CDC SPECIFICATIONS - VOL 4 OF 5 - DIV 26-34 - 509974 PKG 1 APACHE FACILITIES.pdf
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- Attached to
- Apache Alert Mission Complex
- Solicitation number
- W912ER26RA016
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This document is a CDC (Construction Documents) Specifications Volume 4 for the Apache Alert Mission Complex facilities project at Ali Al Salem Airbase in Kuwait, covering Divisions 26-34 (electrical through transportation work) for Package 1.
The specifications detail comprehensive requirements for electrical systems and supporting infrastructure. Division 26 (Electrical) requirements include medium-voltage cables rated 15,000 volts with specific insulation types (synthetic rubber, cross-linked polyethylene, ethylene propylene rubber), multiple conductor configurations, and detailed installation procedures in ducts, manholes, and utility tunnels with minimum bending radius of 760 millimeters and maximum pulling speeds of 15 meters per minute. Seismic protection for electrical equipment must comply with UFC 3-301-01 and ASCE 7-16, with components rated for Seismic Design Category C or D and specific Importance Factors (Ip = 1.0 or 1.5). Power system studies must include load flow analysis, fault current calculations, system coordination studies, and arc flash hazard assessments per IEEE standards, with qualified System Analyzers holding professional engineering licenses and minimum three years of experience. Apparatus inspection and testing requires NETA ATS-certified Level III personnel with minimum five years' experience, independent of equipment suppliers and manufacturers. Additional divisions address earthwork, exterior improvements, utilities (water, sewerage, fuel systems), electrical distribution, communications, electronic safety/security systems, and transportation infrastructure including aircraft tiedowns and crash barriers. All work must comply with Kuwait Ministry of Electricity & Water regulations (MEW R-1, MEW S-1), NFPA 70, IEEE standards, and other referenced technical standards. Submittals require Government approval (marked "G") and must be coordinated with the Contracting Officer per Section 01 33 00 procedures, with pre-installation meetings scheduled within 30 days of contract award for major electrical work.
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APACHE ALERT MISSION COMPLEX -FACILITIES 509974PKG1FACIL
AASAB, Kuwait 04/17/26
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 02/24 SUMMARY OF WORK
01 14 00 11/11 WORK RESTRICTIONS
01 30 00 11/20, CHG 1: 08/21 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 10 08/23, CHG 1: 08/24 PROJECT SCHEDULE
01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES
01 33 16.00 49 08/22 DESIGN DATA (DESIGN AFTER AWARD)
01 35 26.00 49 03/24 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 05/24 SOURCES FOR REFERENCE PUBLICATIONS
01 42 15 02/14 METRIC MEASUREMENTS
01 45 00.00 10 11/16, CHG 2: 11/21 QUALITY CONTROL
01 45 00.15 10 11/16, CHG 2: 08/19 RESIDENT MANAGEMENT SYSTEM CONTRACTOR
MODE (RMS CM)
01 45 35 05/24 SPECIAL INSPECTIONS
01 50 00 05/18 TEMPORARY CONSTRUCTION FACILITIES AND
CONTROLS
01 57 19 11/15 TEMPORARY ENVIRONMENTAL CONTROLS
01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND
DISPOSAL
01 78 00.00 49 09/23 CLOSEOUT SUBMITTALS
01 78 23 08/15 OPERATION AND MAINTENANCE DATA
01 91 00.15 05/23, CHG 2: 11/23 BUILDING COMMISSIONING
01 91 19 05/2023 BUILDING ENCLOSURE COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 08/22 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 02/19, CHG 8: 05/24 CAST-IN-PLACE CONCRETE
03 42 13.00 10 05/16 PLANT-PRECAST CONCRETE PRODUCTS FOR
BELOW GRADE CONSTRUCTION
DIVISION 04 - MASONRY
04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY
DIVISION 05 - METALS
05 05 20 05/22 POST-INSTALLED CONCRETE AND MASONRY
ANCHORS
05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL
05 30 00 05/15, CHG 2: 08/18 STEEL DECKS
05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING
05 50 13 08/24 MISCELLANEOUS METAL FABRICATIONS
05 50 14 08/18 STRUCTURAL METAL FABRICATIONS
05 51 00 08/23 METAL STAIRS
05 51 33 08/24 METAL LADDERS
05 52 00 08/23 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY
06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL
CABINETS
PROJECT TABLE OF CONTENTS Page 1
W912ER26RA016
06 61 16 08/20 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 11 13 08/23 BITUMINOUS DAMPPROOFING
07 13 53 02/16, CHG 1: 08/17 ELASTOMERIC SHEET WATERPROOFING
07 14 00 08/23 FLUID-APPLIED WATERPROOFING
07 21 13 08/23 BOARD AND BLOCK INSULATION
07 21 16 08/23 MINERAL FIBER BLANKET INSULATION
07 22 00 08/23 ROOF AND DECK INSULATION
07 27 10 08/23 BUILDING AIR BARRIER SYSTEM
07 27 26 08/23 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 41 13 05/11, CHG 4: 02/21 METAL ROOF PANELS
07 41 63 11/16 FABRICATED ROOF PANEL ASSEMBLIES
07 42 13 08/25 METAL WALL PANELS
07 42 63 05/11, CHG 4: 08/20 FABRICATED WALL PANEL ASSEMBLIES
07 52 00 05/12, CHG 5: 11/19 MODIFIED BITUMINOUS MEMBRANE ROOFING
07 53 23 05/12, CHG 2: 08/18 ETHYLENE-PROPYLENE-DIENE-MONOMER
ROOFING
07 55 00 08/09, CHG 1: 05/14 PROTECTED MEMBRANE ROOFING
07 60 00 08/23 FLASHING AND SHEET METAL
07 81 00 02/11 SPRAY-APPLIED FIREPROOFING
07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING
07 92 00 08/23 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 08/20 STEEL DOORS AND FRAMES
08 11 16 05/17, CHG 2: 11/18 ALUMINUM DOORS AND FRAMES
08 14 00 08/16, CHG 1: 08/18 WOOD DOORS
08 31 00 05/17, CHG 1: 08/18 ACCESS DOORS AND PANELS
08 33 23 08/20, CHG 1: 02/22 OVERHEAD COILING DOORS
08 34 02 08/09 BULLET-RESISTANT COMPONENTS
08 34 16.10 11/21 HORIZONTAL ROLLING STEEL DOORS
08 34 59 08/08, CHG 1: 11/12 VAULT DOORS AND DAY GATES
08 39 54 08/09 BLAST RESISTANT DOORS
08 41 13 08/18, CHG 1: 08/18 ALUMINUM-FRAMED ENTRANCES AND
STOREFRONTS
08 51 13 05/19 ALUMINUM WINDOWS
08 51 23 08/20, CHG 1: 02/22 STEEL WINDOWS
08 60 45 08/20 TRANSLUCENT PANELS
08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE
08 81 00 05/19 GLAZING
08 91 00 08/20 METAL WALL AND DOOR LOUVERS
DIVISION 09 - FINISHES
09 22 00 08/24 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 23 00 08/24 GYPSUM PLASTERING
09 23 82 11/19 FIREPROOF GYPSUM PLASTERING
09 24 23 08/17, CHG 2: 11/18 CEMENT STUCCO
09 26 00 08/24 VENEER PLASTER
09 29 00 08/24 GYPSUM BOARD
09 30 10 08/20 CERAMIC, QUARRY, AND GLASS TILING
09 35 16 08/16, CHG 1: 08/18 CHEMICAL-RESISTANT QUARRY TILING
09 51 00 08/20 ACOUSTICAL CEILINGS
09 62 38 08/17, CHG 1: 08/18 STATIC-CONTROL FLOORING
09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING
09 67 23.15 02/21 FUEL RESISTIVE RESINOUS FLOORING,
PROJECT TABLE OF CONTENTS Page 2
3-COAT SYSTEM
09 67 23.16 02/21 FUEL RESISTIVE RESINOUS FLOORING,
5-COAT SYSTEM
09 68 00 11/17, CHG 2: 08/20 CARPETING
09 69 13 11/15, CHG 1: 08/18 RIGID GRID ACCESS FLOORING
09 90 00 02/21 PAINTS AND COATINGS
09 96 00 11/14 HIGH-PERFORMANCE COATINGS
09 97 13.27 02/21, CHG 1: 08/22 HIGH PERFORMANCE COATING FOR STEEL
STRUCTURES
DIVISION 10 - SPECIALTIES
10 11 00 08/20 VISUAL DISPLAY UNITS
10 14 00.10 08/17, CHG 1: 11/18 EXTERIOR SIGNAGE
10 14 00.20 08/20 INTERIOR SIGNAGE
10 21 13 08/20 TOILET COMPARTMENTS
10 26 00 08/20 WALL AND DOOR PROTECTION
10 28 13 08/20 TOILET ACCESSORIES
10 44 16 11/19 FIRE EXTINGUISHERS
10 51 13 08/24 LOCKERS
10 52 00 12/25 FIRE PROTECTIVE FIXED SMOKE CURTAINS
10 56 13 08/24 STEEL SHELVING
DIVISION 12 - FURNISHINGS
12 24 13 08/20 ROLLER WINDOW SHADES
12 48 13 08/23 ENTRANCE FLOOR MATS AND FRAMES
12 50 00.13 10 08/17, CHG 1: 11/18 FURNITURE AND FURNITURE INSTALLATION
DIVISION 13 - SPECIAL CONSTRUCTION
13 21 26 02/16, CHG 1: 08/18 COLD-STORAGE ROOMS (PREFABRICATED
PANEL TYPE)
13 34 19 08/20, CHG 1: 02/21 METAL BUILDING SYSTEMS
13 48 73 05/22 SEISMIC CONTROL FOR MISCELLANEOUS
EQUIPMENT
DIVISION 14 - CONVEYING EQUIPMENT
14 21 23 05/16, CHG 1: 05/18 ELECTRIC TRACTION PASSENGER ELEVATORS
DIVISION 21 - FIRE SUPPRESSION
21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE
PROTECTION
21 13 24.00 49 10/07 SYNTHETIC FLUORINE-FREE FOAM (SFFF)
FIRE PROTECTION SYSTEM
21 22 00.00 49 02/25 CLEAN AGENT FIRE EXTINGUISHING SYSTEMS
21 30 00 04/08, CHG 1: 08/13 FIRE PUMPS
DIVISION 22 - PLUMBING
22 00 00 05/24 PLUMBING, GENERAL PURPOSE
22 12 00.00 49 01/25 FACILITY POTABLE WATER STORAGE TANKS
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 05 15 05/22, CHG 2: 08/24 COMMON PIPING FOR HVAC
23 05 48.19 05/18, CHG 2: 08/20 SEISMIC BRACING FOR HVAC
PROJECT TABLE OF CONTENTS Page 3
23 05 93 11/15 TESTING, ADJUSTING, AND BALANCING FOR
HVAC
23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL
SYSTEMS
23 08 00 05/23 COMMISSIONING OF MECHANICAL SYSTEMS
23 09 00 08/24 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES
FOR HVAC
23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC
AND OTHER BUILDING CONTROL SYSTEMS
23 21 23 08/17 HYDRONIC PUMPS
23 23 00 08/21 REFRIGERANT PIPING
23 25 00 05/21 CHEMICAL TREATMENT OF WATER FOR
MECHANICAL SYSTEMS
23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION
23 63 00.00 08/22 COLD STORAGE REFRIGERATION SYSTEMS
23 64 10 11/16, CHG 2: 08/18 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 08/09, CHG 7: 02/24 CHILLED, CHILLED-HOT, AND CONDENSER
WATER PIPING SYSTEMS
23 69 00.00 20 07/06, CHG 2: 08/18 REFRIGERATION EQUIPMENT FOR COLD
STORAGE
23 74 33 05/24 DEDICATED OUTDOOR AIR SYSTEMS (DOAS)
23 81 23 11/20 COMPUTER ROOM AIR CONDITIONING UNITS
DIVISION 26 - ELECTRICAL
26 05 13.00 10 11/23 MEDIUM-VOLTAGE CABLES
26 05 48 11/23 SEISMIC PROTECTION FOR ELECTRICAL
EQUIPMENT
26 05 73 08/23 POWER SYSTEM STUDIES
26 08 00 11/22 APPARATUS INSPECTION AND TESTING
26 11 16 11/21 SECONDARY UNIT SUBSTATIONS
26 20 00 08/23 INTERIOR DISTRIBUTION SYSTEM
26 24 13 08/21 SWITCHBOARDS
26 29 23 02/20, CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS
UNDER 600 VOLTS
26 32 15 05/24 ENGINE-GENERATOR SET STATIONARY
15-2500 KW, WITH AUXILIARIES
26 33 53 05/19 STATIC UNINTERRUPTIBLE POWER SUPPLY
(UPS)
26 36 23 05/20, CHG 1: 08/21 AUTOMATIC TRANSFER SWITCHES AND
BY-PASS/ISOLATION SWITCH
26 41 00 08/23 LIGHTNING PROTECTION SYSTEM
26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING
26 56 00 08/21 EXTERIOR LIGHTING
26 56 20 02/19 AIRFIELD AND HELIPORT LIGHTING AND
VISUAL NAVIGATION AIDS
DIVISION 27 - COMMUNICATIONS
27 05 28.36 40 05/17 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 10 00 08/11 BUILDING TELECOMMUNICATIONS CABLING
SYSTEM
27 20 01.00 49 02/14 INTERIOR DISTRIBUTION SYSTEM FOR
COMMUNICATIONS SYSTEMS
27 41 33 05/22 IPTV SYSTEM
27 51 16 05/20 PUBLIC ADDRESS SYSTEMS
27 53 13 05/22 MASTER CLOCK SYSTEM
PROJECT TABLE OF CONTENTS Page 4
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 08 10 05/16 ELECTRONIC SECURITY SYSTEM ACCEPTANCE
TESTING
28 10 05 05/16 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 70 08/20 INTERIOR FIRE ALARM SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00 08/23 EARTHWORK
31 32 11 08/08 EARTH COVERED MAGAZINE SOIL COVER
EROSION CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19.61 11/19CHG 1: 11/24 SEALING OF JOINTS IN RIGID PAVEMENT
32 11 23 05/22 AGGREGATE BASE COURSE AND GRADED
CRUSHED AGGREGATE BASE COURSE
32 12 13 05/24 BITUMINOUS TACK AND PRIME COATS
32 12 15.13 11/20, CHG 1: 05/22 ASPHALT PAVING FOR AIRFIELDS
32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING
32 13 14.13 11/22, CHG 1: 05/24 CONCRETE PAVING FOR AIRFIELDS AND
OTHER HEAVY DUTY PAVEMENTS
32 13 73.19 11/19 COMPRESSION CONCRETE PAVING JOINT
SEALANT
32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS
32 31 13 11/21 CHAIN LINK FENCES AND GATES
32 31 13.53 11/21 HIGH-SECURITY FENCES (CHAIN LINK AND
ORNAMENTAL) AND GATES
DIVISION 33 - UTILITIES
33 01 50.31 02/20 LEAK DETECTION FOR FUELING SYSTEMS
33 08 55 05/25 FUEL DISTRIBUTION SYSTEM START-UP
(NON-HYDRANT)
33 09 52 11/18 FUEL PUMP CONTROL AND ANNUNCIATION
SYSTEM (NON-HYDRANT)
33 11 00 02/18, CHG 2: 11/23 WATER UTILITY DISTRIBUTION PIPING
33 16 15 11/20 WATER STORAGE STEEL TANKS
33 30 00 05/18 SANITARY SEWERAGE
33 31 23.00 10 08/18 SANITARY SEWER FORCE MAIN PIPING
33 32 16 11/19, CHG 1: 11/23 PACKAGED UTILITY WASTEWATER PUMPING
STATIONS
33 40 00 11/21 STORMWATER UTILITIES
33 52 40 05/25 FUEL SYSTEMS PIPING (NON-HYDRANT)
33 56 10 05/25 FACTORY-FABRICATED FUEL STORAGE TANKS
33 57 55 08/25 FUEL SYSTEM COMPONENTS (NON-HYDRANT)
33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION
33 72 02 04/08 UNDERGROUND COMMUNICATION SYSTEM
33 82 00 04/06 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 34 - TRANSPORTATION
34 73 13 11/19 AIRCRAFT TIEDOWNS
34 73 16 11/19 AIRFIELD GROUNDING
34 75 13.13 02/22 CRASH RATED ACTIVE VEHICLE BARRIERS
AND CONTROLS
PROJECT TABLE OF CONTENTS Page 5
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 6
SECTION TABLE OF CONTENTS
DIVISION 26 - ELECTRICAL
SECTION 26 05 13.00 10
MEDIUM-VOLTAGE CABLES
11/23
PART 1 GENERAL
1.1 REFERENCES
1.2 DEFINITIONS
1.3 ADMINISTRATIVE REQUIREMENTS
1.3.1 Pre-Installation Meetings
1.4 SUBMITTALS
1.5 QUALITY CONTROL
1.5.1 Regulatory Requirements
1.5.2 Standard Products
1.6 DELIVERY, STORAGE, AND HANDLING
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
2.2 EQUIPMENT
2.2.1 Multiple-Conductor Shielded Cables
2.2.1.1 Synthetic Rubber with Interlocked Armor
2.2.1.2 Cross-Linked Polyethylene
2.2.1.3 Ethylene Propylene Rubber (EPR) with Jacketed Interlocked
Armor
2.2.2 Multiple-Conductor, Nonshielded Cables
2.2.2.1 Synthetic Rubber with Neoprene Jacket
2.2.2.2 Cross-Linked Polyethylene with PVC Jacket
2.2.2.3 Ethylene-Propylene with PVC Jacket
2.2.3 Single-Conductor Shielded Cables
2.2.3.1 Cross-Linked Polyethylene with PVC Jacket
2.2.3.2 Cross-Linked Polyethylene with Interlocked Armor
2.2.3.3 Ethylene-Propylene-Rubber-Insulated with PVC Jacket
2.2.4 Single-Conductor Nonshielded Cables
2.2.4.1 Cross-Linked Polyethylene
2.2.4.2 Ethylene-Propylene-Rubber-Insulated with PVC Jacket
2.2.5 Portable Cables
2.2.6 Insulated Medium Voltage Connectors
2.2.7 Splices
2.2.8 Terminations
2.2.9 Cable Supports and Fittings
2.2.10 Polyethylene Cable Tags
2.2.11 Fireproof Tape
2.3 MATERIALS
2.3.1 Conductors
2.3.2 Insulation
2.3.3 Cable Identification
2.3.4 Non-metallic Insulation Shield
2.3.5 Concentric Neutral Shield
2.3.6 Jacket
SECTION 26 05 13.00 10 Page 1
2.3.7 Interlock Armored Cable
2.4 TESTS, INSPECTIONS, AND VERIFICATIONS
2.4.1 FACTORY TESTING
PART 3 EXECUTION
3.1 DEMOLITION OR CABLE CUTTING
3.2 INSTALLATION
3.2.1 Protection During Splicing Operations
3.2.2 Duct Cleaning
3.2.3 Pulling Cables in Ducts, Manholes and Utility Tunnels
3.2.3.1 Allowable Sidewall Pressure
3.2.3.2 Minimum Bending Radius
3.2.3.3 Coating of Cables
3.2.3.4 Pulling Speed
3.2.3.5 Cable Splice Support And Sealing
3.2.4 Splices and Terminations
3.2.5 Fireproofing
3.2.6 Cable Tag Installation
3.3 FIELD QUALITY CONTROL
3.4 CLOSEOUT ACTIVITIES
-- End of Section Table of Contents --
SECTION 26 05 13.00 10 Page 2
SECTION 26 05 13.00 10
MEDIUM-VOLTAGE CABLES
11/23
PART 1 GENERAL
Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION applies to work specified in this section.
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASSOCIATION OF EDISON ILLUMINATING COMPANIES (AEIC)
AEIC CS1 (2012) Impregnated-Paper-Insulated, Metallic Sheathed Cable, Solid Type
AEIC CS8 (2013) Specification for Extruded Dielectric Shielded Power Cables Rated 5 Through 46 kV
ASTM INTERNATIONAL (ASTM)
ASTM B3 (2013) Standard Specification for Soft or Annealed Copper Wire
ASTM B8 (2023) Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft
ASTM D746 (2014) Standard Test Method for Brittleness Temperature of Plastics and Elastomers by Impact
INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)
IEEE 48 (2020) Test Procedures and Requirements for Alternating-Current Cable Terminations Used on Shielded Cables Having Laminated Insulation Rated 2.5 kV through 765 kV or Extruded Insulation Rated 2.5 kV through 500 kV
IEEE 383 (2023) Qualifying Electric Cables and Splices for Nuclear Facilities
IEEE 386 (2016) Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV
IEEE 400.2 (2013) Guide for Field Testing of Shielded Power Cable Systems Using Very Low Frequency (VLF)
SECTION 26 05 13.00 10 Page 3
IEEE 404 (2012) Standard for Extruded and Laminated Dielectric Shielded Cable Joints Rated 2500 V to 500,000 V
IEEE 1202 (2006; R 2012; CORR 1 2012)
Flame-Propagation Testing of Wire and Cable
IEEE C2 (2023) National Electrical Safety Code
INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)
NETA ATS (2021) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems
KUWAIT MINISTRY OF ELECTRICITY & WATER (MEW)
MEW R-1 (2016) Regulations for Electrical Installations
MEW S-1 (2016) General Specification for Electrical Installation
KUWAIT MINISTRY OF DEFENSE (KMOD)
MEP Military Engineering Projects
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
ANSI C119.1 (2023) Electric Connectors - Sealed Insulated Underground Connector Systems Rated 600 Volts
ANSI/NEMA WC 71/ICEA S-96-659 (2014; R 2022) Standard for Nonshielded Cables Rated 2001-5000 Volts for use in the Distribution of Electric Energy
NEMA WC 70 (2021) Power Cable Rated 2000 Volts or Less for the Distribution of Electrical Energy
NEMA WC 74/ICEA S-93-639 (2022) 5-46 kV Shielded Power Cable for Use in the Transmission and Distribution of Electric Energy
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2023; ERTA 1 2024; TIA 24-1; TIA 25-2)
National Electrical Code
NFPA 70B (2023) Recommended Practice for Electrical Equipment Maintenance
NFPA 70E (2024) Standard for Electrical Safety in the Workplace
U.S. GENERAL SERVICES ADMINISTRATION (GSA)
FED-STD-228 (2014; Rev A; Notice 1) Test Methods for
SECTION 26 05 13.00 10 Page 4
Cable and Wire, Insulated
1.2 DEFINITIONS
Medium-voltage power cables include all cables rated above 600 volts up to 35,000 volts.
1.3 ADMINISTRATIVE REQUIREMENTS
1.3.1 Pre-Installation Meetings
No later than 30 days of Contract Award, coordinate with the Contracting Officer to schedule a pre-installation meeting. Submit the following for review and approval prior to the meeting:
a. Pulling Plan including calculations of pulling tension and side wall pressure anticipated, and the maximum allowable pulling tension for each pull. Do not perform any pull until Government reviews and approves the pulling plan.
b. Splicer/Terminator Certifications
c. List of Splices and Terminations to be Installed by Splicer/Terminator
d. Manufacturer's catalog data for all cables, cable supports and fittings, cable tags, fireproof tape, splice kits, terminations, and any other product data required to complete the work.
e. Certificates showing that the cable manufacturer has made factory-conducted tests on each shipping length (reel) of cable.
Include certified copies of test data showing conformance with the referenced standards and approval prior to delivery of cable.
1.4 SUBMITTALS
Government approval is required for submittals with a "G" classification.
Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
List of Splices and Terminations to be Installed by Splicer/Terminator ; G, RO
SD-02 Shop Drawings
Pulling Plan ; G, RO
SD-03 Product Data
Multiple-Conductor Shielded Cables ; G, RO
Multiple-Conductor Nonshielded Cables ; G, RO
Single-Conductor Shielded Cables ; G, RO
Single-Conductor Nonshielded Cables ; G, RO
SECTION 26 05 13.00 10 Page 5
Portable Cables ; G, RO
Cable Supports and Fittings ; G, RO
Polyethylene Cable Tags ; G, RO
Fireproof Tape ; G, RO
Splices ; G, RO
Terminations ; G, RO
Polyethylene Cable Tags ; G, RO
SD-06 Test Reports
Field Testing ; G, RO
Qualification Test Reports ; G, RO
Radiographic Tests ; G, RO
SD-07 Certificates
Splicer/Terminator Certifications ; G, RO
SD-08 Manufacturer's Instructions
Medium-Voltage Power Cables ; G, RO
Terminations ; G, RO
Splices ; G, RO
1.5 QUALITY CONTROL
1.5.1 Regulatory Requirements
In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word "must" had been substituted for "shall" and "should" wherever they appear. Interpret references in these publications to the "authority having jurisdiction", or words of similar meaning, to mean the Contracting Officer. Ensure equipment, materials, installation, and workmanship are in accordance with the mandatory and advisory provisions of NFPA 70 and IEEE C2 , and MEP, unless more stringent requirements are specified or indicated.
1.5.2 Standard Products
Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Provide products which have been in satisfactory commercial or industrial use for two years prior to bid opening. Ensure the two-year period includes applications of equipment and materials under similar circumstances and of similar size. Ensure the product has been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the two-year period. Where two or more items of the same class of equipment are required, these items
SECTION 26 05 13.00 10 Page 6 must be products of a single manufacturer.
Qualifications`
Verify personnel performing Medium Voltage (MV) splicing or terminations have five years minimum experience in cable splicing and terminations of the type used in this project. Submit splicer/terminator certifications issued by the cable splice and termination manufacturer who has examined and tested a test splice or termination of each type required by this contract for each cable splicer. Ensure the certification identifies which splices and terminations it applies to.
Once a splice or termination has been started by a splicer, ensure the same splicer completes that particular splice, and that each termination and splice is started and completed in one continuous work period.
Maintain and submit a list of splices and terminations to be installed by splicer/terminator. Ensure the list includes the following for each splice or termination completed.
a. Name of splicer/terminator.
b. Date splice or termination was performed.
c. Location of splice or termination. For terminations at equipment indicate equipment number as required to completely define the location.
d. Feeder number.
1.6 DELIVERY, STORAGE, AND HANDLING
Ship cables on reels in a way that protects the cable from mechanical injury. Hermetically seal end of each cable length using heat-shrinkable molded cable end caps to exclude moisture and securely attached to the reel.
Make the minimum reel drum diameter 14 times the overall diameter of the cable. Ensure that each cable length is installed with a pulling eye installed by the manufacturer, for installation in ducts, manholes, and utility tunnels.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide medium-voltage power cables including multiple- and single-conductor cables rated 15,000 volts, ungrounded neutral, on 1000 -volt, three-phase, 60-hertz, phase-to-phase, for grounded and ungrounded neutral systems.
Provide conductor cable assemblies consisting of:
a. Conductor core with an extruded semiconductor shield over the conductors
b. Insulation
c. A polyethylene (PE) jacket.
SECTION 26 05 13.00 10 Page 7
2.2 EQUIPMENT
Ensure that ethylene-propylene rubber and cross-linked polyethylene-insulated conductors are lead-free.
2.2.1 Multiple-Conductor Shielded Cables
2.2.1.1 Synthetic Rubber with Interlocked Armor
Provide multiple-conductor, synthetic-rubber-insulated, interlocked-armor-covered, shielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 and NEMA WC 74/ICEA S-93-639 .
Apply close-fitting, interlocked-armor tape of galvanized steel over the jacket.
2.2.1.2 Cross-Linked Polyethylene
Provide multiple-conductor, cross-linked polyethylene-insulated, shielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 . Provide taped shielding that consists of 0.13 millimeter thick copper shielding lap applied over 0.30 millimeter thick semiconducting tape. Wrap both helically with 10-percent overlap, providing 100-percent coverage.
Shield cross-linked polyethylene (XLP) single- and multiple-conductor cables for grounded and ungrounded neutral voltage ratings of 2,000 volts or more.
2.2.1.3 Ethylene Propylene Rubber (EPR) with Jacketed Interlocked Armor
Provide multiple-conductor ethylene propylene rubber insulated interlocked armor covered shielded cables that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .
2.2.2 Multiple-Conductor, Nonshielded Cables
2.2.2.1 Synthetic Rubber with Neoprene Jacket
Provide multiple-conductor, synthetic-rubber-insulated, neoprene-jacketed, nonshielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 and NEMA WC 74/ICEA S-93-639 .
2.2.2.2 Cross-Linked Polyethylene with PVC Jacket
Provide multiple-conductor, polyethylene-insulated, nonshielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .
2.2.2.3 Ethylene-Propylene with PVC Jacket
Provide multiple-conductor, ethylene-propylene-insulated, PVC-jacketed, nonshielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .
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2.2.3 Single-Conductor Shielded Cables
2.2.3.1 Cross-Linked Polyethylene with PVC Jacket
Provide single-conductor, polyethylene-insulated, PVC-jacketed, shielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .
2.2.3.2 Cross-Linked Polyethylene with Interlocked Armor
Provide single-conductor, polyethylene-insulated, PVC-jacketed, shielded cable with interlocked armor that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .
Apply a close-fitting, interlocked-armor tape of galvanized steel over the jacket.
2.2.3.3 Ethylene-Propylene-Rubber-Insulated with PVC Jacket
Provide single-conductor 15 kV rated cable assemblies that consist of the following: Class B stranded copper conductors, an extruded semiconducting shield over the conductors, 5.6 millimeter of ethylene propylene rubber insulation, an extruded or other approved semiconducting shield, a 0.130 millimeter minimum copper tape shield wrapped helically with a minimum 12.5 percent overlap and a PVC jacket.
Provide single-conductor, ethylene-propylene-insulated, PVC-jacketed, shielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .
2.2.4 Single-Conductor Nonshielded Cables
2.2.4.1 Cross-Linked Polyethylene
Provide single-conductor, cross-linked polyethylene-insulated, nonshielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , and
NEMA WC 74/ICEA S-93-639 .
2.2.4.2 Ethylene-Propylene-Rubber-Insulated with PVC Jacket
Provide single-conductor, ethylene-propylene-rubber-insulated, PVC-jacketed, nonshielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , and NEMA WC 74/ICEA S-93-639 .
2.2.5 Portable Cables
Provide SHD multiple-conductor, butyl-rubber-insulated, neoprene-jacketed, shielded portable cable conforming to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 and NEMA WC 74/ICEA S-93-639 .
2.2.6 Insulated Medium Voltage Connectors
Provide connector with a steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material per IEEE 386 . Ensure connections are compatible with equipment bushings. Provide connectors as follows:
a. 200 Ampere loadbreak connector ratings: Voltage: 15kV, 95kV BIL.
Short time rating: 10,000 amperes rms, symmetrical for a time duration
SECTION 26 05 13.00 10 Page 9 of 0.17 seconds.
b. 600 Ampere deadbreak connector ratings: Voltage: 15kV, 95kV BIL.
Short time rating: 27,000 ampere rms, symmetrical for a time duration of 4.0 seconds.
c. Provide connectors with a steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material per IEEE 386.
Provide hot line voltage indicators on all connectors.
Ensure connections are compatible with equipment bushings.
2.2.7 Splices
Provide heat shrink splice kits which are the product of a single manufacturer. Ensure the power cable splice meets the requirements of IEEE 404 for a 15 kV rating, and must be rated by the manufacturer for use on 11 kV class cable systems. Ensure splices are rated for continuous operation at 105 degrees C, with an emergency overload temperature rating of 140 degrees C. Ensure the kit is capable of splicing cables with copper or aluminum conductors sized as indicated in the contract drawings or accommodate a conductor size transitionProvide splices specifically designed for the cable and grounding provisions.
Provide heat shrink splices which include but are not limited to the following:
a. Inner heat shrink stress control tube with external end sealant, additional heat shrink tube over inner tube and inner tube end sealant.
b. Heat shrink outer wraparound sleeve with heat sensitive indications on both the tube and rail/channel area to indicate proper torch heating, stress relief material, mastic, sealant, shielding mesh, and silicone grease.
Provide splices of a cold shrink design which does not require any additional heat source for installation. The cold shrink splice body must be of a molded design made of silicone rubber with splice jacketing made of EPDM rubber.
2.2.8 Terminations
Provide Class 1 terminations per IEEE 48 .
2.2.9 Cable Supports and Fittings
Provide cable supports, related fittings, and accessories for use in corrosive underground locations, such as manholes and utility tunnels, with a factory-applied coating of PVC of at least 0.51 millimeter thick.
Provide PVC coated items that have a uniform thickness and are free of blisters, breaks, and holidays. Provide PVC compound that conforms to
ASTM D746.
Provide cable racks, cable tray supports and related fittings that are UL-listed heavy-duty nonmetallic.
2.2.10 Polyethylene Cable Tags
Provide tags of polyethylene that have an average tensile strength of 31
SECTION 26 05 13.00 10 Page 10
MPa, and are 0.9 millimeter thick, non-corrosive non-conductive. Ensure tags are resistive to acids, alkalis, organic solvents, salt water, and are distortion resistant to 150 degrees C. Provide a one-piece nylon, self-locking tie at each end of the cable tag. Ensure ties have a minimum loop tensile strength of 780 newtons. Provide cable tags with block letters, numbers, and symbols 25 millimeter high on a yellow background.
Ensure letters, numbers, and symbols do not fall off or change positions regardless of the cable tags orientation.
2.2.11 Fireproof Tape
Provide fireproof tape approximately 0.8 millimeter thick by 76 millimeters wide, consisting of a flexible, unsupported elastomer that expands in fire to provide a thick char buildup between the flame and the cable.
Ensure the tape does not give off a smoke when subjected to flames or support combustion. Also, ensure tape does not deteriorate when subjected to oil, water, gases, salt water, sewage and fungus.
2.3 MATERIALS
2.3.1 Conductors
Ensure that conductors conform to the applicable requirements of NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , or NEMA WC 74/ICEA S-93-639 .
Ensure that conductors are solid copper core conforming to ASTM B3 and ASTM B8 and that they are bare, or tin-alloy-coated, according to the type of insulation used.Ensure that aluminum conductors are Type AA-8000 aluminum conductors. Do not use Type 1350 aluminum conductors. Do not intermix copper and aluminum conductors in the same raceway.
Provide Class B stranded conductors.
2.3.2 Insulation
Ensure the provided cables are rated for minimum 90 degrees C continuous conductor temperature and 130 degrees C emergency overload.
Provide cables with 133 percent insulation. Ensure insulation thickness is in accordance with the following:
Voltage Rating (kV) Insulation Level (%) Typical Insulation Thickness mm mils
100 2.29 90
137 2.92 115
173 3.56 140
SECTION 26 05 13.00 10 Page 11
Voltage Rating (kV) Insulation Level (%) Typical Insulation Thickness mm mils
100 2.92 115
133 3.56 140
173 4.45 175
100 4.45 175
133 5.59 220
173 6.6 260
100 6.6 260
133 8.13 320
173 10.67 420
100 8.76 345
133 10.67 420
173 14.73 580
2.3.3 Cable Identification
Provide cables with printing on the outer jacket showing the cable type, name of the manufacturer, the year in which the cable was manufactured, sequential cable reel length markings and a unique number for identification purposes. Closely group the information on the tape at 1.8 meters maximum intervals to permit complete identification.
2.3.4 Non-metallic Insulation Shield
Provide extruded insulation shield made of an extruded thermoset material compatible with the insulation and jacket. Ensure insulation shield is applied directly over and bonded to the insulation, and complies with
AEIC CS8 .
2.3.5 Concentric Neutral Shield
Provide copper wires helically applied over the insulation shield, where the minimum total cross sectional area (of the shield wires) is full core conductor for the cable. Minimum size of an individual shield wire is 1.6 millimeter.
2.3.6 Jacket
Provide polyvinyl-chloride (PVC) jacketed cable extruded over the cable to a minimum thickness of 2 millimeter.
SECTION 26 05 13.00 10 Page 12
2.3.7 Interlock Armored Cable
Provide a nonmetallic, corrosion-resistant jacket over interlock-armored cable that is PVC conforming to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 and NEMA WC 74/ICEA S-93-639 .
2.4 TESTS, INSPECTIONS, AND VERIFICATIONS
2.4.1 FACTORY TESTING
Submit certified evidence that the cable manufacturer has made factory-conducted tests on each shipping length (reel) of cable. Submit certified copies of test data in accordance with applicable provisions of the referenced standard. Include in tests on each length of cable to include:
(1) Conductor Resistance
(2) Accelerated Water Absorption Test
(3) Water Immersion Test
(4) Ionization
(5) High-Voltage
(6) Partial Discharge Test
Contracting Officer or designee has the option of witnessing required factory testing at no additional cost. Provide a schedule of manufacturing and testing in advance to permit such witnessing, if requested.
Submit certified qualification test reports in accordance with AEIC CS8 made in accordance with the applicable referenced standards. Ensure certified copies of test data show conformance to the requirements of referenced standards and submit for approval prior to shipment of the cable.
Prior to manufacturing, provide data regarding degradation of proposed insulating material and cable performance due to water immersion test as specified in this specification to the Contracting Officer or designee.
Indicate in information AC breakdown stress in kV/mm or V/mil versus immersion time. Ensure a complete description and condition under which cable was tested accompanies the test information. Submit an accelerated water absorption test.
For cables not to be enclosed in metallic conduit, test for flammability in accordance with FED-STD-228 , Method 5221 vertical, spark IEEE 383 and IEEE 1202 , 20000 watt per hour vertical tray flame test.
PART 3 EXECUTION
3.1 DEMOLITION OR CABLE CUTTING
Notify the Contracting Officer 14 working days prior to an outage for demolition or cable cutting of medium voltage electrical system.
The Government has established a mandatory inspection point prior to
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Contractor performing any medium voltage cable cuts or demolition. Notify the Contracting Officer 48 hours in advance of this mandatory inspection point.
As part of the mandatory inspection point, positively identify and label the medium voltage cable to be worked utilizing an electronic cable identifier. Ensure the process of identifying and labeling the cable to be worked is witnessed by the Government. Cable cutting and demolition of any medium voltage cable can occur only after approval by the Contracting Officer.
Cut medium voltage cables and conductors by indirect means using cable cutters specifically designed to be operated remotely only. Cutting of medium voltage cables and conductors by direct means is not permitted.
3.2 INSTALLATION
Install medium-voltage cables in accordance with MEW R-1, MEW S-1NFPA 70 , NFPA 70E, and IEEE C2 . In the event of a conflict, MEW and IEEE C2 shall govern.
Refer to contract provisions for safety submittals and requirements associated with working in the vicinity of energized cables and equipment. The use of arc-flash and shock prevention equipment and personal protective equipment is mandatory.
Notify the Contracting Officer 14 working days prior to an outage that requires testing for phasing and phase rotation of medium voltage electrical systems. The Government will identify and tag the phasing of equipment and provide to the Contractor, in writing, the results of phasing and phase rotation tests. The Contractor is responsible for maintaining the phasing and phase rotation tests, and is responsible for maintaining the phasing, and matching the existing phase rotation and phasing when installing conductors in existing electrical systems.
Install the cables in the following locations:
Exterior:
a. In underground duct banks
b. In conduit above and below grade
c. In manholes
d. And by direct burial
Inside Buildings:
a. By open wire method
b. On insulator hooks
c. On racks
d. In wall and ceiling mounted cable trays
Secure cables with heavy-duty cable ties in existing or new trays mounted horizontally, where the cable rests on the tray bottom. Install cable
SECTION 26 05 13.00 10 Page 14 ties at a minimum of 3000 millimeter intervals.
Secure cables with metallic cable clamps, straps, hangers, or other approved supporting devices to tunnel walls, ceilings, and in new or existing cable trays mounted vertically, where the tray bottom is in a vertical plane.
When field cuts or other damage occurs to the PVC coating, apply a liquid PVC patch to maintain the integrity of the coating. After the installation is complete, perform an inspection to ensure that the coating has no voids, pinholes, or cuts.
Before installing new armored cable, ensure that cable trays are properly secured and supported. Add new permanent or temporary tray support devices as required to preclude cable tray failure during cable pulling or after cable is installed.
Installed cable or conductors of a primary distribution system will be rejected by the Government when placed:
a. Openly in cable trays or openly racked along interior walls
b. In the same raceway or conduit with AC/DC control circuits or AC power circuits operating at less than 600 volts
c. In a manner allowing the cable to support its own weight
3.2.1 Protection During Splicing Operations
Provide a blower to force fresh air into manholes or confined areas where free movement or circulation of air is obstructed. Have waterproof protective coverings available on the work site to protect against moisture while a splice is being made. Use pumps to keep manholes dry during splicing operations. Never make a splice or termination with the interior of a cable exposed to moisture. Moisture-test the conductor insulation paper before the splice is made. Use a manhole ring at least 150 millimeter above ground around the manhole entrance to keep surface water from entering the manhole. Before starting the splice, plug unused ducts and stop water seepage through ducts in use.
3.2.2 Duct Cleaning
Thoroughly clean ducts before installation of power cables. Pull a standard flexible mandrel through each duct to loosen particles of earth, sand, or foreign material in the line. Use a mandrel that is not less than 300 millimeter long with a diameter 13 millimeter less than the inside diameter of the duct. Then pull a brush with stiff bristles through each duct to remove the loosened particles. Use a brush with a diameter that is the same as or slightly larger than the diameter of the duct.
3.2.3 Pulling Cables in Ducts, Manholes and Utility Tunnels
Submit a Pulling Plan including calculations of pulling tension and side wall pressure anticipated, and the maximum allowable pulling tension for each pull. Do not perform any pull until Government reviews and approves the pulling plan.
Pull medium-voltage cables into ducts and utility tunnels with equipment designed for this purpose, including a power-driven winch, cable-feeding
SECTION 26 05 13.00 10 Page 15 flexible tube guide, cable grips, and lubricants. Employ a sufficient number of trained personnel and equipment to ensure correct installation of the cable.
Set up the cable reel at the side of the manhole or tunnel hatch opening and above the duct or hatch level, allowing the cable to enter through the opening without reverse bending. Install a flexible tube guide through the opening in a manner that prevents the cable from rubbing against the edges of structural members.
Ensure that the pulling force for a cable grip on lead-sheathed cable does not exceed the force calculated in the pulling plan for the sheath cross-sectional area. Use a dynamometer in the pulling line to ensure that the pulling force is not exceeded. Ensure that the pulling force for a nonmetallic-sheathed cable does not exceed the smaller of 4400 newton or a value computed from the following equation:
TM = 0.036 X N X CM
Where: TM = maximum allowable pulling tension in newton
N = number of conductors in the cable
CM = cross-sectional area of each conductor in square millimeter
3.2.3.1 Allowable Sidewall Pressure
The allowable sidewall pressure is the smaller of 7300 newtons per meter of bend radius or the cable manufacturer's recommended maximum value.
Show in the pulling plan submittal the calculations for allowable tension and sidewall pressure as well as the anticipated tension and sidewall pressure for each pull in the project.
Unreel cable from the top of the reel, carefully controlling payout.
Attach cable to be pulled through a swivel to the main pulling wire by means of a pulling eye installed by the factory or approved cable splicer.
Attach pulling eyes to the cable conductors of the 3-1/C circuit to prevent damage to the cable structure. Pull the entire 3-1/C circuit simultaneously.
3.2.3.2 Minimum Bending Radius
Minimum bending radius during cable pulling operations is 760 millimeter.
For permanent cable bending/racking the minimum bending radius is 12 times cable diameter.
3.2.3.3 Coating of Cables
Liberally coat cables with a suitable cable-pulling lubricant as it enters the tube guide or duct. Do not use greaser and oil lubricants. Cover nonmetallic sheathed cables with wire-pulling compounds, when required, which have no deleterious effects on the cable. Use rollers, sheaves or tube guides, around which the cable is pulled, conforming to the 760 millimeter minimum bending radius of the cable during the pulling operations.
SECTION 26 05 13.00 10 Page 16
3.2.3.4 Pulling Speed
Pull cables into ducts at a speed not to exceed 15 meters per minuteand not in excess of maximum permissible pulling tension specified by the cable manufacturer. Cable pulling using a vehicle is not be permitted.
Stop pulling operations immediately with any indication of binding or obstruction and do not resume until such difficulty is corrected. Provide sufficient slack for free movement of cable due to expansion or contraction.
3.2.3.5 Cable Splice Support And Sealing
Firmly support cable splices made up in manholes on cable racks as indicated. Do not pull cable splices in ducts. Overlap cable ends at the ends of a section to provide sufficient undamaged cable for splicing.
Overlap cables to be spliced in manholes to the centerline of the proposed joint by not less than 600 millimeters.
Immediately seal cut ends of cables cut in the field to prevent entrance of moisture with heat-shrinkable molded cable end caps.
3.2.4 Splices and Terminations
Make splices in manholes or tunnels except where cable terminations are specifically indicated. Expedite splicing and terminating of cables in order to minimize exposure and cable deterioration.
Use only equipment and materials recommended by the splice manufacturer including calibrated cutting equipment to ensure consistent cut depths when preparing cable ends for the application of the splice kit. Connect the cable concentric neutral/shield wires across one side of the splice by split bundling the splice neutral wiring and connecting each bundle set to a continuous No. 4 AWG solid bare copper conductor via two compression conductors. Ensure the No. 4 AWG conductor extrudes from the cable splice jacket and connects to the manholes grounding system. Make all connections within the splice utilizing long barrel-type compression connectors and appropriate compression tools with proper size dies to ensure a satisfactory mechanical and electrical joint. Ensure bare connections of concentric neutral/shield wires are either contained within the splice kit or sealed via an additional outer covering,consisting of a heavy wall, heat-shrinkable tubing containing adhesive material (mastic) that melts as heat is applied and the outer tubing shrinks to form a moisture proof environmental seal. Provide outer tubing conforming to ANSI C119.1 . Ensure splice meets the requirements of IEEE 404 for a 15 kV rating and is rated by the manufacturer for use on 15 kV class feeder cable systems. Take extra precautions to seal around the exit area of the bare copper jumpers with an additional mastic per the splice manufacturer's recommendations.
Terminate cables in approved cable terminations, rated Class 1 per IEEE 48 .
Dry terminations with medium voltage pennants, preformed, and hand wrapped stress cones can be used for terminating cables. Provide terminations with adequate means for making external connections to the cable conductors of single-conductor cables (phase and concentric neutral), protecting the cable insulation against moisture, oil, or other contaminants. Take extra precautions in physically protecting and supporting cables, and maintaining the insulation level of the cable.
Ensure that installation includes built-up or prefabricated heat or cold
SECTION 26 05 13.00 10 Page 17 shrink stress-relief cones at the terminals of all shielded cables and at the terminals of single-conductor lead-covered cables rated 15 kV and above, ungrounded.
Field-fabricate cable splices from splicing kits supplied by and in accordance with the cable manufacturer's recommendations for the type, size, and electrical characteristics of the cable specified. Locate cable splices in manholes midway between the cable racks on the walls of the manholes and supported with cable arms at approximately the same elevation as the enclosing duct.
If cable splices in the tunnel are not installed in cable trays, install the cable splices on cable racks or by other approved methods that minimize physical stress on the splice connections. Support splices at approximately the same elevation as the installed cable except where space limitations or existing cable length limitations make this method impractical or impossible.
Support all universal demountable splices in a manner that minimizes physical stress on the splice connections. Support each cable end termination using a pair of saddle supports under the cable end termination or cable with a minimum 300 millimeter and a maximum 750 millimeter separation between the supports. Secure the cable end termination and cable to the supports in a manner that prevents movement of termination or cable at the support. Install saddle supports on a galvanized steel framing channel that is anchored to the wall, securely fastened to the cable tray, or installed by other approved methods.
3.2.5 Fireproofing
Provide fireproofing (Arc Proofing) for individual cable conductor in manholes, handholes and vaults which carry current at 2200 volts or more.
Tightly wrap strips of fireproofing tape around each cable spirally in half-lapped wrapping. Extend the tape 25 millimeter into the ducts. To prevent unraveling, random wrap the fireproofing tape the entire length of the fireproofing with pressure-sensitive glass cloth tape.
3.2.6 Cable Tag Installation
Install cable tags in each manhole and at each termination as specified.
Install cable tags over the fireproofing and position the tags so that they are clearly visible without disturbing any cabling or wiring in the manholes and equipment.
3.3 FIELD QUALITY CONTROL
After the installation of power cables has been completed, including splices, joints, and terminations, and before the cable is energized, subject each medium voltage cable to field testing in accordance with the following requirements:
a. Provide test equipment, labor, and trained technical personnel as necessary to perform the electrical acceptance tests.
b. Record all tests on an approved medium voltage cable test form and submit completed forms to the Contracting Officer.
c. Make arrangements to have tests witnessed and approved by the
SECTION 26 05 13.00 10 Page 18
Contracting Officer.
d. Isolate each power-cable installation completely from extraneous electrical connections at cable splices/terminations and joints.
Observe all safety precautions.
e. Ensure each power cable is first given an insulation resistance test using a meg-ohmmeter with a voltage output of at least 2,500-volts.
Apply test for a long enough time to fully charge the cable (no less than one minute). Record readings as indicated on forms provided.
The minimum reading is 5000 megohms at an ambient temperature of 20 degrees C. Correct readings taken at other than 20 degrees C ambient temperatures accordingly.
f. Conform testing to NETA ATS, and NFPA 70B.
Upon successful completion of the insulation resistance tests, subject the cable to a direct-current high-potential test for five minutes applying test voltages in accordance with AEIC CS1 and IEEE 400.2 for paper-impregnated, lead-covered cable; AEIC CS8 and IEEE 400.2 for cross-linked, polyethylene-insulated cable; and AEIC CS8 and IEEE 400.2 for ethylene propylene rubber-insulated cable.
Record leakage current readings every 30 seconds during the first two minutes and every minute thereafter for the remainder of the test. When the leakage current continues to increase after the first minute, immediately terminate the test and take steps to find and correct the fault. When a second test becomes necessary, repeat this test procedure.
Upon satisfactory completion of the high-potential test, give the cable a second insulation resistance test as before.
Provide results of the second insulation resistance test that agree with the first test and that indicate no evidence that the cable has been permanently injured by the high-potential test.
Record test data identifying the cable and location, megohm readings versus time, leakage current readings versus time, and cable temperature versus time.
Final acceptance depends upon the satisfactory performance of the cable under test. Do not energize cable until recorded test data has been approved by the Contracting Officer.
Perform radiographic tests on all potheads at the discretion of the Contracting Officer to determine if voids exist in the pothead. Rework unacceptable terminations at no additional expense to the Government.
3.4 CLOSEOUT ACTIVITIES
Provide manufacturer's instructions showing the recommended sequence and method of installation for medium-voltage power cables .
-- End of Section --
SECTION 26 05 13.00 10 Page 19
SECTION TABLE OF CONTENTS
DIVISION 26 - ELECTRICAL
SECTION 26 05 48
SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT
11/23
PART 1 GENERAL
1.1 REFERENCES
1.2 SYSTEM DESCRIPTION
1.2.1 General Requirements
1.2.2 Electrical Components
1.2.3 Contractor Designed Supports and Attachments
1.3 SUBMITTALS
PART 2 PRODUCTS
2.1 EQUIPMENT REQUIREMENTS
2.1.1 Rigidly (Base and Suspended) Mounted Equipment
2.1.2 Nonrigid or Flexibly-Mounted Equipment
2.1.3 Premanufactured Modular Electrical Systems
2.2 LIGHTING FIXTURES
2.3 SUPPORTS AND ATTACHMENTS
2.4 FLEXIBLE FITTINGS
PART 3 EXECUTION
3.1 SUPPORTS AND ATTACHMENTS
3.2 BUILDING DRIFT
3.3 CONDUIT, CABLETRAY, BUSWAY, AND RACEWAY
3.4 LIGHTING FIXTURES
3.4.1 Pendant Fixtures
3.4.2 Ceiling Attached Fixtures
3.4.2.1 Recessed Fixtures
3.4.2.2 Surface-Mounted Fixtures
3.4.3 Assembly Mounted on Outlet Box
3.4.4 Wall-Mounted Emergency Light Unit
3.5 ANCHORS
3.5.1 General
3.5.2 Cast-In-Place Anchors
3.5.3 Post-Installed Anchors
3.6 EQUIPMENT SUPPORT…
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