CDC SPECIFICATIONS - VOL 3 OF 5 - DIV 09-23 - 5099974 PKG 1 APACHE FACILITIES.pdf

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Apache Alert Mission Complex
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W912ER26RA016
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Summary of CDC Specifications - Volume 3, Division 09-23

This document is a comprehensive specification for finishes and related construction materials for the Apache Alert Mission Complex facilities at Ali Al Salem Airbase, Kuwait. The specifications detail requirements for Division 09 (Finishes) sections 09 22 00 through 09 29 00, covering structural support systems, plastering, stucco, veneer plaster, and gypsum board installation. Key product requirements include: metal framing systems meeting AISI S220 standards with galvanized or aluminum-zinc coatings; gypsum plaster base coats requiring minimum 17.25 MPa compressive strength and finish coats requiring 34.4 MPa; cement stucco using white Portland cement Type II and Type S hydrated lime; veneer plaster systems from single manufacturers with compatible bases and joint reinforcement; and gypsum board with minimum 100 percent recycled paper content and 95 percent post-industrial recycled gypsum content. Environmental controls are mandatory, including temperature maintenance between 12.8–27°C, controlled humidity and ventilation, and fog curing procedures. Fire-resistant assemblies must comply with ICC International Building Code four-hour construction requirements and UL Fire Resistance standards. Sample panels and mockups must be submitted for approval prior to work commencement, with detailed shop drawings required for metal support systems, lath installation, control joints, and fireproofing applications. All materials must be asbestos-free, and interior adhesives and joint compounds must meet CDPH Section 01350 or SCAQMD Rule 1168 volatile organic compound limits. Quality assurance includes pre-installation meetings, manufacturer certifications, indoor air quality certifications (Greenguard Gold or SCS Indoor Advantage Gold), and field testing for sound-rated assemblies where applicable.

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APACHE ALERT MISSION COMPLEX -FACILITIES 509974PKG1FACIL

AASAB, Kuwait 04/17/26

PROJECT TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

01 11 00 02/24 SUMMARY OF WORK

01 14 00 11/11 WORK RESTRICTIONS

01 30 00 11/20, CHG 1: 08/21 ADMINISTRATIVE REQUIREMENTS

01 32 01.00 10 08/23, CHG 1: 08/24 PROJECT SCHEDULE

01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES

01 33 16.00 49 08/22 DESIGN DATA (DESIGN AFTER AWARD)

01 35 26.00 49 03/24 GOVERNMENTAL SAFETY REQUIREMENTS

01 42 00 05/24 SOURCES FOR REFERENCE PUBLICATIONS

01 42 15 02/14 METRIC MEASUREMENTS

01 45 00.00 10 11/16, CHG 2: 11/21 QUALITY CONTROL

01 45 00.15 10 11/16, CHG 2: 08/19 RESIDENT MANAGEMENT SYSTEM CONTRACTOR

MODE (RMS CM)

01 45 35 05/24 SPECIAL INSPECTIONS

01 50 00 05/18 TEMPORARY CONSTRUCTION FACILITIES AND

CONTROLS

01 57 19 11/15 TEMPORARY ENVIRONMENTAL CONTROLS

01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND

DISPOSAL

01 78 00.00 49 09/23 CLOSEOUT SUBMITTALS

01 78 23 08/15 OPERATION AND MAINTENANCE DATA

01 91 00.15 05/23, CHG 2: 11/23 BUILDING COMMISSIONING

01 91 19 05/2023 BUILDING ENCLOSURE COMMISSIONING

DIVISION 02 - EXISTING CONDITIONS

02 41 00 08/22 DEMOLITION

DIVISION 03 - CONCRETE

03 30 00 02/19, CHG 8: 05/24 CAST-IN-PLACE CONCRETE

03 42 13.00 10 05/16 PLANT-PRECAST CONCRETE PRODUCTS FOR

BELOW GRADE CONSTRUCTION

DIVISION 04 - MASONRY

04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY

DIVISION 05 - METALS

05 05 20 05/22 POST-INSTALLED CONCRETE AND MASONRY

ANCHORS

05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL

05 30 00 05/15, CHG 2: 08/18 STEEL DECKS

05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING

05 50 13 08/24 MISCELLANEOUS METAL FABRICATIONS

05 50 14 08/18 STRUCTURAL METAL FABRICATIONS

05 51 00 08/23 METAL STAIRS

05 51 33 08/24 METAL LADDERS

05 52 00 08/23 METAL RAILINGS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY

06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL

CABINETS

PROJECT TABLE OF CONTENTS Page 1

W912ER26RA016

06 61 16 08/20 SOLID SURFACING FABRICATIONS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 11 13 08/23 BITUMINOUS DAMPPROOFING

07 13 53 02/16, CHG 1: 08/17 ELASTOMERIC SHEET WATERPROOFING

07 14 00 08/23 FLUID-APPLIED WATERPROOFING

07 21 13 08/23 BOARD AND BLOCK INSULATION

07 21 16 08/23 MINERAL FIBER BLANKET INSULATION

07 22 00 08/23 ROOF AND DECK INSULATION

07 27 10 08/23 BUILDING AIR BARRIER SYSTEM

07 27 26 08/23 FLUID-APPLIED MEMBRANE AIR BARRIERS

07 41 13 05/11, CHG 4: 02/21 METAL ROOF PANELS

07 41 63 11/16 FABRICATED ROOF PANEL ASSEMBLIES

07 42 13 08/25 METAL WALL PANELS

07 42 63 05/11, CHG 4: 08/20 FABRICATED WALL PANEL ASSEMBLIES

07 52 00 05/12, CHG 5: 11/19 MODIFIED BITUMINOUS MEMBRANE ROOFING

07 53 23 05/12, CHG 2: 08/18 ETHYLENE-PROPYLENE-DIENE-MONOMER

ROOFING

07 55 00 08/09, CHG 1: 05/14 PROTECTED MEMBRANE ROOFING

07 60 00 08/23 FLASHING AND SHEET METAL

07 81 00 02/11 SPRAY-APPLIED FIREPROOFING

07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING

07 92 00 08/23 JOINT SEALANTS

DIVISION 08 - OPENINGS

08 11 13 08/20 STEEL DOORS AND FRAMES

08 11 16 05/17, CHG 2: 11/18 ALUMINUM DOORS AND FRAMES

08 14 00 08/16, CHG 1: 08/18 WOOD DOORS

08 31 00 05/17, CHG 1: 08/18 ACCESS DOORS AND PANELS

08 33 23 08/20, CHG 1: 02/22 OVERHEAD COILING DOORS

08 34 02 08/09 BULLET-RESISTANT COMPONENTS

08 34 16.10 11/21 HORIZONTAL ROLLING STEEL DOORS

08 34 59 08/08, CHG 1: 11/12 VAULT DOORS AND DAY GATES

08 39 54 08/09 BLAST RESISTANT DOORS

08 41 13 08/18, CHG 1: 08/18 ALUMINUM-FRAMED ENTRANCES AND

STOREFRONTS

08 51 13 05/19 ALUMINUM WINDOWS

08 51 23 08/20, CHG 1: 02/22 STEEL WINDOWS

08 60 45 08/20 TRANSLUCENT PANELS

08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE

08 81 00 05/19 GLAZING

08 91 00 08/20 METAL WALL AND DOOR LOUVERS

DIVISION 09 - FINISHES

09 22 00 08/24 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 23 00 08/24 GYPSUM PLASTERING

09 23 82 11/19 FIREPROOF GYPSUM PLASTERING

09 24 23 08/17, CHG 2: 11/18 CEMENT STUCCO

09 26 00 08/24 VENEER PLASTER

09 29 00 08/24 GYPSUM BOARD

09 30 10 08/20 CERAMIC, QUARRY, AND GLASS TILING

09 35 16 08/16, CHG 1: 08/18 CHEMICAL-RESISTANT QUARRY TILING

09 51 00 08/20 ACOUSTICAL CEILINGS

09 62 38 08/17, CHG 1: 08/18 STATIC-CONTROL FLOORING

09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING

09 67 23.15 02/21 FUEL RESISTIVE RESINOUS FLOORING,

PROJECT TABLE OF CONTENTS Page 2

3-COAT SYSTEM

09 67 23.16 02/21 FUEL RESISTIVE RESINOUS FLOORING,

5-COAT SYSTEM

09 68 00 11/17, CHG 2: 08/20 CARPETING

09 69 13 11/15, CHG 1: 08/18 RIGID GRID ACCESS FLOORING

09 90 00 02/21 PAINTS AND COATINGS

09 96 00 11/14 HIGH-PERFORMANCE COATINGS

09 97 13.27 02/21, CHG 1: 08/22 HIGH PERFORMANCE COATING FOR STEEL

STRUCTURES

DIVISION 10 - SPECIALTIES

10 11 00 08/20 VISUAL DISPLAY UNITS

10 14 00.10 08/17, CHG 1: 11/18 EXTERIOR SIGNAGE

10 14 00.20 08/20 INTERIOR SIGNAGE

10 21 13 08/20 TOILET COMPARTMENTS

10 26 00 08/20 WALL AND DOOR PROTECTION

10 28 13 08/20 TOILET ACCESSORIES

10 44 16 11/19 FIRE EXTINGUISHERS

10 51 13 08/24 LOCKERS

10 52 00 12/25 FIRE PROTECTIVE FIXED SMOKE CURTAINS

10 56 13 08/24 STEEL SHELVING

DIVISION 12 - FURNISHINGS

12 24 13 08/20 ROLLER WINDOW SHADES

12 48 13 08/23 ENTRANCE FLOOR MATS AND FRAMES

12 50 00.13 10 08/17, CHG 1: 11/18 FURNITURE AND FURNITURE INSTALLATION

DIVISION 13 - SPECIAL CONSTRUCTION

13 21 26 02/16, CHG 1: 08/18 COLD-STORAGE ROOMS (PREFABRICATED

PANEL TYPE)

13 34 19 08/20, CHG 1: 02/21 METAL BUILDING SYSTEMS

13 48 73 05/22 SEISMIC CONTROL FOR MISCELLANEOUS

EQUIPMENT

DIVISION 14 - CONVEYING EQUIPMENT

14 21 23 05/16, CHG 1: 05/18 ELECTRIC TRACTION PASSENGER ELEVATORS

DIVISION 21 - FIRE SUPPRESSION

21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE

PROTECTION

21 13 24.00 49 10/07 SYNTHETIC FLUORINE-FREE FOAM (SFFF)

FIRE PROTECTION SYSTEM

21 22 00.00 49 02/25 CLEAN AGENT FIRE EXTINGUISHING SYSTEMS

21 30 00 04/08, CHG 1: 08/13 FIRE PUMPS

DIVISION 22 - PLUMBING

22 00 00 05/24 PLUMBING, GENERAL PURPOSE

22 12 00.00 49 01/25 FACILITY POTABLE WATER STORAGE TANKS

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 05 15 05/22, CHG 2: 08/24 COMMON PIPING FOR HVAC

23 05 48.19 05/18, CHG 2: 08/20 SEISMIC BRACING FOR HVAC

PROJECT TABLE OF CONTENTS Page 3

23 05 93 11/15 TESTING, ADJUSTING, AND BALANCING FOR

HVAC

23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL

SYSTEMS

23 08 00 05/23 COMMISSIONING OF MECHANICAL SYSTEMS

23 09 00 08/24 INSTRUMENTATION AND CONTROL FOR HVAC

23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES

FOR HVAC

23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC

AND OTHER BUILDING CONTROL SYSTEMS

23 21 23 08/17 HYDRONIC PUMPS

23 23 00 08/21 REFRIGERANT PIPING

23 25 00 05/21 CHEMICAL TREATMENT OF WATER FOR

MECHANICAL SYSTEMS

23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION

23 63 00.00 08/22 COLD STORAGE REFRIGERATION SYSTEMS

23 64 10 11/16, CHG 2: 08/18 WATER CHILLERS, VAPOR COMPRESSION TYPE

23 64 26 08/09, CHG 7: 02/24 CHILLED, CHILLED-HOT, AND CONDENSER

WATER PIPING SYSTEMS

23 69 00.00 20 07/06, CHG 2: 08/18 REFRIGERATION EQUIPMENT FOR COLD

STORAGE

23 74 33 05/24 DEDICATED OUTDOOR AIR SYSTEMS (DOAS)

23 81 23 11/20 COMPUTER ROOM AIR CONDITIONING UNITS

DIVISION 26 - ELECTRICAL

26 05 13.00 10 11/23 MEDIUM-VOLTAGE CABLES

26 05 48 11/23 SEISMIC PROTECTION FOR ELECTRICAL

EQUIPMENT

26 05 73 08/23 POWER SYSTEM STUDIES

26 08 00 11/22 APPARATUS INSPECTION AND TESTING

26 11 16 11/21 SECONDARY UNIT SUBSTATIONS

26 20 00 08/23 INTERIOR DISTRIBUTION SYSTEM

26 24 13 08/21 SWITCHBOARDS

26 29 23 02/20, CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS

UNDER 600 VOLTS

26 32 15 05/24 ENGINE-GENERATOR SET STATIONARY

15-2500 KW, WITH AUXILIARIES

26 33 53 05/19 STATIC UNINTERRUPTIBLE POWER SUPPLY

(UPS)

26 36 23 05/20, CHG 1: 08/21 AUTOMATIC TRANSFER SWITCHES AND

BY-PASS/ISOLATION SWITCH

26 41 00 08/23 LIGHTNING PROTECTION SYSTEM

26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING

26 56 00 08/21 EXTERIOR LIGHTING

26 56 20 02/19 AIRFIELD AND HELIPORT LIGHTING AND

VISUAL NAVIGATION AIDS

DIVISION 27 - COMMUNICATIONS

27 05 28.36 40 05/17 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS

27 10 00 08/11 BUILDING TELECOMMUNICATIONS CABLING

SYSTEM

27 20 01.00 49 02/14 INTERIOR DISTRIBUTION SYSTEM FOR

COMMUNICATIONS SYSTEMS

27 41 33 05/22 IPTV SYSTEM

27 51 16 05/20 PUBLIC ADDRESS SYSTEMS

27 53 13 05/22 MASTER CLOCK SYSTEM

PROJECT TABLE OF CONTENTS Page 4

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

28 08 10 05/16 ELECTRONIC SECURITY SYSTEM ACCEPTANCE

TESTING

28 10 05 05/16 ELECTRONIC SECURITY SYSTEMS (ESS)

28 31 70 08/20 INTERIOR FIRE ALARM SYSTEM, ADDRESSABLE

DIVISION 31 - EARTHWORK

31 00 00 08/23 EARTHWORK

31 32 11 08/08 EARTH COVERED MAGAZINE SOIL COVER

EROSION CONTROL

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 01 19.61 11/19CHG 1: 11/24 SEALING OF JOINTS IN RIGID PAVEMENT

32 11 23 05/22 AGGREGATE BASE COURSE AND GRADED

CRUSHED AGGREGATE BASE COURSE

32 12 13 05/24 BITUMINOUS TACK AND PRIME COATS

32 12 15.13 11/20, CHG 1: 05/22 ASPHALT PAVING FOR AIRFIELDS

32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING

32 13 14.13 11/22, CHG 1: 05/24 CONCRETE PAVING FOR AIRFIELDS AND

OTHER HEAVY DUTY PAVEMENTS

32 13 73.19 11/19 COMPRESSION CONCRETE PAVING JOINT

SEALANT

32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS

32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS

32 31 13 11/21 CHAIN LINK FENCES AND GATES

32 31 13.53 11/21 HIGH-SECURITY FENCES (CHAIN LINK AND

ORNAMENTAL) AND GATES

DIVISION 33 - UTILITIES

33 01 50.31 02/20 LEAK DETECTION FOR FUELING SYSTEMS

33 08 55 05/25 FUEL DISTRIBUTION SYSTEM START-UP

(NON-HYDRANT)

33 09 52 11/18 FUEL PUMP CONTROL AND ANNUNCIATION

SYSTEM (NON-HYDRANT)

33 11 00 02/18, CHG 2: 11/23 WATER UTILITY DISTRIBUTION PIPING

33 16 15 11/20 WATER STORAGE STEEL TANKS

33 30 00 05/18 SANITARY SEWERAGE

33 31 23.00 10 08/18 SANITARY SEWER FORCE MAIN PIPING

33 32 16 11/19, CHG 1: 11/23 PACKAGED UTILITY WASTEWATER PUMPING

STATIONS

33 40 00 11/21 STORMWATER UTILITIES

33 52 40 05/25 FUEL SYSTEMS PIPING (NON-HYDRANT)

33 56 10 05/25 FACTORY-FABRICATED FUEL STORAGE TANKS

33 57 55 08/25 FUEL SYSTEM COMPONENTS (NON-HYDRANT)

33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION

33 72 02 04/08 UNDERGROUND COMMUNICATION SYSTEM

33 82 00 04/06 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)

DIVISION 34 - TRANSPORTATION

34 73 13 11/19 AIRCRAFT TIEDOWNS

34 73 16 11/19 AIRFIELD GROUNDING

34 75 13.13 02/22 CRASH RATED ACTIVE VEHICLE BARRIERS

AND CONTROLS

PROJECT TABLE OF CONTENTS Page 5

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 6

SECTION TABLE OF CONTENTS

DIVISION 09 - FINISHES

SECTION 09 22 00

SUPPORTS FOR PLASTER AND GYPSUM BOARD

08/24

PART 1 GENERAL

1.1 REFERENCES

1.2 SUBMITTALS

1.3 DELIVERY, STORAGE, AND HANDLING

PART 2 PRODUCTS

2.1 MATERIALS

2.1.1 Materials for Attachment of Lath

2.1.1.1 Suspended and Furred Ceiling Systems and Wall Furring

2.1.1.2 Non-load Bearing Wall Framing

2.1.2 Materials for Attachment of Gypsum Wallboard

2.1.2.1 Suspended and Furred Ceiling Systems

2.1.2.2 Non-load Bearing Wall Framing and Furring

2.1.2.3 Furring Structural Steel Columns

2.1.2.4 Z-Furring Channels with Wall Insulation

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Systems for Attachment of Lath

3.1.1.1 Suspended and Furred Ceiling Systems and Wall Furring

3.1.1.2 Non-load Bearing Wall Framing

3.1.1.2.1 Firestop Track

3.1.1.2.2 Sound-Rated Partitions

3.1.2 Systems for Attachment of Gypsum Wallboard

3.1.2.1 Suspended and Furred Ceiling Systems

3.1.2.2 Non-load Bearing Wall Framing and Furring

3.1.2.3 Furring Structural Steel Columns

3.1.2.4 Z-Furring Channels with Wall Insulation

3.1.2.5 Firestop Tracks

3.1.2.6 Backing Plates

3.1.2.7 Framed Openings

3.1.2.8 Partial Wall Framing Connection

3.1.2.9 Drywall Penetration Barrier Mesh

3.1.2.10 Suspension Systems

3.2 ERECTION TOLERANCES

-- End of Section Table of Contents --

SECTION 09 22 00 Page 1

SECTION 09 22 00

SUPPORTS FOR PLASTER AND GYPSUM BOARD

08/24

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN IRON AND STEEL INSTITUTE (AISI)

AISI S220 (2020) North American Standard for Cold-Formed Steel Nonstructural Framing

AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)

ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures

ASTM INTERNATIONAL (ASTM)

ASTM C635/C635M (2022) Standard Specification for Manufacture, Performance, and Testing of Metal Suspension Systems for Acoustical Tile and Lay-In Panel Ceilings

ASTM C754 (2020) Standard Specification for Installation of Steel Framing Members to Receive Screw-Attached Gypsum Panel Products

ASTM C841 (2023) Installation of Interior Lathing and Furring

ASTM C847 (2014a) Standard Specification for Metal Lath

U.S. DEPARTMENT OF DEFENSE (DOD)

UFC 3-301-01 (2023; with Change 1, 2023) Structural Engineering

UL SOLUTIONS (UL)

UL Fire Resistance (2014) Fire Resistance Directory

1.2 SUBMITTALS

Government approval is required for submittals with a "G" classification.

Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SECTION 09 22 00 Page 2

SD-02 Shop Drawings

Metal Support Systems ; G RO

SD-03 Product Data

Metal Support Systems

1.3 DELIVERY, STORAGE, AND HANDLING

Deliver materials to the job site and store in ventilated dry locations permitting easy access for inspection and handling. If materials are stored outdoors, stack materials off the ground, supported on a level platform, and fully protected from the weather. Handle materials carefully to prevent damage. Remove damaged items and provide new items.

PART 2 PRODUCTS

2.1 MATERIALS

Provide steel materials for metal support systems with galvanized coating AISI S220 G-60; aluminum coating T1-25; or a 55-percent aluminum-zinc coating AZ50. Provide support system and attachments in accordance with UFC 3-301-01 and ASCE 7.

2.1.1 Materials for Attachment of Lath

2.1.1.1 Suspended and Furred Ceiling Systems and Wall Furring

ASTM C841 and ASTM C847.

2.1.1.2 Non-load Bearing Wall Framing

AISI S220 .

2.1.2 Materials for Attachment of Gypsum Wallboard

2.1.2.1 Suspended and Furred Ceiling Systems

AISI S220 .

2.1.2.2 Non-load Bearing Wall Framing and Furring

a. Framing Members, General: Comply with AISI S220 for conditions indicated.

(1) Steel Sheet Components: Comply with AISI S220 requirements for metal unless otherwise indicated.

(2) Protective Coating: AISI S220 , provide EQ (Equivalent Coating) coating, galvanized coating G-60 or equivalent. G40 or coating with equivalent corrosion resistance of G40. Provide G-90 coating in high-humidity environments.

b. Studs and Runners: AISI S220 . Use either steel studs and runners or embossed steel studs and runners.

AISI S220 , but not thinner than 0.45 mm thickness, with 0.85 mm

SECTION 09 22 00 Page 3 minimum thickness supporting wall hung items such as cabinetwork, equipment and fixtures.

c. Slip-Type Head Joints:

(1) Slotted Deflection Track: Steel sheet top runner manufactured to prevent cracking of finishes applied to interior partition framing resulting from deflection of structure above; in thickness not less than indicated for studs and in width to accommodate depth of studs.

d. Firestop Tracks: Top runner manufactured to allow partition heads to expand and contract with movement of the structure while maintaining continuity of fire-resistance-rated assembly indicated; in thickness not less than indicated for studs and in width to accommodate depth of studs.

e. Backing Plate: Fire-retardant-treated wood blocking used for fixture attachment.

f. Sound Isolation Clips: Used with 0457 mm, (25 gauge), drywall furring channels to provide acoustical separation.

g. Framed Openings: Galvanized-steel, one-piece header and jamb studs in lieu of built-up members.

h. Partial Wall Framing Connection: Stud connector designed to support out-of-plane loading of cantilevered partial wall systems that are unsupported at the top track.

i. Drywall Penetration Barrier Mesh: Supply and install security mesh, as a penetration barrier behind gypsum wallboard walls and/or ceilings, where indicated on Drawings.

2.1.2.3 Furring Structural Steel Columns

AISI S220 . Steel (furring) clips and support angles listed in UL Fire Resistance may be provided instead of steel studs for erection of gypsum wallboard around structural steel columns.

2.1.2.4 Z-Furring Channels with Wall Insulation

Not lighter than 0.45 mm thick galvanized steel, Z-shaped, with 30 mm and 20 mm flanges and 75 mm furring depth.

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Systems for Attachment of Lath

3.1.1.1 Suspended and Furred Ceiling Systems and Wall Furring

ASTM C841, except as indicated otherwise.

3.1.1.2 Non-load Bearing Wall Framing

ASTM C754, Installation Standard.

SECTION 09 22 00 Page 4

3.1.1.2.1 Firestop Track

Where indicated, install to maintain continuity of fire-resistance-rated assembly indicated.

3.1.1.2.2 Sound-Rated Partitions

Install framing to comply with sound-rated assembly indicated.

3.1.2 Systems for Attachment of Gypsum Wallboard

3.1.2.1 Suspended and Furred Ceiling Systems

ASTM C754, except provide framing members 400 mm on center unless indicated otherwise.

3.1.2.2 Non-load Bearing Wall Framing and Furring

ASTM C754, except as indicated otherwise. Provide a sealer gasket under bottom of track on concrete slab or foundation.

3.1.2.3 Furring Structural Steel Columns

Install studs or galvanized steel clips and support angles for erection of gypsum wallboard around structural steel columns in accordance with the UL Fire Resistance , design number(s) indicated.

3.1.2.4 Z-Furring Channels with Wall Insulation

Install Z-furring channels vertically spaced not more than 600 mm on center. Locate Z-furring channels at interior and exterior corners in accordance with manufacturer's printed erection instructions. Fasten furring channels to masonry and concrete walls with powder-driven fasteners or hardened concrete steel nails through narrow flange of channel. Space fasteners not more than 600 mm on center.

3.1.2.5 Firestop Tracks

In accordance with manufacturer's installation instructions, applicable building code and UL assembly.

3.1.2.6 Backing Plates

In accordance with manufacturer's installation instructions.

3.1.2.7 Framed Openings

In accordance with manufacturer's installation instructions and approved design.

3.1.2.8 Partial Wall Framing Connection

In accordance with manufacturer's installation instructions. Anchor to floor as designed by Engineer of Record. Provide a sealer gasket under bottom of track on concrete slab or foundation.

3.1.2.9 Drywall Penetration Barrier Mesh

Per manufacturer's instructions. Installation and layout of the panels to

SECTION 09 22 00 Page 5 be approved by General Contractor prior to installation, with the intent to attached panels on vertical framing members. Panels may be installed in either direction. Attachment with approved clips and threaded fasteners.

3.1.2.10 Suspension Systems

a. Install suspension system and panels in accordance with the manufacturer's instructions, in compliance with ASTM C635/C635M installation standard, and with applicable codes as required by the authorities having jurisdiction.

b. Install according to approved Pre-construction drawings recommended for complex projects. Contact your local manufacturer representative for support.

c. Drywall Grid System can be installed in interior or exterior applications.

d. Install hanger wire as required with necessary on center spacing to support expected ceiling load requirements, following local practices, codes and regulations. Provide additional wires at light fixtures, grilles, and access doors where necessary. A pigtail knot is to be used with three tight wraps at top and bottom fastening locations.

e. Main tees/ beams are to be suspended from the overhead construction with hanger wire, spaced as required for expected ceiling loads, along the length of the main beams.

f. Install cross tees at on center spacing as specified by the drywall manufacturer. Typical drywall cross tee spacing:

(1) 400 mm on center with 15 mm or 13 mm gypsum board.

(2) 600 mm on center with 15 mm gypsum board.

g. Use channel molding or angle molding to interface with Drywall Grid System to provide perimeter attachment or to obtain drop soffits, verticals, slopes.

3.2 ERECTION TOLERANCES

Provide framing members which will be covered by finish materials such as wallboard, plaster, or ceramic tile set in a mortar setting bed, within the following limits:

a. Layout of walls and partitions: 6 mm from intended position;

b. Plates and runners: 6 mm in 2.4 meters from a straight line;

c. Studs: 6 mm in 2.4 meters out of plumb, not cumulative; and

d. Face of framing members: 6 mm in 2.4 meters from a true plane.

Provide framing members which will be covered by ceramic tile set in dry-set mortar, latex-portland cement mortar, or organic adhesive within the following limits:

a. Layout of walls and partitions: 6 mm;

SECTION 09 22 00 Page 6

b. Plates and runners: 3 mm in 2.4 meters from a straight line;

c. Studs: 3 mm in 2.4 meters out of plumb, not cumulative and must not exceed minimum fastening requirements of sheathing or other finishing materials; and

d. Face of framing members: 3 mm in 2.4 meters from a true plane.

-- End of Section --

SECTION 09 22 00 Page 7

SECTION TABLE OF CONTENTS

DIVISION 09 - FINISHES

SECTION 09 23 00

GYPSUM PLASTERING

08/24

PART 1 GENERAL

1.1 REFERENCES

1.2 SUBMITTALS

1.3 QUALITY ASSURANCE

1.3.1 Sample Panels

1.4 DELIVERY, STORAGE, AND HANDLING

1.5 GYPSUM PLASTER SAMPLES

1.5.1 Samples for Initial Selection

1.5.2 Full-Size Samples

1.6 SCHEDULING AND ENVIRONMENTAL REQUIREMENTS

1.6.1 Environmental Requirements

1.7 FIRE RESISTIVE COATINGS

1.8 SOUND TRANSMISSION

PART 2 PRODUCTS

2.1 MATERIALS

2.2 GYPSUM BASE COAT PLASTER

2.2.1 High Strength Gypsum Plaster Base Coat

2.3 GYPSUM FINISH COAT PLASTER

2.3.1 High Strength Gypsum Gauging Plaster Finish Coat

2.4 HYDRATED LIME

2.5 AGGREGATES

2.5.1 Sand for Gypsum Base Coats

2.5.2 Sand for Gypsum Sand Float Finish

2.5.3 Lightweight Aggregates, Perlite, or Vermiculite for Gypsum

Base Coat

2.5.4 Silica Sand or Perlite Fines

2.6 WATER

2.7 PROPORTIONING

2.7.1 Gypsum Base Coat Plaster

2.7.1.1 Sand and Gypsum Plaster Base Coat

2.7.1.2 Lightweight Aggregate and Gypsum Plaster Base Coat

2.7.2 Gypsum Plaster Finish Coat

2.7.2.1 Lime-Putty

2.7.2.2 Lime-Putty Gypsum-Gauged (White Coat)

2.7.2.3 Aggregated Finish Coat

2.7.2.4 Gypsum Sand Float Finish

2.7.2.5 Keene's Cement Lime-Putty Finish

2.8 MIXING

2.8.1 Job-Mixed Materials

2.8.1.1 Water

2.8.1.2 Sand

2.8.1.3 Mixing (Do's)

2.8.1.4 Mixing (Don'ts)

SECTION 09 23 00 Page 1

2.8.2 Ready-Mixed Packaged Materials

2.9 BONDING AGENT

PART 3 EXECUTION

3.1 SURFACE PREPARATION

3.2 WORKMANSHIP

3.2.1 Slump Tests

3.2.2 Application

3.2.3 Control And Expansion Joints

3.2.4 Curing

3.2.4.1 Gypsum Plaster

3.3 GYPSUM PLASTER WORK

3.3.1 Gypsum Plaster Thickness Requirements

3.3.2 Gypsum Plaster Basecoat Work

3.3.2.1 Gypsum Two-Coat System

3.3.2.2 Gypsum Three-Coat System

3.3.3 Gypsum Plaster Finish Coats

3.3.3.1 Lime-Putty and Gypsum-Gauged Finish Coats

3.3.3.2 Keene's Cement Lime-Putty Finish Coat

3.4 PATCHING AND POINTING

-- End of Section Table of Contents --

SECTION 09 23 00 Page 2

SECTION 09 23 00

GYPSUM PLASTERING

08/24

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM C28/C28M (2010) Gypsum Plasters

ASTM C35 (2001; R 2019) Inorganic Aggregates for Use in Gypsum Plaster

ASTM C206 (2014; R 2022) Standard Specification for Finishing Hydrated Lime

ASTM C472 (2020) Physical Testing of Gypsum, Gypsum Plasters and Gypsum Concrete

ASTM C631 (2009; R 2020) Bonding Compounds for Interior Gypsum Plastering

ASTM C842 (2005; R 2021) Standard Specification for Application of Interior Gypsum Plaster

ASTM E90 (2023) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements

ASTM E413 (2022) Classification for Rating Sound Insulation

FM GLOBAL (FM)

FM APP GUIDE (updated on-line) Approval Guide https://www.approvalguide.com/

UL SOLUTIONS (UL)

UL Fire Resistance (2014) Fire Resistance Directory

1.2 SUBMITTALS

Government approval is required for submittals with a "G" classification.

Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-03 Product Data

SECTION 09 23 00 Page 3

Gypsum Base Coat Plaster

Gypsum Finish Coat Plaster

SD-04 Samples

Sample Panel ; G RO

Samples for Initial Selection ; G RO

Full-Size Samples ; G RO

SD-08 Manufacturer's Instructions

Ready-Mix Gypsum Plaster

Mixing Instructions

1.3 QUALITY ASSURANCE

1.3.1 Sample Panel s

Erect sample panel at the building site, or as otherwise directed.

Finished gypsum plaster work must match the approved sample panel.

1.4 DELIVERY, STORAGE, AND HANDLING

Deliver manufactured materials in the manufacturers' original unbroken packages or containers which are labeled plainly with the manufacturers' names and brands. Keep cementitious materials dry and stored off the ground, under cover, and away from sweating walls and other damp surfaces until ready for use. Keep materials wrapped and separate from off-gassing materials, such as paints and adhesives. Do not use materials that have visible moisture or biological growth.

1.5 GYPSUM PLASTER SAMPLES

1.5.1 Samples for Initial Selection

Submit four 900 mm square panels of varying texture for the Contracting Officer's approval.

1.5.2 Full-Size Samples

After selection of an acceptable texture, construct a sample panel separate from the building, minimum size of 2400 mm in height, by 2400 mm in length, using 150 mm metal studs, and gypsum board, metal lath and gypsum plaster. The sample wall must show all aspects of gypsum plaster work, including but not limited to, expansion joints, control joints, corner extrusions, electrical, mechanical, and fire sprinkler penetrations and casing beads. A sample of a control joint and extrusion butt joint must also be incorporated into the sample wall. Finish work must match the approved sample panel. Divide the panel into four equal quadrants with the expansion and control joints to show each phase of work, lath, scratch coat, brown coat, and finish coats. Provide and protect the sample wall from damage during the length of the contract.

SECTION 09 23 00 Page 4

1.6 SCHEDULING AND ENVIRONMENTAL REQUIREMENTS

Commence application only after the area scheduled for gypsum plastering work is completely weathertight. The heating, ventilating, and air-conditioning systems must be complete and in operation prior to application of the plaster. If the mechanical system cannot be activated before veneer plastering is begun, the plastering may proceed in accordance with an approved plan to maintain the environmental requirements specified below. Apply plaster prior to the installation of finish flooring and acoustic ceiling.

1.6.1 Environmental Requirements

Do not expose the gypsum base to excessive sunlight prior to plaster application, as bond failure of the plaster may result. Maintain a continuous uniform temperature of not less than 12.8 degrees C and not more than 27 degrees C for at least one week prior to the application of veneer plaster, while the plastering is being done, and for at least one week after the plaster is set. Shield air supply and distribution devices to prevent any uneven flow of air across the plastered surfaces. Provide ventilation to exhaust moist air to the outside during plaster application, set, and until plaster is dry. In glazed areas, keep windows open top and bottom or side to side 75 to 100 mm. Openings can be reduced in cold weather. For enclosed areas lacking natural ventilation, provide temporary mechanical means for ventilation. In unglazed areas subjected to hot, dry winds or temperature differentials from day to night of 10 degrees C or more, screen openings with cheesecloth or similar materials.

Avoid rapid drying. During periods of low indoor humidity, provide minimum air circulation following plastering and until plaster is dry.

1.7 FIRE RESISTIVE COATINGS

Comply with specified fire-rated assemblies for design numbers indicated per UL Fire Resistance or FM APP GUIDE.

1.8 SOUND TRANSMISSION

Where indicated, provide gypsum plaster assemblies matching assemblies tested by a qualified testing agency to meet required STC (sound transmission coefficient) ratings according to ASTM E90 and ASTM E413.

PART 2 PRODUCTS

2.1 MATERIALS

Conform to the specifications, standards, and requirements specified herein. Provide asbestos-free materials.

2.2 GYPSUM BASE COAT PLASTER

2.2.1 High Strength Gypsum Plaster Base Coat

ASTM C28/C28M, gypsum neat plaster, except plaster must have a compressive strength of not less than 17.25 MPa, when tested dry in accordance with

ASTM C472.

SECTION 09 23 00 Page 5

2.3 GYPSUM FINISH COAT PLASTER

2.3.1 High Strength Gypsum Gauging Plaster Finish Coat

ASTM C28/C28M, gypsum gauging plaster, except plaster must have a compressive strength of not less than 34.4 MPa when tested dry in accordance with ASTM C472.

2.4 HYDRATED LIME

ASTM C206, Type S.

2.5 AGGREGATES

2.5.1 Sand for Gypsum Base Coats

ASTM C35.

Sand Gradation: Percentage retained by weight (plus or minus 2 percent) on each sieve.

Sieve Size Maximum Minimum

No. 4 (4760 microns) 0 0

No. 8 (2380 microns) 5 0

No. 16 (1190 microns) 30 5

No. 30 (590 microns) 65 30

No. 50 (300 microns) 95 65

No. 100 (150 microns) 100 90

2.5.2 Sand for Gypsum Sand Float Finish

ASTM C842.

Sand Gradation: Percentage retained by weight (plus or minus 2 percent) on each sieve.

Sieve Size Maximum Minimum

No. 20 (850 microns) 0

No. 30 (590 microns) 0.5

No. 100 (150 microns) 100 40

No. 200 (75 microns) 100 70

2.5.3 Lightweight Aggregates, Perlite, or Vermiculite for Gypsum Base Coat

ASTM C35.

SECTION 09 23 00 Page 6

2.5.4 Silica Sand or Perlite Fines

For use in lime-putty gypsum-gauged finish, aggregated white coat, must have the following gradation: 10 percent maximum retained on a No. 30 sieve (590 microns), 4 percent minimum and 70 percent maximum retained on a No.

100 sieve (150 microns), and 70 percent minimum and 100 percent maximum retained on No. 200 sieve (75 microns). Provide sands and fines free from deleterious materials.

2.6 WATER

Use only potable water, free of mineral and organic substances that affect the hardening and durability of the plaster or stucco.

2.7 PROPORTIONING

Unless specified otherwise, materials are specified on a volume basis and must be measured in approved containers, to ensure that the specified proportions will be controlled and accurately maintained during the progress of the work. Measuring materials with shovels (shovel count) is not be permitted. Prepare ready-mix gypsum plaster for use by the addition of water only.

2.7.1 Gypsum Base Coat Plaster

Use of sand or lightweight aggregate is optional in gypsum plaster basecoats, except provide (1) sand for Keene's cement and high strength gypsum-gauged finish coats; (2) lightweight aggregate when necessary for a required fire resistance rating.

2.7.1.1 Sand and Gypsum Plaster Base Coat

Mix scratch coat in the proportion of 45 kg of gypsum neat plaster to not more than 56 liter of damp loose sand; mix brown coat in the proportion of 45 kg of gypsum neat plaster to not more than 85 liter of damp loose sand;

or scratch and brown coats may both be mixed in the proportion of 45 kg of gypsum neat plaster to not more than 70 liter of damp loose sand.

2.7.1.2 Lightweight Aggregate and Gypsum Plaster Base Coat

Mix scratch coat in the proportion of 45 kg of gypsum neat plaster to not more than 85 liter of lightweight aggregate on masonry. Mix brown coat in the proportion of 45 kg of gypsum neat plaster to not more than 70 liter of lightweight aggregate on gypsum lath and not more than 85 liter of light weight aggregate on masonry. Where plaster thickness exceeds 25 mm, the aggregate proportion may be increased to 85 liter. Mix the basecoats in two-coat double-up work in the proportion of 45 kg of gypsum neat plaster to not more than 70 liter of lightweight aggregate on gypsum lath and not more than 85 liter of lightweight aggregate on masonry. Gypsum ready-mixed plaster with perlite aggregate may be provided in lieu of field-mixed lightweight aggregate and gypsum plaster, provided the specified proportion of aggregate to plaster does not exceed the proportion specified for field-mixed plaster.

2.7.2 Gypsum Plaster Finish Coat

2.7.2.1 Lime-Putty

Prepare lime-putty in accordance with the printed directions of the

SECTION 09 23 00 Page 7 manufacturer. Use putty following preparation or following a soaking period as recommended by the manufacturer.

2.7.2.2 Lime-Putty Gypsum-Gauged (White Coat)

Mix finish coat in the proportions of one part of gypsum gauging plaster to a volume of hydrated lime or lime putty.

This mix is approximately equivalent to one 45 kg bag of gypsum gauging plaster to:

a. Not more than four 22.5 kg bags of hydrated lime, or

b. Not more than 127 liter of lime putty, or

c. Not more than 132 liter of lime putty.

2.7.2.3 Aggregated Finish Coat

Finish coat must consist of the lime-putty, gypsum-gauged finish specified herein with the addition of fine pulverized silica sand or perlite fines in the following proportions:

a. 14 liter per 45 kg bag of gypsum gauging plaster used in finish, or

b. 3.5 liter per 22.5 kg bag of hydrated lime, or

c. 3.8 liter per 7.5 liter of lime-putty.

2.7.2.4 Gypsum Sand Float Finish

Mix finish in the proportion of one part neat unfibered gypsum plaster to not more than two parts of sand, by weight.

2.7.2.5 Keene's Cement Lime-Putty Finish

Mix finish in the proportion of not more than 45 kg of lime putty to 45 kg of Keene's cement.

2.8 MIXING

2.8.1 Job-Mixed Materials

Mix materials in mechanical mixers except finish coats containing lime may be hand mixed. Mechanical mixers must be an approved type that accurately and uniformly controls the quantity of water. When mixing by hand, mix dry plaster aggregate to a uniform color in the mixing box, add water, and hoe the plaster immediately into the water and mix thoroughly to a proper consistency.

2.8.1.1 Water

Water used for rinsing and cleaning containers and tools must not be used in mixing the materials.

2.8.1.2 Sand

Sand proportions must be damp and in loose condition. A volume of damp loose sand must contain a minimum of 36 kg of dry sand in 0.0283 cu meters.

SECTION 09 23 00 Page 8

2.8.1.3 Mixing (Do's)

Mix the material while the mixer is in continuous operation in the following sequence:

a. Add maximum close to 90 percent of estimated quantity of water.

b. Add approximately one-half of the sand. If vermiculite or perlite is used, add all the aggregate.

c. Add cement and approved admixtures. Add lime prior to cement.

d. Add remainder of sand.

e. Mix with remainder of water as required. Mix until the mixture is uniform in color and consistency.

2.8.1.4 Mixing (Don'ts)

Avoid excessive mixing and agitation. Discard gypsum plaster which has begun to set before it is used; do not permit retempering. Do not use frozen, caked, or lumped materials. Empty mixers and mixing boxes after each batch is mixed, and keep free of old plaster.

2.8.2 Ready-Mixed Packaged Materials

Mix ready-mixed packaged gypsum plaster in accordance with manufacturer's printed mixing instructions .

2.9 BONDING AGENT

ASTM C631, interior application.

PART 3 EXECUTION

3.1 SURFACE PREPARATION

Clean surfaces before application of gypsum plaster of projections, dust, loose particles, grease, bond breakers, and foreign matter. Do not apply plaster directly to surfaces (1) of masonry or concrete that have been coated with bituminous compound or other waterproofing agents, or (2) that have been painted or previously plastered. Before plaster work is started, wet masonry and concrete surfaces thoroughly with a fine fog spray of clean water to produce a uniformly moist condition. Check metal grounds, corner beads, screeds, and other accessories carefully for alignment before starting work. Do not apply gypsum plaster to surfaces containing frost.

3.2 WORKMANSHIP

3.2.1 Slump Tests

Apply Plaster by hand or machine. When a plastering machine is used, control the fluidity of gypsum plaster to have a slump of not more than 75 mm when tested using a 50 by 100 by 150 mm high slump cone. Subsequent to determining water content to meet the specified slump, do not add additional water to the mix. Conduct the slump test according to the following procedure:

SECTION 09 23 00 Page 9

a. Place cone on level, dry, non-absorptive base plate.

b. While holding cone firmly against base plate, fill cone with plaster taken directly from the hose or nozzle of the plastering machine, tamping with metal rod during filling to release air bubbles.

c. Screed off plaster level with top of cone. Remove cone by lifting it straight up with a slow and smooth motion.

d. Place cone in a vertical position adjacent to freed plaster sample, using care not to shake or move base plate.

e. Lay a straightedge across top of cone, being careful not to shake or move cone. Measure slump in millimeters from the bottom edge of the straightedge to the top of the slumped plaster sample.

3.2.2 Application

Apply gypsum plaster in three coats, except as follows:

Gypsum plaster applied to masonry and gypsum lath using the two-coat double-up method.

Apply base coats with sufficient pressure and ensure plaster is sufficiently plastic to provide a strong bond to bases. Work base coats into screeds at intervals from 1500 to 2400 mm. Plaster must not be continuous across expansion and control joints occurring in walls, partitions, and ceilings. Finish work level, plumb, square, and true, within a tolerance of 3 mm in 2400 mm, without waves, cracks, blisters, pits, crazing, discoloration, projections, or other imperfections. Form plaster work carefully around angles and contours, and well-up to screeds. Take special care to prevent sagging and consequent dropping of applications. There must be no visible junction marks in finish coat where one day's work adjoins another. Plastered surfaces to receive rubber or vinyl base coves must extend to wood ground indicated as backing for base. Plaster not required behind built-in cabinets and equipment unless part of a fire-rated assembly.

3.2.3 Control And Expansion Joints

Install control joints at locations indicated before applying gypsum plaster. Vertical joints must be continuous and butt horizontal joints against the vertical joints. Check expansion, control joints and accessories to ensure unrestrained movement, metal lath not continuous behind the joints, and area between joints do not exceed 14 sq m.

3.2.4 Curing

3.2.4.1 Gypsum Plaster

Before the plaster has set, provide environmental controls to prevent the plaster from drying too fast. After the plaster has set, provide for rapid drying to develop high strength.

3.3 GYPSUM PLASTER WORK

ASTM C842.

SECTION 09 23 00 Page 10

3.3.1 Gypsum Plaster Thickness Requirements

Plaster thicknesses are from face of metal lath plaster base (scratch coat) or solid base surfaces.

a. Vertical Surfaces

Base Types Base Coat Finish Coat Total Thickness

Metal Lath 13 mm 3 mm 16 mm

Masonry 13 mm 3 mm 16 mm

Concrete 13 mm 3 mm 16 mm

Other Bases 10 mm 3 mm 13 mm

b. Horizontal Surfaces. Total plaster thickness for metal lath plaster, masonry and concrete bases is 16 mm. Total thickness of plaster for horizontal concrete surfaces is 3 to 10 mm.

c. Where vertical and horizontal concrete surfaces require more than 16 mm and 10 mm, to produce required lines or surfaces, attach metal plaster base for plaster application.

3.3.2 Gypsum Plaster Basecoat Work

3.3.2.1 Gypsum Two-Coat System

Apply the first coat to cover the base with sufficient material and pressure to form a good bond on the wall or ceiling base. Before the first coat has set and without scratching or cracking the surface, apply a second coat (double back) of the same material proportion as the base coat to the screeds. Straighten to a true surface without application of water, and cross rake or scratch to receive the finish coat.

3.3.2.2 Gypsum Three-Coat System

Apply scratch coat 5 to 6 mm thick to cover the base with sufficient material and pressure to form a good bond on the wall or ceiling base.

Rake or scratch the surface and allow to set firm and hard. Apply the brown coat to bring the base coat out to the screeds, compact and straighten to a true surface without the application of water, and cross rake or scratch to receive the finish coat.

3.3.3 Gypsum Plaster Finish Coats

Moderately moisten or fog spray base coat of plaster that has become dry before finish coat is applied. Accelerate plaster, if necessary, to provide a setting time of not more than 4 hours from the time the plaster is mixed.

3.3.3.1 Lime-Putty and Gypsum-Gauged Finish Coats

Apply lime-putty gypsum-gauged finish white coat or aggregated white coat over the base coat, scratch in thoroughly, lay on well, double back, and fill out to a true, even surface. Allow the finish to dry a few minutes, then trowel well with water. Apply maximum pressure in order to compact

SECTION 09 23 00 Page 11 the finish coat and provide a smooth finish free from blemishes and irregularities. Apply trowel finish coats of gypsum-gauged lime-putty over properly prepared base coats as thin as possible and 2 to 3 mm thick for conventional plaster system, except as necessary in spots to level out hollows in base coat.

3.3.3.2 Keene's Cement Lime-Putty Finish Coat

Apply finish over gypsum-sand base coat only, scratch in thoroughly, lay on well, double back, and fill out to a true, even surface. Allow the finish to dry a few minutes, then trowel it well with water. Apply maximum pressure in order to compact the finish coat and provide a smooth finish free of blemishes and irregularities. Continue troweling until the finish sets.

3.4 PATCHING AND POINTING

Cut out and patch loose, cracked, damaged, or defective gypsum plaster.

Patch must match existing work in texture, color and finish flush with previously applied gypsum plaster surfaces. Point work abutting or adjoining finish work in a neat manner. Remove droppings or spatterings from surfaces. Leave clean and in a condition to receive paint or other finish. Remove protective covering from floors and other surfaces, and rubbish and debris from the interior and exterior of the building.

-- End of Section --

SECTION 09 23 00 Page 12

SECTION TABLE OF CONTENTS

DIVISION 09 - FINISHES

SECTION 09 23 82

FIREPROOF GYPSUM PLASTERING

11/19

PART 1 GENERAL

1.1 REFERENCES

1.2 ADMINISTRATIVE REQUIREMENTS

1.2.1 Pre-Installation Meetings

1.3 SUBMITTALS

1.4 DELIVERY, STORAGE, AND HANDLING

1.5 QUALITY CONTROL

1.5.1 Catalog Data

1.5.2 Plaster Sample

1.5.3 Drawing Requirements

1.5.4 Four Hour Fire Rated Construction

1.5.5 Mockups

PART 2 PRODUCTS

2.1 MATERIALS

2.1.1 Fireproof Plaster

2.1.2 Water

PART 3 EXECUTION

3.1 INSTALLATION

3.1.1 Application

3.2 ADJUSTING AND CLEANING

-- End of Section Table of Contents --

SECTION 09 23 82 Page 1

SECTION 09 23 82

FIREPROOF GYPSUM PLASTERING

11/19

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM E84 (2024) Standard Test Method for Surface Burning Characteristics of Building Materials

ASTM E119 (2024) Standard Test Methods for Fire Tests of Building Construction and Materials

ASTM E605 (1993; R 2011) Thickness and Density of Sprayed Fire-Resistive Material (SFRM) Applied to Structural Members

ASTM E736 (2000; R 2011) Cohesion/Adhesion of Sprayed Fire-Resistive Materials Applied to Structural Members

ASTM E761/E761M (1992; R 2023) Standard Test Method for Compressive Strength of Sprayed Fire-Resistive Material Applied to Structural Members

INTERNATIONAL CODE COUNCIL (ICC)

ICC IBC (2021) International Building Code

1.2 ADMINISTRATIVE REQUIREMENTS

1.2.1 Pre-Installation Meetings

Within 30 days of Contract Award, the Contracting Officer will schedule a Pre-Installation meeting. Submit the following for review and approval at the Pre-Installation meeting:

a. Installation Drawings

b. Manufacturer's Catalog Data

c. Fireproofing Plaster Sample

d. Certificates of Conformance

e. Special Provisions

SECTION 09 23 82 Page 2

1.3 SUBMITTALS

Government approval is required for submittals with a "G" classification.

Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Installation Drawings

SD-03 Product Data

Manufacturer's Catalog Data

SD-04 Samples

Fireproofing Plaster Sample

Mockups

SD-07 Certificates

Certificates of Conformance

SD-08 Manufacturer's Instructions

Manufacturer's Instructions

Special Provisions

1.4 DELIVERY, STORAGE, AND HANDLING

Deliver materials in original unopened packages bearing the name of the product, manufacturer's name, and the Underwriters Laboratories, Inc.

label.

Store materials off the ground, under cover, and away from damp surfaces and keep dry until ready to use. Discard all materials that have been exposed to water before use.

1.5 QUALITY CONTROL

1.5.1 Catalog Data

Submit manufacturer's catalog data for fireproof plaster showing applicable flame spread classification, fuel contribution, and smoke developed.

1.5.2 Plaster Sample

Submit no less than 0.2 kilogram of Fireproofing Plaster Sample for review and approval.

1.5.3 Drawing Requirements

Submit installation drawings indicating the fireproof plaster, framing and

SECTION 09 23 82 Page 3 furring as indicated and specified. Ensure components of the installation drawings meet the requirements of indicated and specified fireproofing.

1.5.4 Four Hour Fire Rated Construction

Prior to the commencement of work, submit certificates of conformance for fireproof plaster showing conformance with the ICC IBC , "International Building Code", "Requirements for Four-Hour Construction". Submit manufacturer's instructions for Fireproof Plaster including special provisions required to install equipment components and system packages.

Indicate all detail impedances, hazards and safety precautions on drawings.

1.5.5 Mockups

Build mockups to demonstrate aesthetic effects and to set quality standards for materials and execution.

PART 2 PRODUCTS

2.1 MATERIALS

2.1.1 Fireproof Plaster

Provide gypsum-vermiculite fireproof plaster mix, consisting of one part gypsum to two parts vermiculite, conforming to ICC IBC , "Requirements for 4-Hour Construction".

Ensure cohesion of the dry set material is such that the fireproofing coat will not crack or delaminate when the structural steel element is subjected to a downward deflection of 1/120 of the span, and the minimum compressive strength requirement in accordance with ASTM E761/E761M is not less than 485 kilopascal.

Provide set and dried material, which when tested in accordance with ASTM E84, yields the following characteristics:

a. Flame spread 10

b. Fuel contributed 5

c. Smoke developed 0

2.1.2 Water

Use only potable water for mixing.

PART 3 EXECUTION

3.1 INSTALLATION

Apply fireproofing plaster as specified to those areas indicated on drawings. Install per details as indicated on drawings.

3.1.1 Application

Provide pneumatic or trowelled application of fireproofing plaster in accordance with material manufacturer's written recommendations and ASTM E736. Provide thickness of application as indicated and in compliance with ASTM E605 and the applicable fire and local codes to

SECTION 09 23 82 Page 4 provide rated fireproofing when tested in accordance with ASTM E119.

Provide framing and furring that meets the requirements as recommended by manufacturer for the installation of the fireproofing plaster thickness required.

3.2 ADJUSTING AND CLEANING

After completion of fireproofing work, remove all application equipment.

Clean all areas of ceilings, walls, and floors, adjacent or exposed to the operations of application of the fireproofing material, and other surfaces and finishes that may have been soiled by fireproofing materials.

Remove any damaged or unacceptable portions of the fireproofing plaster and replace with new work at no additional cost to the Government.

-- End of Section --

SECTION 09 23 82 Page 5

SECTION TABLE OF CONTENTS

DIVISION 09 - FINISHES

SECTION 09 24 23

CEMENT STUCCO

08/17, CHG 2: 11/18

PART 1 GENERAL

1.1 REFERENCES

1.2 SUBMITTALS

1.3 QUALITY ASSURANCE

1.4 DELIVERY, STORAGE, AND HANDLING

1.5 ENVIRONMENTAL REQUIREMENTS

PART 2 PRODUCTS

2.1 PORTLAND CEMENT

2.2 LIME

2.3 SAND

2.4 ACCESSORIES

2.5 STEEL FRAMING

2.6 METAL LATH

2.7 WATER

PART 3 EXECUTION

3.1 INSTALLATION

3.2 FRAMING

3.3 CONTROL JOINTS

3.4 LATH

3.4.1 Steel and Wood Supports

3.4.2 On Concrete and Masonry

3.4.3 Over Metal Lintels and Flashings

3.4.4 Special Shapes, Profiles, and Contours

3.5 FURRING

3.6 PREPARATION OF SURFACES

3.7 PROPORTIONS AND MIXING

3.8 STUCCO APPLICATION

3.8.1 Workmanship

3.8.2 Scratch Coat

3.8.3 Brown Coat

3.8.4 Finish Coat

3.8.5 Surface Tolerance

3.9 CURING AND PROTECTION

3.10 PATCHING AND POINTING

-- End of Section Table of Contents --

SECTION 09 24 23 Page 1

SECTION 09 24 23

CEMENT STUCCO

08/17, CHG 2: 11/18

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ASTM INTERNATIONAL (ASTM)

ASTM A1064/A1064M (2024) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete

ASTM C150/C150M (2024) Standard Specification for Portland Cement

ASTM C206 (2014; R 2022) Standard Specification for Finishing Hydrated Lime

ASTM C841 (2023) Installation of Interior Lathing and Furring

ASTM C847 (2014a) Standard Specification for Metal Lath

ASTM C897 (2015; R 2020) Aggregate for Job-Mixed Portland Cement-Based Plasters

ASTM C926 (2024) Standard Specification for Application of Portland Cement-Based Plaster

ASTM C933 (2014) Welded Wire Lath

ASTM C1032 (2014) Standard Specification for Woven Wire Plaster Base

ASTM C1063 (2023) Standard Specification for Installation of Lathing and Furring to Receive…

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