CDC SPECIFICATIONS - VOL 4 OF 5 - DIV 26-34 - 509974 PKG 1 APACHE FACILITIES.pdf

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Apache Alert Mission Complex
Solicitation number
W912ER26RA016
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This document is a CDC (Construction Documents) Specifications Volume 4 for the Apache Alert Mission Complex facilities project at Ali Al Salem Airbase in Kuwait, covering Divisions 26-34 (electrical through transportation work) for Package 1.

The specifications detail comprehensive requirements for electrical systems and supporting infrastructure. Division 26 (Electrical) requirements include medium-voltage cables rated 15,000 volts with specific insulation types (synthetic rubber, cross-linked polyethylene, ethylene propylene rubber), multiple conductor configurations, and detailed installation procedures in ducts, manholes, and utility tunnels with minimum bending radius of 760 millimeters and maximum pulling speeds of 15 meters per minute. Seismic protection for electrical equipment must comply with UFC 3-301-01 and ASCE 7-16, with components rated for Seismic Design Category C or D and specific Importance Factors (Ip = 1.0 or 1.5). Power system studies must include load flow analysis, fault current calculations, system coordination studies, and arc flash hazard assessments per IEEE standards, with qualified System Analyzers holding professional engineering licenses and minimum three years of experience. Apparatus inspection and testing requires NETA ATS-certified Level III personnel with minimum five years' experience, independent of equipment suppliers and manufacturers. Additional divisions address earthwork, exterior improvements, utilities (water, sewerage, fuel systems), electrical distribution, communications, electronic safety/security systems, and transportation infrastructure including aircraft tiedowns and crash barriers. All work must comply with Kuwait Ministry of Electricity & Water regulations (MEW R-1, MEW S-1), NFPA 70, IEEE standards, and other referenced technical standards. Submittals require Government approval (marked "G") and must be coordinated with the Contracting Officer per Section 01 33 00 procedures, with pre-installation meetings scheduled within 30 days of contract award for major electrical work.

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APACHE ALERT MISSION COMPLEX -FACILITIES 509974PKG1FACIL

AASAB, Kuwait 04/17/26

PROJECT TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

01 11 00 02/24 SUMMARY OF WORK

01 14 00 11/11 WORK RESTRICTIONS

01 30 00 11/20, CHG 1: 08/21 ADMINISTRATIVE REQUIREMENTS

01 32 01.00 10 08/23, CHG 1: 08/24 PROJECT SCHEDULE

01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES

01 33 16.00 49 08/22 DESIGN DATA (DESIGN AFTER AWARD)

01 35 26.00 49 03/24 GOVERNMENTAL SAFETY REQUIREMENTS

01 42 00 05/24 SOURCES FOR REFERENCE PUBLICATIONS

01 42 15 02/14 METRIC MEASUREMENTS

01 45 00.00 10 11/16, CHG 2: 11/21 QUALITY CONTROL

01 45 00.15 10 11/16, CHG 2: 08/19 RESIDENT MANAGEMENT SYSTEM CONTRACTOR

MODE (RMS CM)

01 45 35 05/24 SPECIAL INSPECTIONS

01 50 00 05/18 TEMPORARY CONSTRUCTION FACILITIES AND

CONTROLS

01 57 19 11/15 TEMPORARY ENVIRONMENTAL CONTROLS

01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND

DISPOSAL

01 78 00.00 49 09/23 CLOSEOUT SUBMITTALS

01 78 23 08/15 OPERATION AND MAINTENANCE DATA

01 91 00.15 05/23, CHG 2: 11/23 BUILDING COMMISSIONING

01 91 19 05/2023 BUILDING ENCLOSURE COMMISSIONING

DIVISION 02 - EXISTING CONDITIONS

02 41 00 08/22 DEMOLITION

DIVISION 03 - CONCRETE

03 30 00 02/19, CHG 8: 05/24 CAST-IN-PLACE CONCRETE

03 42 13.00 10 05/16 PLANT-PRECAST CONCRETE PRODUCTS FOR

BELOW GRADE CONSTRUCTION

DIVISION 04 - MASONRY

04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY

DIVISION 05 - METALS

05 05 20 05/22 POST-INSTALLED CONCRETE AND MASONRY

ANCHORS

05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL

05 30 00 05/15, CHG 2: 08/18 STEEL DECKS

05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING

05 50 13 08/24 MISCELLANEOUS METAL FABRICATIONS

05 50 14 08/18 STRUCTURAL METAL FABRICATIONS

05 51 00 08/23 METAL STAIRS

05 51 33 08/24 METAL LADDERS

05 52 00 08/23 METAL RAILINGS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY

06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL

CABINETS

PROJECT TABLE OF CONTENTS Page 1

W912ER26RA016

06 61 16 08/20 SOLID SURFACING FABRICATIONS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 11 13 08/23 BITUMINOUS DAMPPROOFING

07 13 53 02/16, CHG 1: 08/17 ELASTOMERIC SHEET WATERPROOFING

07 14 00 08/23 FLUID-APPLIED WATERPROOFING

07 21 13 08/23 BOARD AND BLOCK INSULATION

07 21 16 08/23 MINERAL FIBER BLANKET INSULATION

07 22 00 08/23 ROOF AND DECK INSULATION

07 27 10 08/23 BUILDING AIR BARRIER SYSTEM

07 27 26 08/23 FLUID-APPLIED MEMBRANE AIR BARRIERS

07 41 13 05/11, CHG 4: 02/21 METAL ROOF PANELS

07 41 63 11/16 FABRICATED ROOF PANEL ASSEMBLIES

07 42 13 08/25 METAL WALL PANELS

07 42 63 05/11, CHG 4: 08/20 FABRICATED WALL PANEL ASSEMBLIES

07 52 00 05/12, CHG 5: 11/19 MODIFIED BITUMINOUS MEMBRANE ROOFING

07 53 23 05/12, CHG 2: 08/18 ETHYLENE-PROPYLENE-DIENE-MONOMER

ROOFING

07 55 00 08/09, CHG 1: 05/14 PROTECTED MEMBRANE ROOFING

07 60 00 08/23 FLASHING AND SHEET METAL

07 81 00 02/11 SPRAY-APPLIED FIREPROOFING

07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING

07 92 00 08/23 JOINT SEALANTS

DIVISION 08 - OPENINGS

08 11 13 08/20 STEEL DOORS AND FRAMES

08 11 16 05/17, CHG 2: 11/18 ALUMINUM DOORS AND FRAMES

08 14 00 08/16, CHG 1: 08/18 WOOD DOORS

08 31 00 05/17, CHG 1: 08/18 ACCESS DOORS AND PANELS

08 33 23 08/20, CHG 1: 02/22 OVERHEAD COILING DOORS

08 34 02 08/09 BULLET-RESISTANT COMPONENTS

08 34 16.10 11/21 HORIZONTAL ROLLING STEEL DOORS

08 34 59 08/08, CHG 1: 11/12 VAULT DOORS AND DAY GATES

08 39 54 08/09 BLAST RESISTANT DOORS

08 41 13 08/18, CHG 1: 08/18 ALUMINUM-FRAMED ENTRANCES AND

STOREFRONTS

08 51 13 05/19 ALUMINUM WINDOWS

08 51 23 08/20, CHG 1: 02/22 STEEL WINDOWS

08 60 45 08/20 TRANSLUCENT PANELS

08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE

08 81 00 05/19 GLAZING

08 91 00 08/20 METAL WALL AND DOOR LOUVERS

DIVISION 09 - FINISHES

09 22 00 08/24 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 23 00 08/24 GYPSUM PLASTERING

09 23 82 11/19 FIREPROOF GYPSUM PLASTERING

09 24 23 08/17, CHG 2: 11/18 CEMENT STUCCO

09 26 00 08/24 VENEER PLASTER

09 29 00 08/24 GYPSUM BOARD

09 30 10 08/20 CERAMIC, QUARRY, AND GLASS TILING

09 35 16 08/16, CHG 1: 08/18 CHEMICAL-RESISTANT QUARRY TILING

09 51 00 08/20 ACOUSTICAL CEILINGS

09 62 38 08/17, CHG 1: 08/18 STATIC-CONTROL FLOORING

09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING

09 67 23.15 02/21 FUEL RESISTIVE RESINOUS FLOORING,

PROJECT TABLE OF CONTENTS Page 2

3-COAT SYSTEM

09 67 23.16 02/21 FUEL RESISTIVE RESINOUS FLOORING,

5-COAT SYSTEM

09 68 00 11/17, CHG 2: 08/20 CARPETING

09 69 13 11/15, CHG 1: 08/18 RIGID GRID ACCESS FLOORING

09 90 00 02/21 PAINTS AND COATINGS

09 96 00 11/14 HIGH-PERFORMANCE COATINGS

09 97 13.27 02/21, CHG 1: 08/22 HIGH PERFORMANCE COATING FOR STEEL

STRUCTURES

DIVISION 10 - SPECIALTIES

10 11 00 08/20 VISUAL DISPLAY UNITS

10 14 00.10 08/17, CHG 1: 11/18 EXTERIOR SIGNAGE

10 14 00.20 08/20 INTERIOR SIGNAGE

10 21 13 08/20 TOILET COMPARTMENTS

10 26 00 08/20 WALL AND DOOR PROTECTION

10 28 13 08/20 TOILET ACCESSORIES

10 44 16 11/19 FIRE EXTINGUISHERS

10 51 13 08/24 LOCKERS

10 52 00 12/25 FIRE PROTECTIVE FIXED SMOKE CURTAINS

10 56 13 08/24 STEEL SHELVING

DIVISION 12 - FURNISHINGS

12 24 13 08/20 ROLLER WINDOW SHADES

12 48 13 08/23 ENTRANCE FLOOR MATS AND FRAMES

12 50 00.13 10 08/17, CHG 1: 11/18 FURNITURE AND FURNITURE INSTALLATION

DIVISION 13 - SPECIAL CONSTRUCTION

13 21 26 02/16, CHG 1: 08/18 COLD-STORAGE ROOMS (PREFABRICATED

PANEL TYPE)

13 34 19 08/20, CHG 1: 02/21 METAL BUILDING SYSTEMS

13 48 73 05/22 SEISMIC CONTROL FOR MISCELLANEOUS

EQUIPMENT

DIVISION 14 - CONVEYING EQUIPMENT

14 21 23 05/16, CHG 1: 05/18 ELECTRIC TRACTION PASSENGER ELEVATORS

DIVISION 21 - FIRE SUPPRESSION

21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE

PROTECTION

21 13 24.00 49 10/07 SYNTHETIC FLUORINE-FREE FOAM (SFFF)

FIRE PROTECTION SYSTEM

21 22 00.00 49 02/25 CLEAN AGENT FIRE EXTINGUISHING SYSTEMS

21 30 00 04/08, CHG 1: 08/13 FIRE PUMPS

DIVISION 22 - PLUMBING

22 00 00 05/24 PLUMBING, GENERAL PURPOSE

22 12 00.00 49 01/25 FACILITY POTABLE WATER STORAGE TANKS

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 05 15 05/22, CHG 2: 08/24 COMMON PIPING FOR HVAC

23 05 48.19 05/18, CHG 2: 08/20 SEISMIC BRACING FOR HVAC

PROJECT TABLE OF CONTENTS Page 3

23 05 93 11/15 TESTING, ADJUSTING, AND BALANCING FOR

HVAC

23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL

SYSTEMS

23 08 00 05/23 COMMISSIONING OF MECHANICAL SYSTEMS

23 09 00 08/24 INSTRUMENTATION AND CONTROL FOR HVAC

23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES

FOR HVAC

23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC

AND OTHER BUILDING CONTROL SYSTEMS

23 21 23 08/17 HYDRONIC PUMPS

23 23 00 08/21 REFRIGERANT PIPING

23 25 00 05/21 CHEMICAL TREATMENT OF WATER FOR

MECHANICAL SYSTEMS

23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION

23 63 00.00 08/22 COLD STORAGE REFRIGERATION SYSTEMS

23 64 10 11/16, CHG 2: 08/18 WATER CHILLERS, VAPOR COMPRESSION TYPE

23 64 26 08/09, CHG 7: 02/24 CHILLED, CHILLED-HOT, AND CONDENSER

WATER PIPING SYSTEMS

23 69 00.00 20 07/06, CHG 2: 08/18 REFRIGERATION EQUIPMENT FOR COLD

STORAGE

23 74 33 05/24 DEDICATED OUTDOOR AIR SYSTEMS (DOAS)

23 81 23 11/20 COMPUTER ROOM AIR CONDITIONING UNITS

DIVISION 26 - ELECTRICAL

26 05 13.00 10 11/23 MEDIUM-VOLTAGE CABLES

26 05 48 11/23 SEISMIC PROTECTION FOR ELECTRICAL

EQUIPMENT

26 05 73 08/23 POWER SYSTEM STUDIES

26 08 00 11/22 APPARATUS INSPECTION AND TESTING

26 11 16 11/21 SECONDARY UNIT SUBSTATIONS

26 20 00 08/23 INTERIOR DISTRIBUTION SYSTEM

26 24 13 08/21 SWITCHBOARDS

26 29 23 02/20, CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS

UNDER 600 VOLTS

26 32 15 05/24 ENGINE-GENERATOR SET STATIONARY

15-2500 KW, WITH AUXILIARIES

26 33 53 05/19 STATIC UNINTERRUPTIBLE POWER SUPPLY

(UPS)

26 36 23 05/20, CHG 1: 08/21 AUTOMATIC TRANSFER SWITCHES AND

BY-PASS/ISOLATION SWITCH

26 41 00 08/23 LIGHTNING PROTECTION SYSTEM

26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING

26 56 00 08/21 EXTERIOR LIGHTING

26 56 20 02/19 AIRFIELD AND HELIPORT LIGHTING AND

VISUAL NAVIGATION AIDS

DIVISION 27 - COMMUNICATIONS

27 05 28.36 40 05/17 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS

27 10 00 08/11 BUILDING TELECOMMUNICATIONS CABLING

SYSTEM

27 20 01.00 49 02/14 INTERIOR DISTRIBUTION SYSTEM FOR

COMMUNICATIONS SYSTEMS

27 41 33 05/22 IPTV SYSTEM

27 51 16 05/20 PUBLIC ADDRESS SYSTEMS

27 53 13 05/22 MASTER CLOCK SYSTEM

PROJECT TABLE OF CONTENTS Page 4

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

28 08 10 05/16 ELECTRONIC SECURITY SYSTEM ACCEPTANCE

TESTING

28 10 05 05/16 ELECTRONIC SECURITY SYSTEMS (ESS)

28 31 70 08/20 INTERIOR FIRE ALARM SYSTEM, ADDRESSABLE

DIVISION 31 - EARTHWORK

31 00 00 08/23 EARTHWORK

31 32 11 08/08 EARTH COVERED MAGAZINE SOIL COVER

EROSION CONTROL

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 01 19.61 11/19CHG 1: 11/24 SEALING OF JOINTS IN RIGID PAVEMENT

32 11 23 05/22 AGGREGATE BASE COURSE AND GRADED

CRUSHED AGGREGATE BASE COURSE

32 12 13 05/24 BITUMINOUS TACK AND PRIME COATS

32 12 15.13 11/20, CHG 1: 05/22 ASPHALT PAVING FOR AIRFIELDS

32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING

32 13 14.13 11/22, CHG 1: 05/24 CONCRETE PAVING FOR AIRFIELDS AND

OTHER HEAVY DUTY PAVEMENTS

32 13 73.19 11/19 COMPRESSION CONCRETE PAVING JOINT

SEALANT

32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS

32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS

32 31 13 11/21 CHAIN LINK FENCES AND GATES

32 31 13.53 11/21 HIGH-SECURITY FENCES (CHAIN LINK AND

ORNAMENTAL) AND GATES

DIVISION 33 - UTILITIES

33 01 50.31 02/20 LEAK DETECTION FOR FUELING SYSTEMS

33 08 55 05/25 FUEL DISTRIBUTION SYSTEM START-UP

(NON-HYDRANT)

33 09 52 11/18 FUEL PUMP CONTROL AND ANNUNCIATION

SYSTEM (NON-HYDRANT)

33 11 00 02/18, CHG 2: 11/23 WATER UTILITY DISTRIBUTION PIPING

33 16 15 11/20 WATER STORAGE STEEL TANKS

33 30 00 05/18 SANITARY SEWERAGE

33 31 23.00 10 08/18 SANITARY SEWER FORCE MAIN PIPING

33 32 16 11/19, CHG 1: 11/23 PACKAGED UTILITY WASTEWATER PUMPING

STATIONS

33 40 00 11/21 STORMWATER UTILITIES

33 52 40 05/25 FUEL SYSTEMS PIPING (NON-HYDRANT)

33 56 10 05/25 FACTORY-FABRICATED FUEL STORAGE TANKS

33 57 55 08/25 FUEL SYSTEM COMPONENTS (NON-HYDRANT)

33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION

33 72 02 04/08 UNDERGROUND COMMUNICATION SYSTEM

33 82 00 04/06 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

DIVISION 34 - TRANSPORTATION

34 73 13 11/19 AIRCRAFT TIEDOWNS

34 73 16 11/19 AIRFIELD GROUNDING

34 75 13.13 02/22 CRASH RATED ACTIVE VEHICLE BARRIERS

AND CONTROLS

PROJECT TABLE OF CONTENTS Page 5

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 6

SECTION TABLE OF CONTENTS

DIVISION 26 - ELECTRICAL

SECTION 26 05 13.00 10

MEDIUM-VOLTAGE CABLES

11/23

PART 1 GENERAL

1.1 REFERENCES

1.2 DEFINITIONS

1.3 ADMINISTRATIVE REQUIREMENTS

1.3.1 Pre-Installation Meetings

1.4 SUBMITTALS

1.5 QUALITY CONTROL

1.5.1 Regulatory Requirements

1.5.2 Standard Products

1.6 DELIVERY, STORAGE, AND HANDLING

PART 2 PRODUCTS

2.1 SYSTEM DESCRIPTION

2.2 EQUIPMENT

2.2.1 Multiple-Conductor Shielded Cables

2.2.1.1 Synthetic Rubber with Interlocked Armor

2.2.1.2 Cross-Linked Polyethylene

2.2.1.3 Ethylene Propylene Rubber (EPR) with Jacketed Interlocked

Armor

2.2.2 Multiple-Conductor, Nonshielded Cables

2.2.2.1 Synthetic Rubber with Neoprene Jacket

2.2.2.2 Cross-Linked Polyethylene with PVC Jacket

2.2.2.3 Ethylene-Propylene with PVC Jacket

2.2.3 Single-Conductor Shielded Cables

2.2.3.1 Cross-Linked Polyethylene with PVC Jacket

2.2.3.2 Cross-Linked Polyethylene with Interlocked Armor

2.2.3.3 Ethylene-Propylene-Rubber-Insulated with PVC Jacket

2.2.4 Single-Conductor Nonshielded Cables

2.2.4.1 Cross-Linked Polyethylene

2.2.4.2 Ethylene-Propylene-Rubber-Insulated with PVC Jacket

2.2.5 Portable Cables

2.2.6 Insulated Medium Voltage Connectors

2.2.7 Splices

2.2.8 Terminations

2.2.9 Cable Supports and Fittings

2.2.10 Polyethylene Cable Tags

2.2.11 Fireproof Tape

2.3 MATERIALS

2.3.1 Conductors

2.3.2 Insulation

2.3.3 Cable Identification

2.3.4 Non-metallic Insulation Shield

2.3.5 Concentric Neutral Shield

2.3.6 Jacket

SECTION 26 05 13.00 10 Page 1

2.3.7 Interlock Armored Cable

2.4 TESTS, INSPECTIONS, AND VERIFICATIONS

2.4.1 FACTORY TESTING

PART 3 EXECUTION

3.1 DEMOLITION OR CABLE CUTTING

3.2 INSTALLATION

3.2.1 Protection During Splicing Operations

3.2.2 Duct Cleaning

3.2.3 Pulling Cables in Ducts, Manholes and Utility Tunnels

3.2.3.1 Allowable Sidewall Pressure

3.2.3.2 Minimum Bending Radius

3.2.3.3 Coating of Cables

3.2.3.4 Pulling Speed

3.2.3.5 Cable Splice Support And Sealing

3.2.4 Splices and Terminations

3.2.5 Fireproofing

3.2.6 Cable Tag Installation

3.3 FIELD QUALITY CONTROL

3.4 CLOSEOUT ACTIVITIES

-- End of Section Table of Contents --

SECTION 26 05 13.00 10 Page 2

SECTION 26 05 13.00 10

MEDIUM-VOLTAGE CABLES

11/23

PART 1 GENERAL

Section 33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION applies to work specified in this section.

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASSOCIATION OF EDISON ILLUMINATING COMPANIES (AEIC)

AEIC CS1 (2012) Impregnated-Paper-Insulated, Metallic Sheathed Cable, Solid Type

AEIC CS8 (2013) Specification for Extruded Dielectric Shielded Power Cables Rated 5 Through 46 kV

ASTM INTERNATIONAL (ASTM)

ASTM B3 (2013) Standard Specification for Soft or Annealed Copper Wire

ASTM B8 (2023) Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft

ASTM D746 (2014) Standard Test Method for Brittleness Temperature of Plastics and Elastomers by Impact

INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)

IEEE 48 (2020) Test Procedures and Requirements for Alternating-Current Cable Terminations Used on Shielded Cables Having Laminated Insulation Rated 2.5 kV through 765 kV or Extruded Insulation Rated 2.5 kV through 500 kV

IEEE 383 (2023) Qualifying Electric Cables and Splices for Nuclear Facilities

IEEE 386 (2016) Separable Insulated Connector Systems for Power Distribution Systems Rated 2.5 kV through 35 kV

IEEE 400.2 (2013) Guide for Field Testing of Shielded Power Cable Systems Using Very Low Frequency (VLF)

SECTION 26 05 13.00 10 Page 3

IEEE 404 (2012) Standard for Extruded and Laminated Dielectric Shielded Cable Joints Rated 2500 V to 500,000 V

IEEE 1202 (2006; R 2012; CORR 1 2012)

Flame-Propagation Testing of Wire and Cable

IEEE C2 (2023) National Electrical Safety Code

INTERNATIONAL ELECTRICAL TESTING ASSOCIATION (NETA)

NETA ATS (2021) Standard for Acceptance Testing Specifications for Electrical Power Equipment and Systems

KUWAIT MINISTRY OF ELECTRICITY & WATER (MEW)

MEW R-1 (2016) Regulations for Electrical Installations

MEW S-1 (2016) General Specification for Electrical Installation

KUWAIT MINISTRY OF DEFENSE (KMOD)

MEP Military Engineering Projects

NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)

ANSI C119.1 (2023) Electric Connectors - Sealed Insulated Underground Connector Systems Rated 600 Volts

ANSI/NEMA WC 71/ICEA S-96-659 (2014; R 2022) Standard for Nonshielded Cables Rated 2001-5000 Volts for use in the Distribution of Electric Energy

NEMA WC 70 (2021) Power Cable Rated 2000 Volts or Less for the Distribution of Electrical Energy

NEMA WC 74/ICEA S-93-639 (2022) 5-46 kV Shielded Power Cable for Use in the Transmission and Distribution of Electric Energy

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

NFPA 70 (2023; ERTA 1 2024; TIA 24-1; TIA 25-2)

National Electrical Code

NFPA 70B (2023) Recommended Practice for Electrical Equipment Maintenance

NFPA 70E (2024) Standard for Electrical Safety in the Workplace

U.S. GENERAL SERVICES ADMINISTRATION (GSA)

FED-STD-228 (2014; Rev A; Notice 1) Test Methods for

SECTION 26 05 13.00 10 Page 4

Cable and Wire, Insulated

1.2 DEFINITIONS

Medium-voltage power cables include all cables rated above 600 volts up to 35,000 volts.

1.3 ADMINISTRATIVE REQUIREMENTS

1.3.1 Pre-Installation Meetings

No later than 30 days of Contract Award, coordinate with the Contracting Officer to schedule a pre-installation meeting. Submit the following for review and approval prior to the meeting:

a. Pulling Plan including calculations of pulling tension and side wall pressure anticipated, and the maximum allowable pulling tension for each pull. Do not perform any pull until Government reviews and approves the pulling plan.

b. Splicer/Terminator Certifications

c. List of Splices and Terminations to be Installed by Splicer/Terminator

d. Manufacturer's catalog data for all cables, cable supports and fittings, cable tags, fireproof tape, splice kits, terminations, and any other product data required to complete the work.

e. Certificates showing that the cable manufacturer has made factory-conducted tests on each shipping length (reel) of cable.

Include certified copies of test data showing conformance with the referenced standards and approval prior to delivery of cable.

1.4 SUBMITTALS

Government approval is required for submittals with a "G" classification.

Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

List of Splices and Terminations to be Installed by Splicer/Terminator ; G, RO

SD-02 Shop Drawings

Pulling Plan ; G, RO

SD-03 Product Data

Multiple-Conductor Shielded Cables ; G, RO

Multiple-Conductor Nonshielded Cables ; G, RO

Single-Conductor Shielded Cables ; G, RO

Single-Conductor Nonshielded Cables ; G, RO

SECTION 26 05 13.00 10 Page 5

Portable Cables ; G, RO

Cable Supports and Fittings ; G, RO

Polyethylene Cable Tags ; G, RO

Fireproof Tape ; G, RO

Splices ; G, RO

Terminations ; G, RO

Polyethylene Cable Tags ; G, RO

SD-06 Test Reports

Field Testing ; G, RO

Qualification Test Reports ; G, RO

Radiographic Tests ; G, RO

SD-07 Certificates

Splicer/Terminator Certifications ; G, RO

SD-08 Manufacturer's Instructions

Medium-Voltage Power Cables ; G, RO

Terminations ; G, RO

Splices ; G, RO

1.5 QUALITY CONTROL

1.5.1 Regulatory Requirements

In each of the publications referred to herein, consider the advisory provisions to be mandatory, as though the word "must" had been substituted for "shall" and "should" wherever they appear. Interpret references in these publications to the "authority having jurisdiction", or words of similar meaning, to mean the Contracting Officer. Ensure equipment, materials, installation, and workmanship are in accordance with the mandatory and advisory provisions of NFPA 70 and IEEE C2 , and MEP, unless more stringent requirements are specified or indicated.

1.5.2 Standard Products

Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. Provide products which have been in satisfactory commercial or industrial use for two years prior to bid opening. Ensure the two-year period includes applications of equipment and materials under similar circumstances and of similar size. Ensure the product has been on sale on the commercial market through advertisements, manufacturers' catalogs, or brochures during the two-year period. Where two or more items of the same class of equipment are required, these items

SECTION 26 05 13.00 10 Page 6 must be products of a single manufacturer.

Qualifications`

Verify personnel performing Medium Voltage (MV) splicing or terminations have five years minimum experience in cable splicing and terminations of the type used in this project. Submit splicer/terminator certifications issued by the cable splice and termination manufacturer who has examined and tested a test splice or termination of each type required by this contract for each cable splicer. Ensure the certification identifies which splices and terminations it applies to.

Once a splice or termination has been started by a splicer, ensure the same splicer completes that particular splice, and that each termination and splice is started and completed in one continuous work period.

Maintain and submit a list of splices and terminations to be installed by splicer/terminator. Ensure the list includes the following for each splice or termination completed.

a. Name of splicer/terminator.

b. Date splice or termination was performed.

c. Location of splice or termination. For terminations at equipment indicate equipment number as required to completely define the location.

d. Feeder number.

1.6 DELIVERY, STORAGE, AND HANDLING

Ship cables on reels in a way that protects the cable from mechanical injury. Hermetically seal end of each cable length using heat-shrinkable molded cable end caps to exclude moisture and securely attached to the reel.

Make the minimum reel drum diameter 14 times the overall diameter of the cable. Ensure that each cable length is installed with a pulling eye installed by the manufacturer, for installation in ducts, manholes, and utility tunnels.

PART 2 PRODUCTS

2.1 SYSTEM DESCRIPTION

Provide medium-voltage power cables including multiple- and single-conductor cables rated 15,000 volts, ungrounded neutral, on 1000 -volt, three-phase, 60-hertz, phase-to-phase, for grounded and ungrounded neutral systems.

Provide conductor cable assemblies consisting of:

a. Conductor core with an extruded semiconductor shield over the conductors

b. Insulation

c. A polyethylene (PE) jacket.

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2.2 EQUIPMENT

Ensure that ethylene-propylene rubber and cross-linked polyethylene-insulated conductors are lead-free.

2.2.1 Multiple-Conductor Shielded Cables

2.2.1.1 Synthetic Rubber with Interlocked Armor

Provide multiple-conductor, synthetic-rubber-insulated, interlocked-armor-covered, shielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 and NEMA WC 74/ICEA S-93-639 .

Apply close-fitting, interlocked-armor tape of galvanized steel over the jacket.

2.2.1.2 Cross-Linked Polyethylene

Provide multiple-conductor, cross-linked polyethylene-insulated, shielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 . Provide taped shielding that consists of 0.13 millimeter thick copper shielding lap applied over 0.30 millimeter thick semiconducting tape. Wrap both helically with 10-percent overlap, providing 100-percent coverage.

Shield cross-linked polyethylene (XLP) single- and multiple-conductor cables for grounded and ungrounded neutral voltage ratings of 2,000 volts or more.

2.2.1.3 Ethylene Propylene Rubber (EPR) with Jacketed Interlocked Armor

Provide multiple-conductor ethylene propylene rubber insulated interlocked armor covered shielded cables that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .

2.2.2 Multiple-Conductor, Nonshielded Cables

2.2.2.1 Synthetic Rubber with Neoprene Jacket

Provide multiple-conductor, synthetic-rubber-insulated, neoprene-jacketed, nonshielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 and NEMA WC 74/ICEA S-93-639 .

2.2.2.2 Cross-Linked Polyethylene with PVC Jacket

Provide multiple-conductor, polyethylene-insulated, nonshielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .

2.2.2.3 Ethylene-Propylene with PVC Jacket

Provide multiple-conductor, ethylene-propylene-insulated, PVC-jacketed, nonshielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .

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2.2.3 Single-Conductor Shielded Cables

2.2.3.1 Cross-Linked Polyethylene with PVC Jacket

Provide single-conductor, polyethylene-insulated, PVC-jacketed, shielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .

2.2.3.2 Cross-Linked Polyethylene with Interlocked Armor

Provide single-conductor, polyethylene-insulated, PVC-jacketed, shielded cable with interlocked armor that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .

Apply a close-fitting, interlocked-armor tape of galvanized steel over the jacket.

2.2.3.3 Ethylene-Propylene-Rubber-Insulated with PVC Jacket

Provide single-conductor 15 kV rated cable assemblies that consist of the following: Class B stranded copper conductors, an extruded semiconducting shield over the conductors, 5.6 millimeter of ethylene propylene rubber insulation, an extruded or other approved semiconducting shield, a 0.130 millimeter minimum copper tape shield wrapped helically with a minimum 12.5 percent overlap and a PVC jacket.

Provide single-conductor, ethylene-propylene-insulated, PVC-jacketed, shielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , NEMA WC 74/ICEA S-93-639 and AEIC CS8 .

2.2.4 Single-Conductor Nonshielded Cables

2.2.4.1 Cross-Linked Polyethylene

Provide single-conductor, cross-linked polyethylene-insulated, nonshielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , and

NEMA WC 74/ICEA S-93-639 .

2.2.4.2 Ethylene-Propylene-Rubber-Insulated with PVC Jacket

Provide single-conductor, ethylene-propylene-rubber-insulated, PVC-jacketed, nonshielded cable that conforms to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , and NEMA WC 74/ICEA S-93-639 .

2.2.5 Portable Cables

Provide SHD multiple-conductor, butyl-rubber-insulated, neoprene-jacketed, shielded portable cable conforming to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 and NEMA WC 74/ICEA S-93-639 .

2.2.6 Insulated Medium Voltage Connectors

Provide connector with a steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material per IEEE 386 . Ensure connections are compatible with equipment bushings. Provide connectors as follows:

a. 200 Ampere loadbreak connector ratings: Voltage: 15kV, 95kV BIL.

Short time rating: 10,000 amperes rms, symmetrical for a time duration

SECTION 26 05 13.00 10 Page 9 of 0.17 seconds.

b. 600 Ampere deadbreak connector ratings: Voltage: 15kV, 95kV BIL.

Short time rating: 27,000 ampere rms, symmetrical for a time duration of 4.0 seconds.

c. Provide connectors with a steel reinforced hook-stick eye, grounding eye, test point, and arc-quenching contact material per IEEE 386.

Provide hot line voltage indicators on all connectors.

Ensure connections are compatible with equipment bushings.

2.2.7 Splices

Provide heat shrink splice kits which are the product of a single manufacturer. Ensure the power cable splice meets the requirements of IEEE 404 for a 15 kV rating, and must be rated by the manufacturer for use on 11 kV class cable systems. Ensure splices are rated for continuous operation at 105 degrees C, with an emergency overload temperature rating of 140 degrees C. Ensure the kit is capable of splicing cables with copper or aluminum conductors sized as indicated in the contract drawings or accommodate a conductor size transitionProvide splices specifically designed for the cable and grounding provisions.

Provide heat shrink splices which include but are not limited to the following:

a. Inner heat shrink stress control tube with external end sealant, additional heat shrink tube over inner tube and inner tube end sealant.

b. Heat shrink outer wraparound sleeve with heat sensitive indications on both the tube and rail/channel area to indicate proper torch heating, stress relief material, mastic, sealant, shielding mesh, and silicone grease.

Provide splices of a cold shrink design which does not require any additional heat source for installation. The cold shrink splice body must be of a molded design made of silicone rubber with splice jacketing made of EPDM rubber.

2.2.8 Terminations

Provide Class 1 terminations per IEEE 48 .

2.2.9 Cable Supports and Fittings

Provide cable supports, related fittings, and accessories for use in corrosive underground locations, such as manholes and utility tunnels, with a factory-applied coating of PVC of at least 0.51 millimeter thick.

Provide PVC coated items that have a uniform thickness and are free of blisters, breaks, and holidays. Provide PVC compound that conforms to

ASTM D746.

Provide cable racks, cable tray supports and related fittings that are UL-listed heavy-duty nonmetallic.

2.2.10 Polyethylene Cable Tags

Provide tags of polyethylene that have an average tensile strength of 31

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MPa, and are 0.9 millimeter thick, non-corrosive non-conductive. Ensure tags are resistive to acids, alkalis, organic solvents, salt water, and are distortion resistant to 150 degrees C. Provide a one-piece nylon, self-locking tie at each end of the cable tag. Ensure ties have a minimum loop tensile strength of 780 newtons. Provide cable tags with block letters, numbers, and symbols 25 millimeter high on a yellow background.

Ensure letters, numbers, and symbols do not fall off or change positions regardless of the cable tags orientation.

2.2.11 Fireproof Tape

Provide fireproof tape approximately 0.8 millimeter thick by 76 millimeters wide, consisting of a flexible, unsupported elastomer that expands in fire to provide a thick char buildup between the flame and the cable.

Ensure the tape does not give off a smoke when subjected to flames or support combustion. Also, ensure tape does not deteriorate when subjected to oil, water, gases, salt water, sewage and fungus.

2.3 MATERIALS

2.3.1 Conductors

Ensure that conductors conform to the applicable requirements of NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 , or NEMA WC 74/ICEA S-93-639 .

Ensure that conductors are solid copper core conforming to ASTM B3 and ASTM B8 and that they are bare, or tin-alloy-coated, according to the type of insulation used.Ensure that aluminum conductors are Type AA-8000 aluminum conductors. Do not use Type 1350 aluminum conductors. Do not intermix copper and aluminum conductors in the same raceway.

Provide Class B stranded conductors.

2.3.2 Insulation

Ensure the provided cables are rated for minimum 90 degrees C continuous conductor temperature and 130 degrees C emergency overload.

Provide cables with 133 percent insulation. Ensure insulation thickness is in accordance with the following:

Voltage Rating (kV) Insulation Level (%) Typical Insulation Thickness mm mils

100 2.29 90

137 2.92 115

173 3.56 140

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Voltage Rating (kV) Insulation Level (%) Typical Insulation Thickness mm mils

100 2.92 115

133 3.56 140

173 4.45 175

100 4.45 175

133 5.59 220

173 6.6 260

100 6.6 260

133 8.13 320

173 10.67 420

100 8.76 345

133 10.67 420

173 14.73 580

2.3.3 Cable Identification

Provide cables with printing on the outer jacket showing the cable type, name of the manufacturer, the year in which the cable was manufactured, sequential cable reel length markings and a unique number for identification purposes. Closely group the information on the tape at 1.8 meters maximum intervals to permit complete identification.

2.3.4 Non-metallic Insulation Shield

Provide extruded insulation shield made of an extruded thermoset material compatible with the insulation and jacket. Ensure insulation shield is applied directly over and bonded to the insulation, and complies with

AEIC CS8 .

2.3.5 Concentric Neutral Shield

Provide copper wires helically applied over the insulation shield, where the minimum total cross sectional area (of the shield wires) is full core conductor for the cable. Minimum size of an individual shield wire is 1.6 millimeter.

2.3.6 Jacket

Provide polyvinyl-chloride (PVC) jacketed cable extruded over the cable to a minimum thickness of 2 millimeter.

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2.3.7 Interlock Armored Cable

Provide a nonmetallic, corrosion-resistant jacket over interlock-armored cable that is PVC conforming to NEMA WC 70, ANSI/NEMA WC 71/ICEA S-96-659 and NEMA WC 74/ICEA S-93-639 .

2.4 TESTS, INSPECTIONS, AND VERIFICATIONS

2.4.1 FACTORY TESTING

Submit certified evidence that the cable manufacturer has made factory-conducted tests on each shipping length (reel) of cable. Submit certified copies of test data in accordance with applicable provisions of the referenced standard. Include in tests on each length of cable to include:

(1) Conductor Resistance

(2) Accelerated Water Absorption Test

(3) Water Immersion Test

(4) Ionization

(5) High-Voltage

(6) Partial Discharge Test

Contracting Officer or designee has the option of witnessing required factory testing at no additional cost. Provide a schedule of manufacturing and testing in advance to permit such witnessing, if requested.

Submit certified qualification test reports in accordance with AEIC CS8 made in accordance with the applicable referenced standards. Ensure certified copies of test data show conformance to the requirements of referenced standards and submit for approval prior to shipment of the cable.

Prior to manufacturing, provide data regarding degradation of proposed insulating material and cable performance due to water immersion test as specified in this specification to the Contracting Officer or designee.

Indicate in information AC breakdown stress in kV/mm or V/mil versus immersion time. Ensure a complete description and condition under which cable was tested accompanies the test information. Submit an accelerated water absorption test.

For cables not to be enclosed in metallic conduit, test for flammability in accordance with FED-STD-228 , Method 5221 vertical, spark IEEE 383 and IEEE 1202 , 20000 watt per hour vertical tray flame test.

PART 3 EXECUTION

3.1 DEMOLITION OR CABLE CUTTING

Notify the Contracting Officer 14 working days prior to an outage for demolition or cable cutting of medium voltage electrical system.

The Government has established a mandatory inspection point prior to

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Contractor performing any medium voltage cable cuts or demolition. Notify the Contracting Officer 48 hours in advance of this mandatory inspection point.

As part of the mandatory inspection point, positively identify and label the medium voltage cable to be worked utilizing an electronic cable identifier. Ensure the process of identifying and labeling the cable to be worked is witnessed by the Government. Cable cutting and demolition of any medium voltage cable can occur only after approval by the Contracting Officer.

Cut medium voltage cables and conductors by indirect means using cable cutters specifically designed to be operated remotely only. Cutting of medium voltage cables and conductors by direct means is not permitted.

3.2 INSTALLATION

Install medium-voltage cables in accordance with MEW R-1, MEW S-1NFPA 70 , NFPA 70E, and IEEE C2 . In the event of a conflict, MEW and IEEE C2 shall govern.

Refer to contract provisions for safety submittals and requirements associated with working in the vicinity of energized cables and equipment. The use of arc-flash and shock prevention equipment and personal protective equipment is mandatory.

Notify the Contracting Officer 14 working days prior to an outage that requires testing for phasing and phase rotation of medium voltage electrical systems. The Government will identify and tag the phasing of equipment and provide to the Contractor, in writing, the results of phasing and phase rotation tests. The Contractor is responsible for maintaining the phasing and phase rotation tests, and is responsible for maintaining the phasing, and matching the existing phase rotation and phasing when installing conductors in existing electrical systems.

Install the cables in the following locations:

Exterior:

a. In underground duct banks

b. In conduit above and below grade

c. In manholes

d. And by direct burial

Inside Buildings:

a. By open wire method

b. On insulator hooks

c. On racks

d. In wall and ceiling mounted cable trays

Secure cables with heavy-duty cable ties in existing or new trays mounted horizontally, where the cable rests on the tray bottom. Install cable

SECTION 26 05 13.00 10 Page 14 ties at a minimum of 3000 millimeter intervals.

Secure cables with metallic cable clamps, straps, hangers, or other approved supporting devices to tunnel walls, ceilings, and in new or existing cable trays mounted vertically, where the tray bottom is in a vertical plane.

When field cuts or other damage occurs to the PVC coating, apply a liquid PVC patch to maintain the integrity of the coating. After the installation is complete, perform an inspection to ensure that the coating has no voids, pinholes, or cuts.

Before installing new armored cable, ensure that cable trays are properly secured and supported. Add new permanent or temporary tray support devices as required to preclude cable tray failure during cable pulling or after cable is installed.

Installed cable or conductors of a primary distribution system will be rejected by the Government when placed:

a. Openly in cable trays or openly racked along interior walls

b. In the same raceway or conduit with AC/DC control circuits or AC power circuits operating at less than 600 volts

c. In a manner allowing the cable to support its own weight

3.2.1 Protection During Splicing Operations

Provide a blower to force fresh air into manholes or confined areas where free movement or circulation of air is obstructed. Have waterproof protective coverings available on the work site to protect against moisture while a splice is being made. Use pumps to keep manholes dry during splicing operations. Never make a splice or termination with the interior of a cable exposed to moisture. Moisture-test the conductor insulation paper before the splice is made. Use a manhole ring at least 150 millimeter above ground around the manhole entrance to keep surface water from entering the manhole. Before starting the splice, plug unused ducts and stop water seepage through ducts in use.

3.2.2 Duct Cleaning

Thoroughly clean ducts before installation of power cables. Pull a standard flexible mandrel through each duct to loosen particles of earth, sand, or foreign material in the line. Use a mandrel that is not less than 300 millimeter long with a diameter 13 millimeter less than the inside diameter of the duct. Then pull a brush with stiff bristles through each duct to remove the loosened particles. Use a brush with a diameter that is the same as or slightly larger than the diameter of the duct.

3.2.3 Pulling Cables in Ducts, Manholes and Utility Tunnels

Submit a Pulling Plan including calculations of pulling tension and side wall pressure anticipated, and the maximum allowable pulling tension for each pull. Do not perform any pull until Government reviews and approves the pulling plan.

Pull medium-voltage cables into ducts and utility tunnels with equipment designed for this purpose, including a power-driven winch, cable-feeding

SECTION 26 05 13.00 10 Page 15 flexible tube guide, cable grips, and lubricants. Employ a sufficient number of trained personnel and equipment to ensure correct installation of the cable.

Set up the cable reel at the side of the manhole or tunnel hatch opening and above the duct or hatch level, allowing the cable to enter through the opening without reverse bending. Install a flexible tube guide through the opening in a manner that prevents the cable from rubbing against the edges of structural members.

Ensure that the pulling force for a cable grip on lead-sheathed cable does not exceed the force calculated in the pulling plan for the sheath cross-sectional area. Use a dynamometer in the pulling line to ensure that the pulling force is not exceeded. Ensure that the pulling force for a nonmetallic-sheathed cable does not exceed the smaller of 4400 newton or a value computed from the following equation:

TM = 0.036 X N X CM

Where: TM = maximum allowable pulling tension in newton

N = number of conductors in the cable

CM = cross-sectional area of each conductor in square millimeter

3.2.3.1 Allowable Sidewall Pressure

The allowable sidewall pressure is the smaller of 7300 newtons per meter of bend radius or the cable manufacturer's recommended maximum value.

Show in the pulling plan submittal the calculations for allowable tension and sidewall pressure as well as the anticipated tension and sidewall pressure for each pull in the project.

Unreel cable from the top of the reel, carefully controlling payout.

Attach cable to be pulled through a swivel to the main pulling wire by means of a pulling eye installed by the factory or approved cable splicer.

Attach pulling eyes to the cable conductors of the 3-1/C circuit to prevent damage to the cable structure. Pull the entire 3-1/C circuit simultaneously.

3.2.3.2 Minimum Bending Radius

Minimum bending radius during cable pulling operations is 760 millimeter.

For permanent cable bending/racking the minimum bending radius is 12 times cable diameter.

3.2.3.3 Coating of Cables

Liberally coat cables with a suitable cable-pulling lubricant as it enters the tube guide or duct. Do not use greaser and oil lubricants. Cover nonmetallic sheathed cables with wire-pulling compounds, when required, which have no deleterious effects on the cable. Use rollers, sheaves or tube guides, around which the cable is pulled, conforming to the 760 millimeter minimum bending radius of the cable during the pulling operations.

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3.2.3.4 Pulling Speed

Pull cables into ducts at a speed not to exceed 15 meters per minuteand not in excess of maximum permissible pulling tension specified by the cable manufacturer. Cable pulling using a vehicle is not be permitted.

Stop pulling operations immediately with any indication of binding or obstruction and do not resume until such difficulty is corrected. Provide sufficient slack for free movement of cable due to expansion or contraction.

3.2.3.5 Cable Splice Support And Sealing

Firmly support cable splices made up in manholes on cable racks as indicated. Do not pull cable splices in ducts. Overlap cable ends at the ends of a section to provide sufficient undamaged cable for splicing.

Overlap cables to be spliced in manholes to the centerline of the proposed joint by not less than 600 millimeters.

Immediately seal cut ends of cables cut in the field to prevent entrance of moisture with heat-shrinkable molded cable end caps.

3.2.4 Splices and Terminations

Make splices in manholes or tunnels except where cable terminations are specifically indicated. Expedite splicing and terminating of cables in order to minimize exposure and cable deterioration.

Use only equipment and materials recommended by the splice manufacturer including calibrated cutting equipment to ensure consistent cut depths when preparing cable ends for the application of the splice kit. Connect the cable concentric neutral/shield wires across one side of the splice by split bundling the splice neutral wiring and connecting each bundle set to a continuous No. 4 AWG solid bare copper conductor via two compression conductors. Ensure the No. 4 AWG conductor extrudes from the cable splice jacket and connects to the manholes grounding system. Make all connections within the splice utilizing long barrel-type compression connectors and appropriate compression tools with proper size dies to ensure a satisfactory mechanical and electrical joint. Ensure bare connections of concentric neutral/shield wires are either contained within the splice kit or sealed via an additional outer covering,consisting of a heavy wall, heat-shrinkable tubing containing adhesive material (mastic) that melts as heat is applied and the outer tubing shrinks to form a moisture proof environmental seal. Provide outer tubing conforming to ANSI C119.1 . Ensure splice meets the requirements of IEEE 404 for a 15 kV rating and is rated by the manufacturer for use on 15 kV class feeder cable systems. Take extra precautions to seal around the exit area of the bare copper jumpers with an additional mastic per the splice manufacturer's recommendations.

Terminate cables in approved cable terminations, rated Class 1 per IEEE 48 .

Dry terminations with medium voltage pennants, preformed, and hand wrapped stress cones can be used for terminating cables. Provide terminations with adequate means for making external connections to the cable conductors of single-conductor cables (phase and concentric neutral), protecting the cable insulation against moisture, oil, or other contaminants. Take extra precautions in physically protecting and supporting cables, and maintaining the insulation level of the cable.

Ensure that installation includes built-up or prefabricated heat or cold

SECTION 26 05 13.00 10 Page 17 shrink stress-relief cones at the terminals of all shielded cables and at the terminals of single-conductor lead-covered cables rated 15 kV and above, ungrounded.

Field-fabricate cable splices from splicing kits supplied by and in accordance with the cable manufacturer's recommendations for the type, size, and electrical characteristics of the cable specified. Locate cable splices in manholes midway between the cable racks on the walls of the manholes and supported with cable arms at approximately the same elevation as the enclosing duct.

If cable splices in the tunnel are not installed in cable trays, install the cable splices on cable racks or by other approved methods that minimize physical stress on the splice connections. Support splices at approximately the same elevation as the installed cable except where space limitations or existing cable length limitations make this method impractical or impossible.

Support all universal demountable splices in a manner that minimizes physical stress on the splice connections. Support each cable end termination using a pair of saddle supports under the cable end termination or cable with a minimum 300 millimeter and a maximum 750 millimeter separation between the supports. Secure the cable end termination and cable to the supports in a manner that prevents movement of termination or cable at the support. Install saddle supports on a galvanized steel framing channel that is anchored to the wall, securely fastened to the cable tray, or installed by other approved methods.

3.2.5 Fireproofing

Provide fireproofing (Arc Proofing) for individual cable conductor in manholes, handholes and vaults which carry current at 2200 volts or more.

Tightly wrap strips of fireproofing tape around each cable spirally in half-lapped wrapping. Extend the tape 25 millimeter into the ducts. To prevent unraveling, random wrap the fireproofing tape the entire length of the fireproofing with pressure-sensitive glass cloth tape.

3.2.6 Cable Tag Installation

Install cable tags in each manhole and at each termination as specified.

Install cable tags over the fireproofing and position the tags so that they are clearly visible without disturbing any cabling or wiring in the manholes and equipment.

3.3 FIELD QUALITY CONTROL

After the installation of power cables has been completed, including splices, joints, and terminations, and before the cable is energized, subject each medium voltage cable to field testing in accordance with the following requirements:

a. Provide test equipment, labor, and trained technical personnel as necessary to perform the electrical acceptance tests.

b. Record all tests on an approved medium voltage cable test form and submit completed forms to the Contracting Officer.

c. Make arrangements to have tests witnessed and approved by the

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Contracting Officer.

d. Isolate each power-cable installation completely from extraneous electrical connections at cable splices/terminations and joints.

Observe all safety precautions.

e. Ensure each power cable is first given an insulation resistance test using a meg-ohmmeter with a voltage output of at least 2,500-volts.

Apply test for a long enough time to fully charge the cable (no less than one minute). Record readings as indicated on forms provided.

The minimum reading is 5000 megohms at an ambient temperature of 20 degrees C. Correct readings taken at other than 20 degrees C ambient temperatures accordingly.

f. Conform testing to NETA ATS, and NFPA 70B.

Upon successful completion of the insulation resistance tests, subject the cable to a direct-current high-potential test for five minutes applying test voltages in accordance with AEIC CS1 and IEEE 400.2 for paper-impregnated, lead-covered cable; AEIC CS8 and IEEE 400.2 for cross-linked, polyethylene-insulated cable; and AEIC CS8 and IEEE 400.2 for ethylene propylene rubber-insulated cable.

Record leakage current readings every 30 seconds during the first two minutes and every minute thereafter for the remainder of the test. When the leakage current continues to increase after the first minute, immediately terminate the test and take steps to find and correct the fault. When a second test becomes necessary, repeat this test procedure.

Upon satisfactory completion of the high-potential test, give the cable a second insulation resistance test as before.

Provide results of the second insulation resistance test that agree with the first test and that indicate no evidence that the cable has been permanently injured by the high-potential test.

Record test data identifying the cable and location, megohm readings versus time, leakage current readings versus time, and cable temperature versus time.

Final acceptance depends upon the satisfactory performance of the cable under test. Do not energize cable until recorded test data has been approved by the Contracting Officer.

Perform radiographic tests on all potheads at the discretion of the Contracting Officer to determine if voids exist in the pothead. Rework unacceptable terminations at no additional expense to the Government.

3.4 CLOSEOUT ACTIVITIES

Provide manufacturer's instructions showing the recommended sequence and method of installation for medium-voltage power cables .

-- End of Section --

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SECTION TABLE OF CONTENTS

DIVISION 26 - ELECTRICAL

SECTION 26 05 48

SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT

11/23

PART 1 GENERAL

1.1 REFERENCES

1.2 SYSTEM DESCRIPTION

1.2.1 General Requirements

1.2.2 Electrical Components

1.2.3 Contractor Designed Supports and Attachments

1.3 SUBMITTALS

PART 2 PRODUCTS

2.1 EQUIPMENT REQUIREMENTS

2.1.1 Rigidly (Base and Suspended) Mounted Equipment

2.1.2 Nonrigid or Flexibly-Mounted Equipment

2.1.3 Premanufactured Modular Electrical Systems

2.2 LIGHTING FIXTURES

2.3 SUPPORTS AND ATTACHMENTS

2.4 FLEXIBLE FITTINGS

PART 3 EXECUTION

3.1 SUPPORTS AND ATTACHMENTS

3.2 BUILDING DRIFT

3.3 CONDUIT, CABLETRAY, BUSWAY, AND RACEWAY

3.4 LIGHTING FIXTURES

3.4.1 Pendant Fixtures

3.4.2 Ceiling Attached Fixtures

3.4.2.1 Recessed Fixtures

3.4.2.2 Surface-Mounted Fixtures

3.4.3 Assembly Mounted on Outlet Box

3.4.4 Wall-Mounted Emergency Light Unit

3.5 ANCHORS

3.5.1 General

3.5.2 Cast-In-Place Anchors

3.5.3 Post-Installed Anchors

3.6 EQUIPMENT SUPPORT…

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