CDC SPECIFICATIONS - VOL 3 OF 5 - DIV 09-23 - 5099974 PKG 1 APACHE FACILITIES.pdf
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- Apache Alert Mission Complex
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- W912ER26RA016
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Summary of CDC Specifications - Volume 3, Division 09-23
This document is a comprehensive specification for finishes and related construction materials for the Apache Alert Mission Complex facilities at Ali Al Salem Airbase, Kuwait. The specifications detail requirements for Division 09 (Finishes) sections 09 22 00 through 09 29 00, covering structural support systems, plastering, stucco, veneer plaster, and gypsum board installation. Key product requirements include: metal framing systems meeting AISI S220 standards with galvanized or aluminum-zinc coatings; gypsum plaster base coats requiring minimum 17.25 MPa compressive strength and finish coats requiring 34.4 MPa; cement stucco using white Portland cement Type II and Type S hydrated lime; veneer plaster systems from single manufacturers with compatible bases and joint reinforcement; and gypsum board with minimum 100 percent recycled paper content and 95 percent post-industrial recycled gypsum content. Environmental controls are mandatory, including temperature maintenance between 12.8–27°C, controlled humidity and ventilation, and fog curing procedures. Fire-resistant assemblies must comply with ICC International Building Code four-hour construction requirements and UL Fire Resistance standards. Sample panels and mockups must be submitted for approval prior to work commencement, with detailed shop drawings required for metal support systems, lath installation, control joints, and fireproofing applications. All materials must be asbestos-free, and interior adhesives and joint compounds must meet CDPH Section 01350 or SCAQMD Rule 1168 volatile organic compound limits. Quality assurance includes pre-installation meetings, manufacturer certifications, indoor air quality certifications (Greenguard Gold or SCS Indoor Advantage Gold), and field testing for sound-rated assemblies where applicable.
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APACHE ALERT MISSION COMPLEX -FACILITIES 509974PKG1FACIL
AASAB, Kuwait 04/17/26
PROJECT TABLE OF CONTENTS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 02/24 SUMMARY OF WORK
01 14 00 11/11 WORK RESTRICTIONS
01 30 00 11/20, CHG 1: 08/21 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 10 08/23, CHG 1: 08/24 PROJECT SCHEDULE
01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES
01 33 16.00 49 08/22 DESIGN DATA (DESIGN AFTER AWARD)
01 35 26.00 49 03/24 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 05/24 SOURCES FOR REFERENCE PUBLICATIONS
01 42 15 02/14 METRIC MEASUREMENTS
01 45 00.00 10 11/16, CHG 2: 11/21 QUALITY CONTROL
01 45 00.15 10 11/16, CHG 2: 08/19 RESIDENT MANAGEMENT SYSTEM CONTRACTOR
MODE (RMS CM)
01 45 35 05/24 SPECIAL INSPECTIONS
01 50 00 05/18 TEMPORARY CONSTRUCTION FACILITIES AND
CONTROLS
01 57 19 11/15 TEMPORARY ENVIRONMENTAL CONTROLS
01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND
DISPOSAL
01 78 00.00 49 09/23 CLOSEOUT SUBMITTALS
01 78 23 08/15 OPERATION AND MAINTENANCE DATA
01 91 00.15 05/23, CHG 2: 11/23 BUILDING COMMISSIONING
01 91 19 05/2023 BUILDING ENCLOSURE COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 08/22 DEMOLITION
DIVISION 03 - CONCRETE
03 30 00 02/19, CHG 8: 05/24 CAST-IN-PLACE CONCRETE
03 42 13.00 10 05/16 PLANT-PRECAST CONCRETE PRODUCTS FOR
BELOW GRADE CONSTRUCTION
DIVISION 04 - MASONRY
04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY
DIVISION 05 - METALS
05 05 20 05/22 POST-INSTALLED CONCRETE AND MASONRY
ANCHORS
05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL
05 30 00 05/15, CHG 2: 08/18 STEEL DECKS
05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING
05 50 13 08/24 MISCELLANEOUS METAL FABRICATIONS
05 50 14 08/18 STRUCTURAL METAL FABRICATIONS
05 51 00 08/23 METAL STAIRS
05 51 33 08/24 METAL LADDERS
05 52 00 08/23 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY
06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL
CABINETS
PROJECT TABLE OF CONTENTS Page 1
W912ER26RA016
06 61 16 08/20 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 11 13 08/23 BITUMINOUS DAMPPROOFING
07 13 53 02/16, CHG 1: 08/17 ELASTOMERIC SHEET WATERPROOFING
07 14 00 08/23 FLUID-APPLIED WATERPROOFING
07 21 13 08/23 BOARD AND BLOCK INSULATION
07 21 16 08/23 MINERAL FIBER BLANKET INSULATION
07 22 00 08/23 ROOF AND DECK INSULATION
07 27 10 08/23 BUILDING AIR BARRIER SYSTEM
07 27 26 08/23 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 41 13 05/11, CHG 4: 02/21 METAL ROOF PANELS
07 41 63 11/16 FABRICATED ROOF PANEL ASSEMBLIES
07 42 13 08/25 METAL WALL PANELS
07 42 63 05/11, CHG 4: 08/20 FABRICATED WALL PANEL ASSEMBLIES
07 52 00 05/12, CHG 5: 11/19 MODIFIED BITUMINOUS MEMBRANE ROOFING
07 53 23 05/12, CHG 2: 08/18 ETHYLENE-PROPYLENE-DIENE-MONOMER
ROOFING
07 55 00 08/09, CHG 1: 05/14 PROTECTED MEMBRANE ROOFING
07 60 00 08/23 FLASHING AND SHEET METAL
07 81 00 02/11 SPRAY-APPLIED FIREPROOFING
07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING
07 92 00 08/23 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 08/20 STEEL DOORS AND FRAMES
08 11 16 05/17, CHG 2: 11/18 ALUMINUM DOORS AND FRAMES
08 14 00 08/16, CHG 1: 08/18 WOOD DOORS
08 31 00 05/17, CHG 1: 08/18 ACCESS DOORS AND PANELS
08 33 23 08/20, CHG 1: 02/22 OVERHEAD COILING DOORS
08 34 02 08/09 BULLET-RESISTANT COMPONENTS
08 34 16.10 11/21 HORIZONTAL ROLLING STEEL DOORS
08 34 59 08/08, CHG 1: 11/12 VAULT DOORS AND DAY GATES
08 39 54 08/09 BLAST RESISTANT DOORS
08 41 13 08/18, CHG 1: 08/18 ALUMINUM-FRAMED ENTRANCES AND
STOREFRONTS
08 51 13 05/19 ALUMINUM WINDOWS
08 51 23 08/20, CHG 1: 02/22 STEEL WINDOWS
08 60 45 08/20 TRANSLUCENT PANELS
08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE
08 81 00 05/19 GLAZING
08 91 00 08/20 METAL WALL AND DOOR LOUVERS
DIVISION 09 - FINISHES
09 22 00 08/24 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 23 00 08/24 GYPSUM PLASTERING
09 23 82 11/19 FIREPROOF GYPSUM PLASTERING
09 24 23 08/17, CHG 2: 11/18 CEMENT STUCCO
09 26 00 08/24 VENEER PLASTER
09 29 00 08/24 GYPSUM BOARD
09 30 10 08/20 CERAMIC, QUARRY, AND GLASS TILING
09 35 16 08/16, CHG 1: 08/18 CHEMICAL-RESISTANT QUARRY TILING
09 51 00 08/20 ACOUSTICAL CEILINGS
09 62 38 08/17, CHG 1: 08/18 STATIC-CONTROL FLOORING
09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING
09 67 23.15 02/21 FUEL RESISTIVE RESINOUS FLOORING,
PROJECT TABLE OF CONTENTS Page 2
3-COAT SYSTEM
09 67 23.16 02/21 FUEL RESISTIVE RESINOUS FLOORING,
5-COAT SYSTEM
09 68 00 11/17, CHG 2: 08/20 CARPETING
09 69 13 11/15, CHG 1: 08/18 RIGID GRID ACCESS FLOORING
09 90 00 02/21 PAINTS AND COATINGS
09 96 00 11/14 HIGH-PERFORMANCE COATINGS
09 97 13.27 02/21, CHG 1: 08/22 HIGH PERFORMANCE COATING FOR STEEL
STRUCTURES
DIVISION 10 - SPECIALTIES
10 11 00 08/20 VISUAL DISPLAY UNITS
10 14 00.10 08/17, CHG 1: 11/18 EXTERIOR SIGNAGE
10 14 00.20 08/20 INTERIOR SIGNAGE
10 21 13 08/20 TOILET COMPARTMENTS
10 26 00 08/20 WALL AND DOOR PROTECTION
10 28 13 08/20 TOILET ACCESSORIES
10 44 16 11/19 FIRE EXTINGUISHERS
10 51 13 08/24 LOCKERS
10 52 00 12/25 FIRE PROTECTIVE FIXED SMOKE CURTAINS
10 56 13 08/24 STEEL SHELVING
DIVISION 12 - FURNISHINGS
12 24 13 08/20 ROLLER WINDOW SHADES
12 48 13 08/23 ENTRANCE FLOOR MATS AND FRAMES
12 50 00.13 10 08/17, CHG 1: 11/18 FURNITURE AND FURNITURE INSTALLATION
DIVISION 13 - SPECIAL CONSTRUCTION
13 21 26 02/16, CHG 1: 08/18 COLD-STORAGE ROOMS (PREFABRICATED
PANEL TYPE)
13 34 19 08/20, CHG 1: 02/21 METAL BUILDING SYSTEMS
13 48 73 05/22 SEISMIC CONTROL FOR MISCELLANEOUS
EQUIPMENT
DIVISION 14 - CONVEYING EQUIPMENT
14 21 23 05/16, CHG 1: 05/18 ELECTRIC TRACTION PASSENGER ELEVATORS
DIVISION 21 - FIRE SUPPRESSION
21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE
PROTECTION
21 13 24.00 49 10/07 SYNTHETIC FLUORINE-FREE FOAM (SFFF)
FIRE PROTECTION SYSTEM
21 22 00.00 49 02/25 CLEAN AGENT FIRE EXTINGUISHING SYSTEMS
21 30 00 04/08, CHG 1: 08/13 FIRE PUMPS
DIVISION 22 - PLUMBING
22 00 00 05/24 PLUMBING, GENERAL PURPOSE
22 12 00.00 49 01/25 FACILITY POTABLE WATER STORAGE TANKS
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 05 15 05/22, CHG 2: 08/24 COMMON PIPING FOR HVAC
23 05 48.19 05/18, CHG 2: 08/20 SEISMIC BRACING FOR HVAC
PROJECT TABLE OF CONTENTS Page 3
23 05 93 11/15 TESTING, ADJUSTING, AND BALANCING FOR
HVAC
23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL
SYSTEMS
23 08 00 05/23 COMMISSIONING OF MECHANICAL SYSTEMS
23 09 00 08/24 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES
FOR HVAC
23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC
AND OTHER BUILDING CONTROL SYSTEMS
23 21 23 08/17 HYDRONIC PUMPS
23 23 00 08/21 REFRIGERANT PIPING
23 25 00 05/21 CHEMICAL TREATMENT OF WATER FOR
MECHANICAL SYSTEMS
23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION
23 63 00.00 08/22 COLD STORAGE REFRIGERATION SYSTEMS
23 64 10 11/16, CHG 2: 08/18 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 08/09, CHG 7: 02/24 CHILLED, CHILLED-HOT, AND CONDENSER
WATER PIPING SYSTEMS
23 69 00.00 20 07/06, CHG 2: 08/18 REFRIGERATION EQUIPMENT FOR COLD
STORAGE
23 74 33 05/24 DEDICATED OUTDOOR AIR SYSTEMS (DOAS)
23 81 23 11/20 COMPUTER ROOM AIR CONDITIONING UNITS
DIVISION 26 - ELECTRICAL
26 05 13.00 10 11/23 MEDIUM-VOLTAGE CABLES
26 05 48 11/23 SEISMIC PROTECTION FOR ELECTRICAL
EQUIPMENT
26 05 73 08/23 POWER SYSTEM STUDIES
26 08 00 11/22 APPARATUS INSPECTION AND TESTING
26 11 16 11/21 SECONDARY UNIT SUBSTATIONS
26 20 00 08/23 INTERIOR DISTRIBUTION SYSTEM
26 24 13 08/21 SWITCHBOARDS
26 29 23 02/20, CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS
UNDER 600 VOLTS
26 32 15 05/24 ENGINE-GENERATOR SET STATIONARY
15-2500 KW, WITH AUXILIARIES
26 33 53 05/19 STATIC UNINTERRUPTIBLE POWER SUPPLY
(UPS)
26 36 23 05/20, CHG 1: 08/21 AUTOMATIC TRANSFER SWITCHES AND
BY-PASS/ISOLATION SWITCH
26 41 00 08/23 LIGHTNING PROTECTION SYSTEM
26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING
26 56 00 08/21 EXTERIOR LIGHTING
26 56 20 02/19 AIRFIELD AND HELIPORT LIGHTING AND
VISUAL NAVIGATION AIDS
DIVISION 27 - COMMUNICATIONS
27 05 28.36 40 05/17 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS
27 10 00 08/11 BUILDING TELECOMMUNICATIONS CABLING
SYSTEM
27 20 01.00 49 02/14 INTERIOR DISTRIBUTION SYSTEM FOR
COMMUNICATIONS SYSTEMS
27 41 33 05/22 IPTV SYSTEM
27 51 16 05/20 PUBLIC ADDRESS SYSTEMS
27 53 13 05/22 MASTER CLOCK SYSTEM
PROJECT TABLE OF CONTENTS Page 4
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 08 10 05/16 ELECTRONIC SECURITY SYSTEM ACCEPTANCE
TESTING
28 10 05 05/16 ELECTRONIC SECURITY SYSTEMS (ESS)
28 31 70 08/20 INTERIOR FIRE ALARM SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00 08/23 EARTHWORK
31 32 11 08/08 EARTH COVERED MAGAZINE SOIL COVER
EROSION CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19.61 11/19CHG 1: 11/24 SEALING OF JOINTS IN RIGID PAVEMENT
32 11 23 05/22 AGGREGATE BASE COURSE AND GRADED
CRUSHED AGGREGATE BASE COURSE
32 12 13 05/24 BITUMINOUS TACK AND PRIME COATS
32 12 15.13 11/20, CHG 1: 05/22 ASPHALT PAVING FOR AIRFIELDS
32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING
32 13 14.13 11/22, CHG 1: 05/24 CONCRETE PAVING FOR AIRFIELDS AND
OTHER HEAVY DUTY PAVEMENTS
32 13 73.19 11/19 COMPRESSION CONCRETE PAVING JOINT
SEALANT
32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS
32 31 13 11/21 CHAIN LINK FENCES AND GATES
32 31 13.53 11/21 HIGH-SECURITY FENCES (CHAIN LINK AND
ORNAMENTAL) AND GATES
DIVISION 33 - UTILITIES
33 01 50.31 02/20 LEAK DETECTION FOR FUELING SYSTEMS
33 08 55 05/25 FUEL DISTRIBUTION SYSTEM START-UP
(NON-HYDRANT)
33 09 52 11/18 FUEL PUMP CONTROL AND ANNUNCIATION
SYSTEM (NON-HYDRANT)
33 11 00 02/18, CHG 2: 11/23 WATER UTILITY DISTRIBUTION PIPING
33 16 15 11/20 WATER STORAGE STEEL TANKS
33 30 00 05/18 SANITARY SEWERAGE
33 31 23.00 10 08/18 SANITARY SEWER FORCE MAIN PIPING
33 32 16 11/19, CHG 1: 11/23 PACKAGED UTILITY WASTEWATER PUMPING
STATIONS
33 40 00 11/21 STORMWATER UTILITIES
33 52 40 05/25 FUEL SYSTEMS PIPING (NON-HYDRANT)
33 56 10 05/25 FACTORY-FABRICATED FUEL STORAGE TANKS
33 57 55 08/25 FUEL SYSTEM COMPONENTS (NON-HYDRANT)
33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION
33 72 02 04/08 UNDERGROUND COMMUNICATION SYSTEM
33 82 00 04/06 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 34 - TRANSPORTATION
34 73 13 11/19 AIRCRAFT TIEDOWNS
34 73 16 11/19 AIRFIELD GROUNDING
34 75 13.13 02/22 CRASH RATED ACTIVE VEHICLE BARRIERS
AND CONTROLS
PROJECT TABLE OF CONTENTS Page 5
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 6
SECTION TABLE OF CONTENTS
DIVISION 09 - FINISHES
SECTION 09 22 00
SUPPORTS FOR PLASTER AND GYPSUM BOARD
08/24
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 DELIVERY, STORAGE, AND HANDLING
PART 2 PRODUCTS
2.1 MATERIALS
2.1.1 Materials for Attachment of Lath
2.1.1.1 Suspended and Furred Ceiling Systems and Wall Furring
2.1.1.2 Non-load Bearing Wall Framing
2.1.2 Materials for Attachment of Gypsum Wallboard
2.1.2.1 Suspended and Furred Ceiling Systems
2.1.2.2 Non-load Bearing Wall Framing and Furring
2.1.2.3 Furring Structural Steel Columns
2.1.2.4 Z-Furring Channels with Wall Insulation
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Systems for Attachment of Lath
3.1.1.1 Suspended and Furred Ceiling Systems and Wall Furring
3.1.1.2 Non-load Bearing Wall Framing
3.1.1.2.1 Firestop Track
3.1.1.2.2 Sound-Rated Partitions
3.1.2 Systems for Attachment of Gypsum Wallboard
3.1.2.1 Suspended and Furred Ceiling Systems
3.1.2.2 Non-load Bearing Wall Framing and Furring
3.1.2.3 Furring Structural Steel Columns
3.1.2.4 Z-Furring Channels with Wall Insulation
3.1.2.5 Firestop Tracks
3.1.2.6 Backing Plates
3.1.2.7 Framed Openings
3.1.2.8 Partial Wall Framing Connection
3.1.2.9 Drywall Penetration Barrier Mesh
3.1.2.10 Suspension Systems
3.2 ERECTION TOLERANCES
-- End of Section Table of Contents --
SECTION 09 22 00 Page 1
SECTION 09 22 00
SUPPORTS FOR PLASTER AND GYPSUM BOARD
08/24
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI S220 (2020) North American Standard for Cold-Formed Steel Nonstructural Framing
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures
ASTM INTERNATIONAL (ASTM)
ASTM C635/C635M (2022) Standard Specification for Manufacture, Performance, and Testing of Metal Suspension Systems for Acoustical Tile and Lay-In Panel Ceilings
ASTM C754 (2020) Standard Specification for Installation of Steel Framing Members to Receive Screw-Attached Gypsum Panel Products
ASTM C841 (2023) Installation of Interior Lathing and Furring
ASTM C847 (2014a) Standard Specification for Metal Lath
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-301-01 (2023; with Change 1, 2023) Structural Engineering
UL SOLUTIONS (UL)
UL Fire Resistance (2014) Fire Resistance Directory
1.2 SUBMITTALS
Government approval is required for submittals with a "G" classification.
Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SECTION 09 22 00 Page 2
SD-02 Shop Drawings
Metal Support Systems ; G RO
SD-03 Product Data
Metal Support Systems
1.3 DELIVERY, STORAGE, AND HANDLING
Deliver materials to the job site and store in ventilated dry locations permitting easy access for inspection and handling. If materials are stored outdoors, stack materials off the ground, supported on a level platform, and fully protected from the weather. Handle materials carefully to prevent damage. Remove damaged items and provide new items.
PART 2 PRODUCTS
2.1 MATERIALS
Provide steel materials for metal support systems with galvanized coating AISI S220 G-60; aluminum coating T1-25; or a 55-percent aluminum-zinc coating AZ50. Provide support system and attachments in accordance with UFC 3-301-01 and ASCE 7.
2.1.1 Materials for Attachment of Lath
2.1.1.1 Suspended and Furred Ceiling Systems and Wall Furring
ASTM C841 and ASTM C847.
2.1.1.2 Non-load Bearing Wall Framing
AISI S220 .
2.1.2 Materials for Attachment of Gypsum Wallboard
2.1.2.1 Suspended and Furred Ceiling Systems
AISI S220 .
2.1.2.2 Non-load Bearing Wall Framing and Furring
a. Framing Members, General: Comply with AISI S220 for conditions indicated.
(1) Steel Sheet Components: Comply with AISI S220 requirements for metal unless otherwise indicated.
(2) Protective Coating: AISI S220 , provide EQ (Equivalent Coating) coating, galvanized coating G-60 or equivalent. G40 or coating with equivalent corrosion resistance of G40. Provide G-90 coating in high-humidity environments.
b. Studs and Runners: AISI S220 . Use either steel studs and runners or embossed steel studs and runners.
AISI S220 , but not thinner than 0.45 mm thickness, with 0.85 mm
SECTION 09 22 00 Page 3 minimum thickness supporting wall hung items such as cabinetwork, equipment and fixtures.
c. Slip-Type Head Joints:
(1) Slotted Deflection Track: Steel sheet top runner manufactured to prevent cracking of finishes applied to interior partition framing resulting from deflection of structure above; in thickness not less than indicated for studs and in width to accommodate depth of studs.
d. Firestop Tracks: Top runner manufactured to allow partition heads to expand and contract with movement of the structure while maintaining continuity of fire-resistance-rated assembly indicated; in thickness not less than indicated for studs and in width to accommodate depth of studs.
e. Backing Plate: Fire-retardant-treated wood blocking used for fixture attachment.
f. Sound Isolation Clips: Used with 0457 mm, (25 gauge), drywall furring channels to provide acoustical separation.
g. Framed Openings: Galvanized-steel, one-piece header and jamb studs in lieu of built-up members.
h. Partial Wall Framing Connection: Stud connector designed to support out-of-plane loading of cantilevered partial wall systems that are unsupported at the top track.
i. Drywall Penetration Barrier Mesh: Supply and install security mesh, as a penetration barrier behind gypsum wallboard walls and/or ceilings, where indicated on Drawings.
2.1.2.3 Furring Structural Steel Columns
AISI S220 . Steel (furring) clips and support angles listed in UL Fire Resistance may be provided instead of steel studs for erection of gypsum wallboard around structural steel columns.
2.1.2.4 Z-Furring Channels with Wall Insulation
Not lighter than 0.45 mm thick galvanized steel, Z-shaped, with 30 mm and 20 mm flanges and 75 mm furring depth.
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Systems for Attachment of Lath
3.1.1.1 Suspended and Furred Ceiling Systems and Wall Furring
ASTM C841, except as indicated otherwise.
3.1.1.2 Non-load Bearing Wall Framing
ASTM C754, Installation Standard.
SECTION 09 22 00 Page 4
3.1.1.2.1 Firestop Track
Where indicated, install to maintain continuity of fire-resistance-rated assembly indicated.
3.1.1.2.2 Sound-Rated Partitions
Install framing to comply with sound-rated assembly indicated.
3.1.2 Systems for Attachment of Gypsum Wallboard
3.1.2.1 Suspended and Furred Ceiling Systems
ASTM C754, except provide framing members 400 mm on center unless indicated otherwise.
3.1.2.2 Non-load Bearing Wall Framing and Furring
ASTM C754, except as indicated otherwise. Provide a sealer gasket under bottom of track on concrete slab or foundation.
3.1.2.3 Furring Structural Steel Columns
Install studs or galvanized steel clips and support angles for erection of gypsum wallboard around structural steel columns in accordance with the UL Fire Resistance , design number(s) indicated.
3.1.2.4 Z-Furring Channels with Wall Insulation
Install Z-furring channels vertically spaced not more than 600 mm on center. Locate Z-furring channels at interior and exterior corners in accordance with manufacturer's printed erection instructions. Fasten furring channels to masonry and concrete walls with powder-driven fasteners or hardened concrete steel nails through narrow flange of channel. Space fasteners not more than 600 mm on center.
3.1.2.5 Firestop Tracks
In accordance with manufacturer's installation instructions, applicable building code and UL assembly.
3.1.2.6 Backing Plates
In accordance with manufacturer's installation instructions.
3.1.2.7 Framed Openings
In accordance with manufacturer's installation instructions and approved design.
3.1.2.8 Partial Wall Framing Connection
In accordance with manufacturer's installation instructions. Anchor to floor as designed by Engineer of Record. Provide a sealer gasket under bottom of track on concrete slab or foundation.
3.1.2.9 Drywall Penetration Barrier Mesh
Per manufacturer's instructions. Installation and layout of the panels to
SECTION 09 22 00 Page 5 be approved by General Contractor prior to installation, with the intent to attached panels on vertical framing members. Panels may be installed in either direction. Attachment with approved clips and threaded fasteners.
3.1.2.10 Suspension Systems
a. Install suspension system and panels in accordance with the manufacturer's instructions, in compliance with ASTM C635/C635M installation standard, and with applicable codes as required by the authorities having jurisdiction.
b. Install according to approved Pre-construction drawings recommended for complex projects. Contact your local manufacturer representative for support.
c. Drywall Grid System can be installed in interior or exterior applications.
d. Install hanger wire as required with necessary on center spacing to support expected ceiling load requirements, following local practices, codes and regulations. Provide additional wires at light fixtures, grilles, and access doors where necessary. A pigtail knot is to be used with three tight wraps at top and bottom fastening locations.
e. Main tees/ beams are to be suspended from the overhead construction with hanger wire, spaced as required for expected ceiling loads, along the length of the main beams.
f. Install cross tees at on center spacing as specified by the drywall manufacturer. Typical drywall cross tee spacing:
(1) 400 mm on center with 15 mm or 13 mm gypsum board.
(2) 600 mm on center with 15 mm gypsum board.
g. Use channel molding or angle molding to interface with Drywall Grid System to provide perimeter attachment or to obtain drop soffits, verticals, slopes.
3.2 ERECTION TOLERANCES
Provide framing members which will be covered by finish materials such as wallboard, plaster, or ceramic tile set in a mortar setting bed, within the following limits:
a. Layout of walls and partitions: 6 mm from intended position;
b. Plates and runners: 6 mm in 2.4 meters from a straight line;
c. Studs: 6 mm in 2.4 meters out of plumb, not cumulative; and
d. Face of framing members: 6 mm in 2.4 meters from a true plane.
Provide framing members which will be covered by ceramic tile set in dry-set mortar, latex-portland cement mortar, or organic adhesive within the following limits:
a. Layout of walls and partitions: 6 mm;
SECTION 09 22 00 Page 6
b. Plates and runners: 3 mm in 2.4 meters from a straight line;
c. Studs: 3 mm in 2.4 meters out of plumb, not cumulative and must not exceed minimum fastening requirements of sheathing or other finishing materials; and
d. Face of framing members: 3 mm in 2.4 meters from a true plane.
-- End of Section --
SECTION 09 22 00 Page 7
SECTION TABLE OF CONTENTS
DIVISION 09 - FINISHES
SECTION 09 23 00
GYPSUM PLASTERING
08/24
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY ASSURANCE
1.3.1 Sample Panels
1.4 DELIVERY, STORAGE, AND HANDLING
1.5 GYPSUM PLASTER SAMPLES
1.5.1 Samples for Initial Selection
1.5.2 Full-Size Samples
1.6 SCHEDULING AND ENVIRONMENTAL REQUIREMENTS
1.6.1 Environmental Requirements
1.7 FIRE RESISTIVE COATINGS
1.8 SOUND TRANSMISSION
PART 2 PRODUCTS
2.1 MATERIALS
2.2 GYPSUM BASE COAT PLASTER
2.2.1 High Strength Gypsum Plaster Base Coat
2.3 GYPSUM FINISH COAT PLASTER
2.3.1 High Strength Gypsum Gauging Plaster Finish Coat
2.4 HYDRATED LIME
2.5 AGGREGATES
2.5.1 Sand for Gypsum Base Coats
2.5.2 Sand for Gypsum Sand Float Finish
2.5.3 Lightweight Aggregates, Perlite, or Vermiculite for Gypsum
Base Coat
2.5.4 Silica Sand or Perlite Fines
2.6 WATER
2.7 PROPORTIONING
2.7.1 Gypsum Base Coat Plaster
2.7.1.1 Sand and Gypsum Plaster Base Coat
2.7.1.2 Lightweight Aggregate and Gypsum Plaster Base Coat
2.7.2 Gypsum Plaster Finish Coat
2.7.2.1 Lime-Putty
2.7.2.2 Lime-Putty Gypsum-Gauged (White Coat)
2.7.2.3 Aggregated Finish Coat
2.7.2.4 Gypsum Sand Float Finish
2.7.2.5 Keene's Cement Lime-Putty Finish
2.8 MIXING
2.8.1 Job-Mixed Materials
2.8.1.1 Water
2.8.1.2 Sand
2.8.1.3 Mixing (Do's)
2.8.1.4 Mixing (Don'ts)
SECTION 09 23 00 Page 1
2.8.2 Ready-Mixed Packaged Materials
2.9 BONDING AGENT
PART 3 EXECUTION
3.1 SURFACE PREPARATION
3.2 WORKMANSHIP
3.2.1 Slump Tests
3.2.2 Application
3.2.3 Control And Expansion Joints
3.2.4 Curing
3.2.4.1 Gypsum Plaster
3.3 GYPSUM PLASTER WORK
3.3.1 Gypsum Plaster Thickness Requirements
3.3.2 Gypsum Plaster Basecoat Work
3.3.2.1 Gypsum Two-Coat System
3.3.2.2 Gypsum Three-Coat System
3.3.3 Gypsum Plaster Finish Coats
3.3.3.1 Lime-Putty and Gypsum-Gauged Finish Coats
3.3.3.2 Keene's Cement Lime-Putty Finish Coat
3.4 PATCHING AND POINTING
-- End of Section Table of Contents --
SECTION 09 23 00 Page 2
SECTION 09 23 00
GYPSUM PLASTERING
08/24
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM C28/C28M (2010) Gypsum Plasters
ASTM C35 (2001; R 2019) Inorganic Aggregates for Use in Gypsum Plaster
ASTM C206 (2014; R 2022) Standard Specification for Finishing Hydrated Lime
ASTM C472 (2020) Physical Testing of Gypsum, Gypsum Plasters and Gypsum Concrete
ASTM C631 (2009; R 2020) Bonding Compounds for Interior Gypsum Plastering
ASTM C842 (2005; R 2021) Standard Specification for Application of Interior Gypsum Plaster
ASTM E90 (2023) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements
ASTM E413 (2022) Classification for Rating Sound Insulation
FM GLOBAL (FM)
FM APP GUIDE (updated on-line) Approval Guide https://www.approvalguide.com/
UL SOLUTIONS (UL)
UL Fire Resistance (2014) Fire Resistance Directory
1.2 SUBMITTALS
Government approval is required for submittals with a "G" classification.
Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-03 Product Data
SECTION 09 23 00 Page 3
Gypsum Base Coat Plaster
Gypsum Finish Coat Plaster
SD-04 Samples
Sample Panel ; G RO
Samples for Initial Selection ; G RO
Full-Size Samples ; G RO
SD-08 Manufacturer's Instructions
Ready-Mix Gypsum Plaster
Mixing Instructions
1.3 QUALITY ASSURANCE
1.3.1 Sample Panel s
Erect sample panel at the building site, or as otherwise directed.
Finished gypsum plaster work must match the approved sample panel.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver manufactured materials in the manufacturers' original unbroken packages or containers which are labeled plainly with the manufacturers' names and brands. Keep cementitious materials dry and stored off the ground, under cover, and away from sweating walls and other damp surfaces until ready for use. Keep materials wrapped and separate from off-gassing materials, such as paints and adhesives. Do not use materials that have visible moisture or biological growth.
1.5 GYPSUM PLASTER SAMPLES
1.5.1 Samples for Initial Selection
Submit four 900 mm square panels of varying texture for the Contracting Officer's approval.
1.5.2 Full-Size Samples
After selection of an acceptable texture, construct a sample panel separate from the building, minimum size of 2400 mm in height, by 2400 mm in length, using 150 mm metal studs, and gypsum board, metal lath and gypsum plaster. The sample wall must show all aspects of gypsum plaster work, including but not limited to, expansion joints, control joints, corner extrusions, electrical, mechanical, and fire sprinkler penetrations and casing beads. A sample of a control joint and extrusion butt joint must also be incorporated into the sample wall. Finish work must match the approved sample panel. Divide the panel into four equal quadrants with the expansion and control joints to show each phase of work, lath, scratch coat, brown coat, and finish coats. Provide and protect the sample wall from damage during the length of the contract.
SECTION 09 23 00 Page 4
1.6 SCHEDULING AND ENVIRONMENTAL REQUIREMENTS
Commence application only after the area scheduled for gypsum plastering work is completely weathertight. The heating, ventilating, and air-conditioning systems must be complete and in operation prior to application of the plaster. If the mechanical system cannot be activated before veneer plastering is begun, the plastering may proceed in accordance with an approved plan to maintain the environmental requirements specified below. Apply plaster prior to the installation of finish flooring and acoustic ceiling.
1.6.1 Environmental Requirements
Do not expose the gypsum base to excessive sunlight prior to plaster application, as bond failure of the plaster may result. Maintain a continuous uniform temperature of not less than 12.8 degrees C and not more than 27 degrees C for at least one week prior to the application of veneer plaster, while the plastering is being done, and for at least one week after the plaster is set. Shield air supply and distribution devices to prevent any uneven flow of air across the plastered surfaces. Provide ventilation to exhaust moist air to the outside during plaster application, set, and until plaster is dry. In glazed areas, keep windows open top and bottom or side to side 75 to 100 mm. Openings can be reduced in cold weather. For enclosed areas lacking natural ventilation, provide temporary mechanical means for ventilation. In unglazed areas subjected to hot, dry winds or temperature differentials from day to night of 10 degrees C or more, screen openings with cheesecloth or similar materials.
Avoid rapid drying. During periods of low indoor humidity, provide minimum air circulation following plastering and until plaster is dry.
1.7 FIRE RESISTIVE COATINGS
Comply with specified fire-rated assemblies for design numbers indicated per UL Fire Resistance or FM APP GUIDE.
1.8 SOUND TRANSMISSION
Where indicated, provide gypsum plaster assemblies matching assemblies tested by a qualified testing agency to meet required STC (sound transmission coefficient) ratings according to ASTM E90 and ASTM E413.
PART 2 PRODUCTS
2.1 MATERIALS
Conform to the specifications, standards, and requirements specified herein. Provide asbestos-free materials.
2.2 GYPSUM BASE COAT PLASTER
2.2.1 High Strength Gypsum Plaster Base Coat
ASTM C28/C28M, gypsum neat plaster, except plaster must have a compressive strength of not less than 17.25 MPa, when tested dry in accordance with
ASTM C472.
SECTION 09 23 00 Page 5
2.3 GYPSUM FINISH COAT PLASTER
2.3.1 High Strength Gypsum Gauging Plaster Finish Coat
ASTM C28/C28M, gypsum gauging plaster, except plaster must have a compressive strength of not less than 34.4 MPa when tested dry in accordance with ASTM C472.
2.4 HYDRATED LIME
ASTM C206, Type S.
2.5 AGGREGATES
2.5.1 Sand for Gypsum Base Coats
ASTM C35.
Sand Gradation: Percentage retained by weight (plus or minus 2 percent) on each sieve.
Sieve Size Maximum Minimum
No. 4 (4760 microns) 0 0
No. 8 (2380 microns) 5 0
No. 16 (1190 microns) 30 5
No. 30 (590 microns) 65 30
No. 50 (300 microns) 95 65
No. 100 (150 microns) 100 90
2.5.2 Sand for Gypsum Sand Float Finish
ASTM C842.
Sand Gradation: Percentage retained by weight (plus or minus 2 percent) on each sieve.
Sieve Size Maximum Minimum
No. 20 (850 microns) 0
No. 30 (590 microns) 0.5
No. 100 (150 microns) 100 40
No. 200 (75 microns) 100 70
2.5.3 Lightweight Aggregates, Perlite, or Vermiculite for Gypsum Base Coat
ASTM C35.
SECTION 09 23 00 Page 6
2.5.4 Silica Sand or Perlite Fines
For use in lime-putty gypsum-gauged finish, aggregated white coat, must have the following gradation: 10 percent maximum retained on a No. 30 sieve (590 microns), 4 percent minimum and 70 percent maximum retained on a No.
100 sieve (150 microns), and 70 percent minimum and 100 percent maximum retained on No. 200 sieve (75 microns). Provide sands and fines free from deleterious materials.
2.6 WATER
Use only potable water, free of mineral and organic substances that affect the hardening and durability of the plaster or stucco.
2.7 PROPORTIONING
Unless specified otherwise, materials are specified on a volume basis and must be measured in approved containers, to ensure that the specified proportions will be controlled and accurately maintained during the progress of the work. Measuring materials with shovels (shovel count) is not be permitted. Prepare ready-mix gypsum plaster for use by the addition of water only.
2.7.1 Gypsum Base Coat Plaster
Use of sand or lightweight aggregate is optional in gypsum plaster basecoats, except provide (1) sand for Keene's cement and high strength gypsum-gauged finish coats; (2) lightweight aggregate when necessary for a required fire resistance rating.
2.7.1.1 Sand and Gypsum Plaster Base Coat
Mix scratch coat in the proportion of 45 kg of gypsum neat plaster to not more than 56 liter of damp loose sand; mix brown coat in the proportion of 45 kg of gypsum neat plaster to not more than 85 liter of damp loose sand;
or scratch and brown coats may both be mixed in the proportion of 45 kg of gypsum neat plaster to not more than 70 liter of damp loose sand.
2.7.1.2 Lightweight Aggregate and Gypsum Plaster Base Coat
Mix scratch coat in the proportion of 45 kg of gypsum neat plaster to not more than 85 liter of lightweight aggregate on masonry. Mix brown coat in the proportion of 45 kg of gypsum neat plaster to not more than 70 liter of lightweight aggregate on gypsum lath and not more than 85 liter of light weight aggregate on masonry. Where plaster thickness exceeds 25 mm, the aggregate proportion may be increased to 85 liter. Mix the basecoats in two-coat double-up work in the proportion of 45 kg of gypsum neat plaster to not more than 70 liter of lightweight aggregate on gypsum lath and not more than 85 liter of lightweight aggregate on masonry. Gypsum ready-mixed plaster with perlite aggregate may be provided in lieu of field-mixed lightweight aggregate and gypsum plaster, provided the specified proportion of aggregate to plaster does not exceed the proportion specified for field-mixed plaster.
2.7.2 Gypsum Plaster Finish Coat
2.7.2.1 Lime-Putty
Prepare lime-putty in accordance with the printed directions of the
SECTION 09 23 00 Page 7 manufacturer. Use putty following preparation or following a soaking period as recommended by the manufacturer.
2.7.2.2 Lime-Putty Gypsum-Gauged (White Coat)
Mix finish coat in the proportions of one part of gypsum gauging plaster to a volume of hydrated lime or lime putty.
This mix is approximately equivalent to one 45 kg bag of gypsum gauging plaster to:
a. Not more than four 22.5 kg bags of hydrated lime, or
b. Not more than 127 liter of lime putty, or
c. Not more than 132 liter of lime putty.
2.7.2.3 Aggregated Finish Coat
Finish coat must consist of the lime-putty, gypsum-gauged finish specified herein with the addition of fine pulverized silica sand or perlite fines in the following proportions:
a. 14 liter per 45 kg bag of gypsum gauging plaster used in finish, or
b. 3.5 liter per 22.5 kg bag of hydrated lime, or
c. 3.8 liter per 7.5 liter of lime-putty.
2.7.2.4 Gypsum Sand Float Finish
Mix finish in the proportion of one part neat unfibered gypsum plaster to not more than two parts of sand, by weight.
2.7.2.5 Keene's Cement Lime-Putty Finish
Mix finish in the proportion of not more than 45 kg of lime putty to 45 kg of Keene's cement.
2.8 MIXING
2.8.1 Job-Mixed Materials
Mix materials in mechanical mixers except finish coats containing lime may be hand mixed. Mechanical mixers must be an approved type that accurately and uniformly controls the quantity of water. When mixing by hand, mix dry plaster aggregate to a uniform color in the mixing box, add water, and hoe the plaster immediately into the water and mix thoroughly to a proper consistency.
2.8.1.1 Water
Water used for rinsing and cleaning containers and tools must not be used in mixing the materials.
2.8.1.2 Sand
Sand proportions must be damp and in loose condition. A volume of damp loose sand must contain a minimum of 36 kg of dry sand in 0.0283 cu meters.
SECTION 09 23 00 Page 8
2.8.1.3 Mixing (Do's)
Mix the material while the mixer is in continuous operation in the following sequence:
a. Add maximum close to 90 percent of estimated quantity of water.
b. Add approximately one-half of the sand. If vermiculite or perlite is used, add all the aggregate.
c. Add cement and approved admixtures. Add lime prior to cement.
d. Add remainder of sand.
e. Mix with remainder of water as required. Mix until the mixture is uniform in color and consistency.
2.8.1.4 Mixing (Don'ts)
Avoid excessive mixing and agitation. Discard gypsum plaster which has begun to set before it is used; do not permit retempering. Do not use frozen, caked, or lumped materials. Empty mixers and mixing boxes after each batch is mixed, and keep free of old plaster.
2.8.2 Ready-Mixed Packaged Materials
Mix ready-mixed packaged gypsum plaster in accordance with manufacturer's printed mixing instructions .
2.9 BONDING AGENT
ASTM C631, interior application.
PART 3 EXECUTION
3.1 SURFACE PREPARATION
Clean surfaces before application of gypsum plaster of projections, dust, loose particles, grease, bond breakers, and foreign matter. Do not apply plaster directly to surfaces (1) of masonry or concrete that have been coated with bituminous compound or other waterproofing agents, or (2) that have been painted or previously plastered. Before plaster work is started, wet masonry and concrete surfaces thoroughly with a fine fog spray of clean water to produce a uniformly moist condition. Check metal grounds, corner beads, screeds, and other accessories carefully for alignment before starting work. Do not apply gypsum plaster to surfaces containing frost.
3.2 WORKMANSHIP
3.2.1 Slump Tests
Apply Plaster by hand or machine. When a plastering machine is used, control the fluidity of gypsum plaster to have a slump of not more than 75 mm when tested using a 50 by 100 by 150 mm high slump cone. Subsequent to determining water content to meet the specified slump, do not add additional water to the mix. Conduct the slump test according to the following procedure:
SECTION 09 23 00 Page 9
a. Place cone on level, dry, non-absorptive base plate.
b. While holding cone firmly against base plate, fill cone with plaster taken directly from the hose or nozzle of the plastering machine, tamping with metal rod during filling to release air bubbles.
c. Screed off plaster level with top of cone. Remove cone by lifting it straight up with a slow and smooth motion.
d. Place cone in a vertical position adjacent to freed plaster sample, using care not to shake or move base plate.
e. Lay a straightedge across top of cone, being careful not to shake or move cone. Measure slump in millimeters from the bottom edge of the straightedge to the top of the slumped plaster sample.
3.2.2 Application
Apply gypsum plaster in three coats, except as follows:
Gypsum plaster applied to masonry and gypsum lath using the two-coat double-up method.
Apply base coats with sufficient pressure and ensure plaster is sufficiently plastic to provide a strong bond to bases. Work base coats into screeds at intervals from 1500 to 2400 mm. Plaster must not be continuous across expansion and control joints occurring in walls, partitions, and ceilings. Finish work level, plumb, square, and true, within a tolerance of 3 mm in 2400 mm, without waves, cracks, blisters, pits, crazing, discoloration, projections, or other imperfections. Form plaster work carefully around angles and contours, and well-up to screeds. Take special care to prevent sagging and consequent dropping of applications. There must be no visible junction marks in finish coat where one day's work adjoins another. Plastered surfaces to receive rubber or vinyl base coves must extend to wood ground indicated as backing for base. Plaster not required behind built-in cabinets and equipment unless part of a fire-rated assembly.
3.2.3 Control And Expansion Joints
Install control joints at locations indicated before applying gypsum plaster. Vertical joints must be continuous and butt horizontal joints against the vertical joints. Check expansion, control joints and accessories to ensure unrestrained movement, metal lath not continuous behind the joints, and area between joints do not exceed 14 sq m.
3.2.4 Curing
3.2.4.1 Gypsum Plaster
Before the plaster has set, provide environmental controls to prevent the plaster from drying too fast. After the plaster has set, provide for rapid drying to develop high strength.
3.3 GYPSUM PLASTER WORK
ASTM C842.
SECTION 09 23 00 Page 10
3.3.1 Gypsum Plaster Thickness Requirements
Plaster thicknesses are from face of metal lath plaster base (scratch coat) or solid base surfaces.
a. Vertical Surfaces
Base Types Base Coat Finish Coat Total Thickness
Metal Lath 13 mm 3 mm 16 mm
Masonry 13 mm 3 mm 16 mm
Concrete 13 mm 3 mm 16 mm
Other Bases 10 mm 3 mm 13 mm
b. Horizontal Surfaces. Total plaster thickness for metal lath plaster, masonry and concrete bases is 16 mm. Total thickness of plaster for horizontal concrete surfaces is 3 to 10 mm.
c. Where vertical and horizontal concrete surfaces require more than 16 mm and 10 mm, to produce required lines or surfaces, attach metal plaster base for plaster application.
3.3.2 Gypsum Plaster Basecoat Work
3.3.2.1 Gypsum Two-Coat System
Apply the first coat to cover the base with sufficient material and pressure to form a good bond on the wall or ceiling base. Before the first coat has set and without scratching or cracking the surface, apply a second coat (double back) of the same material proportion as the base coat to the screeds. Straighten to a true surface without application of water, and cross rake or scratch to receive the finish coat.
3.3.2.2 Gypsum Three-Coat System
Apply scratch coat 5 to 6 mm thick to cover the base with sufficient material and pressure to form a good bond on the wall or ceiling base.
Rake or scratch the surface and allow to set firm and hard. Apply the brown coat to bring the base coat out to the screeds, compact and straighten to a true surface without the application of water, and cross rake or scratch to receive the finish coat.
3.3.3 Gypsum Plaster Finish Coats
Moderately moisten or fog spray base coat of plaster that has become dry before finish coat is applied. Accelerate plaster, if necessary, to provide a setting time of not more than 4 hours from the time the plaster is mixed.
3.3.3.1 Lime-Putty and Gypsum-Gauged Finish Coats
Apply lime-putty gypsum-gauged finish white coat or aggregated white coat over the base coat, scratch in thoroughly, lay on well, double back, and fill out to a true, even surface. Allow the finish to dry a few minutes, then trowel well with water. Apply maximum pressure in order to compact
SECTION 09 23 00 Page 11 the finish coat and provide a smooth finish free from blemishes and irregularities. Apply trowel finish coats of gypsum-gauged lime-putty over properly prepared base coats as thin as possible and 2 to 3 mm thick for conventional plaster system, except as necessary in spots to level out hollows in base coat.
3.3.3.2 Keene's Cement Lime-Putty Finish Coat
Apply finish over gypsum-sand base coat only, scratch in thoroughly, lay on well, double back, and fill out to a true, even surface. Allow the finish to dry a few minutes, then trowel it well with water. Apply maximum pressure in order to compact the finish coat and provide a smooth finish free of blemishes and irregularities. Continue troweling until the finish sets.
3.4 PATCHING AND POINTING
Cut out and patch loose, cracked, damaged, or defective gypsum plaster.
Patch must match existing work in texture, color and finish flush with previously applied gypsum plaster surfaces. Point work abutting or adjoining finish work in a neat manner. Remove droppings or spatterings from surfaces. Leave clean and in a condition to receive paint or other finish. Remove protective covering from floors and other surfaces, and rubbish and debris from the interior and exterior of the building.
-- End of Section --
SECTION 09 23 00 Page 12
SECTION TABLE OF CONTENTS
DIVISION 09 - FINISHES
SECTION 09 23 82
FIREPROOF GYPSUM PLASTERING
11/19
PART 1 GENERAL
1.1 REFERENCES
1.2 ADMINISTRATIVE REQUIREMENTS
1.2.1 Pre-Installation Meetings
1.3 SUBMITTALS
1.4 DELIVERY, STORAGE, AND HANDLING
1.5 QUALITY CONTROL
1.5.1 Catalog Data
1.5.2 Plaster Sample
1.5.3 Drawing Requirements
1.5.4 Four Hour Fire Rated Construction
1.5.5 Mockups
PART 2 PRODUCTS
2.1 MATERIALS
2.1.1 Fireproof Plaster
2.1.2 Water
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Application
3.2 ADJUSTING AND CLEANING
-- End of Section Table of Contents --
SECTION 09 23 82 Page 1
SECTION 09 23 82
FIREPROOF GYPSUM PLASTERING
11/19
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM E84 (2024) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E119 (2024) Standard Test Methods for Fire Tests of Building Construction and Materials
ASTM E605 (1993; R 2011) Thickness and Density of Sprayed Fire-Resistive Material (SFRM) Applied to Structural Members
ASTM E736 (2000; R 2011) Cohesion/Adhesion of Sprayed Fire-Resistive Materials Applied to Structural Members
ASTM E761/E761M (1992; R 2023) Standard Test Method for Compressive Strength of Sprayed Fire-Resistive Material Applied to Structural Members
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2021) International Building Code
1.2 ADMINISTRATIVE REQUIREMENTS
1.2.1 Pre-Installation Meetings
Within 30 days of Contract Award, the Contracting Officer will schedule a Pre-Installation meeting. Submit the following for review and approval at the Pre-Installation meeting:
a. Installation Drawings
b. Manufacturer's Catalog Data
c. Fireproofing Plaster Sample
d. Certificates of Conformance
e. Special Provisions
SECTION 09 23 82 Page 2
1.3 SUBMITTALS
Government approval is required for submittals with a "G" classification.
Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Installation Drawings
SD-03 Product Data
Manufacturer's Catalog Data
SD-04 Samples
Fireproofing Plaster Sample
Mockups
SD-07 Certificates
Certificates of Conformance
SD-08 Manufacturer's Instructions
Manufacturer's Instructions
Special Provisions
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver materials in original unopened packages bearing the name of the product, manufacturer's name, and the Underwriters Laboratories, Inc.
label.
Store materials off the ground, under cover, and away from damp surfaces and keep dry until ready to use. Discard all materials that have been exposed to water before use.
1.5 QUALITY CONTROL
1.5.1 Catalog Data
Submit manufacturer's catalog data for fireproof plaster showing applicable flame spread classification, fuel contribution, and smoke developed.
1.5.2 Plaster Sample
Submit no less than 0.2 kilogram of Fireproofing Plaster Sample for review and approval.
1.5.3 Drawing Requirements
Submit installation drawings indicating the fireproof plaster, framing and
SECTION 09 23 82 Page 3 furring as indicated and specified. Ensure components of the installation drawings meet the requirements of indicated and specified fireproofing.
1.5.4 Four Hour Fire Rated Construction
Prior to the commencement of work, submit certificates of conformance for fireproof plaster showing conformance with the ICC IBC , "International Building Code", "Requirements for Four-Hour Construction". Submit manufacturer's instructions for Fireproof Plaster including special provisions required to install equipment components and system packages.
Indicate all detail impedances, hazards and safety precautions on drawings.
1.5.5 Mockups
Build mockups to demonstrate aesthetic effects and to set quality standards for materials and execution.
PART 2 PRODUCTS
2.1 MATERIALS
2.1.1 Fireproof Plaster
Provide gypsum-vermiculite fireproof plaster mix, consisting of one part gypsum to two parts vermiculite, conforming to ICC IBC , "Requirements for 4-Hour Construction".
Ensure cohesion of the dry set material is such that the fireproofing coat will not crack or delaminate when the structural steel element is subjected to a downward deflection of 1/120 of the span, and the minimum compressive strength requirement in accordance with ASTM E761/E761M is not less than 485 kilopascal.
Provide set and dried material, which when tested in accordance with ASTM E84, yields the following characteristics:
a. Flame spread 10
b. Fuel contributed 5
c. Smoke developed 0
2.1.2 Water
Use only potable water for mixing.
PART 3 EXECUTION
3.1 INSTALLATION
Apply fireproofing plaster as specified to those areas indicated on drawings. Install per details as indicated on drawings.
3.1.1 Application
Provide pneumatic or trowelled application of fireproofing plaster in accordance with material manufacturer's written recommendations and ASTM E736. Provide thickness of application as indicated and in compliance with ASTM E605 and the applicable fire and local codes to
SECTION 09 23 82 Page 4 provide rated fireproofing when tested in accordance with ASTM E119.
Provide framing and furring that meets the requirements as recommended by manufacturer for the installation of the fireproofing plaster thickness required.
3.2 ADJUSTING AND CLEANING
After completion of fireproofing work, remove all application equipment.
Clean all areas of ceilings, walls, and floors, adjacent or exposed to the operations of application of the fireproofing material, and other surfaces and finishes that may have been soiled by fireproofing materials.
Remove any damaged or unacceptable portions of the fireproofing plaster and replace with new work at no additional cost to the Government.
-- End of Section --
SECTION 09 23 82 Page 5
SECTION TABLE OF CONTENTS
DIVISION 09 - FINISHES
SECTION 09 24 23
CEMENT STUCCO
08/17, CHG 2: 11/18
PART 1 GENERAL
1.1 REFERENCES
1.2 SUBMITTALS
1.3 QUALITY ASSURANCE
1.4 DELIVERY, STORAGE, AND HANDLING
1.5 ENVIRONMENTAL REQUIREMENTS
PART 2 PRODUCTS
2.1 PORTLAND CEMENT
2.2 LIME
2.3 SAND
2.4 ACCESSORIES
2.5 STEEL FRAMING
2.6 METAL LATH
2.7 WATER
PART 3 EXECUTION
3.1 INSTALLATION
3.2 FRAMING
3.3 CONTROL JOINTS
3.4 LATH
3.4.1 Steel and Wood Supports
3.4.2 On Concrete and Masonry
3.4.3 Over Metal Lintels and Flashings
3.4.4 Special Shapes, Profiles, and Contours
3.5 FURRING
3.6 PREPARATION OF SURFACES
3.7 PROPORTIONS AND MIXING
3.8 STUCCO APPLICATION
3.8.1 Workmanship
3.8.2 Scratch Coat
3.8.3 Brown Coat
3.8.4 Finish Coat
3.8.5 Surface Tolerance
3.9 CURING AND PROTECTION
3.10 PATCHING AND POINTING
-- End of Section Table of Contents --
SECTION 09 24 23 Page 1
SECTION 09 24 23
CEMENT STUCCO
08/17, CHG 2: 11/18
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ASTM INTERNATIONAL (ASTM)
ASTM A1064/A1064M (2024) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM C150/C150M (2024) Standard Specification for Portland Cement
ASTM C206 (2014; R 2022) Standard Specification for Finishing Hydrated Lime
ASTM C841 (2023) Installation of Interior Lathing and Furring
ASTM C847 (2014a) Standard Specification for Metal Lath
ASTM C897 (2015; R 2020) Aggregate for Job-Mixed Portland Cement-Based Plasters
ASTM C926 (2024) Standard Specification for Application of Portland Cement-Based Plaster
ASTM C933 (2014) Welded Wire Lath
ASTM C1032 (2014) Standard Specification for Woven Wire Plaster Base
ASTM C1063 (2023) Standard Specification for Installation of Lathing and Furring to Receive…
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