Am0003 W9128F21R0005 FR MUR.pdf

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Attached to
Fort Randall Major Unit Rehabilitation Project
Solicitation number
W9128F21R0005
Issued by

About this file

This solicitation package is for the Fort Randall Major Unit Rehabilitation Project being conducted by the Department of the Army Corps of Engineers Engineering District Omaha. The solicitation closes on 25 March 2021 and is open to both large and small businesses. Site visits will be held on 12-13 January 2021 where one unit will be dewatered and penstock/turbine open for inspection, and the generator housing will have components removed for examination. The solicitation seeks services for disassembly and reassembly of generating units, component refurbishment and replacement, stator and rotor work, and performance testing. It includes base line items as well as numerous optional line items that can be exercised up to stated quantities. Pricing is provided for all required line items.

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Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods:

(a) By completing items 8 and 15, and returning or (c) By separate letter or electronic communication which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by letter or electronic communication, provided each letter or electronic communication makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.

E. IMPORTANT: Contractor is not is required to sign this document and return copies to the issuing office.

AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT 1. CONTRACT ID CODE

2. AMENDMENT/MODIFICATION NUMBER 3. EFFECTIVE DATE 4. REQUISITION/PURCHASE REQUISITION NUMBER 5. PROJECT NUMBER (If applicable)

7. ADMINISTERED BY (If other than Item 6) CODE

STANDARD FORM 30 (REV. 11/2016)

Prescribed by GSA FAR (48 CFR) 53.243

FACILITY CODE

9A. AMENDMENT OF SOLICITATION NUMBER

9B. DATED (SEE ITEM 11)

10A. MODIFICATION OF CONTRACT/ORDER NUMBER

10B. DATED (SEE ITEM 13)

11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS

The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offers is extended. is not extended.

12. ACCOUNTING AND APPROPRIATION DATA (If required) copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;

13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.

IT MODIFIES THE CONTRACT/ORDER NUMBER AS DESCRIBED IN ITEM 14.

CHECK ONE A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT ORDER

NUMBER IN ITEM 10A.

B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation data, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(b).

C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:

D. OTHER (Specify type of modification and authority)

Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.

15C. DATE SIGNED

15A. NAME AND TITLE OF SIGNER (Type or print)

16C. DATE SIGNED

16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)

14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)

PAGE OF PAGES

6. ISSUED BY CODE

8. NAME AND ADDRESS OF CONTRACTOR (Number, street, county, State and ZIP Code) (X)

CODE

15B. CONTRACTOR/OFFEROR

(Signature of person authorized to sign)

16B. UNITED STATES OF AMERICA

(Signature of Contracting Officer)

Previous edition unusable

Amendment 0003

Major Unit Rehab, Fort Randall Dam, SD

See attached documentation for content of the amendment revisions

New Date for receipt of Proposals is 20 April 2021 at 2:00 pm (local time)

Government Point of Contact: Jessica Jackson, Contract Specialist (402) 995-2052

U.S ARMY CORPS OF ENGINEERS, OMAHA DISTRICT

CONTRACTING OFFICE

1616 CAPITOL AVE.

OMAHA, NE 68102-4901

See Item 6

W9128F21R0005

03/09/2021

12/15/2020

Am #0003 - 2 (Continuation SF 30)

09 March 2021 Solicitation No. W9128F21R0005

Date of Issue: 15 December 2020 Date of Receiving Proposals: 20 April 2021

SUBJECT: Amendment No. 0003 to Request for Proposal Solicitation Package For Major Unit Rehab, Fort Randal Dam, SD.

TO: Prospective Offerors and Others Concerned

1. The specifications and drawings for subject project are hereby modified as follows (revise all specification indices, attachment lists, and drawing indices accordingly).

a. Specifications. (Descriptive Changes.)

(1) Section 00 10 00 Appendix A,

a) Updated all references to eighteen (18) months to 540 calendar days.

b) Change CLIN 0010 Time extension from “2 additional years from the date of exercising the option” to “365 additional calendar days.”

c) Change CLIN 0013 time extension from “30 additional days from the date of exercising the option” to “Thirty

(30) additional calendar days.”

d) Change CLIN 0014 time extension from “5 additional days” to “Five (5) additional calendar days.”

e) Change CLIN 0034 time extension from “30 additional days from date of exercising the option” to “Thirty (30) additional calendar days.”

f) Change CLIN 0035 time extension from “3 additional weeks from the date of exercising the option” to “Twenty-one

(21) additional calendar days.”

g) Change CLINs 0069-0075 time extension from “3 additional months from the date of exercising the option” to “Ninety (90) additional calendar days.”

h) CLIN 0076, Update Description to read “All Remaining Work,” update “Timeframe When Optional Items May Be Exercised” to “NLT 540 calendar days after contract award.”

i) Add CLIN 0077, 7701, Refurbish Rotor Field Pole Shipping, NLT 30 calendar days after Government approval of the field winding final test report, no additional time.

(2) Section 00 72 00 Page 15, delete paragraph 1.36 “FAR 52.216-29 Time-and-Materials/Labor-Hour Proposal Requirements-Non-Commercial Item Acquisition With Adequate Price Competition.” and substitute “Not Used.”

(3) Section 00 72 00 Page 14, paragraph 1.35 subparagraph (a), line 2, delete “CLIN 0020” and substitute “CLIN 0009”

Am #0003 - 3

(4) Section 00 73 00 Page 5, add the following new paragraph 1.3 and renumber the remaining paragraphs accordingly:

“1.3 Missed Performance Guarantee

The parties to the contract agree that the Government will incur financial damage if the hydraulic performance guarantees are not achieved due to lost energy generation produced from decreased efficiency and/or decreased horsepower. Recognizing that actual damages are difficult to determine with precision, the parties to the contract agree to the following:

1.3.1. Efficiency Guarantee Based on Field Performance Testing

Each full-size turbine supplied by the Contractor shall meet or exceed the Contractor’s guaranteed minimum weighted prototype hydraulic efficiency. The determination that this efficiency guarantee has been met will be accomplished in accordance with SECTION 48 13 13.01 26 Paragraph 1.5.8. Should the weighted efficiency be less than the guaranteed minimum amount and the turbine be in otherwise satisfactory operational condition, the Contracting Officer may accept the unit conditionally. In that event, the Contractor agrees to pay the government, or have monies withheld which would otherwise be due, in the amount of $125,940 per unit for each 0.1% of deviation below the guaranteed weighted efficiency. If the field test determined weighted efficiency is less than the value guaranteed by the Contractor by an amount exceeding 1%, the Contracting Officer may reject the turbine. If the turbine is rejected no monetary penalty will be assessed.

1.3.2. Power Output Guarantee Based on Field Performance Testing

Each full-size turbine supplied by the Contractor shall meet or exceed the Contractor’s guaranteed maximum turbine power output. The determination that the maximum power guarantee has been met will be accomplished in accordance with SECTION 48 13 13.01 26 Paragraph 1.5.8. Should the maximum turbine power output be less than the 71,200-horsepower guarantee by the Contractor, but more than 70,700-horsepower, and the turbine be in otherwise satisfactory operation condition, the contracting officer may accept the unit conditionally. In that event, the Contractor agrees to pay the government, or have monies withheld which would otherwise be due, in the amount of $104 per unit for every horsepower that the field test determined output is less than the value guaranteed by the Contractor. If the field test determined maximum turbine power output is less than 70,700 horsepower, the Contracting Officer may reject the turbine. If the turbine is rejected, no monetary damages will be assessed.”

(5) Section 00 73 00 Page 4, delete Paragraph 1.1 subparagraph (b)(4)(i) reading:

“(i) The Contractor shall include 45 calendar days in their schedule for asbestos abatement (cleaning and wiping) of the stator and rotor (by others) for each unit. This time includes initial asbestos abatement pre-cleaning of the generator area. After acceptance of the pre-cleaning the Contractor shall begin disassembly of the generator and shall place the rotor on the existing rotor pedestal and provide a dust containment structure over and around the rotor. The structure shall be adequate for the abatement of asbestos and containment of any dust as a result of the abatement effort.” and substitute

Am #0003 - 4

“(i)The Contractor shall include 45 calendar days in their schedule for asbestos abatement (cleaning and wiping) of the stator and rotor (by others) for each unit after placing the rotor on the pedestal. After acceptance of the cleaning, the Contractor shall continue with work.”

(6) Section 01 22 00.00 10

a) Paragraph 1.2 page 19, replace the last sentence with “The Base Bid Items include Single Job Payment Items and Unit Price Payment Items.”

b) Paragraph 1.2.78.1 page 45, Line 2, change sentence to read “… all remaining work on the base six (6) units not covered in all other CLINs, including but not…”

c) Delete paragraph 1.3.128 and substitute the following:

“1.3.128 All Remaining Work (CLIN 0076, Price Item 7601)

1.3.128.1 Payment

Payment shall include labor, material, and equipment required to perform all remaining work for the optional two (2) units not covered in all other CLINs, including but not limited to labor, material, and equipment required to transport, erect, and remove onsite special tools, scaffolding, and staging areas, and mobilization and demobilization of all plant equipment, fuel, supplies, materials, and personnel to and from the job site exercised by the Government in accordance with the specifications. This Line Item applies to the Prime Contractor and all subcontractors' mobilization and demobilization work unless noted otherwise. The Contractor shall be required to submit a schedule of mobilization and demobilization costs prior to submitting the first request for payment. Mobilization shall be considered complete after all of the Contractor's equipment and site personnel have arrived and equipment has been set up to accomplish the work. Demobilization shall be considered complete when the Contractor has removed all construction equipment, cleaned the area and restored the work area to "as found" pre-contract conditions, unless otherwise approved. For additional information see SECTION 48 13 13.02 26 and SECTION 01 12 00.

1.3.128.2 Measurement

Measurement for All Remaining Work shall be made on a job basis under CLIN 0076, Price Item 7601.

1.3.129 Refurbish Rotor Field Pole Shipping (CLIN 0077, Price Item 7701)

1.3.129.1 Payment

Payment shall include labor, material, and equipment required to ship rotor field poles. Shipping costs will be on a cost reimbursable basis. The contractor shall provide a fixed fee markup rate for each shipment roundtrip of rotor poles to and from the subcontractor. The contractor shall provide 3 quotes for the shipping to the Contracting Officer for approval prior to incurring any costs. The contractor shall provide all documentation to support the actual cost(s) when requesting payment on this line item. For additional information see SECTION 48 13 16.00 26.

1.3.129.2 Measurement

Am #0003 - 5

Measurement for Refurbish Rotor Field Pole Shipping shall be made on a per lot basis under CLIN 0077, Price Item 7701.

1.3.129.3 Unit of Measure

Unit of measure: Lot. ”

(7) Section 09 97 02.00 26 Page 4, paragraph 1.1.1.b., revise last sentence to read as follows: “This work shall be included in the CLIN 0003, Pricing Item 0357, "Painting" in the Pricing Schedule.”

(8) Section 09 97 02.00 26 Page 37, paragraph 3.5.d, delete “Not Used” and substitute with “Refurbished wicket gates, if exercised, not including the stainless steel surfaces and stems”.

(9) Section 13 48 00.00 26 Page 4, paragraph 1.6, delete “(e) HVAC ducts”.

(10) Section 13 48 00.00 26 Page 5, paragraph 3.1.2, line 6, delete “Provide sway bracing for HVAC ducts larger than 6 square feet in cross sectional area or 28 inches in diameter”.

(11) Section 48 13 13.01 26 Page 12, after paragraph 1.5.2 d., add “e. The Contractor shall guarantee a maximum turbine power output of 71,200 hp.”

(12) Section 48 13 13.01 26 Page 17, paragraph 1.5.8.1.a, line one, delete “After the turbine” and substitute “After each turbine”; delete the last sentence, “Turbine performance testing will be conducted…”.

(13) Section 48 13 13.01 26 Page 17, paragraph 1.5.8.1.d, last line, delete “see paragraph 1.5.2.” and substitute “see paragraph 1.5.8.4.”.

(14) Section 48 13 13.01 26 Page 19, paragraph 1.5.8.4, the last sentence was replaced with “In the case of a failure to achieve performance guarantees, remedies as described in SECTION 00 73 00 will be based on the amount of the third party determined deficiencies”.

(15) Section 48 13 13.07 26 Page 3, paragraph 1.1.1, line 3, delete the “two spare sets” reference for generator guide bearings and substitute with “one spare set”.

(16) Section 48 13 16.00 26 Page 42, paragraph 3.25.2, line 7, delete “See also Section 01 22 00, paragraph "Refurbish Rotor Field Pole Shipping (CLIN 0087, Price Item 8701).” and substitute “See also Section 01 22 00, paragraph "Refurbish Rotor Field Pole Shipping (CLIN 0077, Price Item 7701).”

b. Specifications (New and/or Revised and Reissued). Delete and substitute or add specification pages or sections as noted below. The substituted pages or sections are revised and reissued with this amendment.

Am #0003 - 6

Pages or Sections Deleted Pages or Sections Substituted or Added

Section 00 10 00 page 3 thru 14 Section 00 10 00 pages 3 thru 14

Section 48 13 13.11 26 ----------

LABOR HOURS

2. This amendment is a part of the proposing papers and its receipt shall be acknowledged. All other conditions and requirements of the request for proposal remain unchanged.

3. Proposals are to be submitted electronically as described in Section 00 22 00 PROPOSAL INSTRUCTIONS, SUBMISSION REQUIREMENTS AND

EVALUATION.

4. Electric Offers will be received until 2:00 p.m., local time at place of receiving proposals, 20 April 2021, as stated in the Request For Proposal.

Attachments: 00 10 00 pages 3 thru 14

U.S. Army Corps of Engineers, Omaha District 1616 Capitol Avenue Omaha, Nebraska 68102-4901

09 Mar 2021

MFS/2184

CLIN

Price Item

Description Quantity Unit

Measure Unit Price Amount

0001 0101 Design and Test Hydraulic Turbine Model 1 Job XXX $______________

0002 0201 Disassemble Generating Unit, Including Inspections of Components - 6 Each

1 Job XXX $______________

0202 Reassemble Generating Unit - 6 Each 1 Job XXX $______________

0203 Operational Testing After Reassembly - 6 Each 1 Job XXX $______________

0003 0301 Furnish Francis Turbine Runner - 6 Each 1 Job XXX $______________

0302 Furnish New Thrust Bearing Screw Jack 1 Job XXX $______________

0303 Pre-Disassembly Investigation - 6 Each 1 Job XXX $______________

0304 Line Bore Wicket Gate Stem Housing - 6 Each 1 Job XXX $______________

0305 Inspect Stay Ring - 6 Each 1 Job XXX $______________

0306 Furnish Stationary Sealing Rings - 6 Sets 1 Job XXX $______________

0307 Refurbish Headcover - 6 Each 1 Job XXX $______________

Refurbish Turbine Guide Bearing Housing and Head Cover Extension - 6 Each

1 Job XXX $______________

0309 Refurbish Bottom Ring - 6 Each 1 Job XXX $______________

0310 Refurbish Turbine Air Inlet Valve - 6 Each 1 Job XXX $______________

Furnish and Install All Self-Lubricating Bushings and Bearing Plates - 6 Each

1 Job XXX $______________

Perform Wicket Gate Operating Mechanism Analysis

1 Job XXX $______________

Fort Randall Major Unit Rehab, Fort Randall, SD FRE2

SECTION 00 10 00

Pricing Schedule

BASE ITEMS

TOTAL CLIN 0002

SECTION 00 10 00

AM0003

Furnish and Install Turbine Shaft Sleeve - 6 Each

1 Job XXX $______________

0314 Manufacture Spare Turbine Shaft Sleeve 1 Job XXX $______________

0315 Furnish Spare Wicket Gate Stem Seal - 1 Set 1 Job XXX $______________

Furnish Spare Servomotor Packing Box Stem Seals

- 1 Set

1 Job XXX $______________

0317 Refurbish Operating Ring - 6 Each 1 Job XXX $______________

0318 Inspect Turbine and Generator Shaft - 6 Each 1 Job XXX $______________

0319 Machine Turbine Shaft - 6 Each 1 Job XXX $______________

Furnish and Install Main Turbine Shaft Packing Box - 6 Each

1 Job XXX $______________

0321 Refurbish Wicket Gate Servomotor - 6 Sets 1 Job XXX $______________

0322 Inspect Thrust Runner Phase 1 - 6 Each 1 Job XXX $______________

0323 Inspect Thrust Bearing Shoe Phase 1 - 6 Sets 1 Job XXX $______________

Refurbish Turbine Guide Bearing (Installed and Spares) - 8 Each

1 Job XXX $______________

Inspect Turbine Guide Bearing Oil Pumps/Motor System 6 Each

1 Job XXX $______________

Furnish and Install Turbine Guide Bearing Oil Piping, Valves, and Filters - 6 Each

1 Job XXX $______________

Inspect, Clean, and Pressure Test Generator Air Coolers - 6 Sets

1 Job XXX $______________

Inspect and Pressure Test Thrust Bearing Oil Cooler Assembly - 6 Each

1 Job XXX $______________

Furnish and Install the 6 Inch Cooling Water Strainer - 6 Each

1 Job XXX $______________

Furnish and Install the 6 Inch Cooling Water Valves - 6 Sets

1 Job XXX $______________

Replace Depression Air Diaphragm Valves - 6 Each

1 Job XXX $______________

0332 Provide Boring Bar 1 Job XXX $______________

Setup and Machining of Stay Ring Mounting Flange and O-Ring Sealing Surfaces - 6 Each

1 Job XXX $______________

SECTION 00 10 00

0334 Inspect Spiral Case - 6 Each 1 Job XXX $______________

Inspect Discharge Ring and Draft Tube Liner - 6 Each

1 Job XXX $______________

0336 Inspect and Repair Piezometer Tap - 6 Each 1 Job XXX $______________

Replace 8-Path Penstock Flow Meter Transducers and Wiring - 4 Each

1 Job XXX $______________

Replace 4-Path Penstock Flow Meter Transducers and Wiring - 2 Each

1 Job XXX $______________

0339 Replace Runner Coupling Fasteners - 6 Sets 1 Job XXX $______________

Inspect and Test High Pressure Lift System - 6 Each

1 Job XXX $______________

0341 Furnish Hydraulic Jacking System - 6 Each 1 Job XXX $______________

Furnish and Install Vibration Monitoring System

- 6 Each

1 Job XXX $______________

Replace Turbine Pit Platform Decking and Stairway Steps - 6 Each

1 Job XXX $______________

Furnish Thrust Bearing Oil Cooler Assembly - 7 Each

1 Job XXX $______________

Furnish and Install Accumulator Tank and Associated Equipment - 6 Each

1 Job XXX $______________

Furnish and Install Turbine Pit Piping and Associated Equipment - 6 Each

1 Job XXX $______________

Measure Penstock Geometry and Report Flow Meter Paths - 6 Each

1 Job XXX $______________

Refurbish Set of Upper Generator Guide Bearing Pads (Installed and Spare) - 7 Sets

1 Job XXX $______________

Refurbish Set of Lower Generator Guide Bearing Pads (Installed and Spare) - 7 Sets

1 Job XXX $______________

Replace Upper Generator Guide Bearing Oil Fill Pipe - 6 Each

1 Job XXX $______________

0351 Inspect Generator Brake Rings - 6 Each 1 Job XXX $______________

0352 Replace Headcover Condensing Piping - 6 Each 1 Job XXX $______________

Furnish and Install Penstock Drain Valves - 12 Each

1 Job XXX $______________

Furnish and Install Thrust Bearing Cooler Actuators and Valves - 6 Sets

1 Job XXX $______________

SECTION 00 10 00

0355 Flush and Clean Headers and Oil Tanks 1 Job XXX $______________

0356 Flush and Clean Unit Piping and Tanks - 6 Each 1 Job XXX $______________

0357 Painting - 6 Each 1 Job XXX $______________

0004 0401 Re-Establish Stator Center - 6 Each 1 Job XXX $______________

Design Stator Core Assembly, Furnish Stamping Die, Furnish One Complete Stator Core Assembly

1 Job XXX $______________

Remove Existing Stator Core, Install and Test New Stator Core - One Generator Unit

1 Job XXX $______________

Furnish Complete Set of Stator Coils, Supplies, and Accessories - 6 Each

1 Job XXX $______________

Manufacture Prototype Coils Identical to Production Coils and Perform Prototype Testing

1 Job XXX $______________

Furnish Production Run Coils For and Perform Voltage Endurance Testing of Production Run Coils

1 Job XXX $______________

0407 Furnish Spare Generator Parts 1 Job XXX $______________

Replace Three Generator Neutral Current Transformers - 6 Each

1 Job XXX $______________

0409 Remove Stator Winding - 6 Each 1 Job XXX $______________

0410 Inspect, Clean, and Test Stator Core - 6 Each 1 Job XXX $______________

0411 Inspect, Clean, and Test Rotor - 6 Each 1 Job XXX $______________

0412 Install and Test Stator Winding - 6 Each 1 Job XXX $______________

Replace All Rotor Field Lead Bus Supports on a Per Unit Basis - 6 Each

1 Job XXX $______________

0414 Perform Special Field Tests 1 Job XXX $______________

0415 Perform Model Validation Testing 1 Job XXX $______________

0416 Perform Miscellaneous Electrical Work - 6 Each 1 Job XXX $______________

TOTAL CLIN 0003

TOTAL CLIN 0004

SECTION 00 10 00

0005 0501 All Remaining Work 1 Job XXX $______________

0006 0601 Furnish New Oil Est.

29,700

Gal $__________ $______________

0007 0701 Remove On-Site Lead-Based Paint Est.

12,000

Sq Ft $__________ $______________

0008 0801 Dispose of Oil Est.

29,900

Gal $__________ $______________

Economic Price Adjustment (EPA)

FFP

1 Lot

0010 1001 Disassemble Generating Unit, Including Inspections of Components- 2 Each

1 Job XXX $______________

1002 Reassemble Generating Unit- 2 Each 1 Job XXX $______________

1003 Operational Testing After Reassembly- 2 Each 1 Job XXX $______________

The following CLIN/PRICE ITEMS are ESTIMATED QUANTITIES. These will be administered in accordance with the Variation in Estimated Quantity Clause 52.211-18.

The following CLIN/PRICE ITEMS is a LOT pricing item to be used for Economic Price Adjustment purposes.

0009 0901

Not Separately Priced

PROJECT NO.: _______

FOB: Destination

PURCHASE REQUEST NUMBER: ____________

The Government will make an EPA (limited to the Steel, Copper and insulating oil cost) for the optional transformer as detailed in the EPA Clause. The Contractor shall fill in the following information with the exception of the index to be used:

Cold-Rolled Steel: $__________/lb.

Total number of pounds of cold-rolled steel: __________ lbs.

Total cost of cold-rolled steel: $__________

Steel Index that shall be used to calculate the EPA for cold-rolled steel:

SteelBenchmarker – World Expert Market – Atlantic and Pacific Basin Spot Market New Booking Prices

Standard Plate Steel: $__________/lb.

Total number of pounds of standard plate steel: __________ lbs.

Total cost of standard plate steel: $__________

Steel Index that shall be used to calculate the EPA for standard plate steel:

SteelBenchmarker – World Expert Market – Atlantic and Pacific Basin Spot Market New Booking Prices

Copper: $__________/lb.

Total number of pounds of copper: __________ lbs.

Total cost of copper: $__________

Copper Index that shall be used to calculate the EPA:

London Metal Exchange

The chosen indexes can be found:

http://www.metalprices.com

TOTAL BASE BID

OPTIONAL PRICING ITEMS

These items may be exercised up to the totals stated below per item or not at all at the discretion of the Government.

SECTION 00 10 00

0011 1101 Furnish Francis Turbine Runner- 2 Each 1 Job XXX $______________

1102 Pre-Disassembly Investigation- 2 Each 1 Job XXX $______________

1103 Line Bore Wicket Gate Stem Housing- 2 Each 1 Job XXX $______________

1104 Inspect Stay Ring - 2 Each 1 Job XXX $______________

1105 Furnish Stationary Sealing Rings - 2 Sets 1 Job XXX $______________

1106 Refurbish Headcover - 2 Each 1 Job XXX $______________

Refurbish Turbine Guide Bearing Housing and Head Cover Extension - 2 Each

1 Job XXX $______________

1108 Refurbish Bottom Ring - 2 Each 1 Job XXX $______________

1109 Refurbish Turbine Air Inlet Valve - 2 Each 1 Job XXX $______________

Furnish and Install All Self-Lubricating Bushings and Bearing Plates - 2 Each

1 Job XXX $______________

Furnish and Install Turbine Shaft Sleeve - 2 Each

1 Job XXX $______________

1112 Refurbish Operating Ring - 2 Each 1 Job XXX $______________

1113 Inspect Turbine and Generator Shaft - 2 Each 1 Job XXX $______________

1114 Machine Turbine Shaft - 2 Each 1 Job XXX $______________

Furnish and Install Main Turbine Shaft Packing Box- 2 Each

1 Job XXX $______________

1116 Refurbish Wicket Gate Servomotor- 2 Sets 1 Job XXX $______________

1117 Inspect Thrust Runner Phase 1 - 2 Each 1 Job XXX $______________

1118 Inspect Thrust Bearing Shoe Phase 1 - 2 Sets 1 Job XXX $______________

Refurbish Turbine Guide Bearing (Installed and Spares)- 2 Each

1 Job XXX $______________

Inspect Turbine Guide Bearing Oil Pumps/Motor System - 2 Each

1 Job XXX $______________

TOTAL CLIN 0010

SECTION 00 10 00

Furnish and Install Turbine Guide Bearing Oil Piping, Valves, and Filters - 2 Each

1 Job XXX $______________

Inspect, Clean, and Pressure Test Generator Air Coolers - 2 Sets

1 Job XXX $______________

Inspect and Pressure Test Thrust Bearing Oil Cooler Assembly - 2 Each

1 Job XXX $______________

Furnish and Install the 6 Inch Cooling Water Strainer - 2 Each

1 Job XXX $______________

Furnish and Install the 6 Inch Cooling Water Valves - 2 Sets

1 Job XXX $______________

Replace Depression Air Diaphragm Valves - 2 Each

1 Job XXX $______________

Setup and Machining of Stay Ring Mounting Flange and O-Ring Sealing Surfaces - 2 Each

1 Job XXX $______________

1128 Inspect Spiral Case - 2 Each 1 Job XXX $______________

Inspect Discharge Ring and Draft Tube Liner- 2 Each

1 Job XXX $______________

1130 Inspect and Repair Piezometer Tap - 2 Each 1 Job XXX $______________

Replace 4-Path Penstock Flow Meter Transducers and Wiring - 2 Each

1 Job XXX $______________

1132 Replace Runner Coupling Fasteners - 2 Sets 1 Job XXX $______________

Inspect and Test High Pressure Lift System - 2 Each

1 Job XXX $______________

1134 Furnish Hydraulic Jacking System - 2 Each 1 Job XXX $______________

Furnish and Install Vibration Monitoring System

- 2 Each

1 Job XXX $______________

Replace Turbine Pit Platform Decking and Stairway Steps - 2 Each

1 Job XXX $______________

Furnish Thrust Bearing Oil Cooler Assembly - 2 Each

1 Job XXX $______________

Furnish and Install Accumulator Tank and Associated Equipment - 2 Each

1 Job XXX $______________

Furnish and Install Turbine Pit Piping and Associated Equipment - 2 Each

1 Job XXX $______________

Measure Penstock Geometry and Report Flow Meter Paths - 2 Each

1 Job XXX $______________

Refurbish Set of Upper Generator Guide Bearing Pads (Installed and Spare) - 2 Sets

1 Job XXX $______________

SECTION 00 10 00

Refurbish Set of Lower Generator Guide Bearing Pads (Installed and Spare) - 2 Sets

1 Job XXX $______________

Replace Upper Generator Guide Bearing Oil Fill Pipe - 2 Each

1 Job XXX $______________

1144 Inspect Generator Brake Rings - 2 Each 1 Job XXX $______________

1145 Replace Headcover Condensing Piping - 2 Each 1 Job XXX $______________

Furnish and Install Penstock Drain Valves - 4 Each

1 Job XXX $______________

Furnish and Install Thrust Bearing Cooler Actuators and Valves - 2 Sets

1 Job XXX $______________

1148 Flush and Clean Unit Piping and Tanks - 2 Each 1 Job XXX $______________

1149 Painting - 2 Each 1 Job XXX $______________

0012 1201 Re-Establish Stator Center - 2 Each 1 Job XXX $______________

Furnish Complete Set of Stator Coils, Supplies, and Accessories - 2 Each

1 Job XXX $______________

Furnish Production Run Coils For and Perform Voltage Endurance Testing of Production Run Coils

1 Job XXX $______________

Replace Three Generator Neutral Current Transformers - 2 Each

1 Job XXX $______________

1205 Remove Stator Winding - 2 Each 1 Job XXX $______________

1206 Inspect, Clean, and Test Stator Core 1 each 1 Job XXX $______________

1207 Inspect, Clean, and Test Rotor - 2 Each 1 Job XXX $______________

1208 Install and Test Stator Winding - 2 Each 1 Job XXX $______________

Replace All Rotor Field Lead Bus Supports on a Per Unit Basis - 2 Each

1 Job XXX $______________

1210 Perform Miscellaneous Electrical Work - 2 Each 1 Job XXX $______________

0013 1301 Perform Hydraulic Turbine Model Test with New Wicket Gates

1 Job XXX $______________

TOTAL CLIN 0011

TOTAL CLIN 0012

SECTION 00 10 00

0014 1401 Additional Stay Ring Mounting Surface Machining 8 Each $__________ $______________

0015 1501 Additional Head Cover Flange Machining 8 Each $__________ $______________

0016 1601 Additional Bottom Ring Flange Machining 8 Each $__________ $______________

0017 1701 Additional Bearing Housing Machining 8 Each $__________ $______________

0018 1801 Refurbish Generator Brake Rings 8 Each $__________ $______________

0019 1901 Inspect Thrust Bearing Shoes Phase 2 (Installed and Spares)

10 Set $__________ $______________

0020 2001 Inspect Thrust Runner and Generator Shaft Phase

8 Each $__________ $______________

0021 2101 Refurbish Set of Thrust Bearing Shoes (Installed and Spares)

10 Set $__________ $______________

0022 2201 Resurface Thrust Bearing Runner and Backside 8 Each $__________ $______________

0023 2301 Resurface Thrust Bearing Runner Running Surface Only; Runner Separate from Generator Shaft

8 Each $__________ $______________

0024 2401 Resurface Thrust Bearing Runner Running Surface Only; Runner Mounted on Generator Shaft

8 Each $__________ $______________

0025 2501 Refurbish Generator Shaft 8 Each $__________ $______________

0026 2601 Furnish New Wicket Gates (Existing Design)- 1 Set

1 Job $__________ $______________

2602 Refurbish Wicket Gates - 7 Sets 1 Job $__________ $______________

0027 2701 Furnish New Wicket Gates (New Design)- 8 Sets 1 Job $__________ $______________

Furnish New Wicket Gate Spares (New Design)- 3 Each

1 Job $__________ $______________

0028 2801 Furnish New Wicket Gate Operating Mechanism -8 Each

1 Job $__________ $______________

0029 2901 Refurbish Wicket Gate Operating Mechanism - 8 Each

1 Job $__________ $______________

0030 3001 Bore Wicket Gate Servomotor Cylinders 16 Each $__________ $______________

0031 3101 Chrome Plate Wicket Gate Servomotor Piston Rod 16 Each $__________ $______________

SECTION 00 10 00

0032 3201 Design and Furnish Turbine Maintenance Platform and Gangway (Design 1)- 2 Sets

1 Job $__________ $______________

0033 3301 Design and Furnish Turbine Maintenance Platform and Gangway (Design 2)- 2 Sets

1 Job $__________ $______________

0034 3401 Perform Additional Stator Core Interlaminar Insulation Test

8 Each $__________ $______________

0035 3501 Re-Level Sole Plates 8 Each $__________ $______________

0036 3601 Furnish Main Shaft Packing Box Lantern Ring 8 Each $__________ $______________

0037 3701 Design, Furnish, and Install Thrust Bearing Platform - 8 Each

1 Job XXX $______________

0038 3801 Refurbish Rotor Field Poles 42 Each $__________ $______________

0039 3901 Refurbish Rotor Field Poles 42 Each $__________ $______________

0040 4001 Refurbish Rotor Field Poles 42 Each $__________ $______________

0041 4101 Refurbish Rotor Field Poles 42 Each $__________ $______________

0042 4201 Refurbish Rotor Field Poles 42 Each $__________ $______________

0043 4301 Refurbish Rotor Field Poles 42 Each $__________ $______________

0044 4401 Refurbish Rotor Field Poles 42 Each $__________ $______________

0045 4501 Refurbish Rotor Field Poles 42 Each $__________ $______________

0046 4601 Refurbish Rotor Field Poles - 1st Generator Unit

84 Each $__________ $______________

0047 4701 Refurbish Rotor Field Poles - 2nd Generator Unit

84 Each $__________ $______________

0048 4801 Refurbish Rotor Field Poles - 3rd Generator Unit

84 Each $__________ $______________

0049 4901 Refurbish Rotor Field Poles - 4th Generator Unit

84 Each $__________ $______________

0050 5001 Refurbish Rotor Field Poles - 5th Generator Unit

84 Each $__________ $______________

0051 5101 Refurbish Rotor Field Poles - 6th Generator Unit

84 Each $__________ $______________

0052 5201 Refurbish Rotor Field Poles - 7th Generator Unit

84 Each $__________ $______________

SECTION 00 10 00

0053 5301 Refurbish Rotor Field Poles - 8th Generator Unit

84 Each $__________ $______________

0054 5401 Furnish Segregated Phase Bus Stand-off Insulators -

125 Each $__________ $______________

0055 5501 Furnish Segregated Phase Bus Stand-off Insulators

125 Each $__________ $______________

0056 5601 Furnish Segregated Phase Bus Stand-off Insulators

125 Each $__________ $______________

0057 5701 Furnish Segregated Phase Bus Stand-off Insulators

125 Each $__________ $______________

0058 5801 Furnish Segregated Phase Bus Stand-off Insulators

125 Each $__________ $______________

0059 5901 Furnish Segregated Phase Bus Stand-off Insulators

125 Each $__________ $______________

0060 6001 Furnish Segregated Phase Bus Stand-off Insulators

125 Each $__________ $______________

0061 6101 Furnish Segregated Phase Bus Stand-off Insulators

125 Each $__________ $______________

0062 6201 Furnish One Complete Stator Core Assembly - 2nd Generator Unit

1 Job $__________ $______________

0063 6301 Furnish One Complete Stator Core Assembly - 3rd Generator Unit

1 Job $__________ $______________

0064 6401 Furnish One Complete Stator Core Assembly - 4th Generator Unit

1 Job $__________ $______________

0065 6501 Furnish One Complete Stator Core Assembly - 5th Generator Unit

1 Job $__________ $______________

0066 6601 Furnish One Complete Stator Core Assembly - 6th Generator Unit

1 Job $__________ $______________

0067 6701 Furnish One Complete Stator Core Assembly - 7th Generator Unit

1 Job $__________ $______________

0068 6801 Furnish One Complete Stator Core Assembly - 8th Generator Unit

1 Job $__________ $______________

0069 6901 Remove Existing Stator Core, Install and Test New Stator Core - 2nd Generator Unit

1 Job $__________ $______________

0070 7001 Remove Existing Stator Core, Install and Test New Stator Core - 3rd Generator Unit

1 Job $__________ $______________

0071 7101 Remove Existing Stator Core, Install and Test New Stator Core - 4th Generator Unit

1 Job $__________ $______________

0072 7201 Remove Existing Stator Core, Install and Test New Stator Core - 5th Generator Unit

1 Job $__________ $______________

0073 7301 Remove Existing Stator Core, Install and Test New Stator Core - 6th Generator Unit

1 Job $__________ $______________

0074 7401 Remove Existing Stator Core, Install and Test New Stator Core - 7th Generator Unit

1 Job $__________ $______________

SECTION 00 10 00

0075 7501 Remove Existing Stator Core, Install and Test New Stator Core - 8th Generator Unit

1 Job $__________ $______________

0076 7601 Refurbish Rotor Field Pole Shipping 1 Lot XXX $35,000

NOTES:

The following CLIN/PRICE ITEM is a COST REIMBURSABLE payment item and will be administered in accordance with Clauses 52.212-23, 52.236-18, 52.242-1 and 252.204-7004. Reference 01 22 00.00 10, MEASUREMENT AND PAYMENT, for additional documenation that must be submitted prior to invoicing.

TOTAL OPTIONAL BID ITEMS

TOTAL BASE BID PLUS OPTIONS

1. See SECTION 00 21 00, INSTRUCTIONS, CONDITIONS, & NOTICES TO BIDDERS for evaluation of options. The Government may exercise an option by written notice to the Contractor based on Appendix A, Fort Randall Major Unit Rehabilitation ‐ Optional Items

2. Prices must be entered for all items of the schedule. Total amounts submitted without prices being entered on individual items will be rejected. Additions will be subject to verification by the Government. In case of variation between the Job (lump -sum) prices and the total amount, the lump -sum prices will be considered the price submitted.

3. A modification to a proposal which provides for a single adjustment to the total amount submitted, should state the application of the adjustment to each respective lump-sum price affected. If the modification is not so apportioned, the single adjustment will be applied to Item Nos. 0001 thru 0008.

SECTION 00 10 00

SF30
Am0003 - W9128F-21-R-0005 revised
20210305 FR MUR Pricing Schedule

File details come from the government source that posted it. Updated .