duct system. Provide access doors upstream and downstream of air flow measuring primaries and heating and cooling coils. Provide doors that are a minimum 15 by 18 inches , unless otherwise shown. Where duct size does not accommodate this size door, make the doors as large as practicable. Equip doors 24 by 24 inches or larger with fasteners operable from inside and outside the duct. Use insulated type doors in insulated ducts.
2.10.3 Fire Dampers
Use 1.5 hour rated fire dampers unless otherwise indicated. Provide fire dampers that conform to the requirements of NFPA 90A and UL 555 . Perform the fire damper test as outlined in NFPA 90A. Provide a pressure relief door upstream of the fire damper where indicated. If the ductwork connected to the fire damper is to be insulated then provide a factory installed pressure relief damper. Provide automatic operating fire dampers with a dynamic rating suitable for the maximum air velocity and pressure differential to which it is subjected. Provide fire dampers approved for the specific application, and install according to their listing. Equip fire dampers with a steel sleeve or adequately sized frame installed in such a manner that disruption of the attached ductwork, if any, does not impair the operation of the damper. Equip sleeves or frames with perimeter mounting angles attached on both sides of the wall or floor opening. Construct ductwork in fire-rated floor-ceiling or roof-ceiling assembly systems with air ducts that pierce the ceiling of the assemblies in conformance with UL Fire Resistance . Provide curtain type with damper blades out of the air stream fire dampers. Install dampers that do not reduce the duct or the air transfer opening cross-sectional area. Install dampers so that the centerline of the damper depth or thickness is located in the centerline of the wall, partition or floor slab depth or thickness. Unless otherwise indicated, comply with the installation details given in SMACNA 1819 and in manufacturer's instructions for fire dampers. Perform acceptance testing of fire dampers according to paragraph Fire Damper Acceptance Test and NFPA 90A.
2.10.4 Manual Balancing Dampers
Furnish manual balancing dampers with accessible operating mechanisms.
Use chromium plated operators (with all exposed edges rounded) in finished portions of the building. Provide manual volume control dampers that are operated by locking-type quadrant operators. Install dampers that are 2 gauges heavier than the duct in which installed. Unless otherwise indicated, provide opposed blade type multileaf dampers with maximum blade width of 12 inches . Provide access doors or panels for all concealed damper operators and locking setscrews. Provide stand-off mounting
SECTION 23 00 00 Page 16 brackets, bases, or adapters not less than the thickness of the insulation when the locking-type quadrant operators for dampers are installed on ducts to be thermally insulated, to provide clearance between the duct surface and the operator. Stand-off mounting items shall be integral with the operator or standard accessory of the damper manufacturer.
2.10.5 Manual Balancing Dampers
2.10.5.1 Square or Rectangular Dampers
2.10.5.1.1 Duct Height 12 inches and Less
2.10.5.1.1.1 Frames
Width Height Galvanized Steel Thickness
Length
Maximum 19 inches Maximum 12 inches Minimum 20 gauge Minimum 3 inches
More than 19 inches Maximum 12 inches Minimum 16 gauge Minimum 3 inches
2.10.5.1.1.2 Single Leaf Blades
Width Height Galvanized Steel Thickness
Length
Maximum 19 inches Maximum 12 inches Minimum 20 gauge Minimum 3 inches
More than 19 inches Maximum 12 inches Minimum 16 gauge Minimum 3 inches
2.10.5.1.1.3 Blade Axles
To support the blades of round dampers, provide galvanized steel shafts supporting the blade the entire duct diameter frame-to-frame. Axle shafts shall extend through standoff bracket and hand quadrant.
Width Height Material Square Shaft
Maximum 19 inches Maximum 12 inches Galvanized Steel Minimum 3/8 inch
More than 19 inches Maximum 12 inches Galvanized Steel Minimum 1/2 inch
2.10.5.1.1.4 Axle Bearings
Support the shaft on each end at the frames with shaft bearings. Shaft bearings configuration shall be a pressed fit to provide a tight joint between blade shaft and damper frame.
SECTION 23 00 00 Page 17
Width Height Material
Maximum 19 inches Maximum 12 inches solid nylon, or equivalent solid plastic, or oil-impregnated bronze
More than 19 inches Maximum 12 inches oil-impregnated bronze
2.10.5.1.1.5 Control Shaft/Hand Quadrant
Provide dampers with accessible locking-type control shaft/hand quadrant operators.
Provide stand-off mounting brackets, bases, or adapters for the locking-type quadrant operators on dampers installed on ducts to be thermally insulated. Stand-off distance shall be a minimum of 2 inches off the metal duct surface. Stand-off mounting items shall be integral with the operator or standard accessory of the damper manufacturer.
2.10.5.1.1.6 Finish
Mill Galvanized.
2.10.5.1.2 Duct Height Greater than 12 inches
2.10.5.1.2.1 Dampers
Provide dampers with multi-leaf opposed-type blades.
2.10.5.1.2.2 Frames
Maximum 48 inches in height; maximum 48 inches in width; minimum of 16 gauge galvanized steel, minimum of 5 inches long.
2.10.5.1.2.3 Blades
Minimum of 16 gauge galvanized steel; 6 inch nominal width.
2.10.5.1.2.4 Blade Axles
To support the blades of round dampers, provide galvanized square steel shafts supporting the blade the entire duct diameter frame-to-frame. Axle shafts shall extend through standoff bracket and hand quadrant.
2.10.5.1.2.5 Axle Bearings
Support the shaft on each end at the frames with shaft bearings constructed of oil-impregnated bronze, or solid nylon, or a solid plastic equivalent to nylon. Shaft bearings configuration shall be a pressed fit to provide a tight joint between blade shaft and damper frame.
2.10.5.1.2.6 Blade Actuator
Minimum 1/2 inch diameter galvanized steel.
SECTION 23 00 00 Page 18
2.10.5.1.2.7 Blade Actuator Linkage
Mill Galvanized steel bar and crank plate with stainless steel pivots.
2.10.5.1.2.8 Control Shaft/Hand Quadrant
Provide dampers with accessible locking-type control shaft/hand quadrant operators.
Provide stand-off mounting brackets, bases, or adapters for the locking-type quadrant operators on dampers installed on ducts to be thermally insulated. Stand-off distance shall be a minimum of 2 inches off the metal duct surface. Stand-off mounting items shall be integral with the operator or standard accessory of the damper manufacturer.
2.10.5.1.2.9 Finish
Mill Galvanized.
2.10.5.2 Round Dampers
2.10.5.2.1 Frames
Size Galvanized Steel Thickness Length
4 to 20 inches Minimum 20 gauge Minimum 6 inches
22 to 30 inches Minimum 20 gauge Minimum 10 inches
32 to 40 inches Minimum 16 gauge Minimum 10 inches
2.10.5.2.2 Blades
Size Galvanized Steel Thickness
4 to 20 inches Minimum 20 gauge
22 to 30 inches Minimum 16 gauge
32 to 40 inches Minimum 10 gauge
2.10.5.2.3 Blade Axles
To support the blades of round dampers, provide galvanized steel shafts supporting the blade the entire duct diameter frame-to-frame. Axle shafts shall extend through standoff bracket and hand quadrant.
SECTION 23 00 00 Page 19
Size Shaft Size and Shape
4 to 20 inches Minimum 3/8 inch square
22 to 30 inches Minimum 1/2 inch square
32 to 40 inches Minimum 3/4 inch square
2.10.5.2.4 Axle Bearings
Support the shaft on each end at the frames with shaft bearings constructed of oil-impregnated bronze, or solid nylon, or a solid plastic equivalent to nylon. Shaft bearings configuration shall be a pressed fit to provide a tight joint between blade shaft and damper frame.
Size Material
4 to 20 inches solid nylon, or equivalent solid plastic, or oil-impregnated bronze
22 to 30 inches solid nylon, or equivalent solid plastic, or oil-impregnated bronze
32 to 40 inches oil-impregnated bronze, or stainless steel sleeve bearing
2.10.5.2.5 Control Shaft/Hand Quadrant
Provide dampers with accessible locking-type control shaft/hand quadrant operators.
Provide stand-off mounting brackets, bases, or adapters for the locking-type quadrant operators on dampers installed on ducts to be thermally insulated. Stand-off distance shall be a minimum of 2 inches off the metal duct surface. Stand-off mounting items shall be integral with the operator or standard accessory of the damper manufacturer.
2.10.5.2.6 Finish
Mill Galvanized.
2.10.6 Automatic Balancing Dampers
Provide dampers as specified in paragraph SUPPLEMENTAL COMPONENTS/SERVICES, subparagraph CONTROLS.
2.10.7 Automatic Smoke-Fire Dampers
Multiple blade type, 180 degrees F fusible fire damper link; smoke damper assembly to include electric damper operator. UL 555 as a 1.5 hour rated fire damper; further qualified under UL 555S as a leakage rated damper.
Provide a leakage rating under UL 555S that is no higher than Class II at an elevated temperature Category B ( 250 degrees F for 30 minutes). Ensure that pressure drop in the damper open position does not exceed 0.1 inch water gauge with average duct velocities of 2500 fpm .
SECTION 23 00 00 Page 20
2.10.8 Automatic…
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