Attachment 0021 - Appendix 7B - Unitization Procedures for Complete Rounds Packed in Cylindrical Metal Containers on 4-Way....pdf

U.S. ARMY DEFENSE AMMUNITION CENTER

REV.

ENGINEER

OR

TECHNICIAN

BASIC

ENGINEERING

DIVISON

TEST ENGINEER

EXPLOSIVE

SAFETY

DIRECTORATE

CLASS DIVISION DRAWING FILE

U.S. ARMY MATERIEL COMMAND DRAWING

DO NOT SCALE

PROJECT FSA 63/7B-66

NOTICE: THIS APPENDIX CANNOT STAND ALONE BUT MUST BE USED IN CONJUNCTION WITH THE BASIC UNITIZATION

PROCEDURES DRAWING 19-48-4079-20PM1002.

19 48

DISTRIBUTION STATEMENT A:

APPROVED FOR PUBLIC RELEASE

DISTRIBUTION IS UNLIMITED.

LAURA A. FIEFFER

20PM10024079/7B

CAUTION: VERIFY PRIOR TO USE AT HTTPS://MHP.REDSTONE.ARMY.MIL THAT THIS IS

THE MOST CURRENT VERSION OF THIS DOCUMENT. THIS IS PAGE 1 OF 6.

NOVEMBER 1987

TEST

REPORT

APPROVED BY ORDER OF COMMANDING

GENERAL, U.S. ARMY MATERIEL COMMAND

APPROVED, U.S. ARMY RESEARCH, DEVELOPMENT

AND ENGINEERING COMMAND

RDAR-EIL-TP

AMSJM-LIT

APPROVED, U.S. ARMY JOINT MUNITIONS COMMAND

MADELINE BANKS

APPENDIX 7B

UNITIZATION PROCEDURES FOR

COMPLETE ROUNDS PACKED IN

CYLINDRICAL METAL CONTAINERS

ON 4-WAY ENTRY PALLETS*

CARTRIDGE, 120MM, TP-T, M831 OR M831A1, OR

TPCSDS-T, M865, OR TMP-T, M1002, PACKED 1 PER

PA116 OR PA171 SERIES CONTAINER, UNITIZED 30

CONTAINERS PER 40” X 44” SPECIAL WOODEN

PALLET*; APPROX CONTAINER SIZE 44-1/2" L X 7-

3/4” W X 7-3/4" H

* SEE GENERAL NOTE "K" ON PAGE 3.

MAY 2015REVISION NO. 8

SEE THE REVISION LISTING ON PAGE 2

50-87

REHMSTEDT.

MARK.J.12305

48400

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W52P1J-21-R-0035 Attachment 0021

PROJECT FSA 63/7B-66 DRAWING 19-48-4079/7B

PALLET UNIT DATA

ITEMS INCLUDED

*HAZARD

CLASS

AND

DIVISION

*COMPATI-

BILITY GROUP

APPROX

WEIGHT

(LBS)

NSN DODIC

1315- 01-250-8636 C784 1.2.1 C 2,420 01-369-6612 C784 1.2.1 C 2,420 01-242-4796 C785 1.2.1 C 2,054 01-288-5545 C785 1.2.1 C 2,054 01-550-4811 01-599-5332 01-607-2105

C785 C785 C785

1.3 1.2.1 1.3

C C C

2,174 2,054 2,174

01-509-3555 CA31 1.3 C 2,288

*HAZARD CLASSIFICATION DATA CONTAINED IN THE ABOVE CHART IS FOR GUIDANCE AND INFORMATIONAL PUR-

POSES ONLY. VERIFICATION OF THE SPECIFIED DATA SHOULD BE MADE BY CONSULTING THE MOST RECENT

JOINT HAZARD CLASSIFICATION SYSTEM LISTING OR OTHER APPROVED LISTING(S).

REVISIONS

REVISION NO. 1, DATED MARCH 1989, CONSISTS OF:

1. CHANGING THE QD CLASSES IN THE “PALLET UNIT DATA” CHART.

2. ADDING GENERAL NOTE “N” (BUFFER PIECE THICKNESS).

3. ADDING ITEM BY NATIONAL STOCK NUMBER TO THE “PALLET UNIT DATA” CHART.

REVISION NO. 2, DATED MAY 1994, CONSISTS OF CHANGES PER ECP M3K3014 INCLUDING:

ADDING ITEM BY NATIONAL STOCK NUMBER TO THE “PALLET UNIT DATA” CHART.

REVISION NO. 3, DATED APRIL 1996, CONSISTS OF CHANGES PER ECP M3T4321 AND ECP M4T3006 IN-

CLUDING:

1. ADDING AN ALTERNATE STRINGER LOCATION TO BETTER SUPPORT THE TIEDOWN STRAPS.

2. ADDING THE APPLICATION TABLE.

3. ADDING GENERAL NOTE “R” (BUNDLING STRAP).

REVISION NO. 4, DATED OCTOBER 1998, CONSISTS OF CHANGES PER ECP R7T9211 INCLUDING:

1. ADDING GENERAL NOTE “J” (LOT NUMBER MARKING).

2. ADDING LOT NUMBER MARKING DETAIL TO ISOMETRIC VIEW.

3. REMOVING GENERAL NOTE RELATING TO STRAP CUTTER AND RELETTERING THE REMAINING

NOTES (NOT IN ECP).

REVISION NO. 5, DATED MARCH 2003, CONSISTS OF CHANGES PER ECP R2T5303 INCLUDING:

1. UPDATING GENERAL NOTE “H” TO REFLECT NEW ACV DRAWING.

2. UPDATING GENERAL NOTE “K” TO MAKE THE ALTERNATE STRINGER LOCATION THE MANDATORY

LOCATION.

3. ADDING GENERAL NOTE “O” ALLOWING THE USE OF TRUSS NAIL PLATES OR ADDITIONAL NAILS INTO

THE POSTS.

REVISION NO. 6, DATED JULY 2006, CONSISTS OF CHANGES PER ECP R05T5076 INCLUDING:

1. ADDING ALL REFERENCES FOR PA171 CONTAINER.

2. CHANGING THE HARDWOOD BUFFER TO ALLOW ONLY HARDWOOD USE, ELIMINATING PLYWOOD.

3. ADDING GENERAL NOTE “S” (ROOFING NAILS) AND UPDATING PALLET UNIT DETAIL.

4. ELIMINATING ONE PIECE OF THE PLYWOOD PALLET DUNNAGE.

5. SHIFTING THE HEAT TREATMENT MARKING FROM THE RIGHT FORK OPENING TO THE LEFT.

6. ADDING ITEM BY NATIONAL STOCK NUMBER TO THE “PALLET UNIT DATA” CHART.

7. ADDING THE PERTINENT DRAWINGS TO GENERAL NOTE “C”.

REVISION NO. 7, DATED AUGUST 2010, CONSISTS OF CHANGES PER ECP R07T3003 (#1) AND R08K3004

(#2) INCLUDING:

1. ADDING ITEM BY NATIONAL STOCK NUMBER TO THE “PALLET UNIT DATA” CHART.

2. UPDATING GENERAL NOTE “J” TO ADD M1002.

3. UPDATING GENERAL NOTE “N” TO COMBINE PRESERVATIVE TREATMENT (REVISION 6 GENERAL

NOTE “N”) WITH NEW HEAT TREATMENT REQUIREMENTS (REVISION 6 GENERAL NOTE “P”).

REVISION NO. 8, DATED MAY 2015, CONSISTS OF CHANGES PER ECP R13T3006 (#1-3) AND R11T3007 (#1)

INCLUDING:

1. ADDING ITEMS BY NATIONAL STOCK NUMBER TO THE “PALLET UNIT DATA” CHART.

2. UPDATING GENERAL NOTE “H” (ACV00561 MARKING) TO REFLECT “IN ACCORDANCE WITH”.

3. UPDATING GENERAL NOTES “K” (SPECIAL PALLET) AND “O” (TRUSS PLATE) TO REFLECT MIL-DTL-

15011.

PROJECT FSA 63/7B-66DRAWING 19-48-4079/7B

GENERAL NOTES

A. THIS APPENDIX CANNOT STAND ALONE BUT MUST BE USED IN CONJUNC-

TION WITH THE BASIC UNITIZATION PROCEDURES DRAWING 19-48-4079-

20PM1002. TO PRODUCE AN APPROVED UNIT LOAD, ALL PERTINENT PRO-

CEDURES, SPECIFICATIONS AND CRITERIA SET FORTH WITHIN THE BASIC

DRAWING WILL APPLY TO THE PROCEDURES DELINEATED IN THIS APPENDIX.

ANY EXCEPTIONS TO THE BASIC PROCEDURES ARE SPECIFIED IN THIS AP-

PENDIX.

B. DIMENSIONS, CUBE AND WEIGHT OF A PALLET UNIT WILL VARY SLIGHTLY

DEPENDING UPON THE ACTUAL DIMENSIONS OF THE BOXES AND THE

WEIGHT OF THE SPECIFIC ITEM BEING UNITIZED.

C. THE FOLLOWING AMC DRAWINGS ARE APPLICABLE FOR OUTLOADING AND

STORAGE OF THE ITEMS COVERED BY THIS APPENDIX.

CARLOADING - - - - 19-48-4212/8B-5PM1003

TRUCKLOADING - - - 19-48-4213/8B-11PM1003

STORAGE - - - - - 19-48-4145/8B-1-2-3-4-14-22PM1003

END OPENING ISO

CONTAINER - - - - 19-48-4215/8B-15PM1013

MILVAN - - - - - - 19-48-4214/8B-15PM1006

SIDE OPENING ISO

CONTAINER - - - - 19-48-4265/8B-15PM1014

CROP - - - - - - - 19-48-4906/25-CA17Q7

D. IF ITEMS COVERED HEREIN ARE UNITIZED PRIOR TO ISSUANCE OF THIS

REVISION TO THIS APPENDIX, THE CONTAINERS NEED NOT BE REUNITIZED

SOLELY TO CONFORM TO THIS REVISION.

E. FOR DETAILS OF THE PA116 OR PA171 CONTAINER SEE ARDEC DRAWING

9386831 OR 12990755, RESPECTIVELY.

F. THE UNITIZATION PROCEDURES DEPICTED HEREIN MAY ALSO BE USED

FOR UNITIZING 120MM CARTRIDGES WHEN IDENTIFIED BY DIFFERENT NA-

TIONAL STOCK NUMBERS (NSN) THAN WHAT IS SHOWN ON PAGE 2, PRO-

VIDED THE CONTAINER PACK DOES NOT VARY FROM WHAT IS DELINEATED

HEREIN. THE EXPLOSIVE CLASSIFICATION OF OTHER ITEMS MAY BE DIF-

FERENT THAN WHAT IS SHOWN.

G. BUNDLING STRAPS AND STABILIZING STRAPS MUST BE TENSIONED AND

SEALED PRIOR TO THE APPLICATION OF THE TIEDOWN STRAPS. INSTALL AS

CLOSE TO THE OUTER CONTAINER RINGS AS POSSIBLE, TO AVOID DAMAGE

TO THE CONTAINER. CAUTION: STRAPS MUST NOT BE ALLOWED TO OVER-

LAP. DO NOT PLACE ANY STRAP OVER THE IM BLOWOUT PANELS OF THE

PA171 SERIES CONTAINERS.

H. FULL IDENTIFICATION MARKINGS IN ACCORDANCE WITH DAC DRAWING

ACV00561, TO INCLUDE NSN AND DODIC, QUANTITY AND NOMENCLATURE,

LOT NUMBER AND GROSS WEIGHT OF THE LOAD, SHALL BE MARKED ON

TAGS LOCATED ON OPPOSITE UPPER CORNERS OF THE LOAD. BAR CODE

LABELS ARE REQUIRED IN ACCORDANCE WITH DAC DRAWING ACV00561.

J. THE AMMUNITION LOT NUMBER MARKING SHALL BE PLACE IN THE AREA

INDICATED IN THE ISOMETRIC VIEW ON PAGE 4, FOR THE M865, M831A1

AND M1002 CARTRIDGES ONLY; IN 1/2" HIGH UNDERLINED LETTERS.

K. THE SPECIAL PALLET WILL BE CONSTRUCTED AND ASSEMBLED IN AC-

CORDANCE WITH A MILITARY SPECIFICATION MIL-DTL-15011, STYLE 1, TYPE

I, CLASS 1 PALLET WITH THE FOLLOWING EXCEPTIONS. THE TOP AND

BOTTOM DECK BOARDS WILL BE 44” LONG INSTEAD OF 48”. IN ORDER TO

PROVIDE ADDITIONAL SUPPORT FOR THE STEEL BANDS, THE TWO OUT-

SIDE 1” X 8” STRINGER BOARDS ON THE MODIFIED PALLET SHALL BE POSI-

TIONED AS SHOWN IN THE DETAIL ON PAGE 5, AND THE CENTER STRINGER

BOARD ON THE MODIFIED PALLET SHALL BE REPLACED WITH A 1” X 6” AS

SHOWN IN THE DETAIL ON PAGE 5. THE MODIFIED STYLE 1 PALLET ALSO

NEED NOT HAVE CHAMFERS OR STRAP SLOTS AS SPECIFIED WITHIN MILI-

TARY SPECIFICATION MIL-DTL-15011 WHEN USED FOR THE UNITIZATION OF

ITEMS COVERED BY THIS APPENDIX. ALL OTHER REQUIREMENTS SPECI-

FIED WITHIN MIL-DTL-15011 FOR A STYLE 1, TYPE I, CLASS 1 PALLET WILL

APPLY TO THE PALLET SPECIFIED WITHIN THIS DRAWING.

L. ALTHOUGH THE CONTAINERS DEPICTED IN THE UNIT LOAD ON PAGE 4 ARE

CONSTRUCTED WITH INTERLOCKING DEVICES, THE INTERLOCKS WILL NOT

FUNCTION PROPERLY UNLESS THE CONTAINERS ARE POSITIONED SO THAT

THE “PINS” OF THE INTERLOCKS ARE FACING UPWARD. THIS ORIENTATION

WILL AID IN THE PREVENTION OF CONTAINER MOVEMENT, BOTH LATERALLY

AND LONGITUDINALLY, DURING SHIPMENT OF THE UNIT LOAD.

(CONTINUED AT RIGHT)

(GENERAL NOTES CONTINUED)

M. THE HARDWOOD BUFFER PIECES DEPICTED IN THE UNIT LOAD ON PAGE 4

WILL BE NOMINAL 1” X 6” LUMBER IAW ASTM D6199, CLASS 2, GROUP IV.

THE THICKNESS OF THE HARDWOOD BUFFER PIECES MUST BE ADJUSTED,

AS REQUIRED, TO COMPLY WITH THE DIMENSIONAL VARIANCE OF THE

PA116 OR PA171 CONTAINERS, SO AS TO COMPLETELY FILL OUT THE PAL-

LET. THE LENGTH DIMENSION OF THE PALLET UNIT AT THE HARDWOOD

BUFFER PIECES MUST BE WITHIN THE TOLERANCE OF PLUS 1/4”, MINUS 0”

OF THE LENGTH DIMESION AT THE TOP OF THE PALLET UNIT.

N. ALL WOODEN DUNNAGE SHALL BE PRESERVATIVE TREATED IN ACCORD-

ANCE WITH GENERAL NOTE “X” IN THE BASIC PROCEDURES, AND HEAT

TREATED IN ACCORDANCE WITH GENERAL NOTE “BB” IN THE BASIC PRO-

CEDURES. SEE PAGE 5 FOR THE ALTERNATIVE PALLET MARKING LOCA-

TIONS TO BE USED IF NAIL PLATES COVER THE PALLET POST ENDS AND

CANNOT BE MARKED AS REQUIRED IN THE BASIC PROCEDURES.

O. TWO METHODS MAY BE USED TO IMPROVE PALLET PERFORMANCE DUR-

ING MULTIPLE HANDLINGS IN THE REUSE PROGRAM, IF SO DESIRED. FIRST

METHOD: COMMERCIALLY AVAILABLE TRUSS-NAIL PLATES MAY BE ADDED

TO THE SIX OUTSIDE POSTS OF THE PALLET. SECOND METHOD: FOUR 3-

1/4” NAILS MAY BE USED IN EACH POST IN A BOX SHAPED PATTERN IN LIEU

OF THE THREE 3-1/4” NAILS IN A STAGGERED PATTERN CURRENTLY SPECI-

FIED IN MIL-DTL-15011.

P. FOR DETAILS OF THE METAL LIFTING FRAME, SEE DAC DRAWING

AC200000807 AND MILITARY SPECIFICATION MIL-A-70788.

Q. WHEN TWO OR MORE LAYERS ARE OMITTED, THE BUNDLING STRAP RE-

QUIREMENTS WILL CHANGE. A FOUR LAYER UNIT WILL HAVE TWO BUN-

DLING STRAPS OMITTED. THE REMAINING BUNDLING STRAPS WILL SUR-

ROUND THE SECOND THROUGH THE FOURTH LAYERS. A UNIT WITH THREE

OR LESS LAYERS DOES NOT REQUIRE BUNDLING STRAPS. THERE WILL BE

NO CHANGE ON THE STABILIZING STRAP REQUIREMENT.

R. ROOFING NAILS IAW ASTM F1667 NL RF SS-02Z OR NL RF SQ-02Z MAY BE

USED AS AN ALTERNATIVE TO STAPLES FOR SECURING THE STEEL

STRAPS TO THE BUFFER PIECES. NAILS MUST BE APPLIED NEXT TO THE

STRAPPING SUCH THAT THE NAIL HEADS OVERLAP THE STRAPPING. AP-

PLY 12 NAILS (FOUR PER STRAP) TO EACH BUFFER PIECE IN PAIRS ON EI-

THER SIDE OF THE STRAP WITH THE SECOND NAIL APPLIED APPROXI-

MATELY 180 DEGREES FROM THE FIRST NAIL.

PALLET UNIT

SEE GENERAL NOTE "B" PAGE 3.

PARTIAL VIEW A

HARDWOOD BUFFER AND STRAPS HAVE

BEEN OMITTED FOR CLARITY.

PA116 OR

PA171 SERIES

CONTAINER

SPECIAL 40"

X 44" PALLET

SEAL FOR 1-1/4" STRAPPING

(3 REQD, 1 PER STRAP).

CRIMP EACH SEAL WITH

TWO PAIR OF NOTCHES.

TIEDOWN STRAP, 1-1/4" X .035"

OR .031" OR .029" X 15'-6" LONG

STEEL STRAPPING (3 REQD).

HARDWOOD BUFFER (2

REQD). SEE THE DETAIL

ON PAGE 5 AND GENERAL

NOTE "M" ON PAGE 3.

STAPLE, 1-17/32 WIDE BY 3/4"

LEG LENGTH (12 REQD, 4 PER

TIEDOWN STRAP). ALTERNA-

TIVE: ROOFING NAILS (24 REQD,

8 PER TIEDOWN STRAP). SEE

GENERAL NOTE "R" ON PAGE 3.

PLYWOOD PALLET DUNNAGE

(1 REQD). SEE THE "PALLET

STRINGER MODIFICATION

AND DUNNAGE LOCATION"

DETAIL ON PAGE 5.

METAL LIFTING FRAME.

SEE GENERAL NOTE

"P" ON PAGE 3.

PLYWOOD PALLET

DUNNAGE

STABILIZING STRAP, 3/4" X

.035" OR .031" OR .029" X 9'-9"

LONG STEEL STRAPPING

(1 REQD). SEE GENERAL

NOTE "G" ON PAGE 3.

VIEW A

PALLET UNIT DATA

30 CONTAINERS OF 120MM CARTRIDGES @ 75.4 LBS - - - - - 2,262 LBS

DUNNAGE - - - - - - - - - - - - - - - - - - - - - - - - 81 LBS

PALLET - - - - - - - - - - - - - - - - - - - - - - - - 77 LBS

TOTAL WEIGHT - - - - - - - - - - - 2,420 LBS (APPROX)

CUBE - - - - - - - - - - - - - - - 53.8 CU FT (APPROX)

BILL OF MATERIAL

LUMBER LINEAR FEET BOARD FEET

1” X 6” 7.25 3.63

NAILS NO. REQD POUNDS

6d (2”) 6 0.04

SPECIAL PALLET, 40” X 44” – - 1 REQD - - 77 LBS

STEEL STRAPPING, 3/4” - 54.08’ REQD - 4.83 LBS

STEEL STRAPPING, 1-1/4”- 46.50’ REQD - 6.64 LBS

SEAL FOR 3/4” STRAPPING - - - 5 REQD - - - - NIL

SEAL FOR 1-1/4” STRAPPING - - 3 REQD - - - - NIL

STAPLE, 1-17/32” X 3/4” - - -12 REQD - - - - NIL

METAL LIFTING FRAME - - - - - 1 REQD - - 57 LBS

PLYWOOD, 3/8” - – - 4.98 SQ FT REQD - 5.13 LBS

40 1/8" 44"

52 5/8"

44" 40"

LOT

BUNDLING STRAP, 3/4" X

.035" OR .031" OR .029" X

11'-1" LONG STEEL STRAP-

PING (4 REQD). SEE GENERAL

NOTE "G" ON PAGE 3.

SEAL FOR 3/4" STRAPPING

(5 REQD, 1 PER STRAP).

CRIMP EACH SEAL WITH

TWO PAIR OF NOTCHES.

PA116 OR PA171

SERIES CONTAINER

SPECIAL 40" X 44" PALLET. SEE

GENERAL NOTE "K" ON PAGE 3

AND THE "PALLET STRINGER

MODIFICATION AND PALLET

DUNNAGE LOCATION" DETAIL

ON PAGE 5.

44 1/2"

PROJECT FSA 63/7B-66DRAWING 19-48-4079/7B

FILLER A

THIS FILLER IS TO BE USED WHEN ONE CONTAINER

IS TO BE OMITTED FROM A PALLET UNIT, OR IN

COMBINATION WITH OTHER FILLER ASSEMBLIES.

*SEE SPECIAL NOTE 2 ON PAGE 6.

END BEARING PIECE, 2" X 8"

(RIPPED TO 5-3/4") X 7 (2 REQD).

NAIL TO THE TIE PIECES W/3-10d

NAILS AT EACH END.

MARK ON TOP OF EACH OUTSIDE BOTTOM

DECKBOARD. NOTE: THE PRESERVATIVE MARKING

MAY BE APPLIED ADJACENT TO THE HEAT TREATMENT

MARKING WHEN A TRUSS-NAIL PLATE WILL COVER

THIS MARKING. SEE GENERAL NOTE "N" ON PAGE 3.

DECK DUNNAGE, PLYWOOD, 3/8"

X 18-1/2" X 38-3/4" (1 REQD). NAIL

THRU DECK BOARDS W/6-6d NAILS

AND CLINCH.

FILLER B

THIS FILLER IS TO BE USED WHEN TWO CONTAINERS

ARE TO BE OMITTED FROM A PALLET UNIT, OR IN

COMBINATION WITH OTHER FILLER ASSEMBLIES.

TIE PIECE, 2" X 8"

(RIPPED TO 5-3/4")

X 41-1/2" (2 REQD).

BUFFER PIECE, HARDWOOD,

1" X 6"X 43-1/2" (2 REQD). SEE

GENERAL NOTE "M" ON PAGE 3.

STRUT, 1" X 4" X 7"

(6 REQD). NAIL TO

THE TIE PIECES W/2-6d

NAILS AT EACH END.

3/4"

3/4"

19 7/8" 40"

40" 44"

40 3/8"

3/4"

2" +1/4"

3"

16 1/2"

44 1/2"

5 1/4"

8 1/2"

7 1/4" *

3"

16 1/2"

44 1/2"

5 1/4"

16 3/8"

7 1/4"

1/4"

PALLET STRINGER MODIFICATION AND

PALLET DUNNAGE LOCATION

SEE GENERAL NOTE "K" ON PAGE 3.

HARDWOOD BUFFER

(2 REQD)

FILL PIECE, 1" X 4" X 7-1/4"

(6 REQD). NAIL TO THE TIE

PIECE W/2-6d NAILS AND TO THE STRUTS W/2-6d NAILS

AT EACH END.

BELL END

OF FILLER

ASSEMBLY.

BELL END

OF FILLER

ASSEMBLY.

END BEARING PIECE, 2" X 8"

(RIPPED TO 5-3/4") X 14-7/8"

(2 REQD). NAIL TO THE TIE PIECES

W/3-10d NAILS AT EACH JOINT.

TIE PIECE, 2" X 8"

(RIPPED TO 5-3/4")

X 41-1/2" (3 REQD).

STRUT, 1" X 4" X 14-7/8" (6

REQD). NAIL TO THE TIE PIECES

W/2-6d NAILS AT EACH END.

FILL PIECE, 1" X 4" X 7-1/4"

(6 REQD). NAIL TO THE TIE

PIECE W/2-6d NAILS AND TO THE STRUTS W/2-6d NAILS

AT EACH END.

CL

FILLER C

THIS FILLER IS TO BE USED WHEN THREE CONTAINERS

ARE TO BE OMITTED FROM A PALLET UNIT, OR IN

COMBINATION WITH OTHER FILLER ASSEMBLIES.

FILLER B (1 REQD). SEE

THE DETAIL ON PAGE 5.

PA116 OR PA171

SERIES CONTAINER

24 1/8"

7 1/4"

16 1/2"

3"

44 1/2"

6 1/4"

6 1/4"

BELL END

OF FILLER

ASSEMBLY.

END BEARING PIECE, 2" X 8"

(RIPPED TO 5-3/4") X 22-5/8"

(2 REQD). NAIL TO THE TIE

PIECES W/3-10d NAILS AT

EACH JOINT.

TIE PIECE, 2" X 8"

(RIPPED TO 5-3/4")

X 41-1/2" (4 REQD).

STRUT, 1" X 4" X 22-5/8" (6

REQD). NAIL TO THE TIE PIECES

W/2-6d NAILS AT EACH JOINT.

FILL PIECE, 1" X 4" X 7-1/4"

(6 REQD). NAIL TO THE TIE

PIECE W/2-6d NAILS AND TO THE STRUTS W/2-6d NAILS

AT EACH END.

5 1/4"

DETAIL A

THIS DETAIL DEPICTS PROCEDURES TO BE USED

WHEN A STANDARD PALLET UNIT MINUS ONE

CONTAINER IS TO BE UNITIZED. THE FILLER ASSEMBLY

DEPICTED MUST BE INSTALLED IN THE MIDDLE OF THE

TOP LAYER OF THE PALLET UNIT.

DETAIL B

THIS DETAIL DEPICTS PROCEDURES TO BE USED WHEN A

STANDARD PALLET UNIT MINUS TWO CONTAINERS IS TO BE

UNITIZED. THE FILLER ASSEMBLY DEPICTED MUST BE

INSTALLED IN THE MIDDLE OF THE TOP LAYER OF THE

PALLET UNIT.

DETAIL C

THIS DETAIL DEPICTS PROCEDURES TO BE USED WHEN A

STANDARD PALLET UNIT MINUS FOUR CONTAINERS IS TO BE

UNITIZED. THE FILLER ASSEMBLIES DEPICTED MUST BE

INSTALLED IN THE MIDDLE OF THE TOP LAYERS OF THE PALLET

UNIT.

FILLER A (1 REQD). SEE

THE DETAIL ON PAGE 5.

PA116 OR PA171

SERIES CONTAINER

PA116 OR PA171

SERIES CONTAINER

FILLER C (1 REQD). SEE

THE DETAIL AT RIGHT.

FILLER A (1 REQD).

SEE THE DETAIL

ON PAGE 5.

SPECIAL NOTES:

1. WHEN FIVE CONTAINERS ARE TO BE OMITTED FROM A PALLET UNIT, A COM-

PLETE LAYER OF CONTAINERS WILL BE OMITTED. WHEN FOUR CONTAINERS

ARE TO BE OMITTED FROM A PALLET UNIT, A COMBINATION OF FILLER ASSEM-

BLIES DEPICTED ON PAGE 5 AND BELOW MUST BE USED. WHEN THREE OR LESS

CONTAINERS ARE TO BE OMITTED FROM A PALLET UNIT, A COMBINATION OR

ONE OF THE FILLER ASSEMBLIES DEPICTED ON PAGE 5 AND BELOW MUST BE

USED. ALL FILLER ASSEMBLIES MUST BE INSTALLED IN THE MIDDLE OF THE TOP

LAYER OR LAYERS OF A PALLET UNIT.

2. WHEN A “FILLER A” ASSEMBLY IS USED IN COMBINATION WITH A “FILLER B” OR

“FILLER C” ASSEMBLY THE “FILLER A” ASSEMBLY MUST BE POSITIONED IN THE

SECOND LAYER OF CONTAINERS FROM THE TOP OF THE PALLET UNIT AND

MUST HAVE ITS OVERALL HEIGHT REDUCED FROM 7-1/4” TO 7” AND ALSO 2” X 6”

MATERIAL WILL BE SUBSTITUTED FOR THE 2” X 8” (RIPPED TO 5-3/4”) PIECES

USED.

3. WHEN TWO “FILLER A” ASSEMBLIES ARE USED IN PLACE OF TWO OMITTED CON-

TAINERS, THE FILLER ASSEMBLIES WILL BE SEPARATED BY AT LEAST ONE CON-

TAINER TO INSURE PROPER FILLER ASSEMBLY RETENTION AND TO PRECLUDE

ASSEMBLY INTERFERENCES.

4. WHEN TWO OR MORE LAYERS ARE OMITTED, THE BUNDLING STRAP REQUIRE-

MENTS WILL CHANGE. SEE GENERAL NOTE “Q” ON PAGE 3.