26 0519 USER-Low-Voltage Electrical Power Conductors and Cables - Rev1.pdf

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Repair/Upgrade Base Electrical Distribution System - Vermont Air National Guard Base
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W50S9C-21-B-0002
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This document provides specifications for low-voltage electrical power conductors and cables for the Vermont Air National Guard Electrical Distribution Project. The project involves updating and installing a new 12kVA primary and secondary electrical distribution system at the 158th Fighter Wing of the Vermont Air National Guard base in South Burlington, Vermont. Work includes demolition, trenching, pavement and sidewalk restoration, transformer work, switch work, and high and medium voltage electrical upgrades over a 365 day period. The specifications cover single conductor building wire, wiring connectors, electrical tape, heat shrink tubing, pulling lubricants, and other accessories. Requirements include voltage ratings, insulation types, color coding, testing standards, and installation methods.

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Vermont Air National Guard Electrical Distribution Project LN Consulting, Inc.

South Burlilngton, Vermont Project No. 19045

CURZ182806

LOW-VOLTAGE ELECTRICAL

POWER CONDUCTORS AND

CABLES - REV1

26 0519 Page 1 of 6

SECTION 26 0519

LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES - REV1

PART 1 GENERAL

1.01 SECTION INCLUDES

A. Single conductor building wire.

B. Wiring connectors.

C. Electrical tape.

D. Heat shrink tubing.

E. Oxide inhibiting compound.

F. Wire pulling lubricant.

G. Cable ties.

1.02 RELATED REQUIREMENTS

A. Section 26 0505 - Selective Demolition for Electrical: Disconnection, removal, and/or extension of existing electrical conductors and cables.

B. Section 26 0513 - Medium-Voltage Cables: Cables and terminations for systems 601 V through

35,000 V.

C. Section 26 0526 - Grounding and Bonding for Electrical Systems: Additional requirements for grounding conductors and grounding connectors.

D. Section 26 0553 - Identification for Electrical Systems: Identification products and requirements.

1.03 REFERENCE STANDARDS

A. ASTM B3 - Standard Specification for Soft or Annealed Copper Wire; 2013.

B. ASTM B8 - Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft; 2011 (Reapproved 2017).

C. ASTM B33 - Standard Specification for Tin-Coated Soft or Annealed Copper Wire for Electrical

Purposes; 2010 (Reapproved 2014).

D. ASTM B787/B787M - Standard Specification for 19 Wire Combination Unilay-Stranded Copper

Conductors for Subsequent Insulation; 2004 (Reapproved 2014).

E. ASTM D3005 - Standard Specification for Low-Temperature Resistant Vinyl Chloride Plastic

Pressure-Sensitive Electrical Insulating Tape; 2017.

F. ASTM D4388 - Standard Specification for Nonmetallic Semi-Conducting and Electrically

Insulating Rubber Tapes; 2013.

G. FS A-A-59544 - Cable and Wire, Electrical (Power, Fixed Installation); Federal Specification;

2008a (Validated 2013).

H. NECA 1 - Standard for Good Workmanship in Electrical Construction; 2015.

I. NEMA WC 70 - Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy;

2009.

J. NETA ATS - Acceptance Testing Specifications for Electrical Power Equipment and Systems;

2017.

K. NFPA 70 - National Electrical Code; Most Recent Edition Adopted by Authority Having

Jurisdiction, Including All Applicable Amendments and Supplements.

L. UL 44 - Thermoset-Insulated Wires and Cables; Current Edition, Including All Revisions.

M. UL 83 - Thermoplastic-Insulated Wires and Cables; Current Edition, Including All Revisions.

N. UL 486A-486B - Wire Connectors; Current Edition, Including All Revisions.

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O. UL 486C - Splicing Wire Connectors; Current Edition, Including All Revisions.

P. UL 486D - Sealed Wire Connector Systems; Current Edition, Including All Revisions.

Q. UL 510 - Polyvinyl Chloride, Polyethylene, and Rubber Insulating Tape; Current Edition, Including All Revisions.

1.04 ADMINISTRATIVE REQUIREMENTS

A. Coordination:

1. Coordinate sizes of raceways, boxes, and equipment enclosures installed under other sections with the actual conductors to be installed, including adjustments for conductor sizes increased for voltage drop.

2. Coordinate with electrical equipment installed under other sections to provide terminations suitable for use with the conductors to be installed.

3. Notify Engineer of any conflicts with or deviations from Contract Documents. Obtain direction before proceeding with work.

1.05 SUBMITTALS

A. Product Data: Provide manufacturer's standard catalog pages and data sheets for conductors and cables, including detailed information on materials, construction, ratings, listings, and available sizes, configurations, and stranding.

B. Project Record Documents: Record actual installed circuiting arrangements. Record actual routing for underground circuits.

1.06 QUALITY ASSURANCE

A. Conform to requirements of NFPA 70.

B. Manufacturer Qualifications: Company specializing in manufacturing the products specified in this section with minimum three years documented experience.

C. Product Listing Organization Qualifications: An organization recognized by OSHA as a

Nationally Recognized Testing Laboratory (NRTL) and acceptable to authorities having jurisdiction.

1.07 DELIVERY, STORAGE, AND HANDLING

A. Receive, inspect, handle, and store conductors and cables in accordance with manufacturer's instructions.

1.08 FIELD CONDITIONS

A. Do not install or otherwise handle thermoplastic-insulated conductors at temperatures lower than 14 degrees F (-10 degrees C), unless otherwise permitted by manufacturer's instructions.

When installation below this temperature is unavoidable, notify Engineer and obtain direction before proceeding with work.

PART 2 PRODUCTS

2.01 CONDUCTOR AND CABLE APPLICATIONS

A. Do not use conductors and cables for applications other than as permitted by NFPA 70 and product listing.

B. Provide single conductor building wire installed in suitable raceway unless otherwise indicated, permitted, or required.

2.02 CONDUCTOR AND CABLE GENERAL REQUIREMENTS

A. Provide products that comply with requirements of NFPA 70.

B. Provide products listed, classified, and labeled as suitable for the purpose intended.

C. Provide new conductors and cables manufactured not more than one year prior to installation.

D. Unless specifically indicated to be excluded, provide all required conduit, boxes, wiring, connectors, etc. as required for a complete operating system.

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E. Comply with NEMA WC 70.

F. Comply with FS A-A-59544 where applicable.

G. Thermoplastic-Insulated Conductors and Cables: Listed and labeled as complying with UL 83.

H. Thermoset-Insulated Conductors and Cables: Listed and labeled as complying with UL 44.

I. Conductors for Grounding and Bonding: Also comply with Section 26 0526.

J. Conductor Material:

1. Provide copper conductors only. Aluminum conductors are not acceptable for this project.

Conductor sizes indicated are based on copper.

2. Copper Conductors: Soft drawn annealed, 98 percent conductivity, uncoated copper conductors complying with ASTM B3, ASTM B8, or ASTM B787/B787M unless otherwise indicated.

3. Tinned Copper Conductors: Comply with ASTM B33.

K. Minimum Conductor Size:

1. Branch Circuits: 12 AWG.

a. Exceptions:

1) 20 A, 120 V circuits longer than 75 feet (23 m): 10 AWG, for voltage drop.

2) 20 A, 120 V circuits longer than 150 feet (46 m): 8 AWG, for voltage drop.

3) 20 A, 277 V circuits longer than 150 feet (46 m): 10 AWG, for voltage drop.

2. Control Circuits: 14 AWG.

L. Conductor Color Coding:

1. Color code conductors as indicated unless otherwise required by the authority having jurisdiction. Maintain consistent color coding throughout project.

2. Color Coding Method: Integrally colored insulation.

3. Color Code:

a. 480Y/277 V, 3 Phase, 4 Wire System:

1) Phase A: Brown.

2) Phase B: Orange.

3) Phase C: Yellow.

4) Neutral/Grounded: Gray.

b. 208Y/120 V, 3 Phase, 4 Wire System:

1) Phase A: Black.

2) Phase B: Red.

3) Phase C: Blue.

4) Neutral/Grounded: White.

c. Equipment Ground, All Systems: Green.

2.03 SINGLE CONDUCTOR BUILDING WIRE

A. Description: Single conductor insulated wire.

B. Conductor Stranding:

1. Feeders and Branch Circuits:

a. Size 10 AWG and Smaller: Solid.

b. Size 8 AWG and Larger: Stranded.

C. Insulation Voltage Rating: 600 V.

D. Insulation:

1. Copper Building Wire: Type THHN/THWN or THHN/THWN-2, except as indicated below.

a. Installed Underground: Type XHHW-2.

2.04 WIRING CONNECTORS

A. Description: Wiring connectors appropriate for the application, suitable for use with the conductors to be connected, and listed as complying with UL 486A-486B or UL 486C as applicable.

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B. Connectors for Grounding and Bonding: Comply with Section 26 0526.

C. Wiring Connectors for Splices and Taps:

1. Copper Conductors Size 8 AWG and Smaller: Use mechanical connectors.

2. Copper Conductors Size 6 AWG and Larger: Use mechanical connectors or compression connectors.

D. Wiring Connectors for Terminations:

1. Provide terminal lugs for connecting conductors to equipment furnished with terminations designed for terminal lugs.

2. Provide compression adapters for connecting conductors to equipment furnished with mechanical lugs when only compression connectors are specified.

3. Copper Conductors Size 8 AWG and Larger: Use mechanical connectors or compression connectors where connectors are required.

4. Conductors for Control Circuits: Use crimped terminals for all connections.

E. Do not use insulation-piercing or insulation-displacement connectors designed for use with conductors without stripping insulation.

F. Mechanical Connectors: Provide bolted type or set-screw type.

G. Compression Connectors: Provide circumferential type or hex type crimp configuration.

H. Crimped Terminals: Nylon-insulated, with insulation grip and terminal configuration suitable for connection to be made.

2.05 WIRING ACCESSORIES

A. Electrical Tape:

1. Vinyl Color Coding Electrical Tape: Integrally colored to match color code indicated; listed as complying with UL 510; minimum thickness of 7 mil (0.18 mm); resistant to abrasion, corrosion, and sunlight; suitable for continuous temperature environment up to 221 degrees F (105 degrees C).

2. Vinyl Insulating Electrical Tape: Complying with ASTM D3005 and listed as complying with UL 510; minimum thickness of 7 mil (0.18 mm); resistant to abrasion, corrosion, and sunlight; conformable for application down to 0 degrees F (-18 degrees C) and suitable for continuous temperature environment up to 221 degrees F (105 degrees C).

3. Rubber Splicing Electrical Tape: Ethylene Propylene Rubber (EPR) tape, complying with ASTM D4388; minimum thickness of 30 mil (0.76 mm); suitable for continuous temperature environment up to 194 degrees F (90 degrees C) and short-term 266 degrees F (130 degrees C) overload service.

4. Electrical Filler Tape: Rubber-based insulating moldable putty, minimum thickness of 125 mil (3.2 mm); suitable for continuous temperature environment up to 176 degrees F (80 degrees C).

5. Moisture Sealing Electrical Tape: Insulating mastic compound laminated to flexible, all-weather vinyl backing; minimum thickness of 90 mil (2.3 mm).

B. Heat Shrink Tubing: Heavy-wall, split-resistant, with factory-applied adhesive; rated 600 V;

suitable for direct burial applications; listed as complying with UL 486D.

C. Oxide Inhibiting Compound: Listed; suitable for use with the conductors or cables to be installed.

D. Wire Pulling Lubricant: Listed; suitable for use with the conductors or cables to be installed and suitable for use at the installation temperature.

E. Cable Ties: Material and tensile strength rating suitable for application.

PART 3 EXECUTION

3.01 EXAMINATION

A. Verify that interior of building has been protected from weather.

B. Verify that work likely to damage wire and cable has been completed.

http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=UL%20510 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=UL%20510 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=UL%20510 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=UL%20510 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388

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C. Verify that raceways, boxes, and equipment enclosures are installed and are properly sized to accommodate conductors and cables in accordance with NFPA 70.

D. Verify that field measurements are as indicated.

E. Verify that conditions are satisfactory for installation prior to starting work.

3.02 PREPARATION

A. Clean raceways thoroughly to remove foreign materials before installing conductors and cables.

3.03 INSTALLATION

A. Circuiting Requirements:

1. Unless dimensioned, circuit routing indicated is diagrammatic.

2. When circuit destination is indicated without specific routing, determine exact routing required.

3. Arrange circuiting to minimize splices.

4. Maintain separation of Class 1, Class 2, and Class 3 remote-control, signaling, and power-limited circuits in accordance with NFPA 70.

5. Circuiting Adjustments: Unless otherwise indicated, when branch circuits are indicated as separate, combining them together in a single raceway is not permitted.

6. Common Neutrals: Unless otherwise indicated, sharing of neutral/grounded conductors among up to three single phase branch circuits of different phases installed in the same raceway is not permitted. Provide dedicated neutral/grounded conductor for each individual branch circuit.

B. Install products in accordance with manufacturer's instructions.

C. Perform work in accordance with NECA 1 (general workmanship).

D. Installation in Raceway:

1. Tape ends of conductors and cables to prevent infiltration of moisture and other contaminants.

2. Pull all conductors and cables together into raceway at same time.

3. Do not damage conductors and cables or exceed manufacturer's recommended maximum pulling tension and sidewall pressure.

4. Use suitable wire pulling lubricant where necessary, except when lubricant is not recommended by the manufacturer.

E. Paralleled Conductors: Install conductors of the same length and terminate in the same manner.

F. Secure and support conductors and cables in accordance with NFPA 70 using suitable supports and methods approved by the authority having jurisdiction. Provide independent support from building structure. Do not provide support from raceways, piping, ductwork, or other systems.

1. Installation Above Suspended Ceilings: Do not provide support from ceiling support system. Do not provide support from ceiling grid or allow conductors and cables to lay on ceiling tiles.

2. Installation in Vertical Raceways: Provide supports where vertical rise exceeds permissible limits.

G. Install conductors with a minimum of 12 inches (300 mm) of slack at each outlet.

H. Neatly train and bundle conductors inside boxes, wireways, panelboards and other equipment enclosures.

I. Group or otherwise identify neutral/grounded conductors with associated ungrounded conductors inside enclosures in accordance with NFPA 70.

J. Make wiring connections using specified wiring connectors.

1. Make splices and taps only in accessible boxes. Do not pull splices into raceways or make splices in conduit bodies or wiring gutters.

http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388 http://global.ihs.com/doc_detail.cfm?rid=BSD&document_name=ASTM%20D4388

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2. Remove appropriate amount of conductor insulation for making connections without cutting, nicking or damaging conductors.

3. Do not remove conductor strands to facilitate insertion into connector.

4. Clean contact surfaces on conductors and connectors to suitable remove corrosion, oxides, and other contaminates. Do not use wire brush on plated connector surfaces.

5. Mechanical Connectors: Secure connections according to manufacturer's recommended torque settings.

6. Compression Connectors: Secure connections using manufacturer's recommended tools and dies.

K. Insulate splices and taps that are made with uninsulated connectors using methods suitable for the application, with insulation and mechanical strength at least equivalent to unspliced conductors.

1. Dry Locations: Use insulating covers specifically designed for the connectors, electrical tape, or heat shrink tubing.

a. For taped connections, first apply adequate amount of rubber splicing electrical tape or electrical filler tape, followed by outer covering of vinyl insulating electrical tape.

2. Damp Locations: Use insulating covers specifically designed for the connectors, electrical tape, or heat shrink tubing.

a. For connections with insulating covers, apply outer covering of moisture sealing electrical tape.

b. For taped connections, follow same procedure as for dry locations but apply outer covering of moisture sealing electrical tape.

3. Wet Locations: Use heat shrink tubing.

L. Insulate ends of spare conductors using vinyl insulating electrical tape.

M. Field-Applied Color Coding: Where vinyl color coding electrical tape is used in lieu of integrally colored insulation as permitted in Part 2 under "Color Coding", apply half overlapping turns of tape at each termination and at each location conductors are accessible.

N. Identify conductors and cables in accordance with Section 26 0553.

O. Install firestopping to preserve fire resistance rating of partitions and other elements, using materials and methods specified in Section 07 8400.

P. Unless specifically indicated to be excluded, provide final connections to all equipment and devices, including those furnished by others, as required for a complete operating system.

3.04 FIELD QUALITY CONTROL

A. Inspect and test in accordance with NETA ATS, except Section 4.

B. Perform inspections and tests listed in NETA ATS, Section 7.3.2. The insulation resistance test is only required for services and feeders. The resistance test for parallel conductors listed as optional is not required.

C. Correct deficiencies and replace damaged or defective conductors and cables.

END OF SECTION

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File details come from the government source that posted it. Updated .